Professional Documents
Culture Documents
for AC Generators
QAS 80 - 100 Pd
Printed Matter N
2954 2380 00
ATLAS COPCO - PORTABLE AIR DIVISION
08/2005
www.atlascopco.com
QAS 80 - 100 Pd
2954 2380 00
Instruction manual
Contents
1. Safety precautions for portable
generators ...................................................................4
2. Leading particulars .................................................8
2.1.
2.2.
2.3.
2.4.
2.5.
2.6.
2.7.
2.8.
Installation...........................................................28
Connecting the generator ..................................28
Before starting ....................................................29
Operating Qc1001 ...........................................29
Operating Qc3001 ...........................................30
4. Maintenance ............................................................31
4.1.
4.2.
4.3.
4.4.
4.5.
4.6.
4.7.
4.8.
2954 2380 00
Storage ................................................................35
Preparing for operation after storage ...............35
Circuit diagrams..................................................38
Overview of the electrical options.....................38
Description of the electrical options..................38
Overview of the mechanical options.................43
Description of the mechanical options .............43
QAS 80 - 100 Pd
1.
To be read attentively and acted accordingly before towing, lifting, operating, performing maintenance or repairing the generator.
1.1 Introduction
The policy of Atlas Copco is to provide the users of their equipment with safe,
reliable and efficient products. Factors taken into account are among others:
-
the intended and predictable future use of the products, and the
environments in which they are expected to operate,
the expected useful product life, assuming proper service and maintenance,
Before handling any product, take time to read the relevant instruction manual.
Besides giving detailed operating instructions, it also gives specific
information about safety, preventive maintenance, etc.
Keep the manual always at the unit location, easy accessible to the operating
personnel.
See also the safety precautions of the engine and possible other equipment,
which are separately sent along or are mentioned on the equipment or parts of
the unit.
These safety precautions are general and some statements will therefore not
always apply to a particular unit.
Only people that have the right skills should be allowed to operate, adjust,
perform maintenance or repair on Atlas Copco equipment. It is the
responsibility of management to appoint operators with the appropriate
training and skill for each category of job.
Skill level 1 : Operator
An operator is trained in all aspects of operating the unit with the push-buttons,
and is trained to know the safety aspects.
Skill level 2 : Mechanical technician
A mechanical technician is trained to operate the unit the same as the operator.
In addition, the mechanical technician is also trained to perform maintenance
and repair, as described in the instruction manual, and is allowed to change
settings of the control and safety system. A mechanical technician does not
work on live electrical components.
If any statement in this manual does not comply with local legislation, the
stricter of the two shall be applied.
Statements in these safety precautions should not be interpreted as suggestions,
recommendations or inducements that it should be used in violation of any
applicable laws or regulations.
The supervisor, or the responsible person, shall at all times make sure that
all instructions regarding machinery and equipment operation and
maintenance are strictly followed and that the machines with all
accessories and safety devices, as well as the consuming devices, are in
good repair, free of abnormal wear or abuse, and are not tampered with.
Operate the unit only for the intended purpose and within its rated limits
(pressure, temperature, speeds, etc.).
The machinery and equipment shall be kept clean, i.e. as free as possible
from oil, dust or other deposits.
All regulating and safety devices shall be maintained with due care to
ensure that they function properly. They may not be put out of action.
12 In the event the safety labels are damaged or destroyed, they must be
replaced to ensure operator safety.
In general it is recommended that not more than two people operate the unit,
more operators could lead to unsafe operating conditions. Take necessary steps
to keep unauthorized persons away from the unit and eliminate all possible
sources of danger at the unit.
When handling, operating, overhauling and/or performing maintenance or
repair on Atlas Copco equipment, the mechanics are expected to use safe
engineering practices and to observe all relevant local safety requirements and
ordinances. The following list is a reminder of special safety directives and
precautions mainly applicable to Atlas Copco equipment.
Neglecting the safety precautions may endanger people as well as environment
and machinery:
-
All responsibility for any damage or injury resulting from neglecting these
precautions or by non-observance of ordinary caution and due care required in
handling, operating, maintenance or repair, also if not expressly mentioned in
this instruction manual, is disclaimed by Atlas Copco.
13 Keep the work area neat. Lack of order will increase the risk of accidents.
14 When working on the unit, wear safety clothing. Depending on the kind of
activities these are: safety glasses, ear protection, safety helmet (including
visor), safety gloves, protective clothing, safety shoes. Do not wear the
hair long and loose (protect long hair with a hairnet), or wear loose
clothing or jewellery.
15 Take precautions against fire. Handle fuel, oil and anti-freeze with care
because they are inflammable substances. Do not smoke or approach with
naked flame when handling such substances. Keep a fire-extinguisher in
the vicinity.
16a Portable generators (with earthing pin):
Earth the generator as well as the load properly.
16b Portable generators IT:
Note: This generator is built to supply a sheer alternating current IT
network.
Earth the load properly.
The manufacturer does not accept any liability for any damage arising from the
use of non-original parts and for modifications, additions or conversions made
without the manufacturers approval in writing.
2954 2380 00
Instruction manual
The exhaust contains carbon monoxide which is a lethal gas. When the
unit is used in a confined space, conduct the engine exhaust to the outside
atmosphere by a pipe of sufficient diameter; do this in such a way that no
extra back pressure is created for the engine. If necessary, install an
extractor. Observe any existing local regulations. Make sure that the unit
has sufficient air intake for operation. If necessary, install extra air intake
ducts.
Never remove a filler cap of the coolant system of a hot engine. Wait until
the engine has sufficiently cooled down.
Never refill fuel while the unit is running, unless otherwise stated in the
Atlas Copco Instruction Book (AIB). Keep fuel away from hot parts such
as air outlet pipes or the engine exhaust. Do not smoke when fuelling.
When fuelling from an automatic pump, an earthing cable should be
connected to the unit to discharge static electricity. Never spill nor leave
oil, fuel, coolant or cleansing agent in or around the unit.
All doors shall be shut during operation so as not to disturb the cooling air
flow inside the bodywork and/or render the silencing less effective. A door
should be kept open for a short period only e.g. for inspection or
adjustment.
Do not attach cables, chains or ropes directly to the lifting eye; apply a crane
hook or lifting shackle meeting local safety regulations. Never allow sharp
bends in lifting cables, chains or ropes.
Helicopter lifting is not allowed.
It is strictly forbidden to dwell or stay in the risk zone under a lifted load.
Never lift the unit over people or residential areas. Lifting acceleration and
retardation shall be kept within safe limits.
1
Never exceed the maximum towing speed of the unit (mind the local
regulations).
Place the unit on level ground and apply the parking brake before
disconnecting the unit from the towing vehicle. Unclip the safety breakaway cable or safety chain. If the unit has no parking brake or jockey
wheel, immobilize the unit by placing chocks in front of and/or behind the
wheels. When the towbar can be positioned vertically, the locking device
must be applied and kept in good order.
Lifting hooks, eyes, shackles, etc., shall never be bent and shall only have
stress in line with their design load axis. The capacity of a lifting device
diminishes when the lifting force is applied at an angle to its load axis.
For maximum safety and efficiency of the lifting apparatus all lifting
members shall be applied as near to perpendicular as possible. If required,
a lifting beam shall be applied between hoist and load.
10 A hoist has to be installed in such a way that the object will be lifted
perpendicular. If that is not possible, the necessary precautions must be
taken to prevent load-swinging, e.g. by using two hoists, each at
approximately the same angle not exceeding 30 from the vertical.
11 Locate the unit away from walls. Take all precautions to ensure that hot air
exhausted from the engine and driven machine cooling systems cannot be
recirculated. If such hot air is taken in by the engine or driven machine
cooling fan, this may cause overheating of the unit; if taken in for
combustion, the engine power will be reduced.
12 Generators shall be stalled on an even, solid floor, in a clean location with
sufficient ventilation. If the floor is not level or can vary in inclination,
consult Atlas Copco.
13 The electrical connections shall correspond to local codes. The machines
shall be earthed and protected against short circuits by fuses or circuit
breakers.
14 Never connect the generator outlets to an installation which is also
connected to a public mains.
15 Before connecting a load, switch off the corresponding circuit breaker, and
check whether frequency, voltage, current and power factor comply with
the ratings of the generator.
2954 2380 00
QAS 80 - 100 Pd
Use only the correct tools for maintenance and repair work, and only tools
which are in good condition.
Make sure that no tools, loose parts or rags are left in or on the machine.
Never leave rags or loose clothing near the engine air intake.
10 Never weld on or perform any operation involving heat near the fuel or oil
systems. Fuel and oil tanks must be completely purged, e.g. by steamcleaning, before carrying out such operations. Never weld on, or in any
way modify, pressure vessels. Disconnect the alternator cables during arc
welding on the unit.
11 Support the towbar and the axle(s) securely if working underneath the unit
or when removing a wheel. Do not rely on jacks.
12 Do not remove any of, or tamper with, the sound-damping material. Keep
the material free of dirt and liquids such as fuel, oil and cleansing agents.
If any sound-damping material is damaged, replace it to prevent the sound
pressure level from increasing.
13 Use only lubricating oils and greases recommended or approved by Atlas
Copco or the machine manufacturer. Ascertain that the selected lubricants
comply with all applicable safety regulations, especially with regard to
explosion or fire-risk and the possibility of decomposition or generation of
hazardous gases. Never mix synthetic with mineral oil.
14 Protect the engine, alternator, air intake filter, electrical and regulating
components, etc., to prevent moisture ingress, e.g. when steam-cleaning.
15 When performing any operation involving heat, flames or sparks on a
machine, the surrounding components shall first be screened with nonflammable material.
16 Never use a light source with open flame for inspecting the interior of a
machine.
17 When repair has been completed, the machine shall be barred over at least
one revolution for reciprocating machines, several revolutions for rotary
ones to ensure that there is no mechanical interference within the machine
or driver. Check the direction of rotation of electric motors when starting
up the machine initially and after any alteration to the electrical
connection(s) or switch gear, to check that the oil pump and the fan
function properly.
