Professional Documents
Culture Documents
QC #1
OPERATORS MANUAL
Belt Cleaners
Important
Martin Engineering hereby disclaims any liability for injuries or damage resulting from use or application
of this product contrary to instructions and specifications contained herein. Martin Engineerings liability
shall be limited to repair or replacement of product shown to be defective.
Observe all safety rules given herein along with owner and Government standards and regulations. Know
and understand lockout/tagout procedures as defined by American National Standards Institute (ANSI)
z244.1-1982, American National Standard for Personnel Protection - Lockout/Tagout of Energy Sources Minimum Safety Requirements and Occupational Safety and Health Administration (OSHA) Federal
Register, Part IV, 29 CFR Part 1910, Control of Hazardous Energy Source (Lockout/Tagout); Final Rule.
The following symbols may be used in this manual:
DANGER
Danger: Immediate hazards that will result in severe personal injury or death.
WARNING
CAUTION
Caution: Hazards or unsafe practices that could result in product or property damages.
IMPORTANT
Important: Instructions that must be followed to ensure proper installation/operation of equipment.
NOTE
Note: General statements to assist the reader.
Section
Page
List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
List of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ii
ii
1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installations without chutework . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Belt cleaner inspection access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Belt cleaner blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MARTIN High-Performance Urethanes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Materials required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
4
1
1
1
1
1
2
2
2
4
6
6
7
7
8
13
14
15
16
A-1
QC #1 Belt Cleaner
Table of contents
Table of Contents
List of Figures/Tables
List of Figures
Figure
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Title
Page
List of Tables
Table
Title
Page
II
III
IV
VI
Part Numbers and Dimensions, HD QC #1 Pre-Cleaner less Pipe End Welds . . .27
ii
QC #1 Belt Cleaner
General
Installations
without chutework
Belt cleaner
inspection access
MARTIN HighPerformance
Urethanes
QC #1 Belt Cleaners
Introduction
Introduction
Introduction
Brown
(BR)
Chemical-Resistant Urethane
Improves resistance to chemicals; reduced
absorption of water in high-moisture environments.
Green
(GR)
High-Temperature Urethane
For exposure to intermittent temperatures up
to 350F (177C).
Clear
(CL)
Low-Rigidity Urethane
For dry products such as sand and gravel.
Navy Blue
(NB)
Low-Adhesion Urethane
For sticky or tacky materials.
References
TYPICAL
MATERIALS
CONTINUOUS
TEMPERATURE
Bauxite, Coke,
Coal, Overburden Refuse
Limestone
-40 to 160F
(-40 to 71C)
Clinker
-40 to 300F
(-40 to 149C)
Gravel,
Dry Sand
-20 to 160F
(-29 to 71C)
Cement, Glass,
Wood Chips
-20 to 160F
(-29 to 71C)
Safety
All safety rules defined in the above documents, and all owner/employer
safety rules, must be strictly followed when working on the belt cleaner.
Materials required
Only standard hand tools are required to install and service this equipment.
QC #1 Belt Cleaners
IMPORTANT
The delivery service is responsible for damage occurring in
transit. Martin Engineering CANNOT enter claims for
damages. Contact your transportation agent for more
information.
1. Inspect shipping container for damage. Report damage to delivery service
immediately and fill out delivery services claim form. Keep any damaged
goods subject to examination.
2. Remove belt cleaner from shipping container. Equipment in container
should include the following:
QC #1 Belt Cleaner (mainframe and blade).
Two QC #1 Gauge Disks (only for standard assemblies on head
pulleys 12 in. [300 mm] in diameter and larger or heavy-duty
assemblies for head pulleys 20 in. [500 mm] in diameter and larger).
Two Conveyor Products Warning Labels, P/N 23395.
3. If anything is missing or damaged, contact Martin Engineering or
representative.
!
WARNING
WARNING
NOTE
The chute wall that the tensioner will be located on is referred
to as the operator side. The other side of the chute wall is
referred to as the far side.
6. Determine which side of chute wall is easiest to access. Locate tensioner
on most accessible chute wall.
QC #1 Belt Cleaners
Before Installation
Installation
Finding center
point of belt
cleaner
mainframe
4-3/4 (121)
6 (150)
4-1/4 (108)
8 (203)
3-11/16 (94)
10 (254)
3-3/16 (81)
12 (300) and up
3 (76)
QC #1 Belt Cleaners
X Dimension
in. (mm)
4 (102)
20 (500) and up
4 (102)
NOTE
Tensioner may be bolted or welded to chute wall. Martin
Engineering recommends bolting for ease of maintenance and
accessibility.
