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TEMP SCANNER

REMOTE CONTROL PANEL

KENR8232
June 2007

CONNECTOR G-C2
ADVISOR DISPLAY

ADVISOR DISPLAY

6 AMP FUSE

JUMPER

WPT1500-UP
WPW1500-UP

JUMPER

JUMPER

DESIRED SPEED

EMERGENCY STOP

CONNECTOR G-C3
SERVICE TOOL CONNECTOR

PRELUBE SWITCH/
MANUAL PRELUBE
MODE SWITCH

JUMPER
2007 Caterpillar, All Rights Reserved

A-C11
CONNECT TO COOLANT
OUTLET PRESSURE SENSOR

A-C16
CONNECT TO FILTERED
OIL PRESSURE SENSOR

A-C17
CONNECT TO UNFILTERED
OIL PRESSURE SENSOR
A-C13
CONNECT TO MANIFOLD INLET
AIR TEMPERATURE SENSOR

A-C17
CONNECT TO UNFILTERED
OIL PRESSURE SENSOR
A-C16
CONNECT TO FILTERED
OIL PRESSURE SENSOR

A-C22
CONNECT TO PRO-ACT
AFRC

A-C23
CONNECT TO PRO-ACT
ACTUATOR

Printed in U.S.A.

ENGINE INTERFACE BOX


A-C21
POWER CONNECTOR

CONNECT TO
TEMP SCANNER

A-C12
CONNECT TO MANIFOLD INLET
AIR PRESSURE SENSOR
J1 CONNECTOR
GECM (A3)
CONTROL

J2 CONNECTOR

ENGINE INTERFACE BOX


EMERGENCY STOP SWITCH
CONNECTOR C-C1
CUSTOMER CONNECTOR
CONNECT WITH A-C3

A-C4
BULKHEAD CONNECTOR
(IGNITION)

CAN RESISTOR

FUSE 3
(15 AMP)

SECTION A-A
A-C8
LEFT SIDE
DETONATION SENSOR

FRONT VIEW

A-C24
CONNECT TO GAS
SHUTOFF VALVE

A-C28
CONNECTOR TO
PRELUBE PRESSURE SWITCH

EMERGENCY STOP SWITCH

TERMINAL 12

FUSE 4
(10 AMP)

A-C3
ENGINE INTERFACE CONNECTOR

TERMINAL 11
FUSE 5
(10 AMP)

SECTION B-B

LEFT SIDE VIEW

C
NOX SENSOR
A-C29
CONNECT TO NOX SENSOR

CONNECTOR C-C2
POWER CONNECTOR
CONNECT WITH A-C21

CONNECTOR C-C3

A-C10
CONNECT TO COOLANT
INLET PRESSURE SWITCH

CONNECTOR T-C1

CONNECTOR C-C4

CONNECTOR C-C1
CUSTOMER CONNECTOR
CONNECT WITH A-C3

CONNECTOR C-C5

ENGINE INTERFACE BOX

SECTION D-D
C

A-C25
CONNECT TO AIR START
SOLENOID VALVE
A-C19
CONNECT TO TIMING CAL

A-C5
SERVICE TOOL
CONNECTOR

REAR VIEW

SECTION C-C

A-C27
CONNECT TO PRELUBE
SOLENOID VALVE

A-C9
RIGHT SIDE
DETONATION SENSOR

RIGHT SIDE VIEW

(Dimensions: 48 inches x 35 inches)

G3516 A3 Engine
Electrical System

36 Page,

KENR8232

JUMPER

J121-AP27 RD-16-PVF2
J122-AP28 BK-16-PVF2

1
2

J101-AP25 RD-16-PVF2
J102-AP26 BK-16-PVF2

1
2

J081-AP23 RD-16-PVF2
J082-AP24 BK-16-PVF2

J101-AP25
J102-AP26
J121-AP27
J122-AP28
J141-AP29
J142-AP30
J161-AP31
J162-AP32

DIGITAL RETURN
STOP
START
BATT - (TO GECM1)
AUTO
BATT - (TO GECM1)
ON/OFF GRID SWITCH IN
BATT - (TO GECM1)

BATT - (TO GECM1)


FUSED BATT + KEY (TO GECM)

GY-16
RD-16
P300-A139
P600-A140

RD -16
S850-A103

C100-A4 RD-16
P613-A131 GY-16
P615-A132 RD-16
P300-A133 GY-16
P614-A134 RD-16
P300-A135 GY-16
M120-A136 WH-16
P300-A137 GY-16

GY-16
WH-16
M152-A110
M153-A111

CABLE-0125
D200-A112 SHLD -19
D200-A104 GN -19
D200-A120 YL -19
S850-A121 GY-16
P200-A122 RD-16
P200-A123 RD-16
CABLE-0140
P200-A125 RD-16
C293-A271 WH -16
P300-A272 BK -16
P200-A127 RD-16

WH-16
GY-16
M180-A106
M180-A107

WH -16
RD -16
BK -16
P240-A128
P240-A180
P240-A186

D200-A3 SHLD -19


D200-A241 YL -19
D200-A240 GN -19

120

D200-A267 YL -19
D200-A266 GN -19
D200-A7 SHLD -19

D200-A9 SHLD -19


D200-A162 YL -19
D200-A183 GN -19

A-S19

D200-A120 YL -19
D200-A269 YL -19
D200-A267 YL -19
S190-A283 WH-16
S910-A279 WH-16
S510-A285 WH-16
S510-A286 BK-16

A-S18

D200-A104 GN -19
D200-A268 GN -19
D200-A266 GN -19

A-S17

D200-A112 SHLD -19


D200-A1 SHLD -19
D200-A7 SHLD -19

S130-A205 RD -16
P615-A132 RD-16
S381-A44 WH -16
S381-A215 RD -16
S030-A197 RD -16
S010-A201 WH -16
S130-A207 WH -16
S850-A209 WH -16
P613-A131 GY-16
S380-A213 WH -16
S110-A204 WH -16
M120-A136 WH-16
P614-A134 RD-16
S850-A103 RD -16
S380-A211 RD -16
M153-A111 WH-16
M152-A110 GY-16
M180-A107 GY-16
M180-A106 WH-16
M190-A98 WH-16
S790-A95 WH-16
M510-A93 WH-16
C256-A92 GY-16
M530-A91 WH-16
M164-A90 WH-16
M170-A105 BK -16
M170-A86 WH -16
M170-A88 RD -16
M170-A97 CU_SHLD -16
A330-A179 BK -16
M140-A28 WH-16
P696-A29 WH-16
P698-A30 WH-16
P697-A31 WH-16
C130-A69 WH-16
S100-A190 WH -16
S101-A193 WH -16
S000-A196 WH -16
A320-A273 WH -16
C293-A271 WH -16
P300-A272 BK -16
C100-A4 RD-16
C100-A5 GY-16

S110-A290 RD-16
S110-A202 RD -16
S190-A281 RD-16

A-S20

A-S16

A-S15

S380-A54 GY-16
S380-A212 BK -16
S380-A214 CU_SHLD -16

S381-A12 GY-16
S381-A216 BK -16
S381-A55 CU_SHLD -16

A-S14

A-S13

P500-A101
P500-A147
P500-A208
C256-A142

GY-16
GY-16
GY-16
GY-16

A-S12

A-S11

A-S9

A-S8

RD-16
P600-A140

WH -12

A-S4

D100-A78 PK-16
D100-A150 PK-16
D100-A172 PK-16

A-S3

A-S2

A-S1

P300-A137 GY-16
P300-A133 GY-16
P300-A3 BK -12
P300-A135 GY-16
P300-A139 GY-16

CABLE-0127

A-C26
9D3955

TWISTED PAIR

RD
CYL #13

YL
RD

CYL #15

YL
RD

1
2
1
2
1
2

H-C11
1552269
H-C13
1552269
H-C15
1552269

CABLE-0062
S0811-H11 YL-18
S0811-H12 RD-18

P600-A165 WH-16
P300-A164 BK-16
D200-A167 GN-19
D200-A168 YL-19
D200-A8 SHLD-19

CABLE-0064
S0813-H13 YL-18
S0813-H14 RD-18
CABLE-0066
S0815-H15 YL-18
S0815-H16 RD-18

S0800-H20 WH-16
S0800-H21 WH-16

RIGHT TURBO
OUT

RD
YL

LEFT TURBO
OUT

RD
YL

H-C17
8T8731
B
A
C
B
A
C

H-C18
8T8731

S0800-H22 WH-16
CABLE-0069
S0840-H35 RD-18
S0840-H34 YL-18

S0800-H23 WH-16
S0840-H34
S0840-H35
S0830-H36
S0830-H37
S0800-H24

CABLE-0068
S0830-H37 RD-18
S0830-H36 YL-18

YL-18
RD-18
YL-18
RD-18
WH-16

S0800-H25 WH-16

CYL #16

RD
YL

CYL #14

RD
YL

CYL #12

RD
YL

CYL #10

RD
YL

CYL #8

RD
YL

CYL #6

RD
YL

CYL #4

RD
YL

CYL #2

RD
YL

2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1

H-C16
1552269
H-C14
1552269
H-C12
1552269
H-C10
1552269
H-C8
1552269
H-C6
1552269
H-C4
1552269
H-C2
1552269

CABLE-0067
S0816-H56 RD-18
S0816-H55 YL-18
CABLE-0065
S0814-H58 RD-18
S0814-H57 YL-18
CABLE-0063
S0812-H60 RD-18
S0812-H59 YL-18

