Professional Documents
Culture Documents
The attached
copy is furnished to the author for internal non-commercial research
and education use, including for instruction at the authors institution
and sharing with colleagues.
Other uses, including reproduction and distribution, or selling or
licensing copies, or posting to personal, institutional or third party
websites are prohibited.
In most cases authors are permitted to post their version of the
article (e.g. in Word or Tex form) to their personal website or
institutional repository. Authors requiring further information
regarding Elseviers archiving and manuscript policies are
encouraged to visit:
http://www.elsevier.com/copyright
Fuel
journal homepage: www.elsevier.com/locate/fuel
Department of Chemical Engineering and Biotechnology, University of Cambridge, New Museums Site, Pembroke Street, Cambridge CB2 3RA, United Kingdom
BP Institute, Bullard Laboratories, University of Cambridge, Madingley Road, Cambridge CB3 0EZ, United Kingdom
Department of Engineering Science, University Malaysia Terengganu, 21030 Kuala Terengganu, Terengganu, Malaysia
a r t i c l e
i n f o
Article history:
Received 17 May 2011
Received in revised form 11 July 2011
Accepted 13 July 2011
Available online 28 July 2011
Keywords:
Pyrolysis
Microwave pyrolysis
Waste oil
Pyrolysis oil
Fuel
a b s t r a c t
The pyrolysis of waste automotive engine oil was investigated using microwave energy as the heat
source, and the yield and characteristics of the pyrolysis oils (i.e. elemental analysis, hydrocarbon composition, and potential fuel properties) are presented and discussed. The microwave-heated pyrolysis
generated an 88 wt.% yield of condensable pyrolysis oil with fuel properties (e.g. density, caloric value)
comparable to traditional liquid transportation fuels derived from fossil fuel. Examination of the composition of the oils showed the formation of light aliphatic and aromatic hydrocarbons that could also be
used as a chemical feedstock. The oil product showed signicantly high recovery (90%) of the energy present in the waste oil, and is also relatively contaminant free with low levels of sulphur, oxygen, and toxic
PAH compounds. The high yield of pyrolysis oil can be attributed to the unique heating mode and chemical environment present during microwave-heated pyrolysis. This study extends existing ndings on the
effects of pyrolysis process conditions on the overall yield and formation of the recovered oils, by demonstrating that feed injection rate, ow rate of purge-gas, and heating source inuence the concentration
and the molecular nature of the different hydrocarbons formed in the pyrolysis oils. The microwaveheated pyrolysis can be performed in a continuous operation, and the apparatus described which is tted
with magnetrons capable of delivering 5 kW of microwave power is capable of treating waste oil at a feed
rate of 5 kg/h with a positive energy ratio of 8 (energy content of hydrocarbon products/electrical energy
supplied for microwave heating) and a net energy output of 179,390 kJ/h. Our results indicate that microwave-heated pyrolysis shows exceptional promise as a means for recycling and treating problematic
waste oil.
2011 Elsevier Ltd. All rights reserved.
1. Introduction
The production of waste automotive engine oil is estimated at
24 million tons each year throughout the world, posing a signicant treatment and disposal problem for modern society. The
waste oil, containing a mixture of aliphatic and aromatic hydrocarbons, also represents a potential source of high-value fuel and
chemical feedstock. The preferred disposal options in most countries are incineration and combustion for energy recovery, and vacuum distillation and hydro-treatment for re-rening the waste oil
[1]. However, these disposal routes recover only the chemical value
of the waste and they are becoming increasingly impracticable as
Corresponding author at: Department of Chemical Engineering and Biotechnology, University of Cambridge, New Museums Site, Pembroke Street, Cambridge
CB2 3RA, United Kingdom. Tel.: +44 (0)1223330132; fax: +44 (0)1223334796.
E-mail addresses: ssl28@cam.ac.uk, sushiung@gmail.com (S.S. Lam), ar508@
cam.ac.uk (A.D. Russell), cll44@cam.ac.uk (C.L. Lee), hac1000@cam.ac.uk (H.A.
Chase).