18 Maintenance and repair work should be recorded in an operators logbook
for all machinery. Frequency and nature of repairs can reveal unsafe
conditions.
19 When hot parts have to be handled, e.g. shrink fitting, special heatresistant gloves shall be used and, if required, other body protection shall
be applied.
20 When using cartridge type breathing filter equipment, ascertain that the
correct type of cartridge is used and that its useful service life is not
surpassed.
21 Make sure that oil, solvents and other substances likely to pollute the
environment are properly disposed of.
2954 2380 00
Instruction manual
Install a sign prohibiting fire, open flame and smoking at the post where
batteries are being charged.
When batteries are being charged, an explosive gas mixture forms in the
cells and might escape through the vent holes in the plugs.
Thus an explosive atmosphere may form around the battery if ventilation
is poor, and can remain in and around the battery for several hours after it
has been charged. Therefore:
2954 2380 00
QAS 80 - 100 Pd
2.
Leading particulars
The QAS 80 Pd and QAS 100 Pd generators are driven by a watercooled diesel engine, manufactured by PERKINS.
An overview of the main parts is given in the diagram below.
FCW
1
2
DH
SOF FCW
DFW
4
BS
FCO
OF
OLD
FF
FPF
FCF
AF
7
2
7
5
DPF
ESB
DFO
C
VI
1
2
3
4
5
6
7
8
A
AF
BS
C
DFO
DFW
DH
DPF
E
ESB
F
FCF
FCO
FCW
FF
FPF
G1
OF
OLD
SOF
VI
2954 2380 00
Instruction manual
2.2 Bodywork
Read the instruction manual before use.
The alternator, the engine, the cooling system, etc. are enclosed in
a sound-insulated bodywork that can be opened by means of side
doors (and service plates).
To be able to lift the generator by means of a crane, open the door
in the middle of the roof to get access to the lifting beam.
2.3 Markings
The drain holes for the engine oil, the coolant and the plug for the
fuel, are located and labelled on the frame; the fuel drain plug at the
bottom of the frame cubicle side, the others at the service side.
The drain flexible for engine oil can be brought to the outside of the
generator through the drain hole.
The filler cap for the engine coolant is accessible via an opening in
the roof. The fuel filler cap is located in the side panel.
2954 2380 00
QAS 80 - 100 Pd
2.5.3
P1
R11
P2
R12
20
P3
30
20
30
20
P4
30
S4
400
200
10
10
10
A1
A1
F4
Qc 1001
F4
Appl. 1.00.1
S20
www.atlascopco.com
S20
DC-Fuse
F4 ...... Fuse
The fuse activates when the current from the battery to the
engine control circuit exceeds its setting. The fuse can be reset
by pushing the button.
Qc1001 display
2.5.2
Qc1001 Module
?
3
o.co
copc
.atlas
www
10
2954 2380 00
Instruction manual
3?
View 0
3?
It's possible to scroll through the views, using the UP and DOWN
buttons. The scrolling is continuous.
www.atlascopco.com
Power:
Manual:
When there has been no button activity for three minutes, the
display will return to the Default View.
Remote:
Alarm:
2.5.4
50Hz
00000.6h
The frequency value is centered in the top-right corner area.
The running hours value is at the bottom-left corner. The service
timer indication(s) are shown in the bottom-right corner when the
service timer(s) have run out. They will disappear when the service
timer(s) have been resetted.
85%
- Battery Voltage
- Service Timer 1=
- Service Timer 2
- Generator Frequency
in Warning condition (scroll through the information using UP and
DOWN):
- a list of all active Warnings
in Shutdown condition:
00000.8h
This view shows the fuel level icon.
When the English text view is selected, this view will mention:
"FUEL LEVEL ***%".
When there has been no button activity for three minutes, the
display will return to the Default View.
2954 2380 00
11
QAS 80 - 100 Pd
5.4bar
00000.7h
85%
00000.8h
When there has been no button activity for three minutes, the
display will return to the Default View.
79C
PREHEAT
00000.7h
This view shows the coolant temperature icons.
START OFF
When the English text view is selected, this view will mention:
"COOLANT TEMP. ***C".
When there has been no button activity for three minutes, the
display will return to the Default View.
COOLDOWN
Y1
Y2
150 h
300 h
24.0u
12
DIAGNOSTIC
If a special status has elapsed, the default view will be entered again
automatically.
If a Warning comes up, the Warning Display is shown.
If a Shutdown comes up, the Shutdown Display is shown.
2954 2380 00
Instruction manual
85%
00000.8h
In case a Warning occurs, a pop-up window will automatically be
entered for as long as the warning is active, no matter which view
is active. The warning icons will be shown (together with a
continuous lit alarm LED at the fascia), which is centered at the
display. The Warning Display can always be left or entered again
by pushing the BACK button.
If more than one warning comes up, it's possible to scroll through
the warning messages with the UP and DOWN pushbuttons. The
newest warning will be placed at the bottom of the list (meaning
that the older warning stays at the display when a newer warning
comes up).
If one or more than one warning is present, an arrow at the right of
the display will be shown.
GENERATOR
OVERFREQUENCY
GENERATOR
UNDERFREQUENCY
SERVICE TIMER 1
SERVICE TIMER 2
Hz >
Hz <
;
;
ALARM
HIGH COOLANT
TEMPERATURE
CHARGING
ALTERNATOR
LOW COOLANT
LEVEL
GENERATOR
OVERVOLTAGE
GENERATOR
UNDERVOLTAGE
2954 2380 00
V>
V<
13
QAS 80 - 100 Pd
85%
SERVICE TIMER 1
00000.8h
In case a Shutdown occurs, a pop-up window will automatically be
entered, no matter which view is active.
SERVICE TIMER 2
;
;
This pop-up window will stay present until the unit is put in OFF.
ALARM
LOW COOLANT
LEVEL
GENERATOR
OVERVOLTAGE
GENERATOR
UNDERVOLTAGE
GENERATOR
OVERFREQUENCY
GENERATOR
UNDERFREQUENCY
14
V>
V<
Hz >
Hz <
2954 2380 00
Instruction manual
V> Setpoint
8)+
% "&8)+
Unit Menu
Unit Type
Diagnostics Menu
Running hours adjust
Language sel.
Qc 1001
Appl. 1.00.1
Icon
Icon
English
V> Setpoint
100VAC
270
480VAC
V> Setpoint
PASSW.1999
100VAC
270
480VAC
V> Setpoint
100VAC
270
480VAC
V> Setpoint
100VAC
300
480VAC
www.atlascopco.com
V> Delay
Push together
for 3 seconds
0.1s
5.0
100.0 s
V> Enable
Off
2954 2380 00
Off
Run
15
QAS 80 - 100 Pd
2.5.5
Installation wirings:
X25.1 & X25.2 to be wired for the remote start switch.
X25.3 & X25.4 to be wired for the remote contactor (open/close).
2.5.6
Fail classes
All the activated alarms of the Qc1001 have their own predefined fail class.
All alarms are enabled according to one of these three statuses:
disabled alarm, no supervision of alarm (OFF)
enabled alarm, supervision of alarm all the time (ON)
running alarm, only supervision when the machine is running
(RUN)
2.5.7
Event Log
Together with each event, the running hours at the time of the event
will be stored.
The events can only be read by means of the QcUSW.
16
2954 2380 00
Instruction manual
2.6.3
2.6.1
Pushbutton functions
S20
R12
A1
F4
S20
F4
F4 ......Fuse
The fuse activates when the current from the battery to the
engine control circuit exceeds its setting. The fuse can be reset
by pushing the button.
Qc3001 display
A1 ......Qc3001 display
2.6.2
Qc3001 Module
o.co
pc
co
las
at
w.
ww
2954 2380 00
17
QAS 80 - 100 Pd
2.6.5
Main View
The display has 4 different lines. The information on these lines can
change, depending on which view is used. There are 4 different
main views possible: SETUP / S3 / S2 / S1.
Setup view
2.6.4
LED functions
The SETUP view shows the module name, the software version,
the date and the time.
S3 view
9 LEDs are used on the display unit. The colour is green or red or
a combination in different situations.
The S3 view
measurements.
www.atlascopco.com
Alarm:
Power:
Run:
U/f OK:
(GB) ON:
(MB) ON:
Mains OK:
Auto:
Semi-Auto:
18
shows
operational
status
and
selectable
S2 view
Red LED flashing indicates that unacknowledged alarms
are present.
Red LED fixed indicates that ALL alarms are
acknowledged.
Green LED indicates that the voltage supply is switched
on.
Green LED indicates that the generator is running.
Green LED indicates that voltage/frequency is present and
OK.
Green LED indicates that the generator breaker is closed.
Green LED indicates that the mains breaker is closed.
LED is green if the Mains is present and OK.
LED is red at a mains failure.
LED is flashing green when the mains return during the
MAINS Ok delay time.
Green LED indicates that AUTO mode is selected.
Green LED indicates that SEMI-AUTO mode is selected.
2954 2380 00
Instruction manual
SETUP menu
The fourth line shows the different possible set points. In this
example:
"LIM"
"DEL"
"OA"
"OB"
"ACT"
"FC"
The user can scroll to these choices and select one choice with the
SELECT button. After selection of LIM the following view will
be visible:
For a protective function the first entry shows the "Gen high-volt
1" setting. Scrolling down will give all the protection parameters.
Now the user can change the LIM of parameter Gen high-volt
1. This can be done with the scroll buttons. Then the user has to
select SAVE to save the new settings.
To exit the user has to press the BACK button several times, until
the main view appears.
The first line shows some generator data. The user can scroll
through with the VIEW button.
G
0.001 PF
0 kW
0 kVA
0 kvar
G-L1
0.0 Hz
0V
B-L1
0.0 Hz
0V
00 V
00 V
00 A
The second line shows the channel number and the name of the
parameter.
The third line shows the value of a set point of this parameter.
2954 2380 00
19
QAS 80 - 100 Pd
The menu flow is similar in the CONTROL SETUP, POWER SETUP and SYSTEM SETUP.
