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NOTES
Mauricio Ruviaro
WEG
BRAZIL
mauricior@weg.net
Nelson Sadowski
UFSC
BRAZIL
nelson@grucad.ufsc.br
Abstract - This paper analyses a 90kW brushless doubly fed three-phase induction machine in which wound
rotor circuit is connected to a rotary transformer. It presents the advantages of substituting brushes and sliprings by rotary transformer. In addition, it shows rotary transformer design and presents the doubly fed
induction machine operation. The steady state model considers electrical circuit techniques to provide
information about current, power factor and efficiency on load. Equivalent circuit parameters are obtained
through laboratory tests under a prototype. Comparisons between simulation and measurement results
attest the good performance of the adopted model.
INDEX TERMS: AC MOTORS, BRUSHLESS MACHINES, CIRCUIT ANALYSIS, CIRCUIT SIMULATION,
EQUIVALENT CIRCUITS, INDUCTION MOTORS, PROTOTYPE, ROTATING MACHINES, ROTARY
TRANSFORMER, TEST FACILITIES;
NOMENCLATURE
Induction machine parameters:
Vlm1: stator winding line voltage, [V]
Vlm2: rotor winding line voltage, [V]
Vm1: stator winding single-phase voltage, [V]
Vm2: rotor winding single-phase voltage, [V]
Im1: stator winding current, [A]
Imm: magnetizing current, [A]
Im2: rotor winding current, [A]
Pm1: power absorbed or delivered to the grid, [kW]
Pair-gap: power on the air-gap, [kW]
Pshaft: mechanical power on shaft, [kW]
fm1: stator winding electric frequency, [Hz]
fm2: rotor winding electric frequency, [Hz]
fmec: mechanical frequency, [Hz]
fsyn: synchronous mechanical frequency, [Hz]
Rm1: stator winding resistance, [ ]
Xm1: stator winding leakage reactance, [ ]
Rmfe1: stator iron resistance, [ ]
Xmm: magnetizing reactance, [ ]
Rmfe2: rotor iron resistance, [ ]
Rm2: rotor winding resistance, [ ]
Xm2: rotor winding leakage reactance, [ ]
pm: number of poles pairs
s: slip of induction machine
Rotary transformer parameters:
Vt1: stator winding single-phase voltage, [V]
Vt2: rotor winding single-phase voltage, [V]
It1: stator winding current, [A]
Itm: magnetizing current, [A]
It2: rotor winding current, [A]
St: apparent power of rotary transformer, [kVA]
Nt1: number of turns at stator winding
Nt2: number of turns at rotor winding
1. INTRODUCTION
Three-phase induction machine is a popular motor
for industrial application and a largely used
generator in wind energy farms.
n this context doubly fed induction machines
demands special attention regarding its features
on torque and speed controllability [1] - [17]. Speed
and torque can be controlled by rheostats or
frequency converter via rotor winding. Connected
to induction machine rotor circuit, the converter
processes an amount of power proportional to
rotor speed. This arrangement reduces converter
power to a fraction of the total mechanical power,
saving costs [1] [4], [15].
The benefits of doubly fed induction machines use
are undeniable; nevertheless, to take advantages
of them it is necessary to provide electrical
connection between rotor winding and statics
rheostat or frequency converter [1] [17].
Nowadays, the most common way to access rotor
winding is by brushes and slip-rings. However, the
mechanical contact between moving slip-rings and
static brushes wears these components and
involves maintenance of them. Powder generated
by brushes wearing can be also prejudicial for
Analysis and test results of a brushless doubly fed induction machine with rotary transformer
October/2012
TECHNICAL
NOTES
Analysis and test results of a brushless doubly fed induction machine with rotary transformer
October/2012
TECHNICAL
NOTES
ht1a
32mm
lta
52mm
ht1b
21mm
ltb
110mm
ht2a
65mm
rt
192mm
ht2b
33mm
g
1,5mm
Nt1
19
Nt2
19
Rotor
Stator
l ta
rt
Nt1
h t 1b
h t 1a
Nt2
h t 2a
l tb
h t 2b
g
Figure 4 - Grid connection of the doubly fed three-phase
induction machine with rotary transformer
Analysis and test results of a brushless doubly fed induction machine with rotary transformer
October/2012
TECHNICAL
NOTES
[3].
