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Portland Cement
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Definition
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Manufacture
Raw Materials
2/3 calcareous materials (lime bearing) - limestone
1/3 argillaceous materials (silica, alumina, iron)- clay
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Notation
CaO
SiO2
Al2O3
Fe2O3
H2 O
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Cement Minerals
C3S : 3CaOSiO2
C2S : 2CaOSiO2
C3A : 3CaOAl2O3
C4AF : 4CaOAl2O3Fe2O3
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Chemical Reactions
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Hydrated Paste
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
C-S-H
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Calcium Hydroxide
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Ettringite
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Orders of magnitude
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
General Purpose
Portland Cement
Main Components of PC
C3S
C2S
C3A
C4AF
gypsum
Main Components of PC
amount
notes
50%
very reactive compound, high heat of
hydration, high early strength
25%
low heat of hydration, slow reaction
10%
problems with sulfate attack, high heat of
hydration
10%
5%
used to control the set of cement
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
General description
General purpose
General purpose with moderate
sulfate resistance and moderate
heat of hydration
High early strength
Sulfate resistant
20-3O
25-35
8-12
5-7
6-1O
6-10
50-65
40-50
15-25
25-35
8-14
0-4
6-10
10-20
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Cement Requirements
Requirement specified
by ASTM C 150
Fineness:
minimum (m2Ikg)
Type
I
280
Soundness:
0.8
maximum, autoclave expansion (%)
Time of setting
Initial set
minimum (min)
Final set
maximum (min)
Type
II
280
0.8
Type
III
None
Type
V
280
0.8
0.8
45
45
45
45
375
375
375
375
Compressive strength:
1 day in moist air
1 day moist air + 2 days
water
1 day moist air + 6 days water
None
None
12.4
10.3
19.3
17.2a
minimum [MPa]
12.4
None
24.1
8.3
None
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
15.2
Portland Cement
a) Blended P.C
b) Modified P.C.
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Blended PC
Type I-P P stands for pozzolan. It contains 25 to 30% of
fly ash. It has low heat of hydration, develops strength
over time.
Type I-S S stands for slag. It contains 50 to 60% of
Blast-Furnace Slag.
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Significance:
Cost
Provide dimensional stability
Influence hardness, abrasion resistance, elastic modulus
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Aggregate Type
Fine aggregate < 3/16 in. and > 150 (No. 200
sieve)
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Reduction of Voids
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Chemical Admixtures
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Admixtures
Reasons
(1) Improve or modify some or several
properties of portland concrete.
(2) Compensate for some deficiency
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Admixtures
Classification
Surfactants (0.05-0.5%; new ones 2%)
Chemical Admixtures (1-4% by weight of cement)
Mineral Admixtures (> 15% by weight of
cement)
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Air Voids
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Air-Entraining Surfactants
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Type A : normal
Type D : WR and retarding
Type E : WR and accelerating
High range: water reduction of 12% (minimum)
HRWR, Superplasticizer (synthetic polymers: naphthalene-,
melamine- or acrylate- based)
Type F : normal
Type G : HRWR and retarding
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Examples
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Mechanism
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Consequence
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
flocculated
deflocculated
Low
fluidity
High
fluidity
Intermediate
fluidity
Portland Cement
+10 % water
Mineral Paste
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Mineral Admixtures
Finely divided siliceous materials which are added
to concrete in relative large amounts. They react
with calcium hydroxide (CH) at ordinary
temperature to produce cementitious product.
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Pozzolanic Reaction
silica + CH ---> C-S-H
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Mechanisms of Action
Control of Bleeding: Channels of bleeding water
are obstructed by the small particles.
Grain Refinement: without pozzolans large CH
crystals develop
Pore Refinement: reduction of porosity
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Thermal stresses
t = K r
E
1+
where:
t: tensile stress
Kr: degree of restraint
E: elastic modulus
: coefficient of thermal expansion
T: temperature change
: creep coefficient
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Thermal stresses
t = K r
E
1+
where:
t: tensile stress
Kr: degree of restraint
E: elastic modulus
: coefficient of thermal expansion
T: temperature change
: creep coefficient
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Temperature Evolution
T =
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Sequence
Batching
Mixing
Transport to the job site/Placement in the
Formwork
Consolidation
Finishing
Curing
Formwork Removal
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Batching
measurement of components of concrete
measurement by weight (water and liquid
admixtures both by volume or weight)
accuracy: cement 1%, aggregates: 2%, water
1%, admixtures 3%
air-entraining admixtures and other chemical
admixtures should be added as solutions.
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Truck mixer
Type and range: Mix and transport concrete to
site over short and long hauls.
Advantages:
No central mixing plant is needed
Concrete is mixed completely in truck mixer.
Points to watch for:
Control of concrete quality is not as good as with
central mixing.
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Crane
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Aerial Cable
Portland Cement
Belt Conveyors
Portland Cement
Shotcrete
Portland Cement
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
the formation of sodium hydroxide as a byproduct of the reaction ensures the continuation
of high alkalinity in the system, which is essential
for the stability of the cementitious material C-SH.
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Portland Cement
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Introduction
This deleterious reaction is known for a long time
Map cracks
California, 1936
Vertical cracks
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Examples of damage
Portland Cement
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Corrosion damage
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Portland Cement
Volumetric change
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials