Professional Documents
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Contents
ELEVATOR WORLD
April 2013
36
30
COVER STORY
36
FEATURES
30
50
CONTINUING EDUCATION
45
111
50
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Ca
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SnapCab
888-766-7834
www.SnapCabs.com
sales@SnapCabs.com
Contents
72
58
COLUMNS
DEPARTMENTS
34
Editors Overview
10
Calendar
100
16
Comments
18
26
114
Product Spotlight
115
Classied
119
Advertisers Index
120
Last Glance
104
58
66
72
74
80
ONLINE EXTRAS
www.elevatorworld.com
The Council on Tall Buildings and Urban Habitats Tall Buildings in Numbers infographic spread
A timelapse video and article of the 30-story Chinese building built in 15 days
More photos on the Warped Elevator featured in this months Last Glance
U.S. Patents
APRIL WEB EXCLUSIVE: Scottsdale, Arizona, Fashion Square
74
Mission Statement
The mission of ELEVATOR WORLD is the intelligent
collection, management and distribution of information
for the benet of the industry, while providing a global
marketing platform that expands the reach of the industry
to all corners of the world.
How to Contact ELEVATOR WORLD
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36606
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Reprints/Permission
To order editorial or advertising reprints, call
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To obtain permission to use any part of ELEVATOR
WORLD, call Ricia Hendrick, ext. 25.
Advertising
For display, classied or online advertising information,
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The Bookstore
For educational books, posters, CDs, DVDs and
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www.elevatorbooks.com; or see our supplemental
booklet in this issue.
Online
www.elevatorworld.com: News, links, calendar, classieds, bookstore, feature articles, people and
products of the industry. Site updated daily.
www.TheElevatorMuseum.org: Take a tour of the
history of the elevator industry.
safety.elevatorworld.com: Complete Safety
Handbook PDF plus current revisions, quizzes,
safety products, toolbox meetings and links.
www.elevatorworld.com/forums/: Express
your opinion, ask for help, join a forum or get
technical and business tips.
www.elevatorworldindia.com: Covers
information about the free quarterly magazine
ELEVATOR WORLD India, including a complete
archives section.
www.theeurosource.com: Contains details
regarding the yearly EURO Source directory,
including the most recent directory in digital format.
Mailing Lists
ELEVTOR WRLD
STAFF
President and Publisher
Ricia S. Hendrick, ext. 25
Executive Vice President
T. Bruce MacKinnon, ext. 20
Editor
Robert S. Caporale, ext. 26
Managing Editor
Angela C. Baldwin, ext. 30
1953
Associate Editors
Lee Freeland, ext. 41
Elizabeth Pate, ext. 13
Production Manager
Lillie K. McWilliams, ext. 15
CORRESPONDING PUBLICATIONS
Graphic Design Associate
Jessica Trippe, ext. 16
Web/Graphic Designer
Dan Wilson, ext. 28
Advertising Manager
Lesley K. Hicks, ext. 29
Commercial Assistant
Cleo Brazile, ext. 12
Financial Associate
Emma Gillette, ext. 33
MCX8
MCX9
SCX 9
www.bruggrope.com
Brugg Lifting Rome, GA USA 866.542.7844 Brugg Lifting Birr CH +41 56 464 42 42 www.brugglifting.com
Brugg Lifting Dubai UAE +97 14 813 78 13 www.brugglifting.com Brugg LIfting P.R. CHINA +86 512 6299 0779 www.bruggrope.com.cn
E ditors Overview
by Robert S. Caporale, MSc
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Calendar of Events
To have an organizations meetings
listed in the Calendar, send details to
ELEVATOR WORLD, P.O. Box 6507,
Mobile, AL 36660. Material must be
received two months prior to the
date(s) of the issue in which you would
like the event listed.
Legend:
Charitable/social event
Education/training
Meeting/conference
Trade show/convention
MAY 2013
2013
APRIL 2013
JUNE 2013
4-8 CECA Annual Convention,
Hilton Fallsview Casino and
Resort, Niagara Falls, Canada.
Contact organizer at website:
www.ceca-acea.org.
10
EDUCATION/
TRAINING COURSES
Elevate Training Course
London September 19, 2013
Elevate Training Course (advanced class)
London September 20, 2013
Elevate Training Course
Hong Kong November 28, 2013
Elevate Training Course (advanced class)
Hong Kong November 29, 2013
Elevate Training Course
Sydney December 2, 2013
Elevate Training Course (advanced class)
Sydney December 3, 2013
For complete details on Elevate Training
Courses, contact Peters Research Ltd. at
website: www. peters-research.com/training.
AMERICAN SOCIETY OF
MECHANICAL ENGINEERS (ASME)
INTERNATIONAL PROFESSIONAL
DEVELOPMENT COURSE
For information on all courses, contact
ASME toll free: (800) 843-2763 (outside
North America: (973) 882-1170, fax: (973)
882-1717 or (973) 882-5155, e-mail:
infocentral@asme.org
NAESA INTERNATIONAL
QEI AND CODE TRAINING
For more information on all NAESA
International Education programs and
QEI testing, contact Dotty Stanlaske at
phone: (360) 292-4968, fax: (360) 292-4973,
e-mail: dotty@naesai.org
Calendar Continued
SEPTEMBER 2013
9-13 ASME A17 Standards
Committee Meetings, Canada.
For more information, contact
Geraldine Burdeshaw at phone:
(646) 369-4467 or e-mail:
burdeshaw@asme.org.
OCTOBER 2013
15-18 Interlift 2013, Messezentrum,
Augsburg, Germany. For more
information, contact Joachim
Kalsdorf or Sandra Geissler at
Continued
12
Calendar Continued
KD/E'^KKE
F=OAEHJGN=<K=JNA;=9LQGMJ>AF?=JLAHK
JANUARY 2014
6-10 ASME A17 Standards
Committee Meetings. For more
information, contact Geraldine
Burdeshaw at phone: (646)
369-4467 or e-mail: burdeshaw@
asme.org.
MARCH 2014
29-April 1 NAEC Spring Educational
Conference, Sanibel Harbour
Resort and Spa, Fort Meyers, FL.