For more details on the Setup menu we refer to the Qc3001 User Manual.
Service Timer 1
4920
Service Timer 2
4930
Diagnostics Menu
4940
Reset Eventlog
4950
Single/Split/Three phase
4971
4980
Service Menu
Use the "up" and "down" buttons to change the settings and the
"SELECT" button to store the new setting.
20
2954 2380 00
Instruction manual
1100
1110
1120
1130
1140
1150
1210
1220
1230
1240
2954 2380 00
Reverse Power
1091
Setpoint
1092
Delay
1093
Output Relay A
1094
Output Relay B
1095
Enable
1096
Fail Class
SERVICE LEVEL
-40.0%
0.5
R0
R0
ON
Trip + Stop
1250
Gen High Frequency 1
1251
Setpoint
(-50.0 ... 0.0)
1252
Delay
(0.1 ... 100.0)
1253
Output Relay A
(R0 ... R3)
1254
Output Relay B
(R0 ... R3)
1255
Enable
(OFF / RUN / ON)
1256
Fail Class
(Warning / Trip / Trip+Stop / Shutdown)
CUSTOMER LEVEL
110.0%
5.0s
R0
R0
ON
Warning
Over Current 1
1101
Setpoint
1102
Delay
1103
Output Relay A
1104
Output Relay B
1105
Enable
1106
Fail Class
CUSTOMER LEVEL
110.0%
10.00s
R0
R0
OFF
Trip + Stop
1260
Gen High Frequency 2
1261
Setpoint
(50.0 ... 200.0)
1262
Delay
(0.1 ... 100.0)
1263
Output Relay A
(R0 ... R3)
1264
Output Relay B
(R0 ... R3)
1265
Enable
(OFF / RUN / ON)
1266
Fail Class
(Warning / Trip / Trip+Stop / Shutdown)
MASTER LEVEL
120.0%
1.0s
R0
R0
ON
Shutdown
Over Current 2
1111
Setpoint
1112
Delay
1113
Output Relay A
1114
Output Relay B
1115
Enable
1116
Fail Class
SERVICE LEVEL
120.0%
5.00s
R0
R0
OFF
Trip + Stop
1270
Gen Low Frequency 1
1271
Setpoint
(50.0 ... 200.0)
1272
Delay
(0.1 ... 100.0)
1273
Output Relay A
(R0 ... R3)
1274
Output Relay B
(R0 ... R3)
1275
Enable
(OFF / RUN / ON)
1276
Fail Class
(Warning / Trip / Trip+Stop / Shutdown)
CUSTOMER LEVEL
90.0%
10.0s
R0
R0
RUN
Warning
Over Load 1
1121
Setpoint
1122
Delay
1123
Output Relay A
1124
Output Relay B
1125
Enable
1126
Fail Class
CUSTOMER LEVEL
110.0%
10.00s
R0
R0
OFF
Trip + Stop
1280
Gen Low Frequency 2
1281
Setpoint
(1.0 ... 200.0)
1282
Delay
(0.1 ... 100.0)
1283
Output Relay A
(R0 ... R3)
1284
Output Relay B
(R0 ... R3)
1285
Enable
(OFF / RUN / ON)
1286
Fail Class
(Warning / Trip / Trip+Stop / Shutdown)
SERVICE LEVEL
80.0%
5.0s
R0
R0
RUN
Shutdown
Over Load 2
1131
Setpoint
1132
Delay
1133
Output Relay A
1134
Output Relay B
1135
Enable
1136
Fail Class
SERVICE LEVEL
120.0%
5.00s
R0
R0
OFF
Trip + Stop
Peak Current 1
Setpoint
(1.0 ... 200.0)
1291
Delay
(0.1 ... 100.0)
1392
Output Relay A
(R0 ... R3)
1293
Output Relay B
(R0 ... R3)
1294
Enable
(OFF / RUN / ON)
1295
Fail Class
(Warning / Trip / Trip+Stop / Shutdown)
1296
CUSTOMER LEVEL
150.0%
5.0s
R0
R0
OFF
Warning
Current Unbalance
1141
Setpoint
1142
Delay
1143
Output Relay A
1144
Output Relay B
1145
Enable
1146
Fail Class
SERVICE LEVEL
30.0%
10.00s
R0
R0
OFF
Trip + Stop
1300
Peak Current 2
1301
Setpoint
(0.0 ... 100.0)
1302
Delay
(0.1 ... 100.0)
1303
Output Relay A
(R0 ... R3)
1304
Output Relay B
(R0 ... R3)
1305
Enable
(OFF / RUN / ON)
1306
Fail Class
(Warning / Trip / Trip+Stop / Shutdown)
SERVICE LEVEL
200.0%
3.0s
R0
R0
OFF
Shutdown
Voltage Unbalance
1151
Setpoint
1152
Delay
1153
Output Relay A
1154
Output Relay B
1155
Enable
1156
Fail Class
SERVICE LEVEL
10.0%
10.00s
R0
R0
OFF
Trip + Stop
1350
VDO 1.1
1351
(0.0 ... 50.0)
1352
(0.1 ... 100.0)
1353
(R0 ... R3)
1354
(R0 ... R3)
1355
(OFF / RUN / ON)
1356
(Warning / Trip / Trip+Stop / Shutdown)
USW
Setpoint
Delay
Output Relay A
Output Relay B
Enable
Fail Class
Sensor Type
SERVICE LEVEL
N/A
5.0s
R0
R0
OFF
Warning
N/A
CUSTOMER LEVEL
110.0%
5.0s
R0
R0
ON
Warning
VDO 1.2
(100.0 ... 120.0) 1360
1361
(0.1 ... 100.0)
1362
(R0 ... R3)
1363
(R0 ... R3)
1364
(OFF / RUN / ON)
1365
(Warning / Trip / Trip+Stop / Shutdown)
1366
Setpoint
Delay
Output Relay A
Output Relay B
Enable
Fail Class
SERVICE LEVEL
N/A
5.0s
R0
R0
OFF
Warning
MASTER LEVEL
120.0%
1.0s
R0
R0
ON
Shutdown
Setpoint
Delay
Output Relay A
Output Relay B
Enable
Fail Class
Sensor Type
SERVICE LEVEL
N/A
5.0s
R0
R0
OFF
Warning
N/A
Setpoint
Delay
Output Relay A
Output Relay B
Enable
Fail Class
SERVICE LEVEL
N/A
5.0s
R0
R0
OFF
Warning
VDO 2.1
(100.0 ... 150.0) 1370
1371
(0.1 ... 100.0)
1372
(R0 ... R3)
1373
(R0 ... R3)
1374
(OFF / RUN / ON)
1375
(Warning / Trip / Trip+Stop / Shutdown)
1376
USW
CUSTOMER LEVEL
90.0%
(80.0 ... 100.0)
VDO 2.2
15.0s
(0.1 ... 100.0) 1380
1381
R0
(R0 ... R3)
1382
R0
(R0 ... R3)
1383
RUN
(OFF / RUN / ON)
1384
Warning
(Warning / Trip / Trip+Stop / Shutdown)
1385
1386
SERVICE LEVEL
70.0%
(50.0 ... 100.0)
10.0s
(0.1 ... 100.0)
R0
(R0 ... R3)
R0
(R0 ... R3)
RUN
(OFF / RUN / ON)
Shutdown
(Warning / Trip / Trip+Stop / Shutdown)
21
QAS 80 - 100 Pd
1380
1390
1400
1410
1420
VDO 2.2
1381
1382
1383
1384
1385
1386
Setpoint
Delay
Output Relay A
Output Relay B
Enable
Fail Class
SERVICE LEVEL
N/A
5.0s
R0
R0
OFF
Warning
1490
Fuel Level 2
(0 ... 100)
1491
Setpoint
(0.0 ... 100.0)
1492
Delay
(R0 ... R3)
1493
Output Relay A
(R0 ... R3)
1494
Output Relay B
(OFF / RUN / ON)
1495
Enable
(Warning / Trip / Trip+Stop / Shutdown)
1496
Fail Class
(0 / 1 / 2)
CUSTOMER LEVEL
N/A
20.0s
R0
R0
OFF
Warning
(0 ... 100)
(0.0 ... 100.0)
(R0 ... R3)
(R0 ... R3)
(OFF / RUN / ON)
(Warning / Trip / Trip+
CUSTOMER LEVEL
20.0%
80.0%
R3
OFF
60.0s
1700
(0 ... 100)
(0 ... 100)
(R3)
(OFF / RUN / ON)
(0.1 ... 300.0)
SERVICE LEVEL
3.0s
R0
R0
RUN
Shutdown
Low
Fuel High
1411
1412
1413
1414
CUSTOMER LEVEL
98.0%
5.0s
R0
R0
(0 ... 100)
(0.1 ... 300.0)
(R0 ... R3)
(R0 ... R3)
SERVICE LEVEL
3.0s
R0
R0
ON
Shutdown
Low
CUSTOMER LEVEL
3.0s
R0
R0
ON
Trip + Stop
High
1730
Dig.Input 4 / GCB closed
1731
Delay
(0.0 ... 180.0)
1732
Output Relay A
(R0 ... R3)
1733
Output Relay B
(R0 ... R3)
1734
Enable
(OFF / RUN / ON)
1735
Fail Class
(Warning / Trip / Trip+Stop / Shutdown)
1736
Type
CUSTOMER LEVEL
10.0s
R0
R0
OFF
Warning
High
1860
Run Status
(0.0 ... 60.0)
1861
Delay
(R0 ... R3)
1862
Output Relay A
(R0 ... R3)
1863
Output Relay B
(OFF / RUN / ON)
1864
Enable
(Warning / Trip / Trip+Stop / Shutdown)
SERVICE LEVEL
5.0s
R0
R0
OFF
1870
W/L Input
1871
Delay
(0 ... 150.0)
1872
Output Relay A
(0.0 ... 600.0)
1873
Enable
(R0 ... R3)
1874
Type
(R0 ... R3)
(OFF / RUN / ON)
1880 / Shutdown)
Static Charger
(Warning / Trip / Trip+Stop
1881
Delay
(Low / High)
1882
Output Relay A
1883
Enable
1884
Type
(0 ... 150.0)
(0.0 ... 600.0)
(R0 ... R3)
(R0 ... R3)
(OFF / RUN / ON)
(Warning / Trip / Trip+Stop / Shutdown)
(Low / High)
SERVICE LEVEL
3.0s
R0
RUN
Low
SERVICE LEVEL
10.0s
R0
ON
High
Setpoint 4
Delay
Output Relay A
Output Relay B
1430
Overspeed
1431
Overspeed S2
MASTER LEVEL
1650rpm
1440
Engine Failure
1441
Delay
1442
Output Relay A
1443
Output Relay B
1444
Enable
1445
Fail Class
SERVICE LEVEL
1.0s
R0
R0
ON
Shutdown
Emergency Stop
1451
Delay
1452
Output Relay A
1453
Output Relay B
1454
Enable
1455
Fail Class
MASTER LEVEL
0.0s
R0
R0
ON
Shutdown
Coolant Temperature 1
1461
Setpoint
1462
Delay
1463
Output Relay A
1464
Output Relay B
1465
Enable
1466
Fail Class
USW
Alarm Type
SERVICE LEVEL
N/A
5.0s
R0
R0
OFF
Warning
High
Coolant Temperature 2
1471
Setpoint
1472
Delay
1473
Output Relay A
1474
Output Relay B
1475
Enable
1476
Fail Class
USW
Alarm Type
SERVICE LEVEL
N/A
5.0s
R0
R0
OFF
Warning
High
1470
CUSTOMER LEVEL
5.0%
20.0s
R0
R0
OFF
Warning
N/A
MASTER LEVEL
1650rpm
3.0s
R0
R0
ON
Shutdown
1460
SERVICE LEVEL
N/A
5.0s
R0
R0
OFF
Warning
Low
Fuel Level 1
1391
Setpoint 1
1392
Delay
1393
Output Relay A
1394
Output Relay B
1395
Enable
1396
Fail Class
USW
Sensor Type
Overspeed
1421
Setpoint
1422
Delay
1423
Output Relay A
1424
Output Relay B
1425
Enable
1426
Fail Class
1450
1480
Oil Pressure
1481
Setpoint
(40 ... 150)
1482
Delay
(0.0 ... 100.0)
1483
Output Relay A
(R0 ... R3)
1484
Output Relay B
(R0 ... R3)
1485
Enable
(OFF / RUN / ON)
1486
Fail Class
(Warning / Trip / Trip+Stop / Shutdown)
USW
Alarm Type
1710
(1 ... 2250)
(0.2 ... 100.0)
1720
Low Fuel Switch
(R0 ... R3)
1721
Delay
(R0 ... R3)
1722
Output Relay A
(OFF / RUN / ON)
1723
Output Relay B
(Warning / Trip / Trip+Stop / Shutdown)
1724
Enable
1725
Fail Class
1726
Type
(1 ... 2250)
f/U Limits
2051
Df max.
