MPDR Operation Manual

MPDr.
Operation Manual
Table of Contents
Chapter 1: Starting MPDr.
Connecting to MPDr..
Checking a Communication Port
Starting Up MPDr.
Browsing Downloaded File Data
Playing a Record File
Obtaining a Capture
1-1
1-2
1-5
1-8
1-9
1-11
Chapter 2: Data Download

Overview
Starting to Download Data
[Operation Data Download]
Canceling to Download
Checking Download Data
2-1
2-2
2-3
2-4
2-5
2-6
Chapter 3: Troubleshooting
Overview
Troubleshooting
Viewing Details
Retry
3-1
3-2
3-3
3-4
Chapter 4: Monitoring
Overview
Opening the [Monitoring] Screen
[Select Controller]
4-1
4-2
4-3
Chapter 5: Functions
Overview
Starting Functions
[Machine Body]
5-1
5-2
5-4
Chapter 6: Uploading
Opening the [Upload] Screen
Uploading Data to Global e-Service
Outputting a File
6-1
6-2
6-5
Chapter 7: Option
Selecting the [Option] Menu
[Communication port setting]
[Monitoring record setting]
[Password change]
[Change language]
[Capture setting]
[Version information]
7-1
7-2
7-3
7-6
7-9
7-11
7-13
Chapter 8: Help
Opening the [Help] Screen
8-1
(A blank page)
Chapter
1
Starting MPDr.
Connecting to MPDr.
MPDr.
1. Connect MPDr. to the MPDr. connector in a cab using a USB serial cable, interlink cross cable,
or connection harness.
2. Turn on the key switch to start the engine.
PC (MPDr.)
Interlink
cross cable
USB serial
cable
Connection harness
For ZX-3 Series (except US and USR)

Wheel shovel
US and USR Series in ZX-3

MPDr. connector
MPDr. connector
For ZX-5 Series
Wheel Loader
MPDr. connector
MPDr. connector
1-1
Chapter
1
Starting MPDr.
Checking a Communication Port

You need to set up a communication port when starting up MPDr. for the first time,
Make sure to check the communication port on your PC.
This operation is unnecessary when starting up MPDr. for the second time or later.
Windows 7
Right-click on [Computer] and click [Properties].
Click [Device Manager].
Check the COM number for [USB Serial Port].
1-2
Chapter
1
Starting MPDr.
In Windows XP:
XP:
Right-click on [My Computer] and click [Properties].
Click the [Hardware] tab.
Click [Device Manager].
1-3
Chapter
1
Starting MPDr.
Check the COM number for [USB Serial Port].

In this case, the COM number is COM3.
1-4
Chapter
1
Starting MPDr.
Starting Up MPDr.
MPDr.
Starting MPDr.
Important: You need to set up the communication port when starting up MPDr. for the first time.
Before starting up MPDr., make sure to check the communication port on your PC.
(Checking a Communication Port 1-2, 3)
<Starting Up MPDr. for the First Time>
Click [Yes(Y)] in the [Communication port setting] dialog.
Click [No(N)] to cancel starting up and exit from MPDr.
Select the communication port to use from the pull-down menu and click [Yes(Y)].
Click [No(N)] to cancel starting up and exit from MPDr.
The main menu screen for MPDr. is displayed.

Click [MPViewer] in the main menu to start up the drawing tool.
1-5
Chapter
1
Starting MPDr.
Starting Up MPViewer
Click MPViewer in the main menu.
MPViewer is started.
Operation data is automatically imported in MPViewer when starting

MPViewer if the data is stored in the "C:\MaintenancePro\MPDr\Data\Operation" folder.
The operation data is not automatically

imported if the data is being downloaded when
starting MPViewer. If such is the case,
use the import function.
1-6
Chapter
1
Starting MPDr.
Selecting a Model
Click a type in the [Start MPDr] column.
The pull down menu is displayed.
Click [Hydraulic Shovel (6-40t)] to display the pull down menu.

Select [ZX-5] from the pull down menu and click [Connect (C)].
A model has been selected
Click to select a model

if you want to change the model.
Reference:The menu screen
Click a desired operation such as

[Data Download], [Troubleshooting],
[Monitoring], etc.
1-7
Chapter
1
Starting MPDr.