For more information, contact
the National Association of
Elevator Contractors (NAEC)
Amanda Smith at phone: (770)
760-9660, fax: (770) 760-9714,
e-mail: amanda@naec.org or
website: www.naec.org.
MAY 2014
5-9 ASME A17 Standards
Committee Meetings. For more
information, contact Geraldine
Burdeshaw at phone: (646)
369-4467 or e-mail: burdeshaw@
asme.org.
JUNE 2014
3-7 CECA Annual Convention,
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Sassi Gearless
Comments
ON CAMERA KUDOS
INDUSTRY PROFILE
ON LIN RANDLE
The Industry Prole on Lin Randle
(ELEVATOR WORLD, May 2012) was
a fantastic and impressive story.
Randle is a force to be reckoned with
in our industry, overcoming all the
odds listed in the article with much
style and grace. It is most impressive.
I am proud of our association and
Randles involvement, and all the
trailblazers before her. She has real
chutzpah.
Mary Lewis
Mary.lewis@kone.com
16
EDITORS OVERVIEW
CORRECTION
Every month, I enjoy and appreciate reading ELEVATOR WORLD for
its excellent coverage of all related
topics to the elevator and escalator
industry in general. But, as I was
reading your EW February 2013
issue, I noticed a small error in your
Editors Overview Overview of the
Industry, where you wrote, . . . the
major storm that hit the northeastern
U.S. on September 29, 2012. The
correct date should be October 29,
2012.
Waldir Ribeiro
Senior Engineer
Schindler
Waldir.Ribeiro@us.schindler.com
We appreciate your correction
of the error I made in my column
about the date of Hurricane
Sandy. We should have caught
this during our proong process,
but as hard as we try to prevent
errors in our copy, every so
often, something like this gets by
us. Its good to know that loyal
readers like you are looking after
us.
. . . Editor
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LULA ELEVATOR
WHEELCHAIR LIFT
DBW
U.S.
KONE will modernize 29 escalators at the HartseldJackson Atlanta International Airport, which is among the
worlds busiest airports. The contract includes 15 EcoMod
escalators ranging in rise from 13-46 ft. and 14 moving
walks ranging in length from 167-307 ft. This is the airports fourth project to utilize the EcoMod solution, which
involves the full replacement of escalators and/or moving walks without truss removal. In addition, KONE has
served as the airports maintenance provider for the airport
since its construction in 1979. The project will commence
in May and is expected to be completed in February 2016.
PEELLE MODERNIZES
UN HEADQUARTERS ELEVATORS
The Peelle Co. has modernized the freight-elevator
doors of the United Nations
(UN) Headquarters in New
York City. The company
was contracted by KONE
to motorize the existing
11 doors and seven gates
on four freight elevators.
Two door systems were
originally installed by
Peelle during the complexs
construction between 1947
and 1952. The units will
also receive new controllers, xtures and jacks. Modernization of the UN Headquarters 20 passenger elevators
was completed by KONE in 2012. Another part of that
project was KONEs installation of three new passenger
elevators, the entrances of which Peelle installed during
that phase.
the application of the code and responsibilities of manufacturers, Accredited Elevator/Escalator Certication
Organizations and enforcing authorities.
Bialy has 32 years of experience in elevator and escalator engineering. He said of the program:
This ASME MasterClass is designed to demonstrate
how the ASME A17.7/B44.7 performance-based code
provides a structured process for ensuring safety, while
enabling innovation. It is structured on the assumption
that participants have some working knowledge of the
ASME A17.1/B44 code.
For more information or to register, contact Marian
Hess at phone: (212) 591-7161, e-mail: hessm@asme.org
or website: go.asme.org/masterclass101.
Rosenberg
Industry News
Continued
18
Durko
Jenkins
Continued
HYDRAULIC ELEVATORS
20
Hercules
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CAR GATES
CAR ENCLOSURES
combination of both. Full-solar operation is possible, depending on the conguration and available sunlight.
The elevators rooftop solar panels are sized according
to the buildings anticipated trafc level and large enough
to power the elevator during extended periods of reduced
sunlight. Tapping into the stored solar energy is intended
to help ensure continuity of operation and minimize the
risk of entrapment. Energy captured by the rooftop solar
panels can be used immediately, stored in batteries and/
or resold to the grid.
This is just the starting point for elevators powered by
renewable energy, remarked Alain Garrigue, Zone Business manager at Schindler. We will continue to optimize
the technology. . .
16th ANNUAL
ELEVATOR U
CONFERENCE
JUNE 18-20, 2013
Hosted by
IOWA STATE
UNIVERSITY
located in Ames, IA
For more information visit
GO
www.elevatoru.org
t Membership is affordable
tNetwork with your peers. Learn from those who
have been there and done that
Carr
t Silent Auction
Proceeds Donated
to EESF
24
oversee and direct the sales team and provide the necessary leadership to ensure customer satisfaction throughout the sales process.
During Carrs tenure at Schindler, she gained experience
in identifying and securing new business opportunities,
managing national accounts and overseeing eld service
personnel across the region. A Connecticut native, Carr
graduated from Boston College with a BS in Marketing
and Economics, and has taken courses to complete her
MBA at the University of Connecticut. She is also OSHA
certied.
Byszewski
In
Memoriam
JAMES B. EKLUND
Dynamic
Canada ____________________
MARINE GATEWAY DOOR,
ENTRANCE CONTRACT
Peelle received orders from Minnesota Elevator, Inc. to
supply 20 landing doors, 11 car gates and 20 channel-iron
entrance frames for seven KONE elevators in Marine
Gateway, Vancouvers mixed-use, transit-oriented development (ELEVATOR WORLD, December 2012). Located
adjacent to both the Marine Drive Canada Line station
and South Vancouver bus loops, the Leadership in Energy
and Environmental Design Gold-certied complex combines 820,000 sq. ft. of residential condominiums, rental
housing, ofce buildings, and retail and public spaces.