0016-2361/$ - see front matter 2011 Elsevier Ltd. All rights reserved.
doi:10.1016/j.fuel.2011.07.027
328
have been elaborated in previous work [5] and will not be duplicated here. In this process, waste oil is mixed with highly microwave-absorbent material such as particulate carbon. As a result
of microwave heating, the oil is thermally cracked in the absence
of oxygen into shorter hydrocarbon chains. The resulting volatile
products are subsequently recondensed into pyrolysis oils of different composition depending on the reaction conditions. The use
of microwave radiation as a heat source is known to offer additional advantages over traditional thermal heat sources [5,10],
and the combination of carbon-based material and microwave
heating in pyrolysis processes is a fairly novel subject that is of
increasing interest as reected by the increasing amount of research reported in the literature [7,11,12]. Microwave radiation
provides a rapid and energy-efcient heating process compared
to conventional technologies. The diffuse nature of the electromagnetic eld allows microwave heating to evenly heat many substances in bulk, thereby offering an improved uniformity of heat
distribution, excellent heat transfer, and providing better control
over the heating process. Other advantages include higher power
densities and the ability to reach high temperatures at faster heating rates, facilitating increased production speeds and decreased
production costs. Furthermore, energy is targeted only to microwave receptive materials and not to air or containers within the
heating chamber. It can promote or accelerate certain chemical
reactions by selectively heating the reactants, leading to a more
uniform temperature prole and improved yield of desirable products. The process is physically gentle, allowing for a wide variety of
applications in diverse elds.
This study investigates the inuence of process parameters
(feed injection rate, purge gas ow, and heating source) on the
yield and characteristics of the pyrolysis oils produced from microwave-heated pyrolysis of the waste oil, with a focus on their elemental and hydrocarbon composition, and potential fuel
properties. These evaluations are important to assess the technical
feasibility and applicability of the pyrolysis process as a route to
energy recovery/feedstock recycling from waste oil. There have
been no reports on the composition of the oil products resulting
from microwave-heated pyrolysis of waste oil, and limited information is available concerning the inuence of key process parameters on the pyrolysis of waste oil, although a few studies have
been performed on electric resistance heated pyrolysis of waste
oil [6,1315].
2. Experimental section
2.1. Materials
Shell 10 w-40 motor oil was used throughout the experiments.
The waste oil was sampled from the crankcase of diesel engines
run on unleaded fuel. The hydrocarbon composition of the waste
oil, the particulate carbon (TIMREX FC250 Coke, TIMCAL Ltd., Bodio, Switzerland) used as microwave absorbent to heat the waste oil,
and their pre-experimental treatment have been reported in previous works [5,7]. Before pyrolysis, the waste oil samples were ltered such that the size of any remaining particulates (i.e. metal
particles, carbon soots, and other impurities) were less than
100 lm; samples were examined for C, H, N, S, O content by elemental analysis; caloric value was determined by bomb
calorimetry.
2.2. Experimental details
The experimental apparatus for this investigation has been described in detail in previous work [5]. The only change from this
description is the addition of a mixed-cellulose-ester membrane
lter (0.45 lm ME25 lter, Schlecher & Schuell, Germany) (see
(5) in Fig. 1) to remove any metallic solid residues present in the
pyrolysis volatiles before they passed through the condensation
system. The rened experimental apparatus is shown in Fig. 1.
Microwave-heated pyrolysis of waste oil was performed in a
bell-shaped quartz reactor (180 180 180 mm) (2) lled with
1 kg of particulate carbon, which is stirred (3) and heated by a
5 kW microwave oven (1) at a heating rate of about 60 C/min over
a range of pyrolysis temperatures (250700 C), feed injection
rates (0.45 kg/h) and purge gas ows (0.10.75 L/min) to understand the inuence of these process parameters on the nal pyrolysis oils obtained; N2 purge-gas was vented through the system to
maintain the apparatus in an inert nitrogen atmosphere, and the
particulate carbon, added initially into the reactor in one batch,
was stirred to ensure a uniform temperature distribution throughout the reactor and to maximise heat transfer during pyrolysis. The
waste oil is nearly transparent to microwaves due to its non-polarity nature, therefore it requires heating by contact with microwave
absorbent materials (e.g. carbon-based materials such as particulate carbon) in order to achieve pyrolytic thermal cracking. The
329
330
Fig. 2. Product yields (wt.%) as a function of N2 purge rate (up) and waste oil feed
rate (bottom). Process conditions: pyrolysis at a constant waste oil feed rate of
0.4 kg/h was used when the effects of varying the N2 purge rate were studied,
whereas a constant N2 purge rate of 250 ml/min was used to study the effects of
varying the waste oil feed rate, and all experiments were performed at a constant
temperature of 550 C.
Fig. 3. The yields (wt.%) of pyrolysis oil in relation to weight hourly space velocity
(h 1).
bed in order for pyrolysis to occur [5]. Overall, the waste oil feed
rate was found to have little inuence on the yields of pyrolysis
product (Fig. 2), indicating the potential of this pyrolysis process
in treating high volumes of waste oil while maintaining a relatively
high throughput of pyrolysis oil (Fig. 3).