8. Install each mounting plate onto chute wall with four screws, flat washers,
compression washers and nuts.
9. If using CYA Inspection Door, install according to MARTIN CYA
Inspection Door Operator's Manual, P/N M3127.
QC #1 Belt Cleaners
Installation
Pulley Diameter*
in. (mm)
Installation
Removing blade
Operator side
Blade
Lock pin
Mainframe
Stationary pin
Far side
Checking
mainframe
location
For QC #1 Mainframe,
use 6 Gauge Disk,
P/N 37127-S
For HD QC #1 Mainframe
use 8 Gauge Disk,
P/N 37127-H
QC #1 Belt Cleaners
Make sure gauge disks touch belt but are not compressed
against belt.
3. Check gauge disks. If gauge disks do not touch belt or are compressed
against belt, adjust location of mainframe.
Installing blade
Installing QC #1
Belt Cleaner and
MARTIN
TWIST
Tensioner
1. Slide locking collar and washer onto far side end of belt cleaner
mainframe. Insert far side end of mainframe through nylon bushing in
flange plate weldment. Slide locking collar onto far side end of
mainframe.
2. Slide self-relieving coupling onto operator side end of mainframe.
3. Insert operator side of mainframe into UHMW bushing in base weldment.
4. Slide self-relieving coupling against locking gear and twist until the two
coupling halves engage. Adjust mainframe to center blades on belt.
5. Bolt or weld self-relieving coupling to mainframe as follows:
a. If bolting, tighten three square head set screws on self-relieving
coupling.
b. If welding, do the following:
(1) Mark location of self-relieving coupling on mainframe.
(2) Remove operator side end of mainframe from base weldment.
(3) Weld self-relieving coupling to mainframe with three 1-in. (25mm) fillet welds evenly spaced around end of self-relieving
coupling.
(4) Repeat steps 3 and 4.
6. Make sure blades are centered on belt and mainframe is parallel to belt.
7. Slide locking collar against washer and locking collar against nylon
bushing. Tighten two square head set screws on each locking collar.
8. Turn tensioning gear until you feel resistance of blades against belt. Refer
to MARTIN TWIST Tensioner Operators Manual, P/N M3296 for
installation and tensioning instructions or MARTIN TWIST Tensioner
Label, P/N 33383 on tensioner.
QC #1 Belt Cleaners
Installation
IMPORTANT
Installation
Installing QC #1
Belt Cleaner and
Internal Spring
Tensioner
1. Mark center point of belt cleaner mainframe on chute wall. (See Figure 5
below.)
Pulley Diameter*
in. (mm)
X
A
X Dimension
in. (mm)
12 - 15 (300 - 375)
4-1/2 (114)
16 - 19 (400 - 475)
4 (102)
4 (102)
8-1/4
(210)
min.
Blade
Far side
Lock pin
Mainframe
Operator side
Stationary pin
QC #1 Belt Cleaners
CL
4.50
(114)
4.50
(114)
Center point
of mainframe
NOTE
Tensioner may be bolted or welded to chute wall. Martin
Engineering recommends bolting for ease of maintenance and
accessibility.
QC #1 Belt Cleaners
Installation
4. Using mounting plate as template, mark location of holes for belt cleaner
mounting plates on both sides of chute as shown in Figure 7 below.
Installation
10
QC #1 Belt Cleaners
11
QC #1 Belt Cleaners
Installation
9. Install blade:
a. Position blade on mainframe with blade curve facing conveyor belt.
Push far side end of blade against stationary pin until it locks.
b. Insert lock pin into mainframe and blade.
10. If mainframe is too long to fit inside of chute for installation, cut one or
both ends of mainframe. Mainframe must fit inside housing of tensioner
on operator side of chute wall. (See Figure 8.)
11. Install blade:
a. Position blade on mainframe with blade curve facing conveyor belt.
Push far side end of blade against stationary pin until it locks.
b. Insert lock pin into mainframe and blade.
Installation
Belt Width
PreCleaner
in. (mm)
Std.
18 (400-500)
HD
HD DURT
QC #1 HAWG
Sec.