2052
DU max.
SERVICE LEVEL
4.0Hz
5%
22
Test
3071
3072
3073
Setpoint
Delay
Test Breaker
CUSTOMER LEVEL
50%
(1 ... 100)
300.0s
(30.0 ... 990.0)
OFF
(ON / OFF)
2954 2380 00
Instruction manual
4020
Nominal Settings
4011
Frequency
4012
Generator Power
4013
Generator Current
4014
Generator Voltage
CUSTOMER LEVEL
50Hz
13kW
42A
230V
Nominal Settings 2
4021
Frequency
4022
Generator Power
4023
Generator Current
4024
Generator Voltage
CUSTOMER LEVEL
50Hz
13kW
42A
230V
Transformer Gen-set
4051
Volt. Prim.
4052
Volt. Sec.
4053
Current Prim.
4054
Current Sec.
SERVICE LEVEL
440V
440V
60A
5A
Transformer Bus
4061
Volt. Prim.
4062
Volt. Sec.
SERVICE LEVEL
440V
440V
4360
CUSTOMER LEVEL
1.0s
12.0s
12.0s
Normal
Start Attempts
4371
Attempts
4372
Output Relay A
4373
Output Relay B
SERVICE LEVEL
3
R0
R0
(1 ... 10)
(R0 ... R3)
(R0 ... R3)
f/U OK
4381
SERVICE LEVEL
3.0s
SERVICE LEVEL
30.0s
R0
R0
SERVICE LEVEL
60.0s
15.0s
RUN
SERVICE LEVEL
20.0s
R0
R0
Mains V Failure
4421
Fail Delay
4422
Mains OK Delay
4423
Low Voltage
4424
High Voltage
4425
Mains Fail Control
CUSTOMER LEVEL
1.0s
60.0s
75%
120%
Start+Open MB
4430
Mains Hz Failure
4431
Fail Delay
4432
Mains OK Delay
4433
Low Frequency
CUSTOMER LEVEL
1.0s
(1.0 ... 990.0)
60.0s
(10.0 ... 990.0)
95%
(80 ... 100)
4430
Mains Hz Failure
4431
Fail Delay
4432
Mains OK Delay
4433
Low Frequency
4434
High Frequency
CUSTOMER LEVEL
1.0s
60.0s
95%
105%
4370
4380
4050
4060
Starter
4361
4362
4363
4364
Start Prepare
Start ON Time
Start OFF Time
Prepare
Delay
f/U failure
4391
Delay
4392
Output Relay A
4393
Output Relay B
4100
Engine Comms.
4101
Type
4110
Stop
4401
Cool Down Time
4402
Extended Stop
SERVICE LEVEL
4403
Coil Type
OFF
(OFF / MDEC / DDEC / EMR / JDEC)
4410
Stop Failure
CUSTOMER LEVEL
4411
Delay
dd/mm/yyyy
( ... )
4412
Output Relay A
hh:mm
( ... )
4413
Output Relay B
4120
Counters
4121
4122
4123
4124
Running Time
GB Operations
MB Operations
Reset kWh
MASTER LEVEL
0
0
0
OFF
Battery Low
4221
Setpoint
4222
Delay
4223
Output Relay A
4224
Output Relay B
4225
Enable
SERVICE LEVEL
9.0V
3.0s
R0
R0
ON
Battery High
4231
Setpoint
4232
Delay
4233
Output Relay A
4234
Output Relay B
4235
Enable
SERVICE LEVEL
15.0V
0.5s
R0
R0
ON
4220
4230
4420
(0 ... 20000)
(0 ... 20000)
(0 ... 20000)
4240
Language
4241
Language
MB Control
4441
Function
CUSTOMER LEVEL
4442
MB Close Delay
English
(GB / NL / F / D / E / I / DK / S / N / SF / P)
4250
Battery Low 2
4251
Setpoint
4252
Delay
4253
Output Relay A
4254
Output Relay B
4255
Enable
SERVICE LEVEL
N/A
10.0s
R0
R0
OFF
4260
4440
Alarm Horn
4451
Delay
CUSTOMER LEVEL
20.0s
(0.0 ... 990.0)
4460
GB Control
4461
GB Close Delay
CUSTOMER LEVEL
1.0s
(0.0 ... 30.0)
4610
Relay 1
4611
4612
Function
Off Delay
SERVICE LEVEL
Alarm
0.0s
(Limit / Alarm)
(0.0 ... 999.9)
Relay 2
4621
4622
Function
Off Delay
SERVICE LEVEL
Alarm
0.0s
(Limit / Alarm)
(0.0 ... 999.9)
Relay 3
4631
4632
Function
Off Delay
SERVICE LEVEL
Alarm
0.0s
(Limit / Alarm)
(0.0 ... 999.9)
Start/Stop Cmd. 1
4711
Enable
4712
START/STOP
4713
Day(s)
4714
Hour
4715
Minute
CUSTOMER LEVEL
OFF
STOP
10
10
0
(ON / OFF)
(START / STOP)
(0 / 1 / 2 / 3 / 4 / 5 / 6 /
(0 ... 23)
(0 ... 59)
4720
Start/Stop Cmd. 2
CUSTOMER LEVEL
4721
Enable
bar-celsius
(bar-celsius / psi-farenheit) 4722
START/STOP
4723
Day(s)
SERVICE LEVEL
4724
Hour
500rpm
(1 ... 2000)
4725
Minute
0
(0 ... 500)
CUSTOMER LEVEL
OFF
STOP
10
10
0
(ON / OFF)
(START / STOP)
(0 / 1 / 2 / 3 / 4 / 5 / 6 /
(0 ... 23)
(0 ... 59)
SERVICE LEVEL
N/A
10.0s
R0
R0
OFF
Mode Relay
4291
Test
4292
Auto
4293
Semi
CUSTOMER LEVEL
R0
(R0 ... R3)
R0
(R0 ... R3)
R0
(R0 ... R3)
4300
Engine Type
4301
Engine Type
MASTER LEVEL
Diesel
4320
Gen-Set Mode
4321
Gen-Set Mode
CUSTOMER LEVEL
Island
(Island / AMF / LTO)
4330
CAN Unit
4331
CAN Unit
4350
Tacho Configuration
4351
Setpoint
4352
Teeth
4620
4630
2954 2380 00
CUSTOMER LEVEL
Mode Shift OFF
(Mode Shift OFF / Mod
0.5s
(0.0 ... 30.0)
4450
Battery High 2
4261
Setpoint
4262
Delay
4263
Output Relay A
4264
Output Relay B
4265
Enable
4290
4710
(Diesel / Gas)
23
QAS 80 - 100 Pd
4730
4740
4750
4760
4770
4780
24
Start/Stop Cmd. 3
4731
Enable
4732
START/STOP
4733
Day(s)
4734
Hour
4735
Minute
CUSTOMER LEVEL
OFF
STOP
10
10
0
CUSTOMER LEVEL
0000
(0 ... 9999)
Start/Stop Cmd. 6
4761
Enable
4762
START/STOP
4763
Day(s)
4764
Hour
4765
Minute
4790
GSM Pin Code
(ON / OFF)
4791
Pin code
(START / STOP)
(0 / 1 / 2 / 3 / 4 / 4910
5 / 6 / 7 /Service
8 / 9 / 10)
Timer 1
(0 ... 23)
4911
Enable
(0 ... 59)
4912
Run Hours
4913
Elapsed Days
CUSTOMER LEVEL
4914
Fail Class
OFF
(ON / OFF)
4915
Output Relay A
STOP
(START / STOP)
4916
Reset
10
(0 / 1 / 2 / 3 / 4 / 5 / 6 / 7 / 8 / 9 / 10)
10
(0 ... 23)
4920
Service Timer 2
0
(0 ... 59)
4921
Enable
4922
Run Hours
CUSTOMER LEVEL
4923
Elapsed Days
OFF
(ON / OFF)
4924
Fail Class
STOP
(START / STOP)
4925
Output Relay A
10
(0 / 1 / 2 / 3 / 4 / 5 / 6 / 7 / 8 / 9 / 10)4926
Reset
10
(0 ... 23)
0
(0 ... 59)
4930
Diagnostics Mode
4930
Diagnostics
CUSTOMER LEVEL
OFF
(ON / OFF)
4940
Reset Eventlog
STOP
(START / STOP)
4940
Reset
10
(0 / 1 / 2 / 3 / 4 / 5 / 6 / 7 / 8 / 9 / 10)
10
(0 ... 23)
4971
Level 1 Password
0
(0 ... 59)
4971
Setting
Start/Stop Cmd. 7
4771
Enable
4772
START/STOP
4773
Day(s)
4774
Hour
4775
Minute
CUSTOMER LEVEL
OFF
STOP
10
10
0
4972
Level 2 Password
(ON / OFF)
4972
Setting
(START / STOP)
(0 / 1 / 2 / 3 / 4 / 5 / 64973
/ 7 / 8 / 9 Level
/ 10) 3 Password
(0 ... 23)
4973
Setting
(0 ... 59)
SERVICE LEVEL
****
(0 ... 32000)
MASTER LEVEL
****
(0 ... 32000)
Start/Stop Cmd. 8
4781
Enable
4782
START/STOP
4783
Day(s)
4784
Hour
4785
Minute
CUSTOMER LEVEL
OFF
STOP
10
10
0
(ON / OFF)
(START / STOP)
(0 / 1 / 2 / 3 / 4 / 5 / 6 / 7 / 8 / 9 / 10)
(0 ... 23)
(0 ... 59)
Start/Stop Cmd. 4
4741
Enable
4742
START/STOP
4743
Day(s)
4744
Hour
4745
Minute
Start/Stop Cmd. 5
4751
Enable
4752
START/STOP
4753
Day(s)
4754
Hour
4755
Minute
SERVICE LEVEL
ON
500h
365 days
Warning
R0
(ON / OFF)
(10 ... 10000)
(1 ... 1000)
(Warning / Trip / Trip+Sto
(R0 ... R3)
SERVICE LEVEL
ON
1000h
365 days
Warning
R0
(ON / OFF)
(10 ... 10000)
(1 ... 1000)
(Warning / Trip / Trip+Sto
(R0 ... R3)
CUSTOMER LEVEL
Normal
(Normal / Diagnostic
MASTER LEVEL
OFF
(ON / OFF)
CUSTOMER LEVEL
2003
(0 ... 32000)
2954 2380 00
Instruction manual
2.6.6
Passwords
2.6.9
Standard modes
Test mode
There are 4 different password levels:
Enables the user to test the generator on a regular basis. The
generator will follow a predefined sequence of actions.
No password