The highest yield of pyrolysis oil (88 wt.%) was observed at
250 ml/min of N2 purge rate, and 5 kg/h of waste oil feed rate
(Fig. 2). It is assumed that this represents the optimum balance between sufciently high purge and feed rates to sweep the evolved
pyrolysis volatiles out of the reactor, thus producing condensable
vapours (pyrolysis oil) by avoiding the promotion of secondary
reactions that would result in increased formation of incondensable gases and char residues, while not being so high that the condensation system was unable to condense the pyrolysis volatiles. It
should be noted that 5 kg/h is the highest waste oil feed rate that
can be processed in this experimental device as it was ascertained
that the 5 kW magnetron system of the microwave oven could no
longer generate sufcient heat to maintain the desired operating
temperature (550 C) at ow rates of 6 kg/h and above. Our results
have shown that a recovery of pyrolysis oil of approximately 84
88% of the initial mass of waste oil is possible under these
conditions.
Fig. 4 compares our results to those of waste oil pyrolysis processes heated by conventional electric heating either using waste
oil on its own or in the additional presence of coal or scrap tyres.
The use of the microwave-heated bed of particulate carbon, compared to the other methods of operation, seemed to have a benecial effect in cracking the waste oil to produce higher amounts of
condensable products. This may be attributed to the different heat
distributions present during microwave-heated pyrolysis. The applied microwave radiation heats mainly the carbon, creating a
localised reaction hot zone as opposed to conventional electric
heating which is externally applied to the reactor and heats all
the substances in the reactor including the evolved pyrolysis volatiles and gases. In conventional heating, the pyrolysis volatiles,
being in a larger reaction hot zone than occurs during microwave
heating, are likely to undergo increased secondary reactions (i.e.
secondary thermal cracking) and this leads to a higher yield of
pyrolysis gases and a lower yield of pyrolysis oil. Similar differences between conventional and microwave pyrolysis have also
331
Fig. 4. Comparison of oil yield in waste oil pyrolysis processes heated with different
media (waste oil only [6,8,13,4446], coal [47,48], scrap tires [15]), and by different
heating system (microwave heating, conventional electric heating).
332
Table 1
Main chemical components (wt.%) of the virgin oil (FO), the waste automotive engine oil (WO), and the pyrolysis oils produced under various conditions.
FO
WO
Pyrolysis oil
N2 purge rate (ml/min)a
100
250
750
0.4
2.5
91
0.5
0.5
31.4
10.2
8.6
39.6
7.6
17.7
47
1.4
22.6
39.6
7.6
17.7
40.4
6.5
18.2
42
5.7
18.8
43.9
3.9
20.1
91
92
50.2
64.9
71
64.9
65.1
66.5
67.9
60
29
2
3
7
57
25
29
13.2
7
1
32
15
13.3
4.6
20.4
14.3
18.2
18.1
32
15
13.3
4.6
29.2
14.8
15.2
5.9
24.4
14.9
17.9
9.3
21.5
13.4
18.8
14.2
Aromatics
Benzene (C6H6)
Toluene (C7H8
Xylene (C8H10)
Alkylbenzenesd
0.5
1.1
11.8
11.9
9.4
8.4
6.6
7.8
7.1
8.2
2.1
2.3
3.6
14.6
6.6
7.8
7.1
8.2
4.5
5.6
6.2
12.8
4.1
4.7
5.4
13.1
3.5
3.4
4.7
13.9
Total
0.5
1.1
41.5
29.7
22.6
29.7
29.1
27.3
25.5
PAHs
Naphthalene
Acenaphthene
Acenaphthylene
Phenanthrene
Anthracene
Pyrene
0.03
0.003
0.002
0.1
0.01
0.02
0.41
0.09
0.08
0.07
0.16
0.09
0.23
0.03
0.04
0.04
0.11
0.05
0.13
0.02
0.02
0.03
0.23
0.03
0.04
0.04
0.11
0.05
0.17
0.02
0.02
0.03
0.06
0.10
0.02
0.02
0.01
0.05
0.12
0.02
0.02
0.01
0.03
Aliphatics
Alkanes
Naphthenes (Cycloalkanes)
Alkenesb
89.7
0.5
0.8
Total
Carbon components
C5C10
C11C15
C16C20
C21C30
C31C40
C41C45
Total
0.035
0.13
0.9
0.5
0.2
0.5
0.3
0.2
0.2
Otherse
8.5
6.8
7.4
4.9
5.8
4.9
5.5
6.0
6.4
a
Process conditions: pyrolysis at a constant WO feed rate of 0.4 kg/h was used when the effects of varying the N2 purge rate were studied, whereas a constant N2 purge rate
of 250 ml/min was used to study the effects of varying the WO feed rate, and all experiments were performed at a constant temperature of 550 C.