24 (500-650)
30 (650-800)
36 (800-1000)
42 (1000-1200)
10
48 (1200-1400)
10
11
54 (1400-1600)
4*
5*
6*
3*
60 (1600-1800)
4*
6*
7*
3*
72 (1800-2000)
5*
8*
9*
4*
84 (2000-2200)
6*
8*
11*
4*
96 (2200-2400)
7*
9*
12*
5*
Pre.
QC #1 HD DURT
HD
HAWG
Sec.
18 (400-500)
24 (500-650)
30 (650-800)
36 (800-1000)
42 (1000-1200)
48 (1200-1400)
3*
54 (1400-1600)
2*
3*
4*
3*
60 (1600-1800)
2*
4*
4*
4*
72 (1800-2000)
3*
5*
5*
4*
84 (2000-2200)
3*
5*
6*
5*
96 (2200-2400)
4*
6*
6*
12
QC #1 Belt Cleaners
IMPORTANT
Read entire section before beginning work.
1. Thoroughly wipe chute walls clean above belt cleaner on both sides. Place
Conveyor Products Warning Label, P/N 23395 on outside chute walls
visible to belt cleaner operator.
2. Measure from pulley shaft to mainframe on both operator side and far
side to make sure mainframe is parallel to pulley.
3. Measure from center point of mainframe to face of conveyor belt to make
sure the proper dimension is held (see table in Figure 1 or 2).
4. Measure from center point of pulley to each end of blade to make sure
blade is centered on belt.
!
WARNING
DANGER
WARNING
Before adjusting belt cleaner, turn off and lock out/tag out
energy source to conveyor belt and conveyor accessories
according to ANSI standards (see References).
7. After 1 hour of operation, turn off power to conveyor belt and accessories.
8. Make sure all fasteners are tight. Tighten if necessary.
9. Inspect belt cleaner for the following:
Wear. (A small amount of break-in wear may be found. This will
stop once blade wears to conveyor belt contour.)
Material buildup. (No material between blade and return side of
conveyor belt should be found.)
10. If wear or material buildup exists, see Troubleshooting/Installation
Checklist.
13
QC #1 Belt Cleaners
After Installation
Weekly Maintenance
Weekly Maintenance
IMPORTANT
Read entire section before beginning work.
!
WARNING
Before servicing belt cleaner, turn off and lock out/tag out
energy source to conveyor belt and conveyor accessories.
1. Make sure all fasteners are tight. Tighten if necessary.
2. Check blade for excessive wear. If blade is worn to wear line, replace
as follows:
a. Release tension on mainframe.
b. Remove blade as instructed under Removing blade.
c. Install new blade as instructed under Installing blade.
d. Apply tension to belt cleaner according to applicable tensioner
operators manual.
3. Wipe all warning labels clean. If labels are not readable, contact Martin
Engineering or representative for replacements.
!
WARNING
DANGER
14
QC #1 Belt Cleaners
Troubleshooting
Symptom
Corrective Action
Installation
checklist
Tension of cleaner on belt is set too low or too high. Increase or decrease
tensioner setting.
Blade is worn. Check blade and replace if necessary.
(See Weekly Maintenance.)
Installation Checklist
Correct distance is maintained from center of belt cleaner mainframe to belt surface on both ends of
mainframe according to table in Figure 1 or 2.
Belt cleaner blade tip is at or below horizontal centerline of pulley and does not lie in path of material
flow.
Blade is centered on belt.
15
QC #1 Belt Cleaners
Troubleshooting/Installation Checklist
Troubleshooting/Installation Checklist
Part Numbers
Part Numbers
This section provides product names and corresponding part numbers for
QC #1 Belt Cleaners and related equipment. Please reference part numbers
when ordering parts:
QC #1 Belt
Cleaners
QC #1 Belt
Cleaner
Tensioners
16
QC #1 Belt Cleaners
CYA Inspection
Doors
17
QC #1 Belt Cleaners
Part Numbers
Operators
manuals
Part Numbers
Figure 11. QC #1 Belt Cleaner Mainframe Assembly with MARTIN TWIST Tensioner,
P/N 37137-XXXXXXT
Item Description
Part No.
Qty.
QC #1 Mainframe Weldment
Table II
QC #1 Standard Blade
Table II
Table II
Table II
34166
32774
16889
30488
32238
23395
10
Manual Operators
M3618
11
QC
M3620
12
QC #1 Gauge Disk
37127-S
31443/31443-2R
13
#1 Shortcut Guide
18
QC #1 Belt Cleaners
Weight (lbs.)
