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Distribution Engineering Laboratory, Food Engineering Division, National Food Research Institute, Kannondai 2-1-12, Tsukuba 305-8642, Japan
b
Graduate School of Life and Environmental Sciences, University of Tsukuba, Tennodai 1-1-1, Tsukuba 305-8572, Japan
Abstract
Life cycle of rice (produced by vessel, medium-boiler and untreated process) was evaluated to determine environmental load and production cost of rice in Bangladesh. All the production processes have a negative eect on the environment and the environmental load
varies from process to process. The inventory results (energy consumption and CO2 emission) gradually decreased from the vessel to the
untreated process (vessel > medium-boiler > untreated). The untreated process was found to be both the environmentally sustainable and
cost eective process compared to the others, if milled rice is consumed instead of head rice (whole kernels after milling). A change in
production process and consumption pattern (parboiled to untreated rice) would help to conserve 829% primary energy (biomass) and
abate 2.59.6 million tons CO2 emission per year in Bangladesh.
2006 Elsevier Ltd. All rights reserved.
Keywords: Life cycle of rice; Energy consumption; CO2 emission; Production cost
1. Introduction
Parboiled rice is the staple food in some developing
countries including Bangladesh. In Bangladesh, per capita
consumption is reported to be 168 kg/year (FAO STAT,
2001). Parboiling process has a number of advantages
(improves milling yield, nutritional value and storability)
but it requires a considerable amount of energy and labor.
Parboiled rice has been produced by both traditional and
modern methods. Modern methods are energy and capital
intensive, and are not suitable for small-scale operation at
the village level (Ali & Ojha, 1976; Bhattacharya, 1990).
In Bangladesh, 63% of the total energy consumption is
met by biomass fuel and 37% is commercial fuels (BBS,
1993). The combination of population growth with the
decreasing per capita land area and growing needs of energy
Corresponding author. Tel.: +81 29 838 8027; fax: +81 29 838 7996.
E-mail address: poritosh@arc.go.jp (P. Roy).
puts a great stress on available biomass energy. The household sector consumes 80% of total biomass energy and rural
households use it almost exclusively for cooking (Bari, Hall,
Lucas, & Hossain, 1998). Smith (1999) reported that biomass combustion contributes as much as 2050% of global
greenhouse gas emission of which one-third may come from
households, which has an adverse eect on human health
and the environment. Abatement of greenhouse gas emission from the households is very important to reduce health
risk and global warming potential. This study attempts to
evaluate the life cycle of rice using life cycle assessment
(LCA) methodology to determine the environmental load
of dierent rice production processes and production cost
of rice in Bangladesh.
2. Methodology
Life cycle assessment (LCA) is a methodology to assess
all the environmental impacts associated with a product,
process or activity. According to ISO (International Organization for Standardization), LCA is divided into four
Seedling
Cultivation
Soaking
Steaming
Drying
Dehusking
Milling
Dehusking
Milling
Dehusking
Milling
Harvesting
Drying
Untreated
Paddy
Pre-steaming
Soaking
Steaming
Drying
Rice
Washing
Cooking
Consumption
Fig. 3. Life cycle of rice and the system boundary of this study.
parboiling processes are vessel, small-boiler and mediumboiler. It was also reported that there might be room to
improve the small-boiler process (Roy, Shimizu, & Kimura,
2005). Therefore, among the local parboiling processes
vessel and medium-boiler (Figs. 1 and 2), and the untreated
process were considered to evaluate the life cycle of rice. A
complete life cycle studies should include agricultural production, industrial rening, storage and distribution, packaging, consumption and waste management, all of which
together comprise a large and complex system (Andersson,
Ohlsson, & Olsson, 1998). It has been reported that agricultural LCAs often exclude production processes of medicine
and insecticides, machines, buildings, and roads because of
a lack of data (Cederberg & Mattsson, 2000). In this study,
only the post-harvest phases (parboiling, dehusking, milling
and cooking) of rice were considered. Fig. 3 shows the
life cycle of rice under dierent processing methods and
the system boundary of this study, which is encircled by a
broken line.
2.1.2. Functional unit
The purpose of the functional unit (FU) is to provide a
reference unit to which the inventory data are normalized.
Denition of FU depends on the environmental impact category and aims of the investigation. In this study, the FU has
been dened as the mass of the product, e.g., 1 ton of rice.
2.2. Inventory analysis and data collection
An LCA starts with a systematic inventory, which quanties the resources use, energy use, and environmental
Table 1
Energy consumption in the life cycle of rice
Processes
Parboiling/ton-paddy
Dehusking/ton-paddy
Milling/ton-paddy
Cooking/ton-rice
Vessel
Rice husk, kg
Electricity, kW h
185.6
16.8
17.6
1111.0
Medium-boiler
Rice husk, kg
Electricity, kW h
Diesel, L
118.2
0.06
16.8
17.6
1111.0
Untreated
Electricity, kW h
20.0
8.0
1000.0
1997) was used to generate electricity, (iii) improved cookstove (ASTRA; eciency: 30%; Bhattacharya et al., 1999)
was used for cooking, (iv) rice husk used in parboiling
and electricity generation was assumed to be the industrial
use of biomass and biomass used for cooking is considered
to be the domestic use of biomass.
2.3. Production cost of rice
The cost and prot are the most important indicators in
decision making on an investment. The installation cost of
parboiling plants, market price of paddy, rice husk, broken
grains and labor cost for parboiling treatment, cost of milling and the capacity of the parboiling plants were derived
from the literature (Roy, Shimizu, Shiina, & Kimura,
2006). The processing capacity of untreated process was
assumed to be the same as the vessel process. Rice yield
is an estimate of the quantity of rice (after milling) which
can be produced from a unit of paddy and expressed in a
percentage, i.e., milled rice yield = {(weight of rice kernels
after milling)/(weight of paddy)} 100, and head rice
yield = {(weight of whole rice kernels after milling)/(weight
of paddy)} 100. The maximum head and milled rice yield
were reported to be 68% and 70%, respectively, for parboiled rice, and these were 60% and 68%, respectively,
for untreated rice (Roy, 2003), which have been used in this
study to determine the production cost of rice produced by
the local processes. Based on the monthly production
capacities the production cost of rice was calculated by
subtracting the value of excess rice husk and value of broken grains from the value of paddy, labor cost for parboiling, cost of milling and the depreciation cost (straight line
depreciation at 10% interest rate). Saunders and Betschart
(1979) reported that parboiled and untreated rice contains
15,440 and 15,190 kJ of energy per kilogram, respectively.
Therefore, production cost of rice was worked out for both
per unit mass and energy. The production cost of rice was
worked out for two scenarios: milled and head rice.
3. Results and discussion
Although the inventory results consist of an exhaustive
list of parameters, only the parameters discussed in this
study are resources use (material and energy) and CO2
emission.
Table 2
Energy (biomass) production and resource consumption in the life cycle of rice
Processing methods
Scenario-1
Scenario-2
Paddy
Biomass
Paddy
Biomass
426.5
426.5
483.3
414.3
414.3
426.5
1470.6
1470.6
1666.7
1255.4
1156.3
885.1
1428.6
1428.6
1470.6
1247.6
1150.5
881.8
Scenario-1
Vessel
Medium-boiler
Untreated (fresh)
Scenario-2
1400
Head rice
Milled rice
Emission, kg/t
1300
1200
1100
1000
900
800
Vessel
Medium-boiler
Untreated
Production Processes
Fig. 4. CO2 emission in the life cycle of rice.
(a)
(b)
Fig. 5. Production cost of rice. (a) Cost per unit mass, (b) cost per unit
energy.