b
Alkenes: n-alkenes, dialkenes.
c
Not detectable.
d
Alkylbenzenes: ethylbenzene (C8H10), allylbenzene (C9H10), propylbenzene (C9H12), trimethylbenzene (C9H12), 1,3-Diethylbenzene (C10H14), 1-methyl-2-propylbenzene
(C10H14), and hexyl-benzene (C12H18).
e
Unknown compounds due to unidentied peaks.
333
then cracked to form lighter compounds. This accounts for the alkanes, naphthenes, and alkenes observed for each carbon number
across all collected samples.
Valuable light aromatics such as BTX (the sum of benzene, toluene, and xylene) were found in signicant quantities (833 wt.%)
in the pyrolysis oils. The aromatics were composed mainly of single ring alkyl aromatics, including benzene derivatives such as 1,3diethylbenzene, 1-methyl-2-propylbenzene, and hexyl-benzene, as
well as benzene rings with short alkyl groups mainly toluene,
ethyl-benzene, and xylene. The subsistent chains attached to the
benzene rings ranged from C1 to C6 groups and were mostly nonbranched saturated compounds. Polycyclic aromatic compounds
(PAHs) were observed in the pyrolysis oil but only in minor quantities (60.9 wt.%). Several sulphur and/or nitrogen-containing compounds such as thioureas, amines, and benzothiazoles were also
detected in the pyrolysis oils, but the quantities were low (60.1
wt.%) and were therefore not presented in the table.
In this study, the decrease in purge and feed rates was thought
to lead to an increased residence time of the pyrolysis volatiles in
the reactor, resulting in an increase in aromatic content along with
a decrease in aliphatic content in the pyrolysis oils, and the aliphatic and aromatic content improved towards smaller hydrocarbon chains. The amounts of alkanes and alkenes were reduced in
favour of aromatic formation (including PAHs). This agrees with
the ndings in previous works [5,30,31], which propose that an increase in residence time may promote secondary reactions of
hydrocarbons (e.g. cyclisation and aromatisation) in the pyrolysis
volatiles to form aromatics; the production of aromatics by these
secondary reactions have also been reported in pyrolysis studies
of pure hydrocarbon compounds [32,33]. The aromatics are likely
to be formed via DielsAlder type secondary reactions, which involve dehydrogenation and cyclisation of alkenes (produced from
pyrolysis cracking of waste oil) to form aromatic hydrocarbons.
These secondary reactions are likely to occur in this microwaveheated pyrolysis in a manner similar to that reported in other pyrolysis processes [25,34], since n-alkenes and dialkenes (e.g. 1.3butadiene) were found in the pyrolysis oils (Table 1). Furthermore,
the decreased concentrations of alkenes at low purge and feed
rates (Table 1) suggest that it was the increased occurrence of
these DielsAlder type secondary reactions that had combined
and converted the n-alkenes and dialkenes into aromatics, leading
to increased formation of benzene, toluene, and alkylbenzenes. The
main products formed by the DielsAlder type reactions in pyrolysis cracking are reported to be benzene, toluene, and alkylbenzenes
[27,33,34], and these compounds were detected in the pyrolysis
oils obtained in this study, supporting the proposed reaction mechanism for the formation of aromatics. Depending on the degree of
aromatisation, condensation reactions of the ring structure of the
aromatic compounds may occur subsequently and result in
Table 2
Elemental analysis (wt.%) of the virgin oil (FO), the waste automotive engine oil (WO), and the pyrolysis oils.
FO
WO
Pyrolysis oil
N2 purge rate (ml/min)a
C
H
N
S
O
H/C (mol/mol)
H/O (mol/mol)
O/C (mol/mol)
82.7
12.5
0.1
2.3
2.3
1.8
86
0.02
81.7
15.1
0.1
0.8
2.1
2.2
114
0.02
100
250
750
0.4
2.5
88.6
11.2
0.1
0.02
0.1
1.5
1778
0.001
85.6
14.2
0.1
0.02
0.1
2.0
2254
0.001
85.7
13.7
0.1
0.03
0.5
1.9
435
0.004
85.6
14.2
0.1
0.02
0.1
2.0
2254
0.001
85.1
14.3
0.1
0.02
0.1
2.0
2270
0.001
84.9
14.5
0.1
0.03
0.2
2.0
1151
0.002
84.6
14.6
0.2
0.03
0.2
2.1
1159
0.002
a
Process conditions: pyrolysis at a constant WO feed rate of 0.4 kg/h was used when the effects of varying the N2 purge rate were studied, whereas a constant N2 purge rate
of 250 ml/min was used to study the effects of varying the WO feed rate, and all experiments were performed at a constant temperature of 550 C.