S0816-H56
S0816-H55
S0814-H58
S0814-H57
S0812-H60
S0812-H59
S0810-H62
S0810-H61
S0808-H64
S0808-H63
S0806-H66
S0806-H65
S0804-H68
S0804-H67
S0802-H70
S0802-H69

CABLE-0061
S0810-H62 RD-18
S0810-H61 YL-18
CABLE-0059
S0808-H64
S0808-H63

RD-18
YL-18

CABLE-0057
S0806-H66 RD-18
S0806-H65 YL-18
CABLE-0055
S0804-H68 RD-18
S0804-H67 YL-18

RD-18
YL-18
RD-18
YL-18
RD-18
YL-18
RD-18
YL-18
RD-18
YL-18
RD-18
YL-18
RD-18
YL-18
RD-18
YL-18

A-T1
A-T2
A-T4
A-T5
A-T3

T-T9

T-T11
T-T12
T-T13
T-T14
T-T15

P615-T16 RD-16
M530-T17 WH-16
P600-T18 WH-14

RD-16
RD-16
WH-16
PK-16
GY-16
PU-16
GY-16
WH-16
WH-16

M510-T19
P697-T20
SC01-T21
M190-T22
C256-T23
P614-T24
P698-T25
C293-T26
P696-T27
C256-T28

WH-16
WH-16
WH-16
WH-16
GY-16
RD-16
WH-16
WH-16
WH-16
GY-16

M140-T29
A330-T30
P613-T31
M164-T32
A320-T33

WH-16
RD -16
GY-16
WH-16
RD-16

T-T16
T-T17
T-T18

T-T19
T-T20
T-T21
T-T22
T-T23
T-T24
T-T25
T-T26
T-T27
T-T28

T-T29
T-T30

T-T32
T-T33

NC

D200-T36 GN-19
D200-T35 YL-19
D200-T38 SHLD-19
CABLE-0045

RIGHT TURBO OUT


RIGHT TURBO OUT
LEFT TURBO OUT
LEFT TURBO OUT

T-T35
T-T36
T-T37
T-T38
T-T39
T-T40

POTENTIOMETER
SPEED
DESIRED

NOT CONNECTED
NOT CONNECTED
NOT CONNECTED
NOT CONNECTED
NOT CONNECTED
NOT CONNECTED
NOT CONNECTED
NOT CONNECTED
NOT CONNECTED
NOT CONNECTED
NOT CONNECTED
NOT CONNECTED
NOT CONNECTED
THERMOCOUPLE 16THERMOCOUPLE 16+
THERMOCOUPLE 14THERMOCOUPLE 14+
THERMOCOUPLE 12THERMOCOUPLE 12+
THERMOCOUPLE 10THERMOCOUPLE 10+
THERMOCOUPLE 8THERMOCOUPLE 8+
THERMOCOUPLE 6THERMOCOUPLE 6+
THERMOCOUPLE 4THERMOCOUPLE 4+
THERMOCOUPLE 2THERMOCOUPLE 2+

G-T7
G-T8
G-T9
NC

1
2
3

TWISTED PAIR

NC

D100-G13 PK-16
D100-G14 PU-16
P500-G15-T6 GY-16

G-T13
G-T14
G-T15

NC

G-S2

G-T24

C256-G23 GY-16
P614-G24-T8 RD-16

G-T26

C293-G26 WH-16

P300-G54 GY-16
P300-G52 GY-16
P600-G18 RD-16

G-T28

C256-G28 GY-16

P600-G55

G-S3

A330-G30 WH-16
P613-G31-T10 GY-16

G-T30
G-T31
NC

C256-G23 GY-16

D200-G35 YL-19
D200-G36 GN-19
A330-G37 WH-16
D200-G38 SHLD-19
G-T39

A330-G30 WH-16

RD-16

G-S4

G-S5

NOTE A
CABLE-0049
M170-G9 CU_SHLD-16
M170-G8 BK-16
M170-G7 WH-16
M170-G6 RD-16

6
8

SWITCH
POSITION

6-7
6-10
6-9
6-8

OFF/RESET
STOP
START
AUTO

CABLE-0053
S0802-H70 RD-18
S0802-H69 YL-18

D200-A185 GN - 19
D200-A169 YL - 19
D200-A6 SHLD -19

P600-G55
C293-G26
A320-G33
P300-G54

RD-16
WH-16
RD-16
GY-16

A2

NC
NC
NC

AR-T1

P200-AR14 RD-16

AR-T4

D100-AR2 PK-16
D100-AR3 PU-16

AR-T5

NC
NC

CABLE-0197
D200-AR5 YL -19
D200-AR6 GN -19
D200-AR7 SHLD -19
AR-T3

P600-AR19 RD-16

D100-AR2
D100-AR3
D384-AR10
D385-AR11
D386-AR12

NC

PK-16
PU-16
OR-18
PK-18
GN-18

NC

NC
CABLE-0197
D200-AR6

P200-AR14

RD-16

AR-S1

CABLE-0197
AR-T6
AR-T7

GN -19

NC
NC

P200-AR1 RD-16
P200-AR13 RD-16
NC

D200-AR5 YL-19
D200-AR6 GN-19

AR-T8

D200-AR7 SHLD-19

AR-T2

P300-AR17 GY-16

1
2
3
4
5
6
7
8
9

D384-AR10
D385-AR11

OR-18
PK-18

D386-AR12

GN-18

P300-AR17

GY-16

P600-AR19

RD-16

AR-S2

AR-S3

P300-AR8
P300-AR16
P300-AR20

GY-16
GY-16
GY-16

P600-AR9 RD-16
P600-AR18 RD-16

D200-AR7

D200-AR5

YL -19

P200-AR1

RD-16

D384-AR10 OR-18
D385-AR11 PK-18
D386-AR12 GN-18
P300-AR8 GY-16

P600-AR9

SHLD -19

NC

NC

AR-C2
2572719

PK-16
PU-16

NC

EXISTING TERMINAL STRIP


IN REMOTE PANEL

D100-AR2
D100-AR3

RD-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

T-T45
T-T46
T-T47
T-T48
T-T49
T-T50
T-T51
T-T52
T-T53
T-T54
T-T55
T-T56

D100-G42 PU-16
D100-G49 PU-16
C256-G23 GY-16
C256-G28 GY-16

PRELUBE ON
+
L
COM

P200-G51 RD-16
P300-G53 GY-16
P600-G47 RD-16
D100-G40 PK-16
D100-G49 PU-16
D200-G44 YL-19
D200-G45 GN-19
D200-G57 SHLD-19

M170-G9 CU_SHLD-16
M170-G8 BK-16
M170-G7 WH-16
M170-G6 RD-16

P614-T24
P615-T16
SC01-T21
D100-T13
P613-T31
D100-T14
C256-T28
M190-T22
M164-T32

T-T57
T-T58
T-T59
T-T60
T-T61
T-T62
T-T63
T-T64
T-T65

T-T72
T-T73
T-T74

RD-16
GY-16

TWISTED PAIR

RS-232 PORT 1-RXD

RS-232 PORT 2-TXD

RS-232 PORT 1-GND

- 4-20mA

M180-F12 GY-16

CAN PORT 1-HIGH

+ 4-20mA

M180-F10 WH-16

PRIMARY DESIRED SPEED


+5

GND

CAP_2
8C6354

CAN DL SHIELD
CAN DL +
CAN DL -

C-T11

C-T13

C-T12

C-T8

C-T6

C-T7

C-T4

C-T5

C-T10

C-T34

C-T29

C-T3

C-T2

C-T33

C-T14

C-T1

C-T16

C-T15

P1E0-C17 RD-12
P260-C4 RD-16
P240-C7 RD-16
A320-C30 WH-16
A320-C15 WH-16
C293-C31 RD-16
P200-C1 RD-12
P200-C10 RD-14
A330-C27 WH-16
A330-C21 WH-16
P600-C14 WH-16
P260-C5 GY-16
P300-C2 GY-12
P300-C11 GY-14
P240-C8 GY-16
P300-C13 GY-16
P1E1-C16 GY-12
P1E1-C16 GY-12
P1E0-C17 RD-12