Click [Browse Saved Data] in the main menu screen.
Click [Browse Saved Data (B)] in the [Download Data] screen.
It lists operation data downloaded from the machine.
1-8
Chapter
1
Starting MPDr.
Playing a Record File

Click [Play Record File] in the main menu screen.
Select an item to play from the dialog box and click [Open (O)].
The selected data is displayed.

To complete the reproduction, click [Stop Playing (B)].
Displays the recorded date and the

length in second.
Displays the recorded data in real
time.
Displays the controller information.
Stops playing the recorded data.
Pause playing the recorded data.
Click again to restart playing.
Sets the time axis for the recorded
data.
* See "Setting the Playing Setting"
for more detailed information on how to
use this function.
3
4
1-9
Chapter
1
Starting MPDr.
Setting the Playing Setting

Once the playing is hold by clicking the [HOLD (E)) button, you can change the displayed time range.
Click the section below to display the older data than the data that is currently being displayed.
Click the section below to display the newer data than the data that is currently being displayed.
Slide the bar below to change the time axis.
1-10
Chapter
1
Starting MPDr.
Obtaining a Capture
Click [Capture] in the main men screen
A screen image is obtained in the clipboard at the time when [Capture] is clicked.
The screen image is obtained
Reference:Clicking [Capture] while monitoring
Once[Output to file] is checked in

[Capture Setting], the screen image is
automatically saved in the specified destination
at the time when [Capture] is clicked (refer to
"Chapter 7 Option Set Capture" for more
detailed information).
1-11
Chapter
1
Starting MPDr.
(A blank page)
1-12
Chapter
2
Data Download
Overview
You can download the daily report data, frequency distribution data, total operation time, and warning
and failure history in the information controller to MPDr.
[Snapshot Data Download (Hitachi)]
You can download data around the time of a body-related failure in the information controller to MPDr.
The [Data Download] Screen

The download items displayed on the download screen may be different depending on the model to
which MPDr. is connected.
2-1
Chapter
2
Data Download
Starting to Download Data

Click [Data Download] in the main menu screen.
The Main Menu Screen
The [Data Download] Screen
2-2
Chapter
2
Data Download

Download]
Click [Operation Data Download].
Click [Yes].
The data download progress screen is displayed.
Click [OK].
Other download item works in a similar way.
2-3
Chapter
2
Data Download
Canceling to Download
Click [Cancel] during the download process.
Click [OK].
2-4
Chapter
2
Data Download

Click [[F1] Save Data Check] in the [Download Data] screen.
The operation data downloaded from the machine is listed.
2-5
Chapter
2
Data Download
Checking Download Data

Operation data download file
<Before Starting MP Viewer>
Browse the
C:\MaintenancePro\MPDr\Data\Operation folder.
The data folder is named in <model code-S/N> format.
Click a desired folder to check.
The folder contains data files.
2-6
Chapter
2
Data Download
<MP Viewer is Started>

Browse the
C:\MaintenancePro\MPDr\Data\Operation\BackUp folder.
"yyyymmdd-hhmmss" It is saved with the date & time on which MP Viewer was started.
The folder contains cabinet files.
2-7
Chapter
2
Data Download
Snapshot Data Download File

Browse the
C:\MaintenancePro\MPDr\Data\SnapShot folder.
The data folder is named in "model code-S/N" format.
2-8
Chapter
3
Troubleshooting
Overview
You can troubleshoot controllers and display the result.
The controller names displayed on the boxes on the [Troubleshooting] screen may be different depending
on the model to which MPDr. is connected.
Reference:
Main controller:
Engine controller:
Monitor controller:
Information controller:
The [Troubleshooting] screen
The troubleshooting boxes
3-1
MC
ECM
Monitor unit
ICZ
Chapter
3
Troubleshooting
Troubleshooting
Click [Troubleshooting] in the main menu screen.