334
Fig. 6. FTIR spectrum (above) and the functional groups (bottom) detected in pyrolysis oil.
335
treating this kind of problematic waste oils. The low sulphur and
oxygen content is benecial to upgrading the pyrolysis oil to transport-grade fuels.
3.5. FTIR analysis
Fig. 6 shows the infrared spectrum of the pyrolysis oil obtained
by FTIR analysis and the general classication of chemical compounds from the FTIR spectrum; the classication was dened
based on the degree of infrared absorption (or transmittance) detected at different frequencies (or wave number) over the infrared
spectra obtained from the pyrolysis oils. The data presented show
typical results for the pyrolysis oils produced by microwaveheated pyrolysis of waste oil as there was little difference in the
FTIR spectra obtained with the different process parameters (N2
purge ow and waste oil feed rate), except for a small variation
in the transmittance peak intensities detected at the different frequency ranges. The results indicate that most of the hydrocarbons
found in the pyrolysis oils were alkanes, alkenes, and single-ring
aromatics.
Interestingly, compounds with OAH and C@O stretching vibrations, such as phenols, aldehydes, carboxylic acid, showed very low
peak intensities, suggesting that these compounds were present
only in minor quantities in the pyrolysis oil. The very low characteristic peaks of these compounds observed in the FTIR spectrum
provide useful information when assessing the extent of oxidation
that had occurred in the oils. Oil oxidation normally results in the
sequential addition of oxygen to base oil molecules, causing the
formation of oxygenated by-products with hydroxyl (OAH) and
carbonyl groups (C@O), e.g. aldehydes and carboxylic acids. Carboxylic acids, in particular, are undesirable as they are the common
cause of acidic corrosion and sludge formation (as a result of polymerisation in which carboxylic acids combine to form larger
Table 3
Fuel properties of the virgin oil (FO), the waste automotive engine oil (WO) and the pyrolysis oils.
FO
WO
Pyrolysis oil
N2 purge rate (ml/min)
Density, q (kg/m3)
Flash point (C)
Kinematic viscosity at 40 C (mm2/s)
CV (MJ/kg)f
Sulphur (wt.%)
Oxygen (ppm)
Carbon components
879
215
85
43.6
2.3
2.3
C21C45
858
197
52
45.4
0.8
2.1
C11C40
<0.1
<3k
b
c
d
e
f
g
h
i
j
k
l
m
Gasoline
767
40
0.7
46.1
0.1
0
C5C10
720850c
<55d
14e
3648g
60.1h
62.5i
C5C20j
<0.001
100
250
750
0.4
2.5
757
<19
6.6
44.3
0.02
0.1
C5C30
(1 wt.%
C21C30)
<0.001
100
770
<19
6.2
46.5
0.02
0.1
C5C30
(5 wt.%
C21C30)
<0.001
100
784
<19
6.1
45.7
0.03
0.5
C5C30
(18 wt.%
C21C30)
<0.001
100
770
<19
6.2
46.5
0.02
0.1
C5C30
(5 wt.%
C21C30)
<0.001
100
771
<18
6.3
46.5
0.02
0.1
C5C30
(6 wt.%
C21C30)
<0.001
99
773
<18
6.5
46.6
0.03
0.2
C5C30
(9 wt.%
C21C30)
<0.001
97
773
<18
6.9
46.6
0.03
0.2
C5C30
(14 wt.%
C21C30)
<0.001
93
3 months
6 months
9 months
6.4
6.5
6.5
Process conditions: Pyrolysis at a constant WO feed rate of 0.4 kg/h was used when the effects of varying the N2 purge rate were studied, whereas a constant N2 purge rate
of 250 ml/min was used to study the effects of varying the WO feed rate, and all experiments were performed at a constant temperature of 550 C.
Exhibiting desirable properties comparable to commercial liquid fuels derived from fossil fuel (e.g. diesel, kerosene, gasoline).
The density for gasoline: 720775 kg/m3 [37,39,49], diesel: 820860 kg/m3 [39].
The ash point for gasoline: 43 C [13]; diesel:>55 C [39,45].