CABLE-0015
M170-F6 RD-16

M170-F9 CU_SHLD-16
M170-F8 BK-16
M170-F7 WH-16
CABLE-0014
D200-F38 SHLD-19
D200-F35 YL-19
D200-F36 GN-19

CAT DL +
CAT DL -

D100-F13 PK-16
D100-F14 PU-16

GSOV +
GSOV -

A330-F30 WH-16
A330-F37 WH-16

F-S1

P200-F4 RD-16
P200-F5 RD-16

P200-F41 RD-16
P300-F42 GY-16

F-S2

P200-AR13
P300-AR16

P600-AR18
P300-AR20

AR-C4
1552269
1
RD-16
2
GY-16

SUPPRESSOR ARC 1
2184935

12

CC-T1

CC-T2

BATT +

BATT -

T-T82

EMCP III

P600-F18 RD-16

P615-F46 RD-16
P613-F31 GY-16
P614-F24 RD-16

(+) BATTERY
CUSTOMER
EQUIPMENT

(+) BATTERY SWITCHED

GY-6

RD-6

P0EA-CC2

P0B0-CC1

START

STOP

AUTO

10

RESET

START

STOP

AUTO

RESET

RUN
RELAY
OUTPUT

CUSTOMER
EQUIPMENT

CRANK
TERMINATE
OUTPUT

CUSTOMER
EQUIPMENT

CUSTOMER
EQUIPMENT

ENERGIZED FROM BEGINING


OF CRANKING UNTIL THE
BEGINING OF SHUTDOWN

ENERGIZED FROM COMPLETION


OF CRANKING UNTIL
COMPLETION OF SHUTDOWN

ENGINE
FAILURE
OUTPUT

ACTIVE
ALARM
OUTPUT

+5V
GROUND
SIGNAL

FILTERED_OIL_PRESS
1611705

A-C12
8T8732
CABLE-0009
A
S110-A202 RD-16
B
S110-A203 BK-16
C
S110-A204 WH-16
S110-A251 CU_SHLD-16
A-C11
8T8732
CABLE-0010
A
S130-A205 RD -16
B
S130-A206 BK-16
C
S130-A207 WH-16
S130-A268 CU_SHLD-16

C130-A69 WH-16

A-C10
8T8732
B
A
C

VS
GROUND
SIGNAL

MANIF_INLET_AIR_TEMP
1022240

OR-18
BK-18
WH-18

VS
GROUND
SIGNAL

MANIF_INLET_AIR_PRESS
1495150

OR-18
BK-18
WH-18

VS
GROUND
SIGNAL

COOLANT_OUTLET_PRESS
1495150

COOLANT_INLET_PRESS_SW
1101168

A-C19
1552269

CAP
3E3364
1
2

A-C18
3E3370
CABLE-0011
A
S850-A103 RD-16
B
S850-A113 BK-16
C
S850-A209 WH-16
S850-A210 CU_SHLD-16

A-C9
8T8731
CABLE-0012
A
S380-A211 RD -16
B
S380-A212 BK-16
C
S380-A213 WH-16
S380-A214 CU_SHLD-16
A-C8
8T8731
CABLE-0013
A
S381-A215 RD -16
B
S381-A216 BK-16
C
S381-A44 WH-16
S381-A55 CU_SHLD-16

OR-18
BK-18
WH-18

BK-16
WH-16
OR-16

M153-A111 WH-16
M152-A110 GY-16

OIL_TEMP
1022240

COOLANT_TEMP
2644297

SIGNAL
GROUND

A-C13
1552267
CABLE-0008
A
S010-A199 RD-16
B
S010-A200 BK -16
C
S010-A201 WH -16
S010-A252 CU_SHLD-16

P500-A208 GY-16

VS
GROUND
SIGNAL

TIMING CAL

OR-18
BK-18
WH-18

VS
GROUND
SIGNAL

OR-18
BK-18
WH-18

VS
GROUND
SIGNAL

DS_'A'(RIGHT)
1420215

OR-18
BK-18
WH-18

VS
GROUND
SIGNAL

DS_'B'(LEFT)
1420215

SDP/TMG
1296628

A
B
C

1
2
3
4
5
6
7
8

CABLE-0126
D200-A1 SHLD-19
D200-A269 YL-19
D200-A268 GN -19
CABLE-0122
D200-A3 SHLD-19
D200-A241 YL-19
D200-A240 GN-19

A-C23
7N9742

UBATT
GROUND
CAN CAN +

Y
C
M
G
X
T
U
P
W
B
E
V
D
K
L
F
Z
Q
J
A
R
N
H
S

NOX_SENSOR
3044209

PRO-ACT
ACTUATOR
CAN SHIELD
CAN +
CAN -

KEYSWITCH
BATT +
BATT -

MODE SWITCH

CONTACT CLOSURE
REQUIRED TO RUN
M510-F51 GY-16

M510-F19 WH-16
CONTACT CLOSURE
REQUIRED TO RUN

IDLE/RATED

M190-F22 WH-16
CONTACT CLOSURE
SELECTS RATED SPEED
M120-F53 GY-16
ON/OFF
GRID

M120-F11 WH-16
CONTACT CLOSURE
SELECTS SECONDARY
(PARRALLELED) GAINS
C293-F55 GY-16

C293-F26 WH-16
PRELUBE BUTTON

STARTING CIRCUIT
(-) BATTERY / SENSOR RETURN

A-C14
1552269
CABLE-0007
1
S030-A197 RD-16
2
S030-A198 BK-16
S030-A253 CU-16

M530-F17 WH-16

M120-F53 GY-16
M190-F52 GY-16
M510-F51 GY-16
M530-F49 GY-16
P500-F50 GY-16

UNFILTERED_OIL_PRESS
1611705

OR-18
BK-18
WH-18

CABLE-0075
P260-A176 WH-16
P260-A174 RD-16
P260-A229 BK-16

DRIVEN
EQUIPMENT

P615-F46 RD-16
P615-F43 RD-16

+5V
GROUND
SIGNAL

A-C15
1552267
CABLE-0006
A
S000-A194 RD-16
B
S000-A195 BK-16
C
S000-A196 WH-16
S000-A87 CU_SHLD -16

M530-F49 GY-16

WH-16
WH-16
RD-16
GY-16
RD-16
WH-16
RD-16

P300-F40 GY-16
P300-F39 GY-16

P200-F47 RD-16

REMOTE INITIATE

P200-F47 RD-16

P500-F48 GY-16
P500-F45 GY-16
P500-F44 GY-16
M510-F19 WH-16
M190-F22 WH-16
M120-F11 WH-16
P200-F47 RD-16

NOTE D

CUSTOMER WIRING

SIGNAL PLUS TO ECM


SIGNAL MINUS TO ECM
CONTROL PLUS FROM ECM
CONTROL MINUS FROM ECM
CAT DATA LINK
CAN DATA LINK
RS-232 DATA LINK

CONNECTOR
A-C1
A-C2
A-C3
A-C4
A-C5
A-C6
A-C7
A-C8
A-C9
A-C10
A-C11
A-C12
A-C13
A-C14
A-C15
A-C16
A-C17
A-C18
A-C19
A-C20
A-C21
A-C22
A-C23
A-C24
A-C25
A-C26
A-C27
A-C28
A-C29
C-C1
C-C2
C-C3
C-C4
C-C5
F-C1
G-C1
G-C2
G-C3
G-C4
G-C5
H-C1
H-C2
H-C3
H-C4
H-C5
H-C6
H-C7
H-C8
H-C9
H-C10
H-C11
H-C12
H-C13
H-C14
H-C15
H-C16
H-C17
H-C18
H-C20
T-C1

SPLICE
A-S1
A-S2
A-S3
A-S4
A-S5
A-S6
A-S7
A-S8
A-S9
A-S10
A-S11
A-S12
A-S13
A-S14
A-S15
A-S16
A-S17
A-S18
A-S19
A-S20
C-S1
F-S1
F-S2
F-S3
F-S4
F-S5
F-S6
G-S1
G-S2
G-S3
G-S4
G-S5

DESCRIPTION
GECM (A3) CONNECTOR J1
GECM (A3) CONNECTOR J2
EIC
BULKHEAD CONNECTOR(IGNITION)
SERVICE TOOL
HUMIDITY SENSOR
CAN RESISTOR
DET E SENSOR
DET A SENSOR
COOLANT INLET PRESS SW
COOLANT OUT PRESS
MAPS
INLET MANI AIR TEMP
COOLANT TEMP SW
OIL TEMP
FILTERED OIL PRESS
UNFILTERED OIL PRESS
SPD TMG
TIMING CAL
ATMOSPHERIC PRESSURE SENSOR
POWER
AFRC PRO ACT
PRO ACT THROTTLE
GSOV
AIR/ELEC START
O2 BUFFER
PRELUBE RELAY
PRELUBE SWITCH
NOX BUFFER SENSOR
EIC
POWER
INTERCONNECT DT CONNECTOR
ENGINE TEST
ENGINE TEST
CUSTOMER CONNECTOR
REMOTE PANEL DT-Y
ADVISOR
SERVICE TOOL
REMOTE PANEL DT-Y
POTENTIOMETER DESIRED SPEED
THERMOCOUPLE CYL 1
THERMOCOUPLE CYL 2
THERMOCOUPLE CYL 3
THERMOCOUPLE CYL 4
THERMOCOUPLE CYL 5
THERMOCOUPLE CYL 6
THERMOCOUPLE CYL 7
THERMOCOUPLE CYL 8
THERMOCOUPLE CYL 9
THERMOCOUPLE CYL 10
THERMOCOUPLE CYL 11
THERMOCOUPLE CYL 12
THERMOCOUPLE CYL 13
THERMOCOUPLE CYL 14
THERMOCOUPLE CYL 15
THERMOCOUPLE CYL 16
RIGHT TURBO OUT
LEFT TURBO OUT
PYROMETER
INTERCONNECT DT CONNECTOR

PROPER GROUNDING IS NECESSARY FOR OPTIMUM ENGINE PERFORMANCE


AND FOR RELIABILITY. IMPROPER GROUNDING WILL RESULT IN ELECTRICAL
CURRENT PATHS THAT ARE UNCONTROLLED AND UNRELIABLE.
FOR THE STARTING MOTOR, DO NOT ATTACH THE BATTERY NEGATIVE
TERMINAL TO THE CYLINDER BLOCK.