Click [[F1] Start].
For each controller, it displays [** troubles exist] or [No failure] if there is a problem or
no problem, respectively.
Click each controller to check its fault code and fault information.
The Fault Information Box
3-2
Chapter
3
Troubleshooting
Viewing Details
Click [[F3] Details] to display the detailed information on the fault in the detailed information screen.
The detailed information on the selected fault code is displayed in the detailed information screen.
Click [Close] to exit from the detailed information screen.
3-3
Chapter
3
Troubleshooting
Retry
Click [[F2] Retry] in the [Troubleshooting] screen to retry the troubleshooting.
The [Troubleshooting] Screen
3-4
Chapter
4
Monitoring
Overview
[Select Controller]
You can obtain information on the selected controller.
The controller names displayed on the initial monitoring screen may be different depending on
the model to which MPDr. is connected.
The items displayed on the monitoring screen may be different depending on the model to
which MPDr. is connected.
The [Monitoring] Screen
4-1
Chapter
4
Monitoring
Opening the [Monitoring]

Monitoring] Screen
Click [Monitoring] in the main menu screen.

Click the desired monitoring method.
4-2
Chapter
4
Monitoring
[Select Controller]
Controller]
Click a desired controller.
4-3
[Main Controller]
Select this to output status of
the MC control signal and input status
of each switch and sensor to MPDr.
[Engine Governor Controller]
Select this to output status of the
ECM control signal and input status
of each sensor to MPDr.
[Monitor Controller]
control signal of the monitor controller
and input status of each switch to MPDr.
[Information Controller]
control signal of the information
controller and input status of each
sensor to MPDr.
[Wiper Light Controller]
control signal of the wiper-light
controller and input status of each
switch to MPDr.
Chapter
4
Monitoring
Monitoring the Main Controller

Click [Main controller] in the [Monitoring] screen.
The Monitoring Item Selection Screen

The Monitoring Item Selection Box
4-4
Chapter
4
Monitoring
Select the desired monitoring item and click [Add] to add the item in the [Monitoring Items] section.
To start monitoring the item, click [[F1] Start]. Up to 8 items can be selected at a time.
Click [Delete] to remove the item from the section.
4 items are selected.

Click [[F4] Analog] to display a meter. Click [[F5] Digital] to display a graph. Click [[F6] Digital (Multiaxial)] to
display more than one item in a graph.
Click [[F3] Stop] to stop the monitoring and return to the monitoring item selection screen.
4-5
Chapter
4
Monitoring
To start monitoring the item, select the record mode and then click [[F1] Start].
Click [[R] Record] to instruct to start and end recording the monitoring item.
Click [[F7] Start Recording] to start recording

the monitoring item.
Click [[F8] Stop Recording] to stop recording

the monitoring item.
4-6
Chapter
4
Monitoring
Click [[S] Snap] if you want to instruct the point to record the monitoring item.
Click [[F9] Record] to record the monitoring item for a specified period of time.
4-7
Chapter
4
Monitoring
Other controller works in a similar way.
4-8
Chapter
5
Functions
Overview
You can set or check various functions on the engine, body, monitor, information, etc in MPDr.
The [Functions] Screen

[Engine]
You can check the operation of the engine.
[Machine Body]
You can change the settings of the control of the machine.
[Monitor]
You can change the settings of the monitor.
[Information]
You can change or check the settings of the information controller and communication terminal.
[Others]
You can change or check the settings of the others.
5-1
Chapter
5
Functions
Starting Functions
Click [Functions] in the [Main Screen] screen.
The [Main Screen] Screen
<Fiert time starting>

Enter the password and click [OK].
Click [OK (Y)]
5-2
Chapter
5
Functions
<Subsequent>
Enter the password and click [OK].

Click the desired item.
5-3
Chapter
5
Functions
[Machine Body]
Body]
You can check information on the main controller.
Open the [Functions] screen.
Click [[B] Machine Body].
Click a desired function.
The [Machine Body] Screen
The screen for the selected function is opened.
5-4
Chapter
5
Functions
[Special Function]
Function]
Click [[A] Special Function] in the [Machine Body]
The [Special Function] Screen
5-5
Chapter
5
Functions
[ECO Casual Override]

Override]
You can release the ECO control temporarily.
Click [[A] Special Function] in the [Machine Body]

To acquire status for all items, click [[F1] Select all].
To acquire status for each item, check the [Acquiring or setting] check box for the item.
The [Special Function] Screen
5-6
Chapter
5
Functions
Click [[F3] Present Value].
The present values are displayed for all items.
Check the [Acquiring or setting] check box and select [ECO Casual Override].
5-7
Chapter
5
Functions
Click [[F4] Setting]
Click [Yes(OK)] in the [Inquiry] dialog box.