The viscosity for unleaded gasoline: 0.7 mm2/s; diesel: 24 mm2/s [40].
CV Caloric value, also regarded as higher heating value (HHV) in literature.
The caloric value (MJ/kg) of fossil fuels reported in literature: 4346 for diesel [6,39,46], 4348 for gasoline [13,39], 3647 for kerosene [42,50].
The sulphur content for motor fuels reported in internationally prescribed standards:60.1 wt.% [3638].
The oxygen content for gasoline and diesel: 0 wt.% [51], reformulated gasoline (RFG): 2 wt.% [52].
The carbon components of fossil fuels: C5C20 (see Table 4).
Before ltration.
Energy density (%) in the pyrolysis oil was calculated based on the density and caloric value of gasoline, i.e. qPO * CVPO * 100/qgasoline * CVgasoline; PO pyrolysis oil.
Data are presented for pyrolysis oil obtained with 1 kg/h of WO feed rate and 250 ml/min of N2 purge rate due to its closest gasoline-like composition and fuel properties.
336
The low ash points suggest that the un-rened pyrolysis oils contain components that have a lower boiling point range than diesel.
The pyrolysis oils possess slightly higher kinematic viscosities (6
7 mm2/s) than diesel (24 mm2/s) [40], but are considerably higher
than that of gasoline (0.7 mm2/s). Further treatment may be
needed to reduce the viscosity of the pyrolysis oil to a value comparable to gasoline (<1 mm2/s) since a lower viscosity is desirable
and represents a favourable feature when it comes to handling and
transportation. Fig. 7 demonstrates that nearly 10% of the pyrolysis
oil shows a higher boiling range than that of diesel. This indicates
that the pyrolysis oil contains certain heavier hydrocarbon fractions (i.e. higher boiling point components) that those of diesel.
These heavier fragments of long chain hydrocarbon components
may have contributed to the observation that the pyrolysis oil
has a higher viscosity than diesel.
The pyrolysis oils contain minor quantities of particulates
(<0.001 wt.%) present in the micrometer range (62 lm in size as
determined by Scanning-Electron-Microscopy). The particulates
are likely to derive from the very ne carbon particles originally
present in the pyrolysis reactor and chars generated during the
pyrolysis that escaped through the 0.45 lm ME25-lter tted after
Fig. 7. Simulated distillation plot showing the boiling point distribution for
pyrolysis oil obtained in relation to different N2 purge rate (ml/min) and waste
oil feed rate (kg/h) (above) and compared to commercial liquid fuels (bottom).
the reactor. These particulates are likely to arise from agglomeration of these smaller particles, which can be removed by ltration.
The caloric value of a fuel is another important fuel property
that indicates the gross energy output of combustion in the engine
chamber. The caloric value of the pyrolysis oils (4647 MJ/kg), except for the experiments conducted at 100 ml/min of N2 purge rate,
was higher than those of waste oil and close to those of traditional
liquid fuels derived from fossil fuel (4348 MJ/kg), indicating that
pyrolysis oils with high combustion energy can be obtained by
microwave-heated pyrolysis. In particular, the pyrolysis oil obtained with 1 kg/h of waste oil feed rate and 250 ml/min of N2
purge rate shows the closest caloric value to that of gasoline, representing an ideal process condition to obtain gasoline-like fuel.
The decrease in oxygen content compared to the original waste
oil (Table 2, see Section 3.4) is likely to contribute to the increase
in the caloric value of the pyrolysis oils. In addition, a decrease
in H/C ratio (Table 2) was observed for pyrolysis oils compared
to the waste oil, suggesting that more carboncarbon bonds were
formed in the pyrolysis oil, thus producing more energy during
combustion and showing a higher caloric value. The lower caloric value of the waste oil is likely due to the presence of carbon
and long-chain carbon compounds of lower caloric value in the
oil matrix. The volumetric energy density of the pyrolysis oils
was found to be 93100% of that of gasoline.
Overall, the process parameters (N2 purge rate and waste oil
feed rate) seemed to have little inuence on the fuel properties
of the pyrolysis oils, suggesting that the microwave-heated pyrolysis may be a convenient way of recycling high volume of waste oil
into a useful oil product. Taking into account results from previous
work [5], for the particular conguration of the microwave pyrolysis system used in our apparatus, a pyrolysis temperature of 550 C
coupled with 1 kg/h of waste oil feed rate and 250 ml/min of N2
purge rate provides the optimum balance between high process
yield while producing an oil product with fuel properties comparable to gasoline, thereby reecting its potential to generate a valuable liquid fuel. In addition, the pyrolysis oil produced from
these process conditions was checked for variations in viscosity
over a time period of 9 months, and showed negligible change over
this period and thus the pyrolysis oils exhibit good stability characteristics (Table 3).