Germany __________________
GUSTAV WOLF ANNOUNCES
PERSONNEL CHANGES
Gustav Wolf Rope and Wire Works GmbH & Co. KG has
announced personnel changes. Antonio J. Pagn was
promoted to Export Sales manager of wire ropes. Located
in Madrid, he will manage products outside of Germany
with a focus on southern and Eastern Europe and South
and Central America. He joined the company in 2009 as a
Min
Hopkins
Pagn
Australia ___________________
Jim Hopkins has joined Gustav Wolf Wire Rope (Suzhou) Co., Ltd. as Operations manager in Suzhou, China.
He will lead the company in production, maintenance and
process engineering. Hopkins has more than 40 years of
mechanical engineering experience and a degree in Mechanical Engineering from the University of Birmingham
in the U.K. In addition, he is a certied inspector for Xerox
and a member of the Institute of Quality Assurance and
American Society of Quality Control.
Amy Zhou Min has returned to her former position as
deputy general manager at Gustav Wolf Wire Rope (Suzhou)
Co., Ltd. in Suzhou. As a member of the original management team in 2007, Min supported the startup of the business. In 2010, Min temporarily left the company. Prior to
joining Gustav Wolf, Min worked with BP (China) Holdings
Ltd. and Mead Johnson. Min has a degree in English and
an MBA.
Japan ______________________
TOSHIBA HOLDS ENVIRONMENTAL EXHIBITION
Toshiba Corp. held its 22nd Environmental Exhibition
at its headquarters in Tokyo on February 7-8. The exhibition
showcased approximately 90 of the companys latest environmentally conscious products and initiatives. Toshiba
is promoting its Toshiba Group Environmental Vision
2050, which demonstrates what future environmental
lifestyles could entail. The exhibition is open to the public
and organized in four sections, each reecting an aspect
of Toshibas approach to ecologically friendly practices,
which include Greening of Products, Greening by Technology, Greening of Process and Green Management.
Continued
26
Continued
Malaysia ___________________
EXPO TO INCLUDE IEM PARTICIPATION
The International Mechanical, Electrical & Engineering
Exhibition, set for June 10-14, 2014, at the Kuala Lumpur
Convention Centre in Kuala Lumpur, has garnered support
from the Institute of Engineers, Malaysia (IEM). The professional body of approximately 23,000 engineers will organize technical seminars on Vertical Transportation and
Power Generation, in addition to other environmentally
friendly topics. There is also an opportunity for attendees
to earn Continual Progress Development Points at the event.
For more information, contact UBM MALAYSIA at A-81, Level 8, Hampshire Place Ofce, 157 Hampshire, 1 Jalan
Mayang Sari 50450, Kuala Lumpur, Malaysia; phone:
(603) 2176-8788; fax: (603) 2164-8786; or e-mail:
aseanmne-my@ubm.com.
Middle East
________________
28
Spain ______________________
MP GETS CONTRACT FOR AIRBUS STATION
MP Lifts has signed a contract with construction company
Sacyr for the manufacture, supply and installation of the
vertical-transport extension at the San Pablo industrial
estate Airbus Military station in Seville. The project will
take place in the factorys delivery center, near the San
Pablo airport, and include a panoramic lift with an MP
optimized gearless machine (MPGO) with a 1000-kg capacity, reduced pit and counterweight safety gear. MP has
already supplied and installed four platforms, 11 electric
lifts with machine rooms and one without at the Airbus
Military factory. The station holds the nal assembly line
of the new transport airplane from Airbus Military, the
A400M, as well as the line of medium and light products
from Airbus Military.
U.K. ______________________
PARTNERSHIP DESIGNED
FOR RESEARCH, INNOVATION
The University of Northamptons School of Science and
Technology and ThyssenKrupp Elevator AG have established
a partnership for research and innovation. The universitys
Lift Engineering program includes postgraduate courses
at MSc, MPhil and PhD levels that involve the study of
advanced principles and philosophy underlying lift and escalator technologies. This agreement will underpin the program and extend the existing relationship between both
institutions, forming a platform for developing long-term
R&D plans. The partnership will involve efforts to bridge
the gap between innovation and research.
Professor Kamal Bechkoum, executive dean of the universitys School of Science and Technology, commented:
We are delighted that this prestigious partnership has
been forged. In view of the present worldwide interest in the
development of safe and cost-effective means of vertical
Worldwide _________________
In
Memoriam
DONALD CRASTO
elevatrbooks.com
ELEVATOR WORLDS ONLINE BOOKSTORE
Project Spotlight
Inclined
Elevator
30
Main Components
Guide-Rail System
Based on HEA commercial proles that support and transmit the forces deriving from a
great portion of the vehicles weight, from the
counterweight and anchoring plates, the guide-rail
system consists of a compact sandwich structure.
Sling
The structure is based on previous models
but was modied for this installation. The sling
consists of an inner space for inspection maneuvers, from where it is possible to safely access
the safety systems, as well as the operator, control, load- weighing exchange and well occupation system. Access to this area is via a trap
door integrated into the aesthetics of the installation. Remaining open during the inspection
maneuvers, the sling enables the maintenance
operator to view the area while in motion in a
position where the inspection controls are accessible.
The rolling system features four trains with
two wheels for heavy loads for long durations
and another safety wheel (an anti-capsizing
device) on each train. An additional two trains
with four wheels each guide the elevator, using
the wedging guide rail as a reference point.
Counterweight
The counterweight has a low prole, enabling
it to be displaced inside the HEA proles. Displacement is via four trains with two wheels
each and an additional wheel to avoid any possible lateral displacement of the counterweight.
The space for the weights is thus used to avoid
this component being excessively long.
Traction Set
The traction set consists of a new design for
inclined traction in an engine room adjacent to
the upper embarkation point. It has a robust
structure of beams and a set of shock absorbers, installed in the three axes of space, which
permit the engine to be xed adequately and
the dynamic forces received by the engine and
Continued
Inclined
Elevator
in Port DAndratx, Spain
Continued
32
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Market Trends
2012 tallest #2: Princess Tower and Dubai Marina, Dubai ( Tameer Holding Investment)
Year in Review:
Tall
Trends
of 2012
36
Several factors are spurring the move toward taller development. The limited availability of land in urban centers
is driving up prices and prompting developers to build taller
to recuperate their investments. Several countries, including
China, are also in the midst of a dramatic shift from rural to
urban economies. In addition, new technologies and building systems are increasing the efciency of tall buildings,
allowing developers to cost-effectively create taller projects.