User password (default setting "2003")
Semi-Auto mode
Service password
Master password
Once the password has been entered, the user can change all the
accessible set points.
The user can change the User password (go with JUMP button to
channel 4971).
2.6.7
Fail Classes
All the activated alarms of the module are configured with a fail
class. The fail class defines the category of the alarm and the
subsequent action.
4 different fail classes can be used:
Action
Fail Class
Alarm Horn
Relay
1. Warning
2. Trip of GB
3. Trip & Stop
4. Shutdown
X
X
X
Alarm
Display
X
X
X
X
GB Trip
Gen-Set
Stop
X
X
X
Shutdown
X
X
X
Auto mode
The module controls the generator and the circuit breakers
(generator breaker GB and mains breaker MB) automatically
according to the operational state.
Diagnostics menu
This diagnostics menu can only be entered using the "JUMP"
pushbutton, and going to channel 4930. This menu is used in engine
diagnostics situations.
If 'diagnostics' is selected in this menu, the fuel solenoid relay
output will be de-energized for 30 seconds (to make sure that the
unit is completely stopped), and then gets energized again. Then
engine diagnostics can take place.
To leave this status, normal operation has to be selected again in
this menu.
2.6.8
Languages
2954 2380 00
25
QAS 80 - 100 Pd
Island operation
This operation type is selected for installations with one or more
generators, but always without the Mains (= stand-alone).
Combined with Semi-auto mode = Local Start operation. The
sequences start/stop can be activated manually.
Combined with Auto mode = Remote Start operation.
The remote start signal can be given with an external switch or with
the internal real time clock (8 start/stop commands can be defined
in channels 4710-4780).
Installation wirings:
Installation wirings:
The Mains sensing lines L1 / L2 / L3 have to be wired to terminals
X25.3 / X25.4 / X25.5 (Mains neutral is not sensed). If the busbar
sensing lines are wired, they have to be removed.
For Remote Start operation: wire the RS switch between X25.9 &
X25.10.
Single gen-set
AMF operation
SEMI-AUTO mode
AUTO mode
(SEMI-AUTO mode)
AUTO mode
SEMI-AUTO mode
AUTO mode
From each of the above applications the module can jump into the Test mode, by pushing the dedicated Test button on the LCDisplay. The
generator will follow the defined Test sequences and afterwards the generator will return in its previous application, always in combination
with the AUTO mode.
1. Each installation has to be prepared and reviewed very carefully before start-up. Wrong or incomplete wirings can
damage the installation brutally!
2. Each application requires a specific combination of the following parameters:
Test / Semi-auto / Auto mode
Island / AMF / LTO application type
3. For more information on the Qc3001 module and its applications, we refer to the Qc3001 User Manual. If you need
more assistance, please contact Atlas Copco.
26
2954 2380 00
Instruction manual
Q1
X1
X1
S2
S2
2954 2380 00
27
QAS 80 - 100 Pd
3.
Operating instructions
3.1 Installation
Place the generator on a horizontal, even and solid floor.
Protect the generator against dust and rain if it is operated outside.
Check that the engine exhaust is not directed towards people. If the
generator is operated indoors, install an exhaust pipe of sufficient
diameter to duct the engine exhaust towards the outside. Check for
sufficient ventilation so that the cooling air is not recirculated. If
necessary, consult Atlas Copco.
Leave enough space for operation, inspection and maintenance (at
least 1 meter at each side).
Check that the inner earthing system is in compliance with the local
legislation.
Use coolant for the engine cooling system. Refer to the Engine
instruction book for the proper coolant mixture.
The most common non-linear, 3-phase loads are thyristor/rectifiercontrolled loads, such as convertors supplying voltage to variable
speed motors, uninterruptable power supplies and Telecom supplies. Gas-discharge lighting arranged in single-phase circuits generate high 3rd harmonics and risk for excessive neutral current.
Loads most sensitive to voltage distortion include incandescent
lamps, discharge lamps, computers, X-ray equipment, audio amplifiers and elevators.
Consult Atlas Copco for measures against the adverse influence of
non-linear loads.
3.2.2
2,5
10 16
25
35
50
70
95
22
25
21
30 38 53 71 94
33 42 57 76 101
28 36 50 67 88
114
123
110
138
155
138
176
191
170
212
228
205
28
2954 2380 00
Instruction manual
3.2.3
Protection
Starting Qc1001
Open the door of the control and indicator panel and the transparent
door in front of the terminal board X1.
Provide the wire ends with cable lugs suited for the cable terminals.
Switch off circuit breaker Q1. This is not necessary when a plant
contactor is installed between Q1 and the load.
Loosen the cable clamp and push the wire ends of the load cable
through the orifice and clamp.
Connect the wires to the proper terminals (L1, L2, L3, N and PE) of
X1 and tighten the bolts securely.
Tighten the cable clamp.
After the preheating period, the unit will start. The starting attempt
will take maximum 12 seconds.
Switch on circuit breaker Q1 in case no contactor is installed.
2954 2380 00
29
QAS 80 - 100 Pd
3.4.2
!
3.4.3
Stopping Qc1001
Starting Qc3001
!
3.5.2
Avoid long low-load periods (< 30 %). In this case, an output power
drop and higher oil consumption of the engine could occur. It is
recommended to operate the generator at full load capacity
immediatly after any low load operating period.
If circuit breaker Q1 trips off during operation, switch off the load
and stop the generator. Check and, if necessary, decrease the load.
3.5.3
Lock the side doors and the door of the indicators and control panel
to avoid unauthorized access.
Stopping Qc3001
30
2954 2380 00
Instruction manual
4.
Maintenance
Before carrying out any maintenance activity, check that the starter switch is in position O and that no electrical power is
present on the terminals.
Daily
500 hours or
yearly
1000 hours
2912 4412 05
For the most important subassemblies, Atlas Copco has developed service kits that combine all wear parts. These service kits offer you the
benefits of genuine parts, save on administration costs and are offered at reduced price, compared to the loose components. Refer to the parts list
for more information on the contents of the service kits.