3.6.1. Boiling point distributions
To further examine the fuel properties of the pyrolysis oils,
ASTM D2887-08 and ASTM D3710-95(2009) standard simulated
distillations were performed on the pyrolysis oils and some of
the commercial liquid fuels derived from fossil fuel (i.e. diesel, kerosene, and gasoline); ASTM D3710-95(2009) was used specically
for the analysis of samples having a low boiling point range (i.e.
gasoline). The boiling point ranges obtained for the various oils
were then plotted against the cumulative volume fractions of the
components of the oil, and these are presented in Fig. 7.
Fig. 7 outlines the effect of N2 purge rate and waste oil feed rate
on the boiling point distribution of the pyrolysis oils; the boiling
point curves plotted show the simulated distillation curves of the
various oils. The pyrolysis oils show a wide and much lower boiling
point range than that of waste oil, indicating the high extent of
thermal cracking incurred by the waste oil in microwave-heated
pyrolysis (see Section 3.3). The wide boiling point range is desirable as vaporisation at a narrow boiling point band could cause
immediate fuel burning in the engine combustion chamber, leading to high rates of pressure and temperature increase that could
damage the engine components. The wide and gradually increasing
boiling point curve shown by the pyrolysis oil promotes partial
vaporisation and combustion of fuels which are important for optimal performance and safe operation in the engine [41]. There was
very little difference between the oils produced with different N2
purge rates and waste oil feed rates. However, at lower N2 purge
and waste oil feed rates, the pyrolysis oils were found to have higher amounts of lighter fractions with low boiling points. Decreasing
these two process parameters results in an increase in formation of
light hydrocarbons, which are likely to derive from enhanced
cracking of heavier hydrocarbons (i.e. higher boiling point components) into smaller molecules due to longer residence times incurred by the pyrolysis volatiles in the reactor.
Fig. 7 also compares the boiling point distributions of hydrocarbons in the pyrolysis oil to those of commercial liquid fuels. Data
are presented for pyrolysis oil obtained with 1 kg/h of waste oil
feed rate and 250 ml/min of N2 purge rate as those conditions produce the highest yield of pyrolysis oils that are closely matched to
commercial fuels, particularly gasoline (see Section 3.6). Nearly
80% of the pyrolysis oil was found to fall below the boiling point
of diesel and kerosene. The recovered oil had a lower initial boiling
point and contained lighter fractions than those of diesel; similar
ndings were reported by other researchers working on other
studies of waste oil pyrolysis [6,15].
For comparison purposes, the boiling point range obtained for
the pyrolysis oil was categorised into four petroleum fractions:
gasoline, kerosene, diesel, and heavy oil (>C19); the petroleum fractions are dened based on the major carbon components and their
corresponding boiling point ranges detected in the various oils. Table 4 compares the petroleum fractions in the pyrolysis oils produced from microwave-heated pyrolysis to those that are
obtained by pyrolysis using conventional electric heating. The
microwave-heated pyrolysis method generates an oil product
comprising mainly of compounds that are similar to gasoline
(70%) and some heavier components found in the kerosene
(16%) and diesel (17%). In addition, the results also reveal that
the waste oil, containing C11C40 hydrocarbons, was thermally
cracked to mainly C4C19 hydrocarbons, which were then condensed as pyrolysis oil, in which nearly 96% of the compounds
were within the C4C19 range. It is likely that a signicant portion
of the pyrolysis oil was obtained through pyrolysis cracking rather
than from the evaporation of the waste oil, since the pyrolysis oil
contains only 4% of long chain hydrocarbon components (>C19)
typical of the compounds in the original waste oil (Table 4). Overall, the pyrolysis oil demonstrates a boiling point range quite comparable to commercial liquid fuels, particularly gasoline,
suggesting that the oils could potentially be further processed to
transport-grade fuels.
The pyrolysis oil produced from microwave-heated pyrolysis
showed higher amounts of light fractions (C4C19) compared with
those obtained from the oils pyrolysed by conventional electric
heating (Table 4). In addition, the examination of the hydrocarbon
Table 4
Comparison of petroleum fraction (%)a in the pyrolysis oil between pyrolysis driven
by microwave heating and conventional electric-resistance heatingb.