Standard Blade
Assy. Part No.
Dim. A
Dim. B
Item No.
1
Item No.
2
Item No. 3
One
Each
W/O
Tensioner
37137-12XXXXX
10 (254)
38 (965)
37060-12
32773-12 XXXXX
30354-01 30354-02
58.7
37137-18XXXXX
16 (406)
44 (1118)
37060-18
32773-18 XXXXX
30354-01 30354-02
66.3
37137-20XXXXX
18 (457)
46 (1168)
37060-20
32773-20 XXXXX
30354-01 30354-02
68.2
37137-24XXXXX
22 (559)
50 (1270)
37060-24
32773-24 XXXXX
30354-02 30354-02
73.8
37137-30XXXXX
28 (711)
62 (1575)
37060-30
32773-30 XXXXX
30354-02 30354-03
93.1
37137-34XXXXX
32 (813)
66 (1676)
37060-34
32773-34 XXXXX
30354-02 30354-03
96.9
37137-36XXXXX
34 (864)
68 (1727)
37060-36
32773-36 XXXXX
30354-02 30354-03
98.8
37137-42XXXXX 40 (1016)
74 (1880)
37060-42
32773-42 XXXXX
30354-02 30354-03
104.4
37137-48XXXXX 46 (1168)
80 (2032)
37060-48
32773-48 XXXXX
30354-02 30354-03
110.1
37137-54XXXXX 52 (1321)
86 (2184)
37060-54
32773-54 XXXXX
30354-02 30354-03
115.7
37137-60XXXXX 58 (1473)
98 (2489)
37060-60
32773-60 XXXXX
30354-03 30354-03
135.0
37137-66XXXXX 64 (1626)
104 (2642)
37060-66
32773-66 XXXXX
30354-03 30354-03
140.6
37137-72XXXXX 70 (1778)
110 (2794)
37060-72
32773-72 XXXXX
30354-03 30354-03
146.3
37137-78XXXXX 76 (1930)
117 (2972)
37060-78
32773-78 XXXXX
30354-06 30354-06
176.9
37137-84XXXXX 82 (2083)
123 (3124)
37060-84
32773-84 XXXXX
30354-04 30354-04
185.4
37137-96XXXXX 94 (2388)
135 (3429)
37060-96
32773-96 XXXXX
30354-05 30354-05
202.4
Notes:
1. All dimensions are given in inches (mm).
2. All dimensions are for reference purposes only.
3. First two XX's indicate belt width. Third X indicates blade with or
without slits. Fourth X indicates blade with or without segments. The next
two XX's indicate blade color other than orange. The last X is "T" for
MARTIN TWIST Tensioner. Tensioner will not be included if T is
omitted.
Example: 37137-3600XXT would be 36" belt, blade with slits, segments,
and MARTIN TWIST Tensioner.
4. P/N 37137-12XXXXX will not be segmented.
5. A MARTIN Dual TWIST Tensioner is supplied on belt widths 54
inches (1372 mm) and over.
6. P/N 37137-XXIICRYX will not be slit or segmented.
19
QC #1 Belt Cleaners
Part Numbers
Table II. Part Numbers and Dimension for QC #1 Standard Blade Assy
with MARTIN TWIST Tensioner
Part Numbers
Figure 12. QC #1 Belt Cleaner Mainframe Assembly with Internal Spring Tensioner,
P/N 37137-XXXXXXI
Item
Description
Part No.
Qty.
QC
Table III
QC #1 Blade
Table III
Table III
34166
32774
16889
30488
36178
32238
10
23395
11
Manual Operators
M3618
12
QC #1 Shortcut Guide
M3620
13
QC
37127-S
14
36176/36176-2
#1 Mainframe Weldment
#1 Gauge Disk
20
QC #1 Belt Cleaners
Weight (lbs.)
Standard Blade
Assy. Part No.
Dim. A
37137-12XXXXI
10 (254)
38 (965)
36979-02
50.8
37137-18XXXXI
16 (406)
36979-02
55.6
37137-20XXXXI
18 (457)
36979-02
57.3
37137-24XXXXI
22 (559)
36979-02
62.0
37137-30XXXXI
28 (711)
36979-03
70.6
37137-34XXXXI
32 (813)
36979-03
74.4
37137-36XXXXI
34 (864)
36979-03
76.3
36979-03
81.9
36979-03
87.6
36979-03
98.3
36979-03
106.9
36979-03
112.6
36979-04
121.2
36979-04
126.8
36979-04
132.5
36979-04
143.8
Dim. B
Item No.