Click [No(Not OK)] to cancel changing the value.
The setting completion screen is displayed.
Click [[Back] Return] to return to the setting screen.
5-8
Chapter
5
Functions
Other item works in a similar way.
5-9
Chapter
5
Functions
[Setting]
Setting]
Click [[B] Setting] in the [Machine Body] screen.
The [Fuselage] Screen

Click a desired item to set.
The [Setting] Screen
The screen for the selected item is opened.
5-10
Chapter
5
Functions
[Constant Change]
Change] [Setting
[Setting]
Setting]
You can change values for the engine speed, pump flow rate, solenoid valve output pressure, etc.
Click [[A] Constant Change] in the [Setting].
The [Setting] Screen

To acquire status for all items, click [[F1] Select all].
To acquire status for each item, check the [Acquiring or setting] check box for the item.
The [Constant Change] Screen
5-11
Chapter
5
Functions
Click [[F3] Present Value].
The present values are displayed for all items.
Check the [Acquiring or setting] check box for

the target item and press the up/down button
to change the value.
5-12
Chapter
5
Functions
Click [[F4] Setting].
Click [Yes(OK)] in the [Inquiry] dialog box.

Click [No(Not OK)] to cancel changing the value.
The setting completion screen is displayed.
Click [[Back] Return] to return to the [Constant Change] screen.
5-13
Chapter
5
Functions
(A blank page)
5-14
Chapter
6
Uploading
Opening the [Upload]

Upload] Screen
Click [Upload] in the main men screen.
Click a desired item.
The [Upload] Screen
6-1
Chapter
6
Uploading
Uploading Data to Global ee-Service

Select [Global e-Service] as the uploading method.
Select the upload target.
Uploads all downloaded operation data.Click [OK (O)] to open the login screen.
Uploads desired operation data.Click [OK (O)] to open the individual uploading screen.
6-2
Chapter
6
Uploading
<Individual Upload Screen>
Click a desired folder to upload.
You can select more than one item.

Click [Select All (A)] to select all items.
6-3
Chapter
6
Uploading
Click [Upload (U)] in the individual upload screen to open the login screen.
Click [Close (C)] to exit from the individual uploading screen.
Input the user ID and password and click [Upload] to start uploading the file to Global e-Service.
Click [Cancel] to cancel uploading the file.
6-4
Chapter
6
Uploading
Outputting a File
Select [Output as File(F)] as the uploading method.
Select the upload target.
1. Uploads all downloaded operation data.

Click [OK (O)] to open the folder selection screen.
Uploads desired operation data.
Click [OK (O)] to open the individual uploading screen.
6-5
Chapter
6
Uploading
<Individual Upload Screen>
Click a desired folder to upload.
You can select more than one item.

Click [Select All (A)] to select all items.
6-6
Chapter
6
Uploading
Click [Upload (U)] in the individual upload screen to open the folder selection screen.
Click [Close (C)] to exit from the individual uploading screen.
Click a desired folder to save.

Click [OK] to save the upload file.
Click [Cancel] to cancel saving the upload file.
<Upload File Image>
6-7
Chapter
6
Uploading
(A blank page)
6-8
Chapter
7
Option
Selecting the [Option]

Option] Menu
Click [Option] in the [Main Menu] screen.
The [Main Menu] Screen
Click a desired item from the [Option] menu.
The [Option] Menu
7-1
Chapter
7
Option
[Communication port setting]

setting]
Click [Communication port setting] in the [Option] screen.
Click [Change] to open the dialog.
Select the communication port to use from the pull-down menu.