Continued
Year in Review:
Tall
Trends
of 2012
Global Tall Building Completions
Drop, but Uptick Expected in 2013
Continued
But the biggest factor, in some cities, is a sharp increase in prices for
luxury apartments. In New York City, a full-oor apartment in One57, a
project still under construction, sold for US$90 million in 2012. Fortyone of the tallest 100 projects completed in 2012 featured a residential
component. Early in 2012, 23 Marina in Dubai earned the title of worlds
tallest residential building at 393 m tall. A few months later, construction on the 413-m-tall Princess Tower was completed, with it taking the
title of worlds tallest all-residential building. The four tallest residential
buildings in the world are now located in Dubai.
38
2012 Tallest #61: Japan Post Tower, Tokyo ( Jahn Architects) 2012 Tallest #21: Tamkeen Tower, Riyadh, Saudi Arabia
( Khatib & Alami)
Year in Review:
Tall
Trends
off 2012
Global Tall Building Completions
Drop, but Uptick Expected in 2013
Middle East
Dubai
Dubai continues to be a signicant market for tallbuilding construction, despite its much-publicized drop-
40
off in development after 2008. Four of the six tallest buildings completed globally in 2012 are in Dubai. The average
height of these four buildings is 385 m, in contrast to an
average of 310 m for the four buildings completed in
Guangzhou and an average of 319 m for the ve buildings
completed in Mecca. Dubai, which boasts the worlds tallest building, the 828-m-tall Burj Khalifa, did not have a
single building taller than 200 m before 1999. In 2012,
several new projects were proposed by the government,
although 25 projects taller than 400 m have been either
stalled or cancelled in Dubai, according to data tracked by
the CTBUH Skyscraper Center.
Saudi Arabia
Saudi Arabia has not been known for signicant numbers of tall buildings, but that is changing. Seven buildings taller than 200 m were completed in 2012, including
the Mecca Clock Tower Hotel. More buildings taller than
200 m were completed in Mecca than in any other city in
the world in 2012. The clock tower is part of the Abraj AlBait complex, which features seven buildings taller than
200 m. Four more of the towers in the project were completed in 2012: the Zam Zam Tower and Hajar Tower,
each listed at 265 m. Another notable building completed
in 2012 was the 258-m-tall Tamkeen Tower, the third-tallest building in Riyadh.
Saudi Arabia currently has 12 buildings 200 m tall or
taller, but in the next few years that number could double.
Three supertall towers, dened as buildings taller than
300 m, are under construction in Riyadh, with two supertalls in development in Jeddah. The under-construction
numbers do not include Kingdom Tower, the 1-km-plus
project in Jeddah. As of the time of this writing, construction
The Americas
Canada
Canada has become a hotspot for tall-building development. Four buildings taller than 200 m were completed
in Canada in 2012, including the 277-m-tall Trump International Hotel and Tower in Toronto. The list of notable
completions also included The Bow, a 237-m-tall tower in
Calgary with a unique diagrid structural system.
But the epicenter of Canadian tall building development is Toronto, where 15 buildings taller than 150 m,
more than any other city in the Western Hemisphere, are
under construction. All ve of the towers taller than 200
m under construction are residential, as the city looks to
create new urban centers. By 2015, Toronto will likely
have 44 buildings taller than 150 m, up from 13 in 2005.
However, Toronto is not alone. Vancouver and Calgary
are also growing taller. By the end of 2015, the number of
buildings in Canada taller than 150 m is expected to grow
to 73, almost triple the 26 in the country in 1995.
Panama
The residential market is powering the construction
surge in Panama City, which is developing into a Miamilike center for second-home buyers from across the region.
The expansion of the Panama Canal has also attracted a
new level of business interest. The tallest building completed in the country in 2012 was the residential Torre
Vitri, which is only 3 m shorter than the 284-m-tall Trump
Ocean Club International, the tallest building in Central
America, which opened in 2011. The list of tall buildings
completed in 2012 also includes the 233-m-tall Rivage
and the 209-m-tall Oasis on the Bay, which are also residential towers. In the past ve years, Panama City has
completed 17 tall buildings taller than 200 m, including 10
in 2011; before 2008, there were none.
U.S.
Once the undisputed leader of skyscraper development, the U.S. dropped down the tables signicantly for
the number of annual 200-m-plus-tall tower completions.
Only two buildings taller than 200 m were completed in
2012, led by the 257-m-tall Devon Headquarters in Oklahoma City, which is only the 38th-tallest tower in the U.S.
The tall-building slowdown is largely attributed to the
economic crisis, as well as the hangover of the previous
building boom, which left many cities with an oversupply
of ofce space.
But there are signs the U.S. is building again. In addition to the redevelopment of the World Trade Center,
there are several tall projects under construction in New
York City, including the 426-m-tall 432 Park, a residential
tower, and the 306-m-tall One57, a residential/hotel project. Tall-building projects are also in the planning stages
Continued
Year in Review:
Tall
Trends
of 2012
Global Tall Building Completions
Drop, but Uptick Expected in 2013
Continued
Conclusion
Although the pace of completions slowed in 2012,
there is no indication of a tall-building-construction slowdown. As 2012 closes, the industry is on the cusp of another burst of tall building development. In total, there are
437 buildings taller than 200 m under construction globally. It is likely the 2013 completion total will set a new
record for tall-building completions, surpassing the 2011
total. In addition, the quest to grow taller continues. Of
the projects under construction, 59 will join the list of the
Tall buildings 200 m or taller completed each year from 1960-2014 ( CTBUH)
42
2012 Tallest #45: Revel Resort and Casino, Atlantic City, New Jersey (
Arquitectonica)
(top-bottom) The
tallest
building
completed each
year since 2000,
and the average
height of the 50
tallest buildings in
existence that year
and of the 50 tallest buildings completed during that
year ( CTBUH)
Approved by NAEC
CERTIFIED
ELEVATOR TECHNICIAN
EDUCATION PROGRAM
Approved by NAESA
International
Continued
46
Maintenance
the different models of equipment that may be on hand,
specic maintenance, adjustment and inspection procedures should be documented and available for each type
and model of equipment.
Documentation of performed maintenance and inspections has long been done using hard copies, but as we
move further into a more electronic age, many different
software programs are available to assist in scheduling
and documenting maintenance and repairs both planned
and unplanned as well as routine quality assurance and
code-required inspections. These programs can range
from the basic (with moderate or no costs) to very detailed and costly systems.
Operating in the transit arena requires unique experience and specialized skill sets to be able to properly
maintain the equipment within. Numerous transit systems have come together to form the Transit Elevator/
Escalator Training Consortium to develop and standardize an apprenticeship program for use in all transit systems. This effort is a major step toward improving the
maintenance and condition of the systems equipment.
systems. Unless a change to a new control system is undertaken, complete replacement of elevator systems is
unusual and rarely required. Most systems can be fully
upgraded and repaired using existing hoistways and machine spaces. However, both modernization/upgrades
and replacement may require additional structural or
electrical requirements. As in the case of the upgrade of
Westinghouse escalators, the number of safety devices
has essentially doubled since the units original mid1970s installation. Control equipment, along with the
electrical devices and wiring, require larger, more-complex
controllers that do not t inside the existing truss and may
require enlarged machine spaces or new machine rooms.
These design considerations should be addressed in the
initial design phase of the project.
In cases where the equipment has become truly obsolete, such as with the O&K or APV escalators, complete
replacement is by far the best alternative. On other systems,
such as the Westinghouse Modular escalator system and
component upgrades (along with the addition of all new
code-required safety devices) can be done using the existing truss.
When any new equipment is placed into service, its replacement or major upgrade should be simultaneously
incorporated into the long-range capital plan to forecast
future funding needs. Thinking about where the system
and its equipment are going to be in 10-20 years needs to
be considered in order to reduce the steep aging curve.
Transit systems have categorized elevators and escalators as xed assets and excluded them from computer
monitoring, like they do for their rail and other rolling assets. Although they do not change location, they move
large numbers of people likely, as many as are transported by all other means of transportation through the
system and their status and condition should be monitored by a central system, just as a rail control system
monitors rail cars. Central equipment monitoring and remote-monitoring systems are expected to be critical
Continued
requirements for all components of building systems, especially for transit systems. This will likely require improvements to existing phone or network infrastructure but will
pay major dividends, not only to the elevators and escalators, but to many other life-safety aspects of the system.
48
outages that may be required. Each of the following issues should be factored into an availability calculation:
x Even if all maintenance is required after revenue hours,
that is not realistically possible for some transit systems,
because some scheduled maintenance and periodic repairs/replacements will take more than 5 hr., which is
the maximum non-revenue period for the Washington
Metropolitan Area Transit Authority and Metropolitan
Atlanta Rapid Transit Authority.
x The older the equipment, the longer regular maintenance will take, based on the amount of time required
to check, adjust and replace components.
x Events such as inspections and checks performed or
witnessed by AHJ inspector rarely occur after normal
service hours.
x Any regular cleaning that may be required
x A preset factor or expectancy for anticipated shutdowns due to safety-device actuation
Maintenance
calls, code inspections and any other critical checks, such
as brake torques. A contractor may maintain a database
or have an in-house center that documents all calls, but
unless that information is also in the authoritys possession, it may disappear with little or no notice, especially if
the documentation is maintained by a third party.
Learning-Reinforcement Questions
Use the below learning-reinforcement questions to
study for the Continuing Education Assessment Exam
available online at www.elevatorbooks.com or on
page 111 of this issue.
x What have been the contributing factors to the current condition of the elevators and escalators in
transit systems?
x Which other, non-equipment-related upgrades may
be necessary when performing an escalator modernization or replacement?
x Which factors should be taken into consideration
when setting performance indicators?
x How have declining budgets and early equipment
performance affected replacement in transit systems?
x How has the change in press outlets, particularly the
proliferation and inuence of Internet bloggers, affected the publics perception of equipment safety
and the performance of a transportation authoritys
maintenance and modernization/upgrade program?
Public Safety
Teachers Comment
on Programs Musical Style
x My kids love it. They see and sing in rst grade
and see, sing and color in second. However, if it
were for older students, it would need to be edgier.
x It even works well with my ve year olds.
x A little silly, but the kids seem to like it.
x The kids love it.
x Teachers and students enjoy the program.
x Its perfect the way it is, very easy to follow.
50
Survey Says
Of the nearly 100 surveyed teachers, approximately
80% said they had delivered the program in their classrooms for several years, and 63% said they preferred Safe-T
Riders current format, which includes:
x Teachers guide
x Poster
x 8-1/2-min. DVD
x Activity book
x Test
x Sticker
x Certicate of completion
The remaining 37% said they would be interested in
electronic formats and/or Internet involvement for their
classrooms. Within the DVD, the programs mascot presents the lesson via a musical rap. The survey revealed
96% said the musical style was still appropriate for
their students (ages 7-10 years old).
When asked which changes and/or enhancements would make the program more effective for
the children, 67% said no changes were really
needed. However, the remaining 33% offered suggestions, which included more activities in the
book and/or online (both upon which the Foundation is working). When asked which changes
they would implement to make the program more
appealing to teachers, more than half said they
would not make any changes. However, suggestions included:
x Assembly format
x More interactive activities
x SMART Board version
52
54
Some of those issues include identied toxins within their manufacturing processes that can adversely affect their employees health, as well
as product emissions or off-gassing
that can continue well after a products installation. The life-cycle assessment technique allows companies to assess environmental impacts
associated with all the stages of a
products life, from cradle to grave.
After identifying potential air quality
problems within a given process or
product component, it then falls
upon manufacturers to seek the
source, often within their supply
chains.
In the past, it was acceptable for
manufacturers to claim responsibility only for what occurred within
their own facilities. However, in todays global economy, that is no longer the case. Manufacturing companies are now expected to not only be
aware of all that happens within their
Environmental Issues
dards. For instance, the State of California has set strict standards for
buildings indoor air quality, commonly referenced as Section 01350.