Air/fuel/coolant & oil leakage
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Grease
Grease
Engine oil
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Drain
Drain
Drain
Clean
Clean
Clean
Change
Change
Safety cartridge
Replace
Replace
Check/Adjust if necessary
Check
Check
Mechanical links
Grease
Check
Check
Measure
Measure
Check
Check
Check
Check
Replace
Replace
Grease
2954 2380 00
31
QAS 80 - 100 Pd
Type of lubricant
PAROIL 15W40
PAROIL 5W30
can
barrel
Liter
US gal
Imp gal
cu.ft
Order
number
1.3
1.1
0.175
1604 6060 00
210
55.2
46
7.35
1604 6059 00
US gal
Imp gal
cu.ft
Order
number
can
1.3
1.1
0.175
1615 5953 00
can
20
5.3
4.4
0.7
1615 5954 00
barrel
210
55.2
46
7.35
1615 5955 00
32
2954 2380 00
Instruction manual
The use of the correct coolant is important for good heat transfer and
protection of liquid-cooled engines. Coolants used in these engines
must be mixtures of good quality water (distilled or de-ionised), special
coolant additives and if necessary freeze protection. Coolant that is not
to manufacturer's specification will result in mechanical damage of the
engine.
The freezing point of the coolant must be lower than the freezing point
that can occur in the area. The difference must be at least 5C. If the
coolant freezes, it may crack the cylinder block, radiator or coolant
pump.
Consult the engine's operation manual and follow the manufacturer's
directions.
Liter
US gal
Imp gal
cu.ft
Order
number
can
1.3
1.1
0.175
1604 5308 00
can
20
5.3
4.4
0.7
1604 5307 01
barrel
210
55.2
46
7.35
1604 5306 00
Visual check
Verify the outlook of the coolant regarding colour and make sure
that no loose particles are floating around.
PARCOOL EG is the only coolant that has been tested and approved
by all engine manufacturers currently in use in Atlas Copco
compressors and generators.
pH measurement
The pH-meter can be ordered from Atlas Copco with part number
2913 0029 00.
2954 2380 00
33
QAS 80 - 100 Pd
Flush
Flush twice with clean water. Used coolant must be disposed or
recycled in accordance with laws and local regulations.
From the Atlas Copco Instruction book, determine the amount of
PARCOOL EG required and pour into the radiator top tank.
It should be clearly understood that the risk for contamination is
reduced in case of proper cleaning.
In case a certain content of other coolant remains in the system,
the coolant with the lowest properties influences the quality of the
mixed coolant.
Fill
To assure proper operation and the release of trapped air, run the
engine until normal engine operation temperature is reached. Turn
off the engine and allow to cool.
Recheck coolant level and add if necessary.
34
2954 2380 00
Instruction manual
5.
5.1 Storage
Store the generator in a dry, frost-free room which is well ventilated.
Run the engine regularly, e.g. once a week, until it is warmed up. If
this is impossible, extra precautions must be taken:
- Consult the engines operator manual.
- Remove the battery. Store it in a dry, frost-free room. Keep the
battery clean and its terminals lightly covered with petroleum
jelly. Recharge the battery regularly.
- Clean the generator and protect all electrical components against
moisture.
- Place silica gel bags, VCI paper (Volatile Corrosion Inhibitor) or
another drying agent inside the generator and close the doors.
- Stick sheets of VCI paper with adhesive tape on the bodywork to
close off all openings.
- Wrap the generator, except the bottom, with a plastic bag.
6.
Measure the outgoing current during the load, by means of a clampon probe.
Compare the measured current with the current indicated on
ammeter. Both readings should be the same.
Replace the fuel filter and fill the fuel tank. Vent the fuel system.
Reinstall and connect the battery, if necessary after being recharged.
Submit the generator to a test run.
2954 2380 00
35
QAS 80 - 100 Pd
Possible cause
Corrective action
Blown fuse.
Replace fuse.
No residual voltage.
Intervention of protection.
Check rpm.
Winding failure.
Check windings.
Failed regulator.
Substitute regulator.
Intervention by protection.
Failed regulator.
Substitute regulator.
Failed regulator.
Substitute regulator.
Unstable voltage
6.4.1
6.4.2
36
6.4.3
2954 2380 00
Instruction manual
6.4.4
6.4.5
6.4.7
6.4.6
Misfire
6.4.8
6.4.11 Vibration
6.4.9
2954 2380 00
37
QAS 80 - 100 Pd
7.
The engine control circuit diagrams and the power circuit diagrams
for the standard QAS 80 Pd and QAS 100 Pd units:
7.3.1
Unit
Power circuit
9822 0992 20
9822 0992 20
9822 0992 21
9822 0992 18
9822 0992 19
Battery switch
xxxxxxxx
-power in control
xxxx
xxxx
xxxxxxxxxxx
xxxxxxxxxxxxxxxx
xxxxxxxxxxxxxxx
xxxxxxxxxxxxxx
Setting:
IT-relay
Provide the X25 connector, located at the side of the power cubicle,
with external power to use the battery charger.
7.3.2
Battery switch
!
7.3.3
To make sure that the engine can start and accept load immediately,
an external coolant heater (1000 W, 240 V) is provided which
keeps the engine temperature between 38C and 49C.
38
2954 2380 00
Instruction manual
7.3.4
Q3
Q4
Q2
Q3
Q4
Q6
Q6
Q5
X2
X3
X4
X5
X6
X5
X6
X2
X3
X4
2954 2380 00
39
QAS 80 - 100 Pd
7.3.5
7.3.6
The Single frequency option provides an electronic speed controller which improves the output frequency of the generator at 50/
60 Hz at a constant load.
P1
R11
P2
R12
20
P3
30
20
30
20
P4
30
S4
P1
400
200
10
R11
10
R11
R12
20
P3
30
20
30
20
P4
30
S4
400
200
10
A1
R12
P2
10
F4
Qc 1001
Appl. 1.00.1
R11
10
A1
R12
S20
10
F4
Qc 1001
Appl. 1.00.1
www.atlascopco.com
S20
S20
www.atlascopco.com
S20
S12
S12
7.3.7
The electronic speed regulator makes sure that the output frequency
of the generator is 50/60 Hz, independent of the amount of load.
40
2954 2380 00
Instruction manual
7.3.8
The "Low voltage" option allows to run the unit at low voltage
(= high current).
All the cables that are used must be suitable for high
current.
N13
Q1
Q1
X1
X1
X1
X1
7.3.9
Q6
Q1
!
X1
X1
2954 2380 00
41
QAS 80 - 100 Pd
7.3.11 IT-relay
The engine air inlet shut-off valve option will prevent overspeeding of the engine due to combustible gases being traced
within the normal engine air intake.
Q1
N14
Q1
X1
X1
S2
S2
42
2954 2380 00
Instruction manual
When using this option, make sure to connect the fuel supply line
as well as the fuel return line. Connections to fuellines ought to be
air-tight to prevent air from entering the fuel system.
Position 1: Indicates that the fuel supply line to the
engine is connected to the internal fueltank.
View outside
EFR
EFT
7.5.2
View inside
EFT
EFR
EFT
EFR
2954 2380 00
43
QAS 80 - 100 Pd
8.
Technical specifications
Readings on gauges
Gauge
Reading
8.1.2
Unit
A
V
Settings of switches
Switch
Function
Activates at
shut down
shut down
0.5 bar
105C
8.1.3
Rated frequency
Reference
conditions 1) Rated speed (optional)
Generator service duty
Absolute air inlet pressure
Relative air humidity
Air inlet temperature
Performance
data 2) 3) 5)
Application
data
44
Mode of operation
Site
Operation
Start-up and control mode
Start-up time
Mobility/ Config. acc. to ISO 8528-1:1993
(optional)
Mounting
Climatic exposure
Degree of protection (cubicle)
Status of neutral
50 Hz
60 Hz
50 Hz
1500 rpm
PRP
100 kPa
30 %
25C
60 Hz
1800 rpm
PRP
100 kPa
30 %
25C
40C
1000 m
85 %
-18C
-25C
40C
1000 m
85 %
-18C
-25C
64 kW
0.8
80 kVA
400 V
230 V
116 A
201 A
G2
<5 %
isochronous
14.1/1.7 kg/h
0.22 kg/kWh
10 h
35 h
21.2 g/h
89 dB(A)
168 l
403 l
85 %
76 kW
0.8
95 kVA
480 V
240 V
114 A
229 A
G2
<5 %
isochronous
16.9/2.2 kg/h
0.23 kg/kWh
9h
29 h
25.4 g/h
TBA
168 l
403 l
85 %
PRP
land use
single
manual/automatic
unspecified
transportable/D
mobile/E
fully resilient
open air
IP54
earthed
PRP
land use
single
manual/automatic
unspecified
transportable/D
mobile/E
fully resilient
open air
IP54
earthed
2954 2380 00
Instruction manual
Alternator 4)
Engine 4)
Standard
Make
IEC34-1
ISO 8528-3
NEWAGE
IEC34-1
ISO 8528-3
NEWAGE
Model
Rated output, class H temp. rise
rating type acc. ISO 8528-3
Degree of protection
Insulation stator class
Insulation rotor class
Number of wires
UCI 224 G1
85 kVA
BR
IP 23
H
H
12
UCI 224 G1
97.5 kVA
BR
IP 23
H
H
12
ISO 3046
ISO 8528-2
1104A-44TG2
71.9 kW
ICXN
water
direct injection
turbo
4
4.41 l
mechanical
electronic
8l
12.6 l
12 Vdc
ISO 3046
ISO 8528-2
1104A-44TG2
82 kW
ICXN
water
direct injection
turbo
4
4.41 l
mechanical
electronic
8l
12.6 l
12 Vdc
Number of poles
Thermal release It (thermal release is higher at 25C)
Magnetic release Im
4
125 A
3..5xIn
4
125 A
3..5xIn
3
200 A
3..5xIn
4
TBA
3..5xIn
0.030-30 A
10-100 kOhm
0.030-30 A
Standard
Type PERKINS
Rated net output
rating type acc. ISO 3046-7
Coolant
Combustion system
Aspiration
Number of cylinders
Swept volume
Speed governing
(optional)
Capacity of oil sump
capacity of cooling system
Electrical system
domestic (1x)
2p + E
16 A + 230 V
CEE form (1x)
3p + N + E
16 A + 400 V
CEE form (1x)
3p + N + E
32 A + 400 V
CEE form (2x)
3p + N + E
63 A + 400 V
Unit
Dimensions (LxWxH)
Weight net mass
Weight wet mass
2954 2380 00
45
QAS 80 - 100 Pd
Notes
1)
2)
3)
4)
5)
Derating
Height
(m)
0
500
1000
1500
2000
2500
3000
3500
4000
0
100
100
100
100
99
92
92
86
86
5
100
100
100
100
99
92
92
86
86
10
100
100
100
100
99
92
92
86
86
15
100
100
100
100
98
92
92
86
86
Temperature
(C)
20
100
100
100
99
97
92
92
86
86
25
100
100
99
98
96
92
92
86
86
30
99
99
98
96
95
92
91
86
85
35
98
98
97
96
94
92
90
86
84
40
97
97
96
95
93
92
89
86
83
For use of generator outside these conditions, please contact Atlas Copco.
