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Notes

Specified value

Measured value

Vehicle identification
No. of cylinders

Type 4/DOHC

Capacity (Fiscal)

cc 1587

Compression ratio

:1 9,5

Suitable for unleaded petrol

Yes

Minimum octane rating

RON 95

Ignition system

Type ESA

Ignition system

Description Map-i

Trigger location

Distributor

Fuel system
Fuel system

Make Toyota

Type TCCS

Fuel system

Description MFI-i

Air metering

Type MAP

Combined ignition and fuel ECM

Yes

Diagnostic socket

Yes

Ignition system
Ignition coil

Make Denso

Ignition coil supply voltage

+ with ballast V 11,0

Primary resistance

Ohm 1,11-1,75

Secondary resistance

Ohm 9000-15700

1-3-4-2

Make Toyota

Firing order
Distributor (ECM)
Distributor (ECM)

No. IIA

Contact breaker gap/trigger air gap

mm 0,2-0,4

Tuning and emissions

12

Tuning conditions

Ignition timing - basic BTDC

Engine/rpm 10/750

Ignition advance checks

Engine/rpm ECM Controlled

Idle speed

rpm 75050 Not adjustable

Idle speed - alternative

rpm AT=80050 Not adjustable

Oil temperature for CO test

C 80

CO level at idle speed - tailpipe

Vol. % CO 0,5 Max Not adjustable

HC level at idle speed

ppm 100

CO2 level at idle speed

Vol. % CO2 14,5-16

Vol. % O2 0,1-0,5

O2 level at idle speed

Increased idle speed for CO test

rpm 2400-2600

CO content at increased idle speed

Vol. % 0,3

Lambda at increased idle

0,98-1,02

Spark plugs
Spark plugs

Original equipment NGK

Spark plug

Type BKR6EYA

Electrode gap

mm 0,8

Spark plugs

Make NGK

Spark plug

Type BKR6EYA

Manufacturer: Toyota
Engine code: 4A-FE

Model: Corolla (92-97) 1,6

Output: 84 (114) 6000

Tuned for: R-Cat

Year: 1992-97

Autodata Limited 2010

Valid forever. 17/1/2015
V8.500-

Electrode gap

mm 0,8

bar 2,7-3,1

Fuel system
System pressure
Regulated pressure with vacuum

bar 2,1-2,6

Ohm/C 250-400/80

Crankshaft position (CKP) sensor/engine speed (RPM)

sensor

Ohm 140-180

Injector

Ohm 13,8

Idle air control (IAC) valve/idle speed control (ISC)

actuator

Ohm 30-33

Lambda sensor (Oxygen) heater

Ohm 5,0-6,3

Engine coolant temperature (ECT) sensor

Service checks and adjustments

Valve clearance -INLET

mm 0,15-0,25 cold

Valve clearance -EXHAUST

mm 0,25-0,35 cold

Compression pressure

bar 9,81-13,2

Oil pressure

bar/rpm 2,45-4,9/3000

Radiator cap

bar 0,74-1,03

Thermostat opens

C 80-84

Drive belt tension - alternator/PAS/AC

mm 11,5-13,5

Lubricants and capacities

Engine oil options
Ambient temperature range

-29C > 10C

Engine oil grade

SAE 5W/30

Engine oil classification

API/ACEA SJ/A1, A3

Ambient temperature range

-18C > 38C

Engine oil grade

SAE 10W/30

Engine oil classification

API/ACEA SJ/A1, A3

Ambient temperature range

-12C > 38C

Engine oil grade

SAE 15W/40

Engine oil classification

API/ACEA SJ/A2

Ambient temperature range

-7C > 38C

Engine oil grade

SAE 20W/50

Engine oil classification

API/ACEA SJ/A2

Engine with filter(s)

litres 3,3

Manual transmission oil grade

SAE 75W/90

Manual transmission

litres 2,6

Automatic transmission fluid

Type Dexron II

Automatic transmission (drain & refill)