Section 01350 covers public health
and environmental considerations
for building projects, including indoor air quality goals and procedures. Parts of these goals include
limits on VOC levels and procedures
for how to test building products for
VOC-emission rates. Standards like
these allow testing and certication
bodies, such as UL, to validate and
certify against them. This makes it
possible for product manufacturers
to provide not only an environmental
claim, but also a third-party reviewed
and validated label for their claim.
In the case of elevators, indoor air
quality can be easily diminished in
several places within the cab and the
machine room. Products that contain
high indoor air quality attributes include paints, coatings, adhesives and
sealants used by the manufacturer,
and wood or agriber products in the
oor, walls or ceiling. Some good
qualifying questions related to indoor air quality would be the following: if the manufacturer utilizes powder-coat processing or traditional
solvent-based paints for its cab interiors; if wood-based products, such
as particleboard or plywood, contain
added urea-formaldehyde; and what
kind of sealants and adhesives are
used to adhere interior items. Standards like the U.S Green Building
Councils (USGBC) Leadership in Energy and Environmental Design
(LEED) rating system contain details and limit levels for indoorsource contaminants, such as the
ones listed above. In particular, the
Indoor Environmental Quality (IEQ)
section on low-emitting materials
can provide detailed information. For
instance, IEQ credit 4.1 specically
identies the VOC limit in grams per
liter less water, for a variety of adhesives, including those used for carpet
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56
58
Customer Requirements
With or without certication,
meeting the requirements for sustainable building calls for early collaboration between specialists from
various disciplines, an intelligent
overall strategy, and constant optimization during the design phase.
The competency of the various specialists is of elementary importance,
allowing companies like ThyssenKrupp
Elevator to address customer requirements quickly and competently
from an early stage. The current initiative to train LEED professionals
also strengthens the awareness of
employees for todays demands and
the need for sustainable infrastructure.
Environmental Issues
We see ourselves as a competent
partner, says Patrick Tenter, product
manager for sales of volume products at ThyssenKrupp Elevator in
Dsseldorf, Germany, and one of the
graduates of the LEED program.
Tenter adds:
LEED is still in its infancy in Germany: Many customers are obtaining certication for the rst time.
There is still a great deal of uncertainty. And, that is exactly why it is
so important that we ourselves
know what requirements have to be
met and how the certication process works. Our support saves customers a great deal of time and creates additional value. I was skeptical
to start with, but after completing
the program I have to say that Ive
learnt a great deal about sustainable building, and I now know how
our solutions can make a valuable
contribution at no additional cost
to our customers.
Forward-Looking Innovations
Throughout the ThyssenKrupp
Group, sustainability is a major driver
of innovation and a continuous process to improve economic, ecological and social performance. The
company translates this idea into efcient, safe, customer-oriented mobility solutions. ThyssenKrupp Elevator
offers
a
portfolio
of
energy-efcient, ecologically friendly
innovations that reduce the energy
requirements of its elevators and the
building without compromising performance, design, safety or comfort,
meeting the requirements of LEED in
a wide variety of categories.
LEED Programs
Passing Grade 85%
systems deliver further savings potential. For example, the E.COR controller, developed at the Neuhausen,
Germany, plant, has a sleep mode
function when the elevator is not in
use for a lengthy period, the controller switches off all unneeded components step by step until only the external call button is still activated.
That makes high energy savings possible even in standby operation.
The same applies to escalators.
ThyssenKrupp Elevator offers a variety of standby functions such as variable speed and stop and go. The
companys engineers have also developed the Energy Efcient Controller (EEC), a device that measures the
load on the escalator and controls
energy input accordingly. The plugand-play control system is suitable
both for new installations and as a
retrot kit.
For high-rise buildings, ThyssenKrupp
Elevator has also developed mobility
solutions that meet the highest standards of ecology, efciency and profitability. Foremost among them is the
TWIN system, which consists of two
cabs run independently one above
the other in the same shaft. The operation saves both space and material, because TWIN reduces shaft requirements by one-third compared
to conventional installations. The intelligent destination-selection control system minimizes empty journeys and waiting times, enabling
Continued
pants
ment of ThyssenKrupp.
gather
extensive
certication.
as
skills,
tional
certications
energy-efcient
such
products
60
also
The Encore from IPC Automation is a complete stand-alone, closedloop door controller system. This fully-digital, microprocessor-based
system provides precise control of elevator doors via true door
position and velocity feedback from an encoder.
Now with
BACKLIT
DISPLAY!
Benefits
1-800-323-1691
6774
LEED points and building certication are not just inuenced by complete systems; individual components also play an important role for
sustainability. For example, the use
of modern LED lighting technology
can achieve energy savings of up to
90% and signicantly longer lifetimes
than conventional uorescent lighting. LED lamps also deliver better
light yield, are far more robust and
provide higher output. Alongside energy savings, aspects such as air and
indoor environmental quality are
also relevant for LEED certication.
Elevators from ThyssenKrupp Elevator
62
64
Certication
66
Step two analyzes the standby demand. For this purpose, all components necessary to keep the lift ready for
operation are recorded. In this context, experts look at
aspects including the energy consumed by the cabin
lights, cabin door (motor) and cabin fan. To calculate the
standby demand, the individual consumption values are
measured and added up roughly 5 min. after the lift completes its last trip. Standby demand is divided into energydemand classes, ranging from class A (up to 50 W) to
class G (more than 1,600 W).
~
Headquarters
e
2530 Production Driv
St. Charles, IL 60174
-3888
phone: (630) 893
64
fax: (630) 893-81
5325$7,21
$/36:,5(523(&2
DOLW\
7KH3LQQDFOHRI4X
Branch Locations
00
Ohio:
California:
Florida:
(614) 294-06
(626) 458-0055
(904) 741-6121
www.alpswirerope.
com
z
z
68
70
Tailored Modernization
The possibilities of improving energy efciency within
the scope of modernization of existing lift systems range
from the renewal or replacement of individual components, to replacing the entire lift system. Main areas of
improvement include the drive systems and electricity
supply for lift components, lights and fan. Third-party certication in accordance with guideline VDI 4707 ensures
the right leverage is applied, helping lift owners avoid the
installation of over- and undersized components on the
one hand, and aligning individual components to the spe
cial features of their lift systems on the other.