1
Item No.
2
21
One
Item No. 3
Each
W/O
Tensioner
QC #1 Belt Cleaners
Part Numbers
Table III. Part Numbers and Dimensions for QC #1 Assy with Internal Spring Tensioner
Part Numbers
Item
Description
Part No.
Qty.
QC #1 Mainframe Weldment
Table IV
QC
Table IV
Table IV
QC
34166
32774
16889
30488
32238
23395
10
Manual Operators
M3601
11
31443/31433-2R
#1 Standard Blade
22
QC #1 Belt Cleaners
Weight (lbs.)
Standard Blade
Assy. Part No.
Dim. A
Dim. B
Item No.
1
Item No.
2
36898-18XX12XXT
12(305)
44(1118)
36897-18
35381-18 XX 12
30354-01
30354-02
47.4
36898-18XX16XXT
16(406)
44(1118)
36897-18
35381-18 XX 16
30354-01
30354-02
52.6
36898-24XX18XXT
18(457)
50(1270)
36897-24
35381-24 XX 18
30354-02
30354-02
61.3
36898-24XX22XXT
22(559)
50(1270)
36897-24
35381-24 XX 22
30354-02
30354-02
66.5
36898-30XX24XXT
24(610)
62(1575)
36897-30
35381-30 XX 24
30354-02
30354-03
79.1
36898-30XX28XXT
28(711)
62(1575)
36897-30
35381-30 XX 28
30354-02
30354-03
84.3
36898-36XX30XXT
30(762)
68(1727)
36897-36
35381-36 XX 30
30354-02
30354-03
91.1
36898-36XX34XXT
34(864)
68(1727)
36897-36
35381-36 XX 34
30354-02
30354-03
96.3
36898-42XX36XXT
36(914)
74(1880)
36897-42
35381-42 XX 36
30354-02
30354-03
103.0
36898-42XX40XXT
40(1016)
74(1880)
36897-42
35381-42 XX 40
30354-02
30354-03
108.2
36898-48XX42XXT
42(1067)
80(2032)
36897-48
35381-48 XX 42
30354-02
30354-03
115.0
36898-48XX46XXT
46(1168)
80(2032)
36897-48
35381-48 XX 46
30354-02
30354-03
120.1
36898-54XX48XXT
48(1219)
86(2184)
36897-54
35381-54 XX 48
30354-02
30354-03
126.9
36898-54XX52XXT
52(1321)
86(2184)
36897-54
35381-54 XX 52
30354-02
30354-03
132.1
36898-60XX54XXT
54(1372)
98(2489)
36897-60
35381-60 XX 54
30354-03
30354-03
144.8
36898-60XX58XXT
58(1473)
98(2489)
36897-60
35381-60 XX 58
30354-03
30354-03
149.9
36898-66XX60XXT
60(1524)
104(2642)
36897-66
35381-66 XX 60
30354-03
30354-03
156.7
36898-66XX64XXT
64(1626)
104(2642)
36897-66
35381-66 XX 64
30354-03
30354-03
161.9
36898-72XX66XXT
66(1676)
110(2794)
36897-72
35381-72 XX 66
30354-03
30354-03
168.6
36898-72XX70XXT
70(1778)
110(2794)
36897-72
35381-72 XX 70
30354-03
30354-03
173.8
36898-78XX72XXT
72(1829)
117(2972)
36897-78
35381-78 XX 72
30354-06
203.8
36898-78XX76XXT
76(1930)
117(2972)
36897-78
35381-78 XX 76
30354-06
209.0
36898-84XX78XXT
78(1981)
123(3124)
36897-84
35381-84 XX 78
30354-04
218.6
36898-84XX82XXT
82(2083)
123(3124)
36897-84
35381-84 XX 82
30354-04
223.7
36898-96XX90XXT
90(2286)
135(3429)
36897-96
35381-96 XX 90
30354-05
248.1
36898-96XX94XXT
94(2388)
135(3429)
36897-96
35381-96 XX 94
30354-05
253.3
23
Item No. 3
One Each
W/O
Tensioner
QC #1 Belt Cleaners
Part Numbers
Part Numbers
Figure 14. HD QC #1 Assembly with Internal Spring Tensioner, P/N 36898-XXXXXXXXI
Item
Description
Part No.
Qty.
QC
#1 Mainframe Weldment
Table III
QC
#1 HD Pre-Cleaner Blade
Table III
Table III
QC
34166
32774
16889
30488
36178
32238
10
23395
11
Manual Operators
M3601
12
Table III
24
QC #1 Belt Cleaners
Weight (lbs.)
Standard Blade
Assy. Part No.
Dim. A
Dim. B
Item No.
1
36898-18XX12XXI
12(305)
44(118)
36897-18
35381-18
XX 12
36979-02
36979-02
36.4
36898-18XX16XXI
16(406)
44(1118)
36897-18
35381-18
XX 16
36979-02
36979-02
41.5
36898-24XX18XXI
18(457)
50 (1270)
36897-24
35381-24
XX 18
36979-02
36979-02
49.3
36898-24XX22XXI
22(559)
50 (1270)
36897-24
35381-24
XX 22
36979-02
36979-02
54.5
36898-30XX24XXI
24(610)
62 (1575)
36897-30
35381-30
XX 24
36979-02
36979-03
64.3
36898-30XX28XXI
30(762)
62 (1575)
36897-30
35381-30
XX 28
36979-02
36979-03
69.5
36898-36XX30XXI
30(762)
68 (727)
36897-36
35381-36
XX 30
36979-02
36979-03
76.1
36898-36XX34XXI
34(864)
68 (1727)
36897-36
35381-36
XX 34
36979-02
36979-03
81.3
36898-42XX36XXI
36(914)
74 (1880)
36897-42
35381-42
XX 36
36979-02
36979-03
88.2
36898-42XX40XXI
40(1016)
74 (1880)
36897-42
35381-42
XX 40
36979-02
36979-03
93.3
36898-48XX42XXI
42(1067)
80 (2032)
36897-48
35381-48
XX 42
36979-02
36979-03
100.1
36898-48XX46XXI
46(1168)
80 (2032)
36897-48
35381-48
XX 46
36979-02
36979-03
105.3
36898-54XX48XXI
48(1219)
86 (2184)
36897-54
35381-54
XX 48
36979-02
36979-03
112.1
36898-54XX52XXI
52(1321)
86 (2184)
36897-54
35381-54
XX 52
36979-02
36979-03
117.2
36898-60XX54XXI
54(1372)
98 (2489)
36897-60
35381-60
XX 54
36979-03
36979-03
126.9
36898-60XX58XXI
58(1473)
98 (2489)
36897-60
35381-60
XX 58
36979-03
36979-03
132.1
36898-66XX60XXI
36897-66
35381-66
XX 60
36979-03
36979-03
138.9
36898-66XX64XXI
36897-66
35381-66
XX 64
36979-03
36979-03
144.1
36898-72XX66XXI
36897-72
35381-72
XX 66
36979-04
36979-04
153.7
36898-72XX70XXI
36897-72
35381-72
XX 70
36979-04
36979-04
158.9
36898-78XX72XXI
36897-78
35381-78
XX 72
36979-04
36979-04
165.6
36898-78XX76XXI
36897-78
335381-78 XX 76
36979-04
36979-04
170.8
36898-84XX78XXI
36897-84
35381-84
XX 78
36979-04
36979-04
177.5
36898-84XX82XXI
82(2083)
123(3124)
36897-84
35381-84
XX 82
36979-04
36979-04
182.7
36898-96XX90XXI
90(2286)
135(3429)
36897-96
35381-96
XX 90
36979-04
36979-04
189.4
36898-96XX94XXI
94(2388)
135(3429)
36897-96
35381-96
XX 94
36979-04
36979-04
194.6
Item No.
2
25
Item No. 3
One
Each
W/O
Tensioner
QC #1 Belt Cleaners
Part Numbers
Table V. Part Numbers and Dimensions for HD QC #1 Assy with Internal Spring Tens
Part Numbers
Description
Part No.
Qty
QC
#1 Mainframe Weldment
Table VI
QC
#1 HD Pre-Cleaner Blade
Table VI
QC
34166
32774
16889
30488
32238
23395
Manual Operators
M3601
26
QC #1 Belt Cleaners
Part No.
Dim. A
Dim. B
Item No.
Item No.
