Air-Cooled Heat Exchanger Specification Sheet

1 Review Radiator Global Sukses Radiator

2
3
4
5
6 Size & Type
Type
Number of Bays
2233,7
1569,7
Forced
1
mm
Area ratio
Bare area/bundle
7 Surf/Unit-Finned Tube
2648,7
174 ft
15,23
ft
MTD, Eff
8 Heat exchanged
125
29,68
kW
F
Clean
9 Transfer Rate-Finned
12,23 Bare, Service
82,6
186,25
BTU/(h ft F)
10
PERFORMANCE DATA - TUBE SIDE
In/Out
11 Fluid Circulated
Water
12 Total Fluid Entering
63492
Density, Liq
59,767 59,983
lb/h
lb/ft
In/Out
13
Density, Vap
lb/ft
14 Temperature
144 137,8
Specific Heat, Liq
1,0836 1,0828
BTU/(lb F)
F
15 Liquid
63492 63492
Specific Heat, Vap BTU/(lb F)
lb/h
0,375 0,374
16 Vapor
0 0
Therm. Cond, Liq
BTU/(ft h F)
lb/h
17 Noncondensable lb/h
0 0
Therm. Cond, Vap BTU/(ft h F)
Freeze Point
18 Steam
F
lb/h
19 Water
Bubble / Dew point F
20 Molecular wt, Vap
Latent heat
BTU/lb
Inlet pressure (abs) psi
30
21 Molecular wt, NC
Pres Drop, Allow/Calc
3
2,869
22 Viscosity, Liq
0,458 0,4835
cp
23 Viscosity, Vap
Fouling resistance ft h F/BTU
24
PERFORMANCE DATA - AIR SIDE
25 Air Quantity, Total
123504 lb/h
Altitude
ft
26 Air Quantity/Fan
29751,7
Temperature In
104
ft/min
F
27 Static Pressure
1,23
Temperature Out
118,01
inH2O
F
28 Face Velocity
18,64 ft/s
Mass velocity
4643,9 lb/h/ft
Design Ambient
89,6
F
29
DESIGN-MATERIALS-CONSTRUCTION
50 psi
30 Design pressure
Code
Test Pressure
Design temperature 350
F
31
TUBE BUNDLE
Header
Tube
Copper
2233,7
32 Size
Type Box
Material
mm
Carbon Steel
1
33 Number/bay
Material
Specifications
3
5
34 Tube Rows
Min Thk. 0,065 in
Passes
OD 0,6299
1770 mm
185 Lng
35 Arrangement
Plug Mat.
No./Bun
Degrees
1
36 Bundles
par
Gasket Mat.
Pitch 1,488 1,2886 30
1
37 Bays
par
Corr. Allow.
in
FIN
G-finned
2,25 in
38 Bundle frame
Inlet nozzle ( 1 )
Type
39
2,25 in
Aluminum 1060
Outlet nozzle ( 1 )
Material
MISCELLANEOUS
1,4173
0,011 in
40 Struct. Mount.
Special Nozzles
OD
Tks
11 #/in Design Temp
41 Surf.Prep
Rating
No.
F
42 Louvers
TI
Code
PI
43 Vibration Switches
Specs
Chem Cleaning
Stamp
44
MECHANICAL EQUIPMENT
45 Fan,Mfr., Model
Speed Reducer, Type
Driver, Type
1 RPM
46 No./Bay
Mfr.&Model
Mfr.
1000 mm Blade(s)
47 Dia.
No./Bay
No./Bay
48 Pitch
Angle
Rating
hp
RPM
49 Blade(s)
Hub
Enclosure
Ratio
50 hp/Fan 7,166 kW Min. Amb
V/Phase/Hz
Support
51 Control Action on Air FailureLouvers
52 Degree Control of Outlet Process Temperature
53 Recirculation
Steam Coil
1693,2
1693,2 lb
54 Plot Area
Drawing No.
Wt.Bundle
Wt. Unit
ft
55 Notes:
56
57
58