Click [Yes] to complete the setting.
7-2
Chapter
7
Option
[Monitoring Record Setting]

Setting]
Click [Monitoring Record Setting] in the [Option] screen.
Specify the recoding seconds before pressing the record button, the recoding seconds after pressing
the record button, and the destination to save the file.
Specify the reproduction option.
Click [OK (Y)] to complete the setting.
7-3
Chapter
7
Option
Click [Ref.(R)] in the [Option] screen.
Select the folder to save and click [OK].
7-4
Chapter
7
Option
Specify the reproduction option.
7-5
Chapter
7
Option
[Password change]
change]
Click [Password change] in the [Option] screen.
Click [Password Change(P)] in the [Option] menu.
Click [Yes (Y)].
7-6
Chapter
7
Option
Input the present password.
Click [OK (O)].
Input the new password.
7-7
Chapter
7
Option
Enter the new password and click [OK (O)]. Click [Cancel (C)] to cancel changing the password.
Click [Clear (D)] to clear the inputted password.
Click [OK (Y)] to complete changing the password.
Note: Contact with your administrator if you forget your password.
7-8
Chapter
7
Option
[Change language]
language]
Click [Change language] in the [Option] screen.
Click the down arrow button to open the pull down menu.
7-9
Chapter
7
Option
Click a desired item from the pull down menu. In this procedure, Japanese is selected.
Click [OK (O)].

The [Select Model] screen is displayed in the selected language.
7-10
Chapter
7
Option
[Capture setting]
setting]
Click [Capture setting] in the [Option] screen.
Check [Output to file] in the [Option] screen.
7-11
Chapter
7
Option
Click [Ref.(R)] in the [Option] screen.
Select the folder to save and click [OK].
Click [OK (Y)] to complete the setting.
7-12
Chapter
7
Option
[Version information]
information]
Click [Version information] in the [Option] screen.
If you want to check the version only, click [OK (Y)] or [Cancel (C)] to return to the previous screen.
Go back to the previous screen.
7-13
Chapter
7
Option
(A blank page)
7-14
Chapter
8
Help
Opening the [Help]

Help] Screen
Click [Help] in the main menu screen to open the [Help] screen.
Select an application language.

Click to select the language from the pull-down menu.
In this procedure, English is selected. Select a manual.

Click to select the manual to open from the pull-down menu.
8-1
Chapter
8
Help
Click [Display Manual (M)] in the [Help] screen.
The selected manual is displayed.
8-2

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MPDr.

Chapter 2: Data Download

For ZX-3 Series (except US and USR)

US and USR Series in ZX-3

For ZX-5 Series

Checking a Communication Port

Click [Device Manager].

Check the COM number for [USB Serial Port].

Click the [Hardware] tab.

Click [Device Manager].

Check the COM number for [USB Serial Port].

The main menu screen for MPDr. is displayed.

Operation data is automatically imported in MPViewer when starting

The operation data is not automatically

Click [Hydraulic Shovel (6-40t)] to display the pull down menu.

A model has been selected

Click to select a model

Click a desired operation such as

Browsing Downloaded File Data

Click [Browse Saved Data (B)] in the [Download Data] screen.

It lists operation data downloaded from the machine.

Playing a Record File

The selected data is displayed.

Displays the recorded date and the

Setting the Playing Setting

Slide the bar below to change the time axis.

The screen image is obtained

Reference:Clicking [Capture] while monitoring

Once[Output to file] is checked in

The [Data Download] Screen

Starting to Download Data

The Main Menu Screen

The [Data Download] Screen

[Operation Data Download]

The data download progress screen is displayed.

Other download item works in a similar way.

Browsing Downloaded File Data

The operation data downloaded from the machine is listed.

Checking Download Data

The folder contains data files.

<MP Viewer is Started>

The folder contains cabinet files.

The folder contains data files.

Snapshot Data Download File

The folder contains data files.

The troubleshooting boxes

The Main Menu Screen

The Fault Information Box

The [Troubleshooting] Screen

The [Monitoring] Screen

Opening the [Monitoring]

The Main Menu Screen

The [Monitoring] Screen

The [Monitoring] Screen

Click a desired controller.

Monitoring the Main Controller

The [Monitoring] Screen

The Monitoring Item Selection Screen

4 items are selected.

Click [[F7] Start Recording] to start recording

Click [[F8] Stop Recording] to stop recording

Other controller works in a similar way.

The [Functions] Screen