AFRC
ALT
BATT
CB
CONN
CYL
DS
EIC
EMCP
GECM
GEN
GND
GSOV
MPU
SMMS
SW
TEMP

DO NOT CONNECT THE NEGATIVE TERMINAL FROM THE ELECTRICAL POWER


SUPPLY DIRECTLY TO THE CYLINDER BLOCK. CONNECT THE NEGATIVE
TERMINAL FROM THE ELECTRICAL POWER SUPPLY TO THE NEGATIVE
TERMINAL "-" ON THE ENGINE MOUNTED JUNCTION BOX.
GROUND THE CYLINDER BLOCK WITH A GROUND STRAP THAT IS FURNISHED
BY THE CUSTOMER. CONNECT THIS GROUND STRAP TO THE GROUND PLANE.
USE A SEPARATE GROUND STRAP TO GROUND THE BATTERY NEGATIVE
TERMINAL FOR THE CONTROL SYSTEM TO THE GROUND PLANE.

ABBREV

SYMBOL

DESCRIPTION

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE &
COMPONENT

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

IDENT
HARNESS AS.

PART NUMBER

A
AP
AR
C
CC
F
G
H
K
T
T
T

305-4550
4P-7487
273-3111
251-9471
251-9475
251-9446
251-9426
273-3121
251-9466
251-9467
251-9468

NOTE D: MAXIMUM RELAY COIL CURRENT DRAW MUST NOT EXCEED 250 mA AT
NOMINAL VOLTAGE

NOTE G: REFER TO THIS DRAWING (1216159) FOR A 10 AMP SINGLE POLE DOUBLE
THROW (NORMALLY OPEN AND NORMALLY CLOSED) RELAY. WHILE
IT IS NOT CSA CERTIFIED, IT IS CSA ACCEPTED (CSA CERTIFICATE
LR89578-06, REVISION LR85778-17). INPUT CURRENT AT NOMINAL
VOLTAGE OF 24VDC. CONTACT RATING IS 10 AMP AT RESISTIVE LOAD
AND 5 AMP INDUCTIVE LOAD AT 24 V DC AND 7.5 AMP INDUCTIVE
LOAD AT 120 V AC. RECOMMEND DIODES OR MOV'S FOR
INDUCTIVE LOAD KICKBACK PROTECTION.

-AIR FUEL RATIO CONTROL


-ALTERNATOR
-BATTERY
-CIRCUIT BREAKER
-CONNECTOR
-CYLINDER
-DETONATION
-ENGINE INTERFACE CONNECTOR
-ENGINE MONITORING CONTROL AND PROTECTION
-GAS ENGINE CONTROL MODULE
-GENERATOR
-GROUND
-GAS SHUT OFF VALVE
-MAGNETIC PICK-UP
-STARTING MOTOR MAGNETIC SWITCH
-SWITCH
-TEMPERATURE

BLADE, SPADE, RING,


OR SCREW TERMINAL
SPLICE

NOTE B: THE PIN IDENTIFICATION "_* (UPPER CASE)"


AND "* (LOWER CASE)" ARE EQUIVALENT

NOTE E: REFER TO THIS DRAWING (2045593) FOR A 6 AMP SINGLE POLE DOUBLE
THROW (NORMALLY OPEN AND NORMALLY CLOSED) CSA CLASS 1, DIV2 APPROVED
RELAY. INPUT CURRENT AT NORMAL 24VDC = 9mA. CONTACT RATING IS
6 AMP RESISTIVE LOAD AND 1 AMP INDUCTIVE LOAD @ 24 V DC AND 3 AMP
INDUCTIVE LOAD @ 120 V AC. RECOMMEND DIODES OR MOV"S FOR
INDUCTIVE LOAD KICKBACK PROTECTION.

SIGNAL NAME
FUSED B+
BCAT DATA LINK+
CAT DATA LINKCAN DATA LINK SHIELD
CAN DATA LINKCAN DATA LINK+
B+SWITCHED(KEYSWITCH)
+5Vdc
-5Vdc
-8Vdc
DIGITAL RETURN
DIGITAL RETURN
DIGITAL RETURN
DIGITAL RETURN
DIGITAL RETURN
CAN DATA LINK SHIELD
CAN DATA LINKCAN DATA LINK+
+8Vdc
SMMS COIL SIGNAL
B+
BSTART
DIGITAL RETURN
DIGITAL RETURN
DIGITAL RETURN
FUSED B+
BB+SWITCHED(KEYSWITCH)
CAT DATA LINK+
CAT DATA LINK-

ABBREVIATIONS

NOTE A: FOR TEST PURPOSES TERMINAL 17 (M530-WH-DRIVEN EQUIPMENT) AND


TERMINAL 19 (M510-WH-NORMAL STOP) IN THE REMOTE PANEL MUST BE
JUMPERED TO TERMINAL 15 (P500-GY) WHICH IS A DIGITAL RETURN

KEYSWITCH

SUPPRESSOR ARC 2
2184935

P615-F43 RD-16

F-S6

BATT +
BATT -

A-C16
1552267
CABLE-0005
A
S101-A191 RD-16
B
S101-A192 BK-16
C
S101-A193 WH -16
S101-A94 CU_SHLD-16

TIMING SETTING 2

M190-F52 GY-16

F-S5

A-C17
1552267
CABLE-0004
A
S100-A188 RD-16
B
S100-A189 BK-16
C
S100-A190 WH -16
S100-A96 CU_SHLD-16

P500-F45 GY-16

C293-F55 GY-16
P500-F54 GY-16
F-S4
P500-F15 GY-16

USE AN ELECTRICAL GROUND STRAP TO CONNECT ALL METAL CASES THAT


CONTAIN ELECTRICAL COMPONENTS OR ELECTRONIC COMPONENTS TO THE
CYLINDER BLOCK.

AR-C3
1552269
1
RD-16
2
GY-16

GY-16
WH-16
GY-16
WH-16
RD-16
WH-16
RD-16
WH-16
RD-16
WH-16
WH-16
RD-16

GSOV SOLENOID
CONNECTOR
9Y-6992

A
B

A-C29
3049613
CABLE-0146
S510-A285 WH-16
S510-A286 BK-16
CABLE-0147
D200-A287 GN-19
D200-A288 YL-19
D200-A289 SHLD-19

NORMAL STOP

S790-F34 WH-16

GEN POWER
(OPTIONAL)
TWISTED PAIR

F-S3

+BATTERY

RS-232 PORT 3-TXD


RS-232 PORT 3-RXD
RS-232 PORT 3-GND
-BATTERY

CU -16
BK -16
RD -16

P500-F15
M120-F11
P613-F31
M530-F17
P614-F24
M164-F32
P615-F16
M190-F22
P600-F18
C293-F26
M510-F19
P200-F47

C293-F26
M164-F32
P600-F18
P613-F31
P614-F24
M530-F17
P615-F16

GROUNDING PRACTICES

CAN PORT 2-SHIELD

S270-F1
S270-F2
S270-F3

A-C24
5S7433

M164-F32 WH-16

CABLE-0051

OPTIONAL DESIRED SPEED


A
B
C
D
E
F
G
H
J

CAN PORT 2-HIGH


CAN PORT 1-LOW
RS-232 PORT 2-RXD

CAN PORT 2-LOW


CAN PORT 1-SHIELD
RS-232 PORT 2-GND

PK-16
GY-16
PU-16
GY-16
WH-16
WH-16

WH-16
WH-16
WH-16
WH-16

KEYSWITCH
BATT +
BATT -

A-C6
8T8732
CABLE-0144
A
S910-A277 RD-16
B
S910-A278 BK-16
C
S910-A279 WH-16
S910-A280 CU_SHLD-16

P500-F44 GY-16

P500-F48 GY-16

SENSOR / ACTUATOR SUPPLY


RS-485 RXD-A
RS-485 RXD-B

D100-F13
P613-F31
D100-F14
C256-F28
M190-F22
M164-F32

P698-F25
M140-F29
P696-F27
P697-F20

CAN SHIELD
CAN +
CAN -

A-C20
8T8732
CABLE-0143
S190-A281 RD-16
S190-A282 BK-16
S190-A283 WH-16
S190-A284 CU_SHLD-16

C256-F28 GY-16

BATT +

RS-232 PORT 1-TXD

F-C1
9X1343
P600-F18 RD-16
C256-F23 GY-16
C293-F26 WH-16
S270-F1 CU- 16
S270-F2 BK- 16
S270-F3 RD- 16
M170-F6 RD- 16
M170-F7 WH- 16
M170-F8 BK- 16
M180-F10 WH-16
M120-F11 WH-16
P698-F25 WH-16
M530-F17 WH-16
P500-F15 GY-16
M180-F12 GY-16
P696-F27 WH-16
M170-F9 CU_SHLD-16
M510-F19 WH-16
P697-F20 WH-16
M140-F29 WH-16
S790-F34 WH-16
P614-F24 RD-16
P615-F16 RD-16