When the stator winding of rotary transformer is
connected only to a resistive bank, it is possible to
control torque, speed and current. However, power
factor is not controllable [1].
In the built prototype, all electrical connections
were in Y. Nevertheless, design for connection in
D is perfectly possible.
Being a brushless system is the greatest
advantage of the solution shown in Figures 1 and
4.
The rotary transformer permits to adjust its stator
voltage (Vt1) only changing the relation of turns
between the primary (Nt1) and secondary windings
(Nt2):
Vt1 = ( N t1 N t 2 ) .Vt 2
fm1
(1)
Vm 2 = Vt 2
fsyn
(3)
f mec = ( f m1 f m 2 ) pm
4. STEADY-STATE MODEL
The steady-state behavior is obtained through
machine equivalent circuit [11]. Figure 6 presents
the connection between windings of induction
machine and rotary transformer.
~
Rm1 jX m1 I m1
(4)
fmec
-fm1
(2)
f m 2 = f m1 pm f mec
2.fsyn
~
Vm1
Rmfe1
jX mm
~'
I m 2 jX m' 2 Rm' 2 s
~
I mm
~
Vm' 2
'
Rmfe
2 s
(5)
Rt' 2 s jX t' 2
~'
It 2
~'
It1
jX t' 1
Rt' 1 s
~'
I tm
~
Vt'2
'
Rtfe
2
'
jX tm
'
Rtfe
1
~
Vt'1
'
Rext
s
Analysis and test results of a brushless doubly fed induction machine with rotary transformer
October/2012
TECHNICAL
NOTES
Vlm1
690V
Im1
100A
fm1
60Hz
2.pm
6
Pshaft
90kW
Vlm2
525V
St
90kVA
Rm1
0.036
Rt1
0.019
Rm2
0.038
Rt2
0.017
Xm1
0.284
Xt1
0.131
Xm2
0.291
Xt2
0.139
Rmfe1
454.8
Rtfe1
102
Xmm
9.69
Xtm
3.24
Rmfe2
1136
Rtfe2
102
Pair-gap
Pshaft
Power (p.u.)
1
0
-1
-2
-3
-4
0.2
0.4
0.6
0.8
1
1.2
Speed (p.u.)
1.4
1.6
1.8
Analysis and test results of a brushless doubly fed induction machine with rotary transformer
October/2012
TECHNICAL
NOTES
3.5
4.5
Current (p.u.)
Current (p.u.)
3.5
Im 1
I`m 2 = I`t 2
I`t m
2
1.5
Im m
2.5
2.5
Without Rheostat
R`ext: 0.23 Ohms
0.5
I`t 1
1.5
0.2
0.4
0.6
0.2
0.4
0.6
0.8
1
1.2
Speed (p.u.)
1.4
1.6
1.8
1.8
Load
Vlm1 (V)
Tshaft (N.m)
Pm1 (kW)
Pshaft (kW)
Im1 (A)
It1 (A)
Efficiency
(%)
Power factor
Speed (rpm)
Torque (p.u.)
1.6
1
0
-1
-2
-3
-4
1.4
0.5
0
0.8
1
1.2
Speed (p.u.)
0.2
0.4
0.6
0.8
1
1.2
Speed (p.u.)