litres 3,1

Cooling system - total capacity

litres 5,4 AT=5,3

Brake fluid

Type DOT 3

Power steering fluid

Type Dexron II

Power steering fluid

litres 0,8

Other lubricants and capacities

Tightening torques
17

Cylinder head instructions

Cylinder head
Renew bolts No

Stage 1

Tighten 29 Nm

Stage 2

Tighten 90

Stage 3

Tighten 90

Renew bolts/nuts No

Other engine tightening torques

Main bearings
Main bearings

Stage 1 30 Nm

Main bearings

Stage 2 60 Nm

Big end bearings

Renew bolts/nuts No

Big end bearings

Stage 1 29 Nm

Manufacturer: Toyota
Engine code: 4A-FE

Model: Corolla (92-97) 1,6

Output: 84 (114) 6000

Tuned for: R-Cat

Year: 1992-97

Autodata Limited 2010

Valid forever. 17/1/2015
V8.500-

Big end bearings

Stage 2 90

Oil pump to cylinder block

8 Nm

Sump bolts

8 Nm

Sump drain bolt

25 Nm

Flywheel/driveplate

78 Nm/64 Nm

Clutch pressure plate

19 Nm

Crankshaft pulley/damper centre bolt

118 Nm

Camshaft sprocket/gear

59 Nm

Camshaft carrier/cap

13 Nm

Camshaft/rocker cover

6 Nm

Inlet manifold to cylinder head

19 Nm

Exhaust manifold to cylinder head

47 Nm

Spark plugs

18 Nm

Front hub

216 Nm

Rear hub

123 Nm

Steering track rod end

49 Nm

Brake disc to hub

Front 80 Nm

Brake caliper to carrier

Front 34 Nm

Brake caliper carrier to hub

Front 88 Nm

ABS sensor

Front 8 Nm

ABS sensor

Rear 8 Nm

Chassis tightening torques

Road wheels

103 Nm

Starting and charging

Battery

V/RC(Ah) 12/80 (50)

Starter motor

Make Denso

Starter motor

Type 1,0 kW

Minimum starting voltage

V 11,5

Maximum cranking amps

A 135-165

Alternator/Regulator

Make Nippon Denso

Alternator output at engine speed

A/V/rpm 30/13,5/2000

Voltage regulator

Type IC

Regulated voltage

V 13,5-15,1

Brake disc and drum dimensions

124 Minimum disc thickness - ventilated

Front

Front 0,09 mm

Maximum drum diameter

Rear 201 mm

Minimum pad thickness

Front 1 mm

Minimum shoe thickness

Rear 1 mm

Disc runout

Parking brake travel

No. of notches 5-8

Air conditioning
No. of AC service connectors

Air conditioning restrictor type

Expansion valve

114 Air conditioning refrigerant

Type R12

115 Air conditioning refrigerant quantity

grams 75050

116 Air conditioning oil

Type Dens Oil 7

112 Air conditioning oil quantity

cm

Autodata Note 12
Ignition timing
Bridge terminals T and E1 of check connector Fig. 64012.
Autodata Note 17
Cylinder head bolts
Manufacturer: Toyota
Engine code: 4A-FE

Model: Corolla (92-97) 1,6

Output: 84 (114) 6000

Tuned for: R-Cat

Year: 1992-97

Autodata Limited 2010

Valid forever. 17/1/2015
V8.500-

Bolts on inlet side are 90 mm long.

Bolts on exhaust side are 108 mm long.
Autodata Note 124
Minimum disc thickness
PE54 caliper = 20 mm
PD51 caliper = 17 mm.
Autodata Note 114
Refrigerant type
1994 = R134a.
Autodata Note 115
Refrigerant quantity
1994 = 650-750 grams.
Autodata Note 116
Oil type
1994 = Dens Oil 9.
Autodata Note 112
Oil type
Refer to underbonnet label.

64012

Manufacturer: Toyota
Engine code: 4A-FE

Model: Corolla (92-97) 1,6

Output: 84 (114) 6000

Tuned for: R-Cat

Year: 1992-97

Autodata Limited 2010

Valid forever. 17/1/2015
V8.500-

Cylinder layout

Timing mark

Tightening sequence

Manufacturer: Toyota
Engine code: 4A-FE

Model: Corolla (92-97) 1,6

Output: 84 (114) 6000

Tuned for: R-Cat

Year: 1992-97

Autodata Limited 2010

Valid forever. 17/1/2015
V8.500-