RD-16
RD-16
WH-16
PK-16
GY-16
PU-16
GY-16
WH-16
WH-16

D200-T36 GN-19
D200-T35 YL-19
D200-T38 SHLD-19
CABLE-0045

BATT +

CAT DATALINK+
CAT DATALINK-

P200-F47 RD-16

C256-F23 GY-16

GATEWAY
2567512

RS-485 TXD-A
RS-485 TXD-B
RS-485 SHIELD

C256-F23 GY-16
C256-F28 GY-16
M180-F10 WH-16
M180-F12 GY-16
M170-F6 RD -16
M170-F8 BK -16
M170-F7 WH -16
M170-F9 CU_SHLD -16
D200-F38 SHLD -19
D200-F35 YL -19
D200-F36 GN -19
D100-F13 PK-16
D100-F14 PU-16
A330-F30 WH-16
A330-F37 WH-16
S790-F34 WH-16
P200-F4 RD-16
P200-F5 RD-16
P300-F39 GY-16
P200-F47 RD-16
P300-F40 GY-16

P200-F47 RD-16

E-STOP

P200-G50
P300-G52

CC-T4

BATT -

ENGINE INTERFACE BOX


CUSTOMER WIRING

PRELUBE_SW
3E1813

G-C3
9W1951

ALTERNATOR

BATT +

A330-F30 WH-16
A330-F37 WH-16
P200-F4 RD-16
P300-F40 GY-16
P200-F5 RD-16
P300-F39 GY-16
D200-F36 GN-19
D200-F35 YL-19
D200-F38 SHLD-19

REMOTE START/STOP PANEL


SERVICE TOOL CONNECTOR

CC-T3

ALT

PRO-ACT
AFRC

CABLE-0104
A330-A154 WH-16
A330-A166 BK-16

ALTERNATOR

A1

PL1000E/PL1000T (GATEWAY) OPTION FOR REMOTE PANEL


TEMP SCANNER HARNESS

T-T44

CUSTOMER CONNECTOR
CONNECTS TO TERMINAL STRIP
AT LOC D-5 WHEN USED

MANUAL PRELUBE

P200-G50 RD-16
P300-G52 GY-16
D100-G41 PK-16
D100-G42 PU-16

D100-G40 PK-16
D100-G41 PK-16
D100-G14 PU-16

M170-T6 RD-16
M170-T7 WH-16
M170-T8 BK-16
M180-T10 WH-16
M120-T11 WH-16
P698-T25 WH-16
M530-T17 WH-16
P500-T15 GY-16
M180-T12 GY-16
P696-T27 WH-16
M170-T9 CU_SHLD-16
M510-T19 WH-16
P697-T20 WH-16
M140-T29 WH-16

T-T43

D100-G41 PK-16
D100-G42 PU-16

AR-C1
1607690

PK-16
GY-16
PU-16
GY-16
WH-16
WH-16

A330-G37 WH-16

D100-G13 PK-16

P300-G39 GY-16

WH-16

C256-C36 GY-16

C256-G28 GY-16
BLOCK_CONTACT_L2
1111324

A320-G33 RD-16

G-T33
NC

10
9

SWITCH
CONTACTS

GY-16

D100-A150
P613-A131
D100-A151
C256-A92
M190-A98
M164-A90

MODE_SWITCH
2519457

EMERGENCY STOP

P600-G56-T3 RD-16
P600-G47 RD-16

NC

1
3

OFF/RESET
STOP
START
AUTO

BLOCK_CONTACT_U2
1111324

P300-G39 GY-16
P300-G53 GY-16

NC

1-2
1-5
1-4
1-3

P500-G15-T6 GY-16

P200-G51 RD-16
P200-G50 RD-16

NC

G-T23

P613-G31-T10 GY-16
P615-G16-T9 RD-16
P614-G24-T8 RD-16

P200-G48-T1 RD-16

G-S1

P600-G18 RD-16

G-T18

2
5
4

P600-G58-T4-T3 RD-16
P600-G56-T3 RD-16

P200-G1 RD-16

P615-G16-T9 RD-16

G-T16
NC

P600-G59-T4-T5 RD-16

G-C5
1229457

4
5
6
7
8
9
10
11
12
13
14
15
15
15
16
17
18
18
19
20
21
22
23
24
25
26
27
28
28
29
30
31
32
33
34
35
36
37
38
39
40

M170-G6 RD-16
M170-G7 WH-16
M170-G8 BK-16
M170-G9 CU_SHLD-16

NC

31
32
33
34
35
36
37
38
39
40

T-T31

D200-T35 YL-19
D200-T36 GN -19
A330-T37 WH -16
D200-T38 SHLD-19
P300-T39 BK-14
P300-T40 BK-16
P300-T41 BK-16

G-T6

SWITCH
POSITION

C-C1
9X1343
18
23
26
1
2
3
6
7
8
10
11
25
17
15
12
27
9
19
20
29
34
24
16
21
13
31
14
28
22
32
33
30
37
4
40
5
39
36
35
38

M170-A88 RD-16
M170-A86 WH-16
M170-A105 BK-16
M180-A106 WH-16
M120-A136 WH-16
P698-A30 WH-16
M530-A91 WH-16
P500-A147 GY-16
M180-A107 GY-16
P696-A29 WH-16
M170-A97 CU_SHLD - 16
M510-A93 WH-16
P697-A31 WH-16
M140-A28 WH-16
S790-A95 WH-16
P614-A134 RD-16
P615-A132 RD-16

24V SUPPLY

YL

T-T8

T-T10

TWISTED PAIR

M510-T19 WH-16
P697-T20 WH-16
M140-T29 WH-16
P614-T24
P615-T16
SC01-T21
D100-T13
P613-T31
D100-T14
C256-T28
M190-T22
M164-T32

T-T7

SWITCH
CONTACTS

P200-G48-T1 RD-16

D200-G44 YL-19
D200-G45 GN-19
D200-G57 SHLD-19
A320-G33 RD-16
P613-G31-T10 GY-16
C293-G26 WH-16
P614-G24-T8 RD-16
P615-G16-T9 RD-16
P500-G15-T6 GY-16
A330-G30 WH-16
A330-G37 WH-16

YL -19

CYL #11

CABLE-0060
S0809-H10 YL-18
S0809-H9 RD-18

1
2
14
15
24
25
32
33
40
41
48
49
10
11
20
21
52
6
7
9
8
5
53
18
19
36
37
38
39
44
45
54
55
56
57
46
47
28
29
30
31
58
61
62
63
64
65
66
67
60
59
68
69
70
23
22
13
12
51
50
43
42
35
34
27
26
17
16
4
3

PYROMETER
2519430
THERMOCOUPLE CYL1+
THERMOCOUPLE CYL1THERMOCOUPLE CYL3+
THERMOCOUPLE CYL3THERMOCOUPLE CYL5+
THERMOCOUPLE CYL5THERMOCOUPLE CYL7+
THERMOCOUPLE CYL7THERMOCOUPLE CYL9+
THERMOCOUPLE CYL9THERMOCOUPLE 11+
THERMOCOUPLE 11THERMOCOUPLE 13+
THERMOCOUPLE 13THERMOCOUPLE 15+
THERMOCOUPLE 15NOT CONNECTED
BATT +
BATT CAN CAN +
CAN SHIELD
NOT CONNECTED
NOT CONNECTED
NOT CONNECTED

6
7
8
9
10
11
12
13
14
15
15
15
16
17
18
18
19
20
21
22
23
24
25
26
27
28
28
29
30

T-T6

P200-G4 RD-16

G-T4
NC

A
B
C

D200-G44 YL-19
D200-G45 GN-19
D200-G57 SHLD-19
CABLE-0046

D200-G44

RD

1
2

CABLE-0058
S0807-H7 YL-18
S0807-H8 RD-18

YL-18
RD-18
YL-18
RD-18
YL-18
RD-18
YL-18
RD-18
YL-18
RD-18
YL-18
RD-18
YL-18
RD-18
YL-18
RD-18

M170-T6 RD-16
M170-T7 WH-16
M170-T8 BK-16
M170-T9 CU_SHLD-16
M180-T10 WH-16
M120-T11 WH-16
M180-T12 GY-16
D100-T13 PK-16
D100-T14 PU-16
P500-T15 GY-16

CABLE-0050
M170-T9 CU_SHLD-16
M170-T6 RD-16
M170-T7 WH-16
M170-T8 BK-16
M180-T10 WH-16
M120-T11 WH-16
P698-T25 WH-16
M530-T17 WH-16
P500-T15 GY-16
M180-T12 GY-16
P696-T27 WH-16

4
5

T-T4

CABLE-0044
D200-G35 YL-19
D200-G36 GN -19
D200-G38 SHLD -19

P200-G1 RD-16

SHLD -19

CYL #9

YL

H-C9
1552269

P200-T4 RD-14

G-T1

6A

G-C4
1740502
A
B
C

D200-G57

RD

1
2

233-8091
FUSE
G-T51

RECEPTACLE_AS_1
1330970
A
B
C

G-C1
1740502

PK-16
PU-16

YL

RESISTOR_1
1743016

CABLE-0109
P300-T41 BK-16
A330-T37 WH-16
A330-T30 RD-16
CABLE-0091
P300-T40 BK-16
C293-T26 WH-16
A320-T33 RD-16

H-C20
1607689
S0801-H1
S0801-H2
S0803-H3
S0803-H4
S0805-H5
S0805-H6
S0807-H7
S0807-H8
S0809-H10
S0809-H9
S0811-H11
S0811-H12
S0813-H13
S0813-H14
S0815-H15
S0815-H16

REMOTE PANEL

D100-G40
D100-G49

CYL #7

H-C7
1552269

CABLE-0056
S0805-H5 YL-18
S0805-H6 RD-18

CABLE-0105
P300-T39 BK-14
P600-T18 WH-14
P200-T4 RD-14

TWISTED PAIR

RD

1
2

H-C5
1552269

CUSTOMER CONNECTOR
CONNECTS TO THIS SIDE OF
TERMINAL STRIP

P200-G51 RD-16
P300-G53 GY-16
P600-G47 RD-16

CYL #5

YL

C256-A142

G-C2
1471444
BATT +
1
2
BATT 3
KEYSWITCH INPUT
4
5
6
7
8
CAT DATA LINK +
9
CAT DATA LINK 10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
CAN DATA LINK 34
35
36
37
38
39
40
41
42
CAN DATA SHIELD
43
44
45
46
47
48
49
CAN DATA LINK +
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

RD

1
2

CABLE-0054
S0803-H3 YL-18
S0803-H4 RD-18

P300-A164 BK-16
P600-A165 WH-16

CYL #3

YL

H-C3
1552269

CABLE-0052
S0801-H1 YL-18
S0801-H2 RD-18

EIC
A-C3
9X0141

INTERCONNECT HARNESS

C256-T23 GY-16

CABLE-0098

RD

1
2

CABLE-0037

YL

D200-A8 SHLD-19
D200-A167 GN-19
D200-A168 YL-19

A-S7

D200-A288 YL-19
D200-A162 YL-19
D200-A169 YL-19

C100-A4 RD-16
C100-A5 GY-16

ADVISOR
2848905

POWER CONNECTOR

INTERCONNECT HARNESS

D200-A288 YL-19
D200-A287 GN-19
D200-A289 SHLD-19
CABLE-0147

_C

RD-16
WH-16
GY-16
GY-16
WH-16

NOT TERMINATED

1
2

GN -19

D200-A287 GN-19
D200-A183 GN-19
D200-A185 GN-19
D200-A168 YL-19

A-S6

CABLE-0100

C293-C31
A320-C15
A320-C29
A320-C29
A320-C30

A330-C32

D200-G45

D200-A289 SHLD-19
D200-A9 SHLD-19
A-S5
D200-A6 SHLD-19
D200-A167 GN-19

P300-A272 BK-16
C293-A271 WH-16
A320-A273 WH-16
A320-A274 BK-16
A320-A275 BK-16
A320-A276 WH-16

CABLE-0101

A-C28
1762942

BK-18
BK-18

P600-A165 WH-16
P300-A164 BK-16
D200-A6 SHLD-19
D200-A185 GN-19
D200-A169 YL-19
CABLE-0038
CABLE-0040
D200-A9 SHLD-19
D200-A183 GN-19
D200-A162 YL-19

P600-A165 WH-16
P300-A164 BK-16
D200-A8 SHLD-19

CYL #1

ADEM3 J1
(PRELUBE)
ADEM3 J2
(PRELUBE)
PRELUBE SOLENOID
VALVE

TWISTED PAIR
PRELUBE_PRESS_SW
1501240

H-C1
1552269

A310-A226 WH -16
A310-A227 BK-16

P0B0-CC1 RD-6

1
2

P0EA-CC2 GY-6

BK-18
BK-18

AIR_START_SOLENOID_VALVE
2519396

CABLE-0140

T-T76

D100-A172 PK-16
D100-A173 PU-16

CABLE-0102

A330-C25 GY-16
A330-C27 WH-16

T-T77

D100-A172 PK-16
D100-A173 PU-16

A-C25
1762942

PRELUBE (AIR START)

A330-A166 BK-16
A330-A154 WH-16

C-T39

D100-A172 PK-16
D100-A173 PU-16

CABLE-0104

GSOV

T-T78

P200-A170 WH-14
P300-A171 GY-14

CABLE-0080
P200-A170 WH-14
P300-A171 GY-14

120

SERVICE TOOL
CONNECTOR

A
B
C
D
E
F
G
H
J

CABLE-0080
P200-A170 WH-14
P300-A171 GY-14

A330-C21 WH-16
A330-C25 GY-16

T-T75

A330-A155 WH-16
A330-A179 BK-16

C-T22

A-C5
8T8736

CAP_1
8C6354

K-T2

CABLE-0103

ADEM3 J2

C256-C37 GY-16

C-T20

CABLE-0098

T-T81

SCANNER

CABLE-0100

A320-A275 BK-16
A320-A276 WH-16

BLOCK_CONTACT_L
1111324

P697-F20 WH-16

1
2

BK-18
BK-18

A330-C33 WH-16

CB3
CB4
CB5
1
2
3
4
5
6
7
8
9
10
11

PRELUBE_SOL_VALVE
2519396

K
J
L
T
U
V
W
X
Y
Z
I
_A
_B
_E
_D

RD-12
GY-12
RD-16
WH-16
GY-16

K-T1

A-C27
1762942

P200-C1
P300-C2
P600-C12
P600-C3
P300-C13

T-T80

P200-A2 RD-12
P300-A3 BK-12
P600-A270 WH-12
P600-A165 WH-16
P300-A164 BK-16

BLOCK_CONTACT_U
1111324

C-T17

CABLE-0094

ADEM3 J1

P200-C10 RD-14
P300-C11 GY-14

C-T32

P200-A170 WH-14
P300-A171 GY-14

WH-16
WH-16
WH-16
RD-16

C-T18

CABLE-0080

P240-C9
P600-C3
P260-C6
P600-C12

P240-C7 RD-16
P240-C8 GY-16
P240-C9 WH-16

P200-C20 RD-12
P200-C18 RD-16
P200-K1 RD-16
A320-T33 RD -16
C293-T26 WH -16
P200-C18 RD-16
P200-K1 RD-16
P200-C20 RD-12
P200-T4 RD -14
A330-T30 RD -16
A330-C32 WH-16
P600-T18 WH -14
P300-T40 BK -16
P300-T39 BK -14

PRO-ACT
AFRC

BK -16

J021-AP17 RD-16-PVF2
J022-AP18 BK-16-PVF2

P300-T41

1
2

PRO-ACT
ACTUATOR

P600-C14 WH-16

T-C1 C-C3
1552269 3E3364
2
C256-C35 GY-16
1
A330-C34 WH-16

J041-AP19 RD-16-PVF2
J042-AP20 BK-16-PVF2

A
B
C
D
E
F
G
H
M
N
Q
P
R
S

ENGINE INTERFACE BOX

C-C2
9X8062
P260-C4 RD-16
P260-C5 GY-16
P260-C6 WH-16

C256-T23 GY-16
A330-T37 WH-16

1
2

A-C21
9X9867
CABLE-0075
P260-A174 RD-16
P260-A229 BK-16
P260-A176 WH-16
CABLE-0124
P240-A180 RD-16
P240-A186 BK-16
P240-A128 WH-16

P698-F25 WH-16

J061-AP21 RD-16-PVF2
J062-AP22 BK-16-PVF2

C-S1

1
2

SERVICE TOOL
CONNECTOR

FUSED BATT + (TO GECM1)


MANUAL PRELUBE (COMMAND IN)
UNUSED PWM +
FUSED BATT + (TO GECM1)

CAN SHIELD
CAN DATA LINK CAN DATA LINK +
SPD TIMING COM.
FUSED BATT + (TO GECM1)
FUSED BATT + (TO GECM1)

SPD TIMING +12V

TIMING CAL TIMING CAL +

DESIRED SPD 4-20 IN + (OPTIONAL)


DESIRED SPD 4-20 IN - (OPTIONAL)

PRELUBE PRESS SW.


DIGITAL RETURN

SPD TIMING SIG.