Weight
36899-18XX12 XX
12(305)
16(406)
36897-18
35381-18 XX 12
26.3
36899-18XX16 XX
16(406)
16(406)
36897-18
35381-18 XX 16
31.4
36899-24XX18 XX
18(457)
22(559)
36897-24
35381-24 XX 18
38.2
36899-24XX22 XX
22(559)
22(559)
36897-24
35381-24 XX 22
43.4
36899-30XX24 XX
24(610)
28(711)
36897-30
35381-30 XX 24
50.2
36899-30XX28 XX
28(711)
28(711)
36897-30
35381-30 XX 28
55.4
36899-36XX30 XX
30(762)
34(864)
36897-36
35381-36 XX 30
62.1
36899-36XX34 XX
34(864)
34(864)
36897-36
35381-36 XX 34
67.3
36899-42XX36 XX
36(914)
40(1016)
36897-42
35381-42 XX 36
74.1
36899-42XX40 XX
40(1016)
40(1016)
36897-42
35381-42 XX 40
79.3
36899-48XX42 XX
42(1067)
46(1168)
36897-48
35381-48 XX 42
86.0
36899-48XX46 XX
46(1168)
46(1168)
36897-48
35381-48 XX 46
91.2
36899-54XX48 XX
48(1219)
52(1321)
36897-54
35381-54 XX 48
98.0
36899-54XX52 XX
52(1321)
52(1321)
36897-54
35381-54 XX 52
103.2
36899-60XX54 XX
54(1372)
58(1473)
36897-60
35381-60 XX 54
110.0
36899-60XX58 XX
58(1473)
58(1473)
36897-60
35381-60 XX 58
115.1
36899-66XX60 XX
60(1524)
64(1626)
36897-66
35381-66 XX 60
121.9
36899-66XX64 XX
64(1626)
64(1626)
36897-66
35381-66 XX 64
127.1
36899-72XX66 XX
66(1677)
70(1880)
36897-72
35381-72 XX 66
133.8
36899-72XX70 XX
70(1880)
70(1880)
36897-72
35381-72 XX 70
139.0
36899-78XX72 XX
72(1829)
76(1930)
36897-78
35381-78 XX 72
145.8
36899-78XX76 XX
76(1930)
76(1930)
36897-78
35381-78 XX 76
151.0
36899-84XX78 XX
78(1981)
82(2083)
36897-84
35381-84 XX 78
157.7
36899-84XX82 XX
82(2083)
82(2083)
36897-84
35381-84 XX 82
162.9
36899-96XX90 XX
90(2286)
94(2388)
36897-96
35381-96 XX 90
181.6
36899-96XX94 XX
94(2388)
94(2388)
36897-96
35381-96 XX 94
186.7
Notes:
All dimensions are given in inches (mm). All dimensions are for reference
only. The first two XXs indicate belt width. The third X indicates a blade
with (0) or without (1) segments. The next X indicates a blade with (0) or
without (1) slits. The next two XXs indicate blade coverage and the last two
XXs indicate blade color.
27
QC #1 Belt Cleaners
Part Numbers
Table VI. Part Numbers and Dimensions, HD QC #1 Pre-Cleaner Less Pipe End Weldments
Part Numbers
ADVERTENCIA
!
WARNING
28
QC #1 Belt Cleaners
Appendix A
11.50
(287)
14.50
(365)
7.61
(193)
7.50 (191)
Appendix A
4 (100)
4.75 (121)
6 (150)
4.25 (108)
8 (203)
3.68 (94)
10 (254)
3.18 (81)
12 (300) and up
3.00 (76)
Cleaner mainframe
position
4.50
(114)
6.0
(152)
.75
(19)
3.25
(83)
6.0
(152)
4.5
(114)
5.50
(140)
6.00
(152)
4.5
(114)
Far Side Mount
(same bolt hole pattern for
MARTIN TWIST Tensioner)
13.62
(346)
5.50
(140)
4.50
(114)
3.25
(83)
C
3.25
(83)
A
6.00
(152)
Martin Engineering M3618-1/04
A-1
QC #1 Belt Cleaners
Appendix A
Pulley Diameter*
in. (mm)
X Dimension
in. (mm)
4.0 (102)
7.50 (191)
A
6.00
(152)
4.5
(114)
4.5
(114)
4.0 (102)
0.625 (16)
Chute wall cutout detail
7.13
(181)
A-2
QC #1 Belt Cleaners