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MVTs machine room for duplex cars, using dry power units with electronic valves and oil coolers
72
Company Spotlight
MVT Hydraulics
With the continuing advancement
of hole-less installations, hydraulic
systems have overcome the age-old
complaints of uncertain installation
costs, difcult extra-deep excavations, corrosion and maintenance
inaccessibility. Now, hydraulic cylinders are located above ground,
where they are easily installed, protected from corrosion and readily accessible.
However, there are additional features that allow hydraulic elevators
to equal or exceed the performance
of low-rise traction systems, including:
x Counterweight and pulling cylinder
systems that balance the cars
dead weight to improve efciency,
reduce the size of major components, provide smooth rides and
save energy.
x Vertically mounted, dry-mounted,
air-cooled power units with highefciency motors and protection
from heat degradation for seals
and valves
x Closed-loop electronic valves with
continuous pressure/viscosity compensation for easier maintenance
and ride comfort
74
Project Spotlight
ergy sources, an integrated photovoltaic roof and research on electricity storage linked to elevator systems.
The knowledge network of the company is envisaged to share a common location with the nal objective
of creating an Ecosystem for Innovation.
ORONA and the architects stated
that a project for innovation had to
be innovative in itself, which includes
a range of aspects where the project
incorporates cutting-edge solutions
that will help evolve a new common
corporate culture for Orona IDeOinnovation city. These include:
x Urban design: integrative, environmentally friendly and open to
citizens
x Architecture: mixed use and intended for high identity
x Mobility and accessibility technology showroom
x Sustainability: to be certied simultaneously in both Leadership in
Energy and Environmental Design
(LEED) Gold and BREEAM Excellent categories.
x Energy lab: onsite 100% green
thermal energy production and integrated photovoltaic design managed by an energy service company.
x Orona Foundations activities are
intended to strengthen the local
knowledge network.
Ecosystem of Innovation
Architecture at Orona
IDeO-innovation city
Orona IDeO-innovation city is to
be made up of different buildings.
The 11,000-m2 Orona Zero will house
ORONAs corporate headquarters
and Orona Elevator Innovation Centre (eic), the design of which is based
on a circular shape that has always
accompanied the Orona brand image.
The idea of ascent is transferred to
the nal design via the inclination of
the structure. This also provides the
faade with a good orientation for
solar energy collection.
The Orona Foundation building is
a 10,500-m2 collage building that
will host Orona Corporate University
and Mondragon University. The two
lower oors are for common and
shared facilities, such as the canteen,
auditorium, library and crche. The two
upper oors are for use as teaching facilities in such energy-related subjects as the two new eco-engineering
bachelor degrees.
76
Design
ORONA, LKS ingeniera, Cenit Solar, Cener, MC2 ingeniera and
Garrigues have all been involved in drawing, construction and managing the project. The following architects are engaged in the development:
x Xabier Barrutieta (ORONA)
x Eneko Goikoetxea (ORONA)
x Javier de la Fuente (LKS)
x Santiago Prez (LKS)
Scale
x
x
x
x
x
x
x
Leadership in Sustainability
Certication
The energy distributed by means of the district heating/cooling system: blue for electrical energy and orange for
thermal energy.
Energy Efciency
To achieve good energy performance in the buildings, the bioclimatic
design and environmental issues
78
must be present from the initial architectural design. The architects objective is to fully prot from the passive measures applied and choose the
most suitable energy-generation and
consumption systems for this project.
The energy efciency of all four
Orona IDeO buildings has been rated
A. The energy usage is based on
the premise of making the most of
the district heating/cooling system.
This system is powered on 100% renewable energy sources: biomass,
thermal solar and geothermal.
Engineering
Introduction
80
82
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these fixtures offer quick
Choices. Quality.
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INNOVATION
oor. For the purpose of this research, the maximum handling capacity of the building was set at 12.5% of the total
population (considered by CIBSE Guide D and the British
Council for Ofces as a starting point for most trafc designs for ofces). A population per oor was obtained
from the value of population that can be served by a specied lift installation. All oor populations were assumed
equal. The formula for the calculation is shown in Equation
4.9 of the Elevator Trafc Handbook.[4]
Lift Data
As already stated, the simulations considered simple
duplex installations. Initially, rated loads of 630, 1000,
1600 and 2500 kg were selected to span the common
range of lifts installed in ofces. Later, lifts with rated
loads of 450 kg were added to accommodate residential
buildings. Other typical lift data, such as door-operating
times, start delays, single oor ight times, acceleration
values, jerk values, etc. were selected. (Data available on
request.)
Passenger Data
The passenger parameters that inuence the behavior
of the installation are passenger transfer times, passenger
mass and car capacity factor (%).
Trafc Patterns/Templates
Trafc patterns are dened by passenger arrival rates at
Continued
84
bined in pairs) and a collective (COL) trafc control system. The simulations used the Siikonen all-day (12-hr.)
template, which was considered the most representative
one, as it has up/down/inter-oor trafc and includes a
lunch break (CIBSE Guide D: 2010, Section 4.6[3]). Although
it corresponds to an ofce building, it can emulate other
building types.
In order to consider the four different levels of intensity
of use, four runs were carried out in the 24 different buildings with oor populations at 100%, and reduced by onehalf, one-fourth, and one-eighth, representing intense,
heavy, medium and low use, respectively. In this way,
there were 96 sample systems.
The simulation was run only once, but as there were
two lifts in each installation, the results obtained for each
simulation corresponded to two cases. This gave 96 X 2 =
192 cases. From the reports automatically provided by
ELEVATE, it was necessary to obtain the following information: average travel distance, average car load, idle/
standby time in different time slots (1, 2, 5, 15 and 30
min.) and the number of starts.
The standard version of the ELEVATE software provides spatial plots and a corresponding table of data. The
processing of the full table provided:
Continued
Hydr aulic
Tr action
Passenger
Freight
MRL
LULA
Residential
Personnel Lifts
Components
(OHYDWRU&RPSDQ\
Modernization
86
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Supported by:
Analysis of Results
In this section, the nal plots obtained after the software and templates were updated are presented, and the
results and tendencies observed are explained. They contain the results of the nal set of sample installations,
which were increased to achieve the six usage categories
requested by WG 10.