WH -16
S850-A209

PK-16
PU-16
WH -16
WH-16
WH-16
CABLE-0070
M170-A97 CU_SHLD -16
M170-A88 RD -16
M170-A86 WH -16
M170-A105 BK -16
S010-A201 WH -16
S000-A196 WH -16
M164-A90 WH-16
M530-A91 WH-16
C256-A92 GY-16
M510-A93 WH-16
S101-A193 WH -16
S790-A95 WH-16
S100-A190 WH -16
S030-A197 RD -16
M190-A98 WH-16

TWISTED PAIR

D100-A78
D100-A79
S110-A204
S910-A279
S190-A283

RD-16
GY-16
RD-16
GY-16

RD-16
GY-16
RD-16
GY-16
RD-16
J111-A48
J112-A49
J121-A50
J122-A51
J081-A52

P401-A72
P501-A73
S110-A290
P501-A75

RD-16
GY-16
RD-16
GY-16
J151-A40
J152-A41
J161-A42
J162-A43

S380-A54 GY-16
S381-A12 GY-16
S380-A211 RD -16
S381-A215 RD -16
J131-A58 RD-16
J132-A59 GY-16
J141-A60 RD-16
J142-A61 GY-16
J082-A62 GY-16
S510-A285 WH-16
S510-A286 BK-16
S130-A205 RD -16
S130-A66 GY-16
S510-A8 WH -16
S130-A207 WH -16
C130-A69 WH-16

BK -16
BK -16
BK -16
BK -16
RD-16
GY-16
RD-16
GY-16
WH-16
WH-16
WH-16
WH-16
RD-16
GY-16
RD-16
GY-16
WH -16
WH -16
A310-A227
A330-A179
A320-A274
S510-A9
J031-A24
J032-A25
J041-A26
J042-A27
M140-A28
P696-A29
P698-A30
P697-A31
J091-A32
J092-A33
J101-A34
J102-A35
S380-A213
S381-A44

NOT CONNECTED INTERNALLY


SPD. POT. +5V
SPD. POT. SIG.
SPD. POT. COM.
INLET MANIFOLD AIR TEMP SIG
OIL TEMP SIG
TIMING SETTING
DRIVEN EQUIPMENT
E-STOP
NORMAL E-STOP
FILTERED OIL PRES SIG.
GENERATOR POWER (OPTIONAL)
UN-FILTERED OIL PRESS SIG.
COOLANT TEMP SW. SIG.
IDLE/RATED

CAT DATA LINK +


CAT DATA LINK MAPS SIG.
HUMIDITY SENSOR SIGNAL
ATMOSPHERIC PRESSURE SENSOR SIGNAL

+5V SUPPLY
5V RETURN
+8V SUPPLY
DIGITAL RETURN

1
2
3
4
5
6
7
8
9
10
11
12
13
15
18
16
35
14
17
20
21
22
23
24
25
26
27
28
29
30
31
49
33
32
19
36
37
38
39
40
41
48
43
44
45
46
47
42
34
50
51
52
53
54
55
56
58
57
59
60
61
62
63
64
65
66
67
68
69
70

#11
#11
#12
#12
#8
CYL
CYL
CYL
CYL
CYL

DET. A (RIGHT) RETURN


DET. B (LEFT) RETURN
DET. A (RIGHT) +8V
DET. B (LEFT) +8V
CYL #13
CYL #13
CYL #14
CYL #14
CYL #8
NOX BUFFER DIGITAL
NOX BUFFER GROUND
JACKET WATER OUTLET PRESS +8V
JACKET WATER OUTLET PRESS -8V (& SHIELD)
O2 BUFER PWM SIGNAL IN
COOLANT OUT PRESS SIG
COOLANT INLET PRESS +

#15
#15
#16
#16
CYL
CYL
CYL
CYL

AIR/ELEC START RETURN


GAS SHUTOFF VALVE RETURN
PRELUBE RELAY RETURN
SHIELD/RETURN O2 BUFFER
CYL #3
CYL #3
CYL #4
CYL #4
RUN RELAY
CRANK TERMINATE
ENGINE FAILURE
ACTIVE ALARM
CYL #9
CYL #9
CYL #10
CYL #10
DETONATION A SIG (RIGHT BANK)
DETONATION B SIG (LEFT BANK)

AIR/ELEC START SIG. +


GAS SHUTOFF CIRCUIT +
PRELUBE RELAY
O2 BUFFER DIGITAL OUT
CYL #5
CYL #5
CYL #6
CYL #6
CYL #7

WH -16
WH -16
WH -16
RD -16
RD-16
GY-16
RD-16
GY-16
GY-16
A310-A226
A330-A155
A320-A273
S510-A10
J051-A14
J052-A15
J061-A16
J062-A17
J072-A18

P200-A122 RD-16
P200-A123 RD-16
P200-A2 RD -12
P200-A127 RD-16
P200-A125 RD-16

P501-A75 GY-16
S110-A203 BK-16
S110-A251 CU_SHLD-16
S190-A282 BK-16
S190-A284 CU_SHLD-16

RD-16
GY-16
RD-16
GY-16
RD-16
GY-16
RD-16
GY-16

P401-A72 RD-16
S910-A277 RD -16
S100-A188 RD -16
S101-A191 RD -16
S010-A199 RD -16
S000-A194 RD -16

J101-A34
J102-A35
J121-A50
J122-A51
J141-A60
J142-A61
J161-A42
J162-A43

P600-A270

RD-16
GY-16
RD-16
GY-16

D100-A79 PU-16
D100-A151 PU-16
D100-A173 PU-16

J061-A16
J062-A17
J081-A52
J082-A62

A330-A166 BK-16
A330-A154 WH-16
S100-A188 RD-16
S100-A189 BK-16
S100-A190 WH-16
S100-A96 CU_SHLD-16
S101-A191 RD-16
S101-A192 BK-16
S101-A193 WH-16
S101-A94 CU_SHLD-16
S000-A194 RD-16
S000-A195 BK-16
S000-A196 WH-16
S000-A87 CU_SHLD-16
S030-A197 RD-16
S030-A198 BK-16
S030-A253 CU-16
S010-A199 RD-16
S010-A200 BK-16
S110-A204 WH-16
S010-A201 WH-16
S110-A202 RD-16
S110-A203 BK-16
S010-A252 CU_SHLD-16
S110-A251 CU_SHLD-16
S130-A205 RD-16
S130-A206 BK-16
S130-A207 WH-16
S130-A268 CU_SHLD-16
S850-A103 RD-16
S850-A113 BK-16
S850-A209 WH-16
S850-A210 CU_SHLD-16
S380-A211 RD-16
S380-A212 BK-16
S380-A213 WH-16
S380-A214 CU_SHLD-16
S381-A215 RD-16
S381-A216 BK-16
S381-A44 WH-16
S381-A55 CU_SHLD-16
M153-A111 WH-16
M152-A110 GY-16
C130-A69 WH-16
P500-A208 GY-16
D200-A269 YL -19
D200-A1 SHLD -19
D200-A268 GN-19
D200-A3 SHLD-19
D200-A241 YL-19
D200-A240 GN -19
P260-A176 WH-16
P260-A174 RD-16
P260-A229 BK-16
S190-A281 RD-16
S190-A282 BK-16
S190-A283 WH-16
S190-A284 CU_SHLD-16
S910-A277 RD-16
S910-A278 BK-16
S910-A279 WH-16
S910-A280 CU_SHLD-16
S510-A285 WH-16
S510-A286 BK-16
D200-A288 YL-19
D200-A287 GN-19
D200-A289 SHLD-19

Y
C
M
G
X
T
U
P
W
B
E
V
D
K
L
F
Z
Q
J
A
R
N
H
S

1
2

J061-AP21
J062-AP22
J081-AP23
J082-AP24

RD-16
GY-16
RD-16
GY-16

CAN_RESISTOR
1743016

A330-A154 WH -16
A330-A166 BK -16
C130-A69 WH-16
D200-A1 SHLD -19
D200-A268 GN -19
D200-A269 YL -19
D200-A3 SHLD -19
D200-A240 GN -19
D200-A241 YL -19
P260-A174 RD -16
P260-A229 BK -16
M152-A110 GY-16
M153-A111 WH-16
P260-A176 WH -16
P500-A208 GY-16
S000-A87 CU_SHLD -16
S000-A195 BK -16
S000-A194 RD -16
S000-A196 WH -16
S010-A199 RD -16
S010-A200 BK -16
S010-A201 WH -16
S010-A252 CU_SHLD -16
D200-A287 GN-19
D200-A288 YL-19
D200-A289 SHLD-19
S030-A197 RD -16
S030-A198 BK -16
S030-A253 CU -16
S100-A188 RD -16
S100-A189 BK -16
S100-A96 CU_SHLD -16
S100-A190 WH -16
S101-A191 RD -16
S101-A193 WH -16
S101-A94 CU_SHLD -16
S101-A192 BK -16
S110-A202 RD -16
S110-A203 BK -16
S110-A204 WH -16
S110-A251 CU_SHLD -16
S130-A205 RD -16
S130-A206 BK -16
S130-A207 WH -16
S130-A268 CU_SHLD -16
S380-A211 RD -16
S380-A212 BK -16
S380-A213 WH -16
S380-A214 CU_SHLD -16
S381-A44 WH -16
S381-A55 CU_SHLD -16
S381-A215 RD -16
S381-A216 BK -16
S850-A103 RD -16
S850-A113 BK -16
S850-A209 WH -16
S850-A210 CU_SHLD -16
S190-A281 RD-16
S190-A282 BK-16
S190-A283 WH-16
S190-A284 CU_SHLD-16
S910-A277 RD-16
S910-A278 BK-16
S910-A279 WH-16
S910-A280 CU_SHLD-16
S510-A285 WH-16
S510-A286 BK-16