1.4
1.6
1.8
Simulation results
Motor Operation
25%
50%
75%
690
690
690
183
367
548
25.7
49.1
72.2
22.9
45.8
68.1
48.4
63.4
80.7
13.8
41.8
70.0
100%
690
729
95.5
90.2
100
97.8
125%
690
907
118
111
120
125
89.4
93.3
94.3
94.5
94.3
0.44
1196
0.64
1191
0.75
1186
0.80
1181
0.82
1176
Analysis and test results of a brushless doubly fed induction machine with rotary transformer
October/2012
TECHNICAL
NOTES
Load
Vlm1 (V)
Tshaft (N.m)
Pm1 (kW)
Pshaft (kW)
Im1 (A)
It1 (A)
Efficiency
(%)
Power factor
Speed (rpm)
Simulation results
Generator Operation
25%
50%
75%
690
690
690
183
367
548
20.6
43.1
65.1
23.5
46.3
69.1
46.4
60.2
76.2
11.3
37.4
64.4
100%
690
729
87.5
92.5
94.3
91.3
125%
690
907
110
116
114
118
88.6
93.1
94.3
94.6
94.5
0.37
1204
0.60
1208
0.72
1213
0.78
1217
0.80
1222
Analysis and test results of a brushless doubly fed induction machine with rotary transformer
October/2012
TECHNICAL
NOTES
Analysis and test results of a brushless doubly fed induction machine with rotary transformer
October/2012
TECHNICAL
NOTES
Load
Vlm1 (V)
Tshaft (N.m)
Pm1 (kW)
Pshaft (kW)
Im1 (A)
It1 (A)
Efficiency
(%)
Power factor
Speed (rpm)
Measurement results
Motor Operation
25%
50%
75%
690
690
690
182
364
546
25.4
48.7
71.8
22.8
45.4
67.7
48.7
63.2
80.4
14.0
40.4
68.0
9. ACKNOWLEDGMENT
100%
690
728
95.1
90.0
100
99.6
125%
690
910
119
112
121
128
89.8
93.5
94.4
94.6
94.2
0.44
1196
0.64
1191
0.75
1185
0.80
1181
0.82
1175
Load
Vlm1 (V)
Tshaft (N.m)
Pm1 (kW)
Pshaft (kW)
Im1 (A)
It1 (A)
Efficiency
(%)
Power factor
Speed (rpm)
Measurement results
Generator Operation
25%
50%
75%
690
690
690
182
364
546
20.4
42.8
65.6
23.0
46.1
69.4
46.1
60.0
77.2
13.0
37.4
64.6
[2]
[3]
[4]
100%
690
728
88.0
92.8
96.2
94.9
125%
690
910
110
116
116
121
88.9
92.9
94.6
94.8
94.8
0.37
1205
0.60
1209
0.71
1214
0.77
1218
0.80
1223
[5]
[6]
[7]
[8]
[9]
8. CONCLUSION
Substituting brushes and slip-rings is the greatest
advantage of using rotary transformers in doubly
fed induction machines. Avoiding mechanical
contact between brushes and slip-rings, motors
and generators maintenance can be drastically
reduced. Additionally, with the studied device, the
installation of wound rotor machines on explosive
environments becomes possible. Moreover, this
solution keeps all the benefits inherent to the use
of induction machine rotor circuit for machine
controlling.
Results verified on prototype measurements are
satisfactory and similar to steady-state model
prediction. Performance verified in this machine
gives good expectations about using doubly fed
induction machine with rotary transformer as
industrial motors and wind power generators.
[10]
[11]
[12]
[13]
[14]
[15]
Analysis and test results of a brushless doubly fed induction machine with rotary transformer
October/2012
TECHNICAL
NOTES
11. BIOGRAPHIES
Maurcio Ruviaro is Electrical Engineer at WEG
Equipamentos Eltricos S.A. and Masters student
at Universidade Federal de Santa Catarina. He
received his Engineering Diploma from the same
university in 2006. His work and research topics
are electrical calculation of large induction
machines and wind energy generation.
Fredemar Rncos is Engineering Manager at
WEG Equipamentos Eltricos S.A. and Professor
at Centro Universitrio de Jaragu do Sul PUCUNERJ. He received his Doctoral Diploma from
Universidade Federal de Santa Catarina at 2006.
His work and research topics are induction and
synchronous machines. He is author or co-author
of nearly 20 technical papers in journals and
conferences.
Nelson Sadowski is full Professor at the
Universidade Federal de Santa Catarina. He
received his Doctoral Diploma from de Institut
National Polytechnique de Toulouse at 1993 and
his Habilitation la Direction des Recherches from
the same institute at 2002. His research topics are
the calculation of electromagnetic fields by
numerical methods. He is author or co-author of
nearly 300 technical papers in journals as well as
in conferences. With Professor Joao Pedro
Assumpo Bastos, he is author of the book
Electromagnetic Modeling by Finite Elements
Methods.
Iduan Machado Borges is Mechanical Engineer
at WEG Equipamentos Eltricos S.A. He received
his Engineering Diploma from Universidade
Federal de Santa Catarina at 2008. His work topics
are the structural calculation of large induction
machines.
Analysis and test results of a brushless doubly fed induction machine with rotary transformer
October/2012