46
2954 2380 00
Instruction manual
Readings on gauges
Gauge
Reading
8.2.2
Unit
A
V
Settings of switches
Switch
Function
Activates at
shut down
shut down
0.5 bar
105C
8.2.3
Rated frequency
Reference
conditions 1) Rated speed (optional)
Generator service duty
Absolute air inlet pressure
Relative air humidity
Air inlet temperature
Application
data
Mode of operation
Site
Operation
Start-up and control mode
Start-up time
Mobility/ Config. acc. to ISO 8528-1:1993
(optional)
Mounting
Climatic exposure
Degree of protection (cubicle)
Status of neutral
2954 2380 00
50 Hz
60 Hz
50 Hz
1500 rpm
PRP
100 kPa
30 %
25C
60 Hz
1800 rpm
PRP
100 kPa
30 %
25C
40C
1000 m
85 %
-18C
-25C
40C
1000 m
85 %
-18C
-25C
80 kW
0.8
100 kVA
400 V
230 V
144 A
251 A
G2
<5 %
isochronous
18.8/2.2 kg/h
0.24 kg/kWh
8h
26 h
28.2 g/h
93 dB(A)
168 l
403 l
80 %
92 kW
0.8
115 kVA
480 V
240 V
138 A
277 A
G2
<5 %
isochronous
23.1/3.1 kg/h
0.26 kg/kWh
6h
21 h
34.7 g/h
97 dB(A)
168 l
403 l
90 %
PRP
land use
single
manual/automatic
unspecified
transportable/D
mobile/E
fully resilient
open air
IP54
earthed
PRP
land use
single
manual/automatic
unspecified
transportable/D
mobile/E
fully resilient
open air
IP54
earthed
47
QAS 80 - 100 Pd
Alternator 4)
Engine 4)
Standard
Make
IEC34-1
ISO 8528-3
NEWAGE
IEC34-1
ISO 8528-3
NEWAGE
Model
Rated output, class H temp. rise
rating type acc. ISO 8528-3
Degree of protection
Insulation stator class
Insulation rotor class
Number of wires
UCI 274 C
100 kVA
BR
IP 23
H
H
12
UCI 274 C
117.5 kVA
BR
IP 23
H
H
12
ISO 3046
ISO 8528-2
1104C-44TAG2
89 kW
ICXN
water
direct injection
turbo intercooled
4
4.41 l
electronic
8l
12.6 l
12 Vdc
ISO 3046
ISO 8528-2
1104C-44TAG2
100 kW
ICXN
water
direct injection
turbo intercooled
4
4.41 l
electronic
8l
12.6 l
12 Vdc
Number of poles
Thermal release It (thermal release is higher at 25C)
Magnetic release Im
4
145 A
3..5xIn
4
145 A
3..5xIn
3
250 A
3..5xIn
4
TBA
3..5xIn
0.030-30 A
10-100 kOhm
0.030-30 A
Standard
Type PERKINS
Rated net output
rating type acc. ISO 3046-7
Coolant
Combustion system
Aspiration
Number of cylinders
Swept volume
Speed governing
Capacity of oil sump
capacity of cooling system
Electrical system
domestic (1x)
2p + E
16 A + 230 V
CEE form (1x)
3p + N + E
16 A + 400 V
CEE form (1x)
3p + N + E
32 A + 400 V
CEE form (2x)
3p + N + E
63 A + 400 V
Unit
48
Dimensions (LxWxH)
Weight net mass
Weight wet mass
2954 2380 00
Instruction manual
Notes
1)
2)
3)
4)
5)
Derating
Height
(m)
0
500
1000
1500
2000
2500
3000
3500
4000
0
100
100
100
97
94
88
88
82
82
5
100
100
100
97
94
88
88
82
82
10
100
100
100
97
94
88
88
82
82
15
100
100
100
97
94
88
88
82
82
Temperature
(C)
20
100
100
100
97
94
88
88
82
82
25
100
100
99
97
94
88
88
82
82
30
100
99
98
97
94
88
88
82
82
35
98
98
97
96
94
88
88
82
82
40
97
97
96
95
93
88
88
82
82
For use of generator outside these conditions, please contact Atlas Copco.
2954 2380 00
49
QAS 80 - 100 Pd
14.504 psi
1m
3.281 ft
1g
0.035 oz
1 mm
0.039 in
1 kg
2.205 lb
1 m/min
35.315 cfm
1 km/h
0.621 mile/h
1 mbar
0.401 in wc
1 kW
1N
0.225 lbf
1l
0.264 US gal
1 Nm
0.738 lbf.ft
1l
tF
32 + (1.8 x tC)
1l
0.035 cu.ft
tC
(tF - 32)/1.8
8.4 Dataplate
!
"
#
$
-YA3-- kg
A
B
kg
C
kg
Model/Modell/Modle
fN
PN
PN
UN
IN
Hz
kVA
kW
V
A
cos phi
1615 6945 00
# $
50
%
&
'
!
"
A
B
C
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Company code
Product code
Unit serial number
Name of the manufacturer
EEC or national type approval number
Vehicle identification number
Model number
Frequency
Apparent power - PRP
Active power - PRP
Nominal rated voltage
Nominal rated current
Power factor
Manufacturing year
EEC mark in accordance with Machine Directive 89/392E
Mode of operation
Winding connections
%
2954 2380 00
Circuit diagrams
2954 2380 00
51
CIRCUIT DIAGRAM
441
b6
a6
13
Canopy
Cubicle
17
a2
X25
6
5
Fx
Sx
c2
10A
b0
X25
1
S20
F4
12
38
a0
a3
12
19
18
a3
X25
to Circ.Diagr POWER
X9.441 & X9.442
to Control Module A1
442
a6
Fx
(*) N
L1
MAINS SUPPLY
H
J
c2
a6
a6
a3
12
12
a3
K4
Plant Contactor
Output: 12Vdc,
max. 8Adc1
6A
15
Sx=Remote
Start/Stop-switch
max. 24Vdc, 4A
E
6A
a3
a3
Customer's Installation
(see Instruction Manual)
X10
j0
e2
A1 A1
j0
c2
e2
K5
G1
c3
X10
K1
c2
A3 A3
K5
+
-
12
16
K
a6
c2
12
e2
M1
a6
K4
K0
R2
V2
K0
X10 B2
X10 B1
S8
8
S6
a3
S9
GND
12
12
a3
12
12
j6
D+
B+
X10 B3
B1
X10 A2
G2
e2
2
Cubicle
Canopy
B2
16
B3
a3
a3
A2
a3
E1
a3
a3
a3
e2
e2
a3
j6
a6
a6
A1
B7
B8
B9
E1
52
F4
G1
G2
H1
K0
Fuse 10 A
Battery 12 Vdc
Charging alternator
Panel light
Starter solenoid
K1
K4
K5
M1
M6
Preheat relay
W/L-inverter relay
Starter relay
Starter motor
Fuel feed pump
2954 2380 00
13
CIRCUIT DIAGRAM
17
17
18
X25
a3
X25
19
a3
c8
to Circ.Diagr POWER
Current Transfo T1-T3
c8
14
c8
P3
S2a
A
P2
b2
a2
141
b2
142
P1
143
a2
17
151
b3
124
c8
128
11
a0
12
a3
129
5
1
to Circ.Diagr POWER
Fuses F1-F3
126
a0
125
a3
S4
V
5
17
NO
Com
NO
a0
P4
a2
a6
127
5
a3
32 33 34 35 36
Input
Input
Input
Input
Input
b3
14
a3
14
15
18
a3
NO
a3
12 13 14 15 16 17 18
Input
A1
a3
Com
a6
19
H
J
22
10
a0
13
a0
12
to Circ.Diagr POWER
a6
General Fail
Remote Start
Start/Stop
W/L Input
to Circ.Diagr POWER
Common (12Vdc)
a2
H1
a3
b5
c3
12
129
128
Generator voltage L1
c1
a3
14
17
a2
a6
a3
128
129
0 Vdc (Batt-)
Load Contactor
NO
a0
Preheat Relay
NO
a3
Coolant Temp.(VDO)
Input
a3
Generator Voltage L2
19 21 23 24 25 26 27
a0
K5
a0
128
a3
a0
K4
a0
129
a6
10
12
11
CAN-L
Input
GND
CAN-H
K1
12
12
a0
a6
a0
38
a6
a3
X25 X25
3
4
Cubicle
a3
a3
a2
a3
a3
12
10
11
17
M
a3
B5
A4
A5
C2
X10 B5
X10 A4
X10 A5
X10 C2
B7
+
a3
a3
a3
Legend
17
a3
B4
X10 B4
10
C1
X10 C1
11
C3
X10 C3
a3
Canopy
a6
a3
a3
C
B9
B8
M6
K1
Y1
a6
a6
a6
a6
12
12
12
12
12
a6
Wire size :
Colour code :