J141-AP29 RD-16-PVF2
J142-AP30 BK-16-PVF2

J021-A248
J022-A249
J041-A26
J042-A27

S850-A121 GY-16
S850-A113 BK -16
S850-A210 CU_SHLD -16

1
2

J021-AP17
J022-AP18
J041-AP19
J042-AP20

S130-A66 GY-16
S130-A268 CU_SHLD -16
S130-A206 BK -16

J161-AP31 RD-16-PVF2
J162-AP32 BK-16-PVF2

P501-A73 GY-16
S010-A252 CU_SHLD -16
S030-A253 CU -16
S030-A198 BK -16
S101-A192 BK -16
S010-A200 BK -16
S100-A189 BK -16
S000-A195 BK -16
S910-A280 CU_SHLD -16
S910-A278 BK -16
S000-A87 CU_SHLD -16
S101-A94 CU_SHLD -16
S100-A96 CU_SHLD -16

1
2

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

J151-AP16 RD-16-PVF2
J152-AP10 BK-16-PVF2

P340-A185 GY-16
A
B
C

C256-C36 GY-16

CYL #2

1
2

P696-F27 WH-16

CYL #4

J131-AP11 RD-16-PVF2
J132-AP12 BK-16-PVF2

CABLE-0124
P240-A128 WH-16
P240-A180 RD-16
P240-A186 BK -16

C-C5 C-C4
3E3370 1552267
C
B
A

CYL #6

1
2

A-S10

A-C22
7N9742
CABLE-0040
D200-A9 SHLD-19
D200-A162 YL -19
D200-A183 GN -19
CABLE-0122
D200-A3 SHLD-19
D200-A241 YL-19
D200-A240 GN -19

A-C7
3E3370

RD-16
GY-16
RD-16
GY-16
RD-16
GY-16
RD-16
GY-16
RD-16
GY-16
RD-16
GY-16
RD-16
GY-16
GY-16
RD-16

M140-F29 WH-16

CYL #8

J111-AP13 RD-16-PVF2
J112-AP14 BK-16-PVF2

J011-A187
J012-A239
J031-A24
J032-A25
J051-A14
J052-A15
J071-A11
J072-A18
J091-A32
J152-A41
J131-A58
J132-A59
J111-A48
J112-A49
J092-A33
J151-A40

A320-A273 WH -16
A320-A274 BK -16
A320-A276 WH -16
A320-A275 BK -16
P300-A272 BK -16
C293-A271 WH -16
A330-A155 WH -16
A330-A179 BK -16
A330-A166 BK -16
A330-A154 WH -16
P200-A2 RD -12
P300-A3 BK -12
P600-A270 WH -12
P200-A170 WH -14
P300-A171 GY -14
P260-A174 RD -16
P260-A176 WH -16
P260-A229 BK -16
P240-A186 BK -16
P240-A128 WH -16
P240-A180 RD -16
P300-A164 BK -16
P600-A165 WH -16

CYL #10

1
2

J011-AP1
J012-AP2
J031-AP3
J032-AP4
J051-AP5
J052-AP6
J071-AP7
J072-AP8
J091-AP9
J152-AP10
J131-AP11
J132-AP12
J111-AP13
J112-AP14
J092-AP15
J151-AP16

C256-A142 GY-16
C256-A92 GY-16
D100-A150 PK-16
D100-A151 PU-16
D200-A6 SHLD -19
D200-A169 YL -19
D200-A185 GN -19
M120-A136 WH-16
M140-A28 WH-16
M164-A90 WH-16
M170-A86 WH -16
M170-A88 RD -16
M170-A97 CU_SHLD -16
M180-A107 GY-16
M180-A106 WH-16
M170-A105 BK -16
M190-A98 WH-16
M510-A93 WH-16
M530-A91 WH-16
P500-A147 GY-16
P613-A131 GY-16
P614-A134 RD-16
P615-A132 RD-16
P696-A29 WH-16
P697-A31 WH-16
P698-A30 WH-16
S790-A95 WH-16

CYL #12

J091-AP9 RD-16-PVF2
J092-AP15 BK-16-PVF2

C100-A5 GY-16
C100-A4 RD-16
S510-A8 WH -16
S510-A9 BK -16
S510-A10 RD -16
A310-A226 WH -16
A310-A227 BK -16
A320-A275 BK -16
A320-A276 WH -16

CYL #14

1
2

AP-C17
A-C4
1108359
1080335
A
RD-16-PVF2
B
BK-16-PVF2
C
RD-16-PVF2
D
BK-16-PVF2
E
RD-16-PVF2
F
BK-16-PVF2
G
RD-16-PVF2
H
BK-16-PVF2
J
RD-16-PVF2
K
BK-16-PVF2
L
RD-16-PVF2
M
BK-16-PVF2
N
RD-16-PVF2
P
BK-16-PVF2
R
BK-16-PVF2
S
RD-16-PVF2
T
U
V
RD-16-PVF2
W
BK-16-PVF2
X
RD-16-PVF2
Z
BK-16-PVF2
_A
_B
_C
RD-16-PVF2
_D
BK-16-PVF2
_E
RD-16-PVF2
_F
BK-16-PVF2
_G
_H
RD-16-PVF2
_J
BK-16-PVF2
_K
RD-16-PVF2
_M
BK-16-PVF2
_N
RD-16-PVF2
_P
BK-16-PVF2
_R
RD-16-PVF2
_S
BK-16-PVF2

GECM (A3)
CONNECTOR J1

D200-A289 SHLD-19
D200-A287 GN-19
D200-A288 YL-19
D100-A172 PK-16
D100-A173 PU-16
D200-A6 SHLD -19
D200-A169 YL -19
D200-A9 SHLD -19
D200-A162 YL -19
D200-A183 GN -19
D200-A185 GN -19
P200-A170 WH -14
P300-A171 GY -14
P300-A164 BK -16
P600-A165 WH -16

CYL #16

J071-AP7 RD-16-PVF2
J072-AP8 BK-16-PVF2

A
B
C

CYL #15

1
2

GECM (A3)
CONNECTOR J2

CABLE-0016
S510-A10 RD -16
S510-A9 BK -16
S510-A8 WH -16

CYL #13

J051-AP5 RD-16-PVF2
J052-AP6 BK-16-PVF2

A-C1
1607690

BK -16
BK -16
WH -16
WH -16
RD -16
BK -16
WH -16

CYL #11

1
2

ADEM3_J1
2519384

A-C2
1471443

A320-A274
A310-A227
A310-A226
A330-A155
S510-A10
S510-A9
S510-A8

CYL #9

J031-AP3 RD-16-PVF2
J032-AP4 BK-16-PVF2

CYL
CYL
CYL
CYL
CYL

#1
#1
#2
#2
#7

CYL #7

1
2

NOTE B

RD-16
GY-16
RD-16
GY-16
RD-16
GY-16
RD-16
GY-16
RD-16
GY-16
RD-16
GY-16
RD-16
GY-16
RD-16
GY-16
RD-16
GY-16
GY-16
RD-16
RD-16
GY-16
RD-16
GY-16
RD-16
GY-16
RD-16
GY-16
RD-16
GY-16
RD-16
GY-16

CYL #5

J011-AP1 RD-16-PVF2
J012-AP2 BK-16-PVF2

J141-A60
J142-A61
J161-A42
J162-A43
J011-A187
J012-A239
J031-A24
J032-A25
J051-A14
J052-A15
J071-A11
J072-A18
J091-A32
J152-A41
J131-A58
J132-A59
J111-A48
J112-A49
J092-A33
J151-A40
J021-A248
J022-A249
J041-A26
J042-A27
J061-A16
J062-A17
J081-A52
J082-A62
J101-A34
J102-A35
J121-A50
J122-A51

CYL #3

AP-C15 AP-C13 AP-C11 AP-C9


AP-C7
AP-C5
AP-C3
AP-C1
3E3361 3E3361 3E3361 3E3361 3E3361 3E3361 3E3361 3E3361

CYL #1

1
2

ADEM3_J2
2519384

C100-A5 GY-16
P500-A101 GY-16

J011-A187 RD-16
J012-A239 GY-16
J021-A248 RD-16
J022-A249 GY-16
J071-A11 RD-16

IGNITION HARNESS

AP-C2
AP-C4
AP-C6
AP-C8
AP-C10 AP-C12 AP-C14 AP-C16
3E3361 3E3361 3E3361 3E3361 3E3361 3E3361 3E3361 3E3361

(Dimensions: 48 inches x 35 inches)

36 Page, Color 2,

KENR8232

H#

N/C

CIRCUIT GROUPING
DESIGNATION
UNCONNECTED
FUSE
EMERGENCY STOP
CONTACT

NOTE

DESCRIPTION
IGNITION PROT. SYS (G3516 A3)
IGNITION
GATEWAY HARNESS
ENGINE INTERFACE BOX (CSA)
ALTERNATOR/AIR STARTING
CUSTOMER WIRING
REMOTE PANEL
EXHAUST TEMPERATURE SCANNER (G3516 A3)
AFRC
INTERCONNECT HARNESS (20' INTERCONNECT UNBRAIDED)
INTERCONNECT HARNESS (30' INTERCONNECT UNBRAIDED)
INTERCONNECT HARNESS (50' INTERCONNECT UNBRAIDED)

THIS SCHEMATIC IS FOR THE G3516 A3 (CSA)


PART NO. (305-4544 CHG01)

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