Effect of the Trafc Pattern on Number of Starts
The number of starts in the simulated period increases
with the population served per lift (Figure 1). The results
are almost identical for the COL and estimated time of arrival (ETA) trafc-control algorithms. The values obtained
for residential buildings using the Residential (Strakosch)
template are higher, followed by the Ofce (Siikonen)
template and the Modern Ofce (CIBSE) template. However, it has to be noted that the simulated period differs
(slightly) but should have a minor effect, depending on
the trafc template used:
x (RS) Strakosch
Residential
14 hr.
x (OS) Siikonen
Ofce
12.25 hr.
x (OC) CIBSE
Ofce
12 hr.
If a plot of average number of starts per hour instead
of the absolute value were presented (Figure 2), then the
different lines would become closer together with the
Modern Ofce template, producing the highest number of
starts per hour, and the Residential one the lowest.
x CIBSE: 1.04 starts per hour/person
x Siikonen: 0.96 starts per hour/person
x Strakosch: 0.88 starts per hour/person
The rst part of the graph shows a linear dependence,
which becomes a nonlinear (polynomial of degree three)
at the maximum values with around 2,200 starts. After
reaching this maximum value, the curve begins to fall, which
indicates the lift installation has reached saturation.
Although, logically, it might be thought that an increasing population demand (persons served) would result in
the number of stops limiting to a maximum, the real effect
Continued
90
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Engineering
Figure 8: Distribution of
time in different operational
modes versus number of
starts
94
Figure 9: Distribution of
running time during normal operation
96
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Usage category
Usage
Trips per day
very low
low
medium
high
very high
intensive
50
125
300
750
1500
2500
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98
Summary
Table 1 summarizes the results of the research, many
of which have been adopted by WG 10. Note there are six
usage levels. Surprisingly, the rule of thumb assumed in
ISO 45745-1 of an empty car that travels about half the
distance between terminal oors is close to reality in
many circumstances.
Further Work
The ISO 25745 series of standards only considers a single
unit. From the results obtained, the two simple trafccontrol algorithms do not seem to have inuenced the results for the type of buildings analyzed. However, to be
Engineering
more scientically rigorous, work on other trafc-control
systems will be undertaken in particular, the hall-call
allocation trafc algorithm. This algorithm differs signicantly with other dispatchers. The simulations should also
be run for groups of at least four, rather than two, lifts. The
effect of unequal distribution of oor population/demand
should also be researched.
The effect of an express zone should be analyzed in more
detail to allow the method to be used for zones located high
in the building. It is hoped these results will be validated
by collaboration in the industry, as most real-life measurements are carried out by lift companies.
Presents
The Side Slide Roller Closure
Conclusions
The research study detailed in this paper is based on
the results of thousands of simulations, which are considered as if they were experimental data. However, simulation is notorious for delivering answers that do not occur
in real systems, but these answers will be as good as the
trafc pattern used in their production. The use of simulation tools for predicting the value of parameters with view
to the calculation of the energy consumption of lifts seems
to be the most accurate method currently available.
Although average tables (calculated for standardized
buildings to cover the scope dened in ISO 25745) are
precise enough for standardization purposes, for a better
prediction in any commercial offers, it is recommended
that every specic case is calculated, taking into account
the real characteristics of a building and the lift and the
most suitable trafc pattern.
Acknowledgments
The authors wish to express their most sincere thanks
to Vega Rodriglvarez from Instituto Tecnolgico de Aragn
for her support in computing related issues; Dr. Richard
Peters for allowing the use of his ELEVATE software under
a research license, answering the many questions that
arose and making some changes in order to facilitate this
work; and to the all members of the ISO/TC 178/WG 10
Working Group Technical Committee: Lifts, Escalators and
Moving Walks, from whose huge knowledge and experience
this work has proted. A special mention is made to Dr.
Gerhard Schiffner (ThyssenKrupp) for many searching and
stimulating comments and Richard Fargo (Otis), who convened a task force providing many of the objectives for
this work. The rst author wishes to thank the CIBSE Lifts
Group for a travel bursary to attend a WG 10 meeting.
References
[1] ISO 25745-1:2012 Energy Performance of Lifts, Escalators and Moving
Walks, Part 1: Energy measurement and verication.
[2] VDI 4707-1:2009 Guidelines for Lifts: Energy Efciency.
[3] CIBSE Guide D: 2010: Transportation Systems in Buildings.
[4] Barney, G. C. Elevator Trafc Handbook: Theory and Practice: Taylor and
Francis, 2003.
[5] Siikonen, M-L. On Trafc Planning Methodology, Elevator Technology
10: Proceedings of Elevcon 2000.
[6] Strakosch, G.R.: The Vertical Transportation Handbook, 1998.
[7] ISO/DIS 25745-2:2012 Energy Performance of Lifts, Escalators and
Moving Walks, Part 2: Energy Calculation and Classication for Lifts.
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104
History Continued
Dunns emergency-release design anticipated some of
the 1921 code requirements in that it was reasonably,
but not easily, accessible to the operator; however, its
design omitted the protective glass case (Figure 1). In fact,
this omission unknowingly anticipated one of the revisions that occurred in the second edition of A17, A Safety
Code for Elevators, Dumbwaiters and Escalators (1925).
This edition included the 1921 denition; however, section b of the rule (now designated as Rule 123) was
revised such that the glass cover was no longer required.
The 1925 code also included reference gures identied
as 0, 1, 2, 3, 6, 12 and 24, which were used to indicate
when such rules or paragraphs become effective when
applied to existing installations. Rule 123 Emergency Release was assigned a 0 designation, which meant the
rule was to be applied immediately.
The third edition of A17, The American Standard Safety
Code for Elevators, Dumbwaiters and Escalators (1931),
retained the 1921 denition, reverted to the 1921 codes
requirement of a protective glass cover, more precisely
articulated the rules requirements and included a new
section on testing:
Rule 123 Emergency Release
a.) The emergency release shall be in the car, plainly
visible to the occupants of the car and shall be easily accessible to the operator.
Edward L. Dunn, Mechanical Interlock for Elevators, U.S. Patent No. 1,493,069
(May 6, 1924)
106
History Continued
108
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