Heat Exchanger Design

AirCooled V7.1

File: global ajw.EDR

Date: 20/11/2014

Page 2

Time: 10:58:23

Mechanical Details - Bundle

Unit
Bays in parallel per unit

A or V frame

Bundles in parallel per bay

Tube inclination

Tube side flow orientation

Fans per bay

None
Horizontal
Counter Current

Bay width

mm

1569,7

Outside stream flow direction

Bundle width

mm

1417,3

Unit length

mm

Unit width
Unit height

Degrees

Fan diameter

mm

1000

2233,7

Plenum depth

ft

1,3123

mm

1569,7

Ground clearance

ft

4,9213

mm

163,7

Distance from bundle to exchanger exit

ft

Bundle
Tubes per bundle

185

Tube rows per bundle

Tubes per row per bundle
Tube passes per bundle

Tube row arrangement

Staggered-even rows to right

37

Tube transverse pitch

in

1,488

Tube row longitudinal pitch

in

1,2886

Degrees

30

Total tube length

Number of tube types

mm

1770

Effective tube length

ft

5,7021

Area ratio finned to bare

Tubesheet(s) thickness

in

1,2598

Total surface effectiveness

Tube support width

in

Number of tube supports

Layout angle

15,23
0,86

External enhancement
Internal enhancement

Mechanical Details - Fan

Fan
Draft type

Forced

Air quantity (Act / Std)

ft/min

Total number of fans

Face velocity (Act/Std)

Fans per bay

Temperature (Act/Std)

Fan diameter

mm

Bundle face area

ft

27
31,31

Fan coverage %
Number of blades
Fan blade pitch
Fan hub diameter

1000

mm

Vendor for actual fan

27963,2

ft/s

18,64

17,58

104

69,98

psi

14,688

14,692

lb/ft

0,069

0,074

Pressure (Act/Std)
Density (Act/Std)
Design temperature (summer/winter)

104

89,6

Brake power (summer/winter)

kW

6,983

7,166

Total brake power (winter)

hp

95

Fan efficiency %

65

Low Performance
RPM

High Performance

2313,56

1409,51
103,13

Sound power level (per fan)

dB

115,15

Sound power level (per unit)

dB

115,15

103,13

Sound pressure level (1 m from fan)

dB

108,51

96,48

dB

104,96

92,93

Sound pressure level (0.3 m from bundle)

9,6

Fan drive efficiency %

Fan Noise Level

Fan rotational speed

29751,7

Actual

Heat Exchanger Design

AirCooled V7.1

File: global ajw.EDR

Date: 20/11/2014

Page 3

Time: 10:58:23

Mechanical Details - Tubes

Tube Type

OD

in

0,6299

ID

in

0,4999

Wall thickness

in

0,065

in

0,196

Flow area
Fin Type

Type
in

1,4173

Fin height

in

0,3937

Bundle Hyd. Diameter

in

0,1331

in

1930,702

in

0,011

Fin frequency
Fin root diameter
Conductivity
Density

Aluminum 1060

Tip diameter

Mean fin thickness

G-finned

Material

Minimum flow area

11

#/in
in

0,6299

BTU/(ft h F)

132,638
172,8

lb/ft

Surface effectiveness

0,86

Mechanical Details - Nozzles and Headers

Nozzle

Inlet

Outlet

Number (per circuit)

1
2,25

Inside diameter

in

2,25

Outside diameter

in

Degrees

90

-90

ft/s

10,69

10,65

lb/(ft s)

6827

6802

Orientation
Homogenous velocity
Rhov2
Flange diameter

in

6,3465

6,3465

Flange thickness

in

0,9843

0,9843

Header

Inlet

Other

Material

Carbon Steel

Carbon Steel

Type

Box

Box

Depth

in

11,811

6,4432

Thickness, short wall

in

0,8125

0,8125

Thickness, long wall

in

Cover thickness

in

0,375

0,375

Tubesheet thickness

in

0,6299

0,6299

Heat Exchanger Design

AirCooled V7.1

File: global ajw.EDR

Date: 20/11/2014

Page 4

Time: 10:58:23

Mechanical Details - Weights and Volumes

Weights

lb

Volumes

ft

Inlet header

449,8

Inlet header

0,919

Other header

365,9

Other header

0,747

Inlet nozzle(s)

0,019

Inlet nozzle(s)

9,4

Oulet nozzle(s)

9,4

Tubes and fins

615,7

Frame support

243,1

Bundle (Dry)

1693,2

Bundle (Filled with water)

2018,6

Unit weight (Dry)

1693,2

Unit (Filled with water)

2018,6

Outlet nozzle(s)

0,019

Tube(s)

1,464

Bundle

3,169

Unit

3,169