aa = 0.5mm 2
a = 1 mm 2
b = 1.5mm 2
c = 2.5mm 2
d = 4 mm 2
e = 6 mm 2
f = 10 mm 2
g = 16 mm 2
j = 50 mm 2
0 = black
2 = red
3 = orange
4 = yellow
5 = green
6 = blue
7 = purple
8 = grey
54= green/yellow
P1-3
P4
R2
S2a
Amperemeter
Voltmeter
Excitat resistor 47 Ohm
Emergency stop
(S2b: see Power Circuit)
2954 2380 00
S4
S6
S8
S9
S20
V2
X10
X25
Y1
Diode
Connector wire harness
Customer's terminal strip
Fuel stop solenoid
53
CIRCUIT DIAGRAM
Canopy
Cubicle
A
B
a2
to Circ.Diagr POWER
a0
a0
a0
a0
445
444
443
442
446
a0
a0
11
16
447
125
12
A1
a0
a6
NO
K5
17
17
a2
Com
b2
NC
a6
K1
a2
17
13
c2
Com
e2
17
b2
W/L Input
j0
c2
10A
1
e2
Mains Voltage L2
Mains Voltage L3
Binary Input 4
Mains Voltage L1
Mains Contactor
Generator Contactor
0 Vdc (Batt-)
b2
S2a
X10
c2
a6
17
12
c3
19
127
126
125
a0
a3
a0
b3
to Circ.Diagr POWER
Fuses F1-F3
a0
to Circ.Diagr POWER
Current Transfo T1-T3
151
143
c8
c8
Emergency Stop
c8
Remote Start/Stop
c8
142
141
A3 A3
14
1
e2
S20
12
c2
A1 A1
j0
F4
13
X10
a3
a3
a3
22
19
26
a3
a3
14
a3
a3
a3
a3
26
to Circ.Diagr POWER
50/60Hz-switch S12
c2
26
G1
18
24 37 25 38 26 39 27 40 28
b3
14
X25
9
E
F
a3
Cubicle
25
X10 B2
X10 B3
M6
Y1
D+
B+
a3
a3
B3
X10 B1
B2
X10 A5
B1
X10 A2
a3
a3
a3
S9
S8
S6
a6
a6
a6
12
12
12
GND
12
a3
Canopy
R2
V2
A5
12
12
a3
A2
G2
j6
a3
25
a3
a3
j6
a3
a3
e2
a3
e2
E1
5
K4
a6
a6
2
e2
a3
a6
1
16
a3
12
to Circ.Diagr POWER
K0
12
K0
K4
12
K6
M1
a6
A1
B7
B8
B9
54
E1
F4
G1
G2
Preheat resistor
Fuse 10 A
Battery 12 Vdc
Charging alternator
K0
K1
K4
K5
Starter solenoid
Preheat relay
W/L-invertor relay
Starter relay
2954 2380 00
a0
a0
c8
c8
c8
c8
a3
a3
a3
a6
b6
a6
b0
a0
a0
a0
a0
a0
a0
to BATT-
a3
a6
a6
X25
10
X25
a3
a3
a3
Fx
Fx
Relay Output 3
NO
L1
L1
L2
L3
9
Sx
Sx=Remote
Start/Stop-switch
Relay Output 2
NO
6A
Com
Relay Output 1
NO
PE
Fx
Fx
Input
Input
Preheat Relay
NO
Input
Fx
a3
12
14
31 44 32 45 33 46
14
15
14
a3
Com
Magnetic Pick-up (Tacho)
Input
s2
s1
Generator Current Transfo L3
s1
Generator Current Transfo L2
Com
s1
Generator Voltage L3
NO
Generator Voltage L2
Generator Voltage L1
Common (12 Vdc)
NO
a2
25
17
41 29 42 30 43
PE
12 14 15 16 17 18 19 20 21 34 22 35 23 36
12
447
446
445
444
443
442
441
12
12
11
10
151
143
142
141
127
126
125
a0
442
to Circ.Diagr POWER
X9.441 & X9.442
18
to X25.10
a6
to A1.37
to Circ.Diagr POWER
Fuses F1-F3
124
12
CIRCUIT DIAGRAM
a3
a6
D
E
F
K5
a6
a2
a3
a3
10
11
17
4
a3
a3
12
a6
Legend
12
12
K6
a6
A4
C3
C1
B5
B4
C2
X10 A4
X10 C3
X10 C1
X10 B5
X10 B4
X10 C2
B8
B9
B7
K1
Colour code :
aa = 0.5mm 2
a = 1 mm 2
b = 1.5mm 2
c = 2.5mm 2
d = 4 mm 2
e = 6 mm 2
f = 10 mm 2
g = 16 mm 2
j = 50 mm 2
0 = black
2 = red
3 = orange
4 = yellow
5 = green
6 = blue
7 = purple
8 = grey
54= green/yellow
12
12
a6
Wire size :
a6
K1
b1
K4
e5
K5
b3
K6
e4
K6
M1
M6
R2
S2a
2954 2380 00
S6
S8
S9
S20
V2
X10
X25
Y1
Diode
Connector wire harness
Customers terminal strip
Fuel stop solenoid
55
CIRCUIT DIAGRAM
Canopy
Cubicle
&
)
A
A
B
C
) )
)
)
% )
A
&
% )
&
%
$
$
$
$
&
A A &
A A
& &
*&
23
!" +,-.,)- /0
1.
23
23
%
23
) )
-5<956.
5;5.!,"6 567,6
)
%
) )
&";!)5
=>97!?
)
$
See Note 2
)
23
23
%
) )
"85-
9::;
*
Cubicle
Canopy
E
F
G
H
!" (%*
)
@
Q6
R5
R11
R12
S2b
N13
N14
Q1
Q2-Q3
Q4
Q5
Cubicle
Canopy
$
See Note 3
%
Cubicle
Canopy
'%
&%
%
(%
!" $%
(%
$
$
$
!" +,-.,)- /0
)
56
I
J
K
L
M
.
B11
F1-F3
G3
K7
N11
N12
)
)
0 44 0 44 0 44 0 44
4
)
)
.
$
)
See Note 1
1
)
)
$
)
!" +,-.,)- /0
$
*
)
)
)
*
06
2954 2380 00
CIRCUIT DIAGRAM
$%
"5'
"
+ '? A
+ '? @
65
6>
6>
//5
2>
6>
D *D /#2D>
/D *D !
0/
2/:25
25
2/>
2>
D
*D D
D *D &
//
2/:25
115
2/>
2>
D
*D #2D >
D *D
D
*D #2D>
D *D %
D
*D 1D
>
1D *D @ &
*D 6D
>
2D *D %
1
1
6/:25
//:25
0
#-% 34
1
A
B
C
+ ?
12
6/
0
5(
0
>
D
*D /D >
6D *D
%D
*D 6D >
<D *D ((
D
*D 2D >
0D *D %@
D
*D 2D >
BD *D &
ED
*D 2/D >
!D
*D </D >
2
#-% 34
0
5(
/
/
/
6
'( )%
* (
)#
+
,
#-% 34
-,.
"#
.
7
8
9
#
6
%/
%/
%6
%/
%21
"1
21
"2
/
/
/
$
$
$
$
$
$
$
$
$
6
"6
$
I
J
K
L
M
":"
! "#
6
/
6
$! #
# %
&
<
7
+
/
/
1
/
2
=
E
F
G
H
21
21
65
%/
S12
S13
T1-T3
T13
U1
2954 2380 00
4 FF
4 FF
65
$ $
;:;
V7
X1
X2-X3
X4
X5
2$
;1
$
2$
4
4 FF
4 FF
1$
1$
%/
$
4 FF
5
$ $
Free-wheeling diode Y7
Terminal board
Outlet socket 63 A
Outlet socket 32 A
Outlet socket 16 A
/
/
/
/
;2
$
6
4 FF
6$
4 FF
1$
%/
4 FF
:$
4 FF
:$
:$
4 FF
/5
65
5
2$
65
6
;6
65
65
$ $
X6
X9
Y7
(O)
Outlet Socket 16 A
Terminal strip
Air inlet shutdown valve (O)
Optional equipment
57
CIRCUIT DIAGRAM
*
'
A
B
C
D
E
F
G
-
"
"
-<# -
1
,
:#;
1
1
%
!
"
345
+
"
'
%
2678 9
"
"
-"
345
!
H
I
J
!"
-&
'
/
2
M
N
1
345
345
1
*,
'
""
""
""
345
""
""
-&
""
""
""
!
# $ %# &'()'&
"
*+
58
2
.
0
# $ %# &'()'&
2
2
K
L
0
'"
345
345
2954 2380 00
#
;9$:
! ! ! !
89$:
!267
0>
+
), >)7
), >)7
=0
=0
=0
=0
0
0
0
0
11<
11<
11<
11<2>
11<
11<
11<
11<
!
!
!
"
"
"
!
"
#$
"
#$
"
#
#
/
#
"
#
A
B
C
D
E
F
G
%&'
(")
*
CIRCUIT DIAGRAM
& ),
#-) , ./.
01' , 21 ,
+
& ),
#-) , ./.
01' , 21 ,
!
H
I
J
K
L
+
%5
B11
F1-F3
G3
K7
N11
N12
N13
N14
2954 2380 00
Q1
R5
R11
R12
S2b
S13
T1-T3
.&
.& ? + 2.
&%%
)&%
& " 15
* ,%&,2
)5 &@ 1)% ),
() A, B , #
.& ? )%B .# & .# &% %2
C)&( *
,&%)
& ),
#-) , ./.
!21 , 3 &%,&* 4&5(*
$
See Note 1
$
M
N
$
!
+
+
Circuit breaker
Coolant heater (O)
Speed adjustment 5 K (O)
Voltage adjustment 1 K (O)
Emergency stop
(S2a: see Engine Circuit)
E.L.R. Disable-switch (O)
Current transformers
&*&(,
&5 ?
),
)7 ?
E DE "*
B
E DE #E11<
E DE ",&C%
E DE E 11<
E DE , 5
"E DE #E11<
E DE &,%
E DE #E11<
E DE **&C
5E DE E 11<
E DE , %
E DE E 11<
E DE "*(
@E DE E 11<
E DE '(,'*
E DE E 11<
E DE ,
E DE E 11<
E DE C)
)E DE E 11<
EDE , %= **&C
FE DE E 11<
BE DE E 11<
*E DE E 11<
*E DE E 11< 2> 9A>2:
"E DE #E11< .>/0$G
T13
U1
V7
X1
X9
Y7
(O)
59
www.atlascopco.com
Instruction Manual
for AC Generators
QAS 80 - 100 Pd