Type of waste oil pyrolysis
Microwave-heated pyrolysis
(this study)
Pyrolysis heated by electric
furnace [6]
Pyrolysis heated by electric
oven [15]
Gasoline
Kerosene
Diesel
C4C12
40
190 C
C11C15
175
246 C
C15C19
251
342 C
69
16
15
2.538
40
1
18
Heavy
oil
>C19
>342 C
4
714
53
13
34
a
The petroleum fractions are categorised based on the major carbon components
and their corresponding boiling point ranges detected in the various oils.
b
The data from literature were estimated from the boiling point curve of waste
oil obtained in their waste oil pyrolysis studies.
337
composition of the oils (Table 1) revealed that waste oil was thermally cracked to mainly 6C20 hydrocarbons compared to the 6C35
hydrocarbons produced in conventional electric-heated pyrolysis
[42]. These results suggest that cracking reactions are enhanced
in microwave-heated pyrolysis. The use of microwave heating as
a heat source shows improved efciency in cracking the waste
oil to a desirable lighter fraction, comprising components (e.g.
C4C12 hydrocarbons) within the range of commercial liquid fuels
whilst also showing a signicantly greater yield of pyrolysis oil
(Fig 4, see Section 3.1). Possible explanations accounting for this
difference include the use of the microwave-heated carbon bed
in our set-up (in which the added waste oil becomes totally immersed, providing excellent heat transfer, and also acts as a reducing reaction environment), and the microwave heating process
itself, which has been shown to produce different products from
conventional heating when all other factors are held equal
[10,24,43]. Mechanisms underlying this difference include possibilities such as different heat distributions. Microwave heating volume heats only the carbon, creating a localised reaction hot zone as
opposed to electric heating which is externally applied and heats
all substances in the reactor volume including the surrounding
gas. Additionally, the creation of free elections on the surface of
the carbon particles as a result of microwave-induction may inuence the reaction pathway. The proposed mechanisms are currently under investigation to further verify the explanations
postulated above. Pyrolysis using conventional electric heating
[6,15] was found to contain a higher amount (3453%) of heavy
oil components (>C19), compared to only 4% observed in this study
(Table 4). We postulate that a signicant portion of the heavy oil
fraction in pyrolysis oils is derived from distillation or evaporation
that occurs during the heating of waste oil. These processes transfer hydrocarbons from both the uncracked and less-cracked fractions of waste oil in the reactor to the condensation system and
thus into the recovered pyrolysis oil. Evaporation has also been observed in several pyrolysis studies of waste oil [9,14].
3.7. Energy recovery
Table 5 shows estimates of the energy recovery in the pyrolytic
products compared with the electrical energy consumption in the
microwave pyrolysis process. These estimates provide a useful
measure of the energy efciency of the process. It should be mentioned that the calculations are limited by the following
assumptions:
1. Electrical consumption is based on the electrical power input
(7.5 kW) during the pyrolysis treatment, which is estimated to
be approximately 1.5 times the nominal output of the 4 magnetrons (5 kW) for the sum of the periods when they are switched
on during the application of waste oil. However, it should be
noted that the 7.5 kW of electrical power input is an overestimate of the actual electrical consumption, considering the
crude set-up of the prototype reactor and the fact that the
actual amount of absorbed power is not measured in this application. Inclusion of a device in the set-up to log the forward and
reected power would optimise both the absorbed power and
the control over the process, increasing the viability to scale
up the process.
2. Heat losses from the prototype reactor are substantial and
would not be representative of the losses that would occur at
pilot or industrial scale. No attempt has been made to recover
energy during the cooling of the products in the condensation
system nor to fully insulate the reaction vessel and associated
ttings.
3. Pilot or industrial scale operation would involve the continuous
addition of waste oil without the need to repetitively heat the
338
Table 5
Energy recovery and consumption in microwave-heated pyrolysis of waste automotive engine oil (WO).
Process conditions
WO feed rate
0.4 kg/h
1.0 kg/h
2.5 kg/h
5.0 kg/h
N2 purge rateh
100 ml/min
250 ml/min
750 ml/min
a
b
c
d
e
f
g
h
EWOa (kJ/h)
EPOb (kJ/h)
Erecoveryc (%)
Epyrolysisd (kJ/h)
Epyrolysise/EWO (%)
Eratiof
Ebalanceg (kJ/h)
18,160
45,400
113,500
227,000
15,624
39,525
100,190
205,040
86
87
88
90
6480
12,960
20,250
25,650
36
29
18
11
2
3
5
8
9144
26,565
79,940
179,390
18,160
18,160
18,160
12,758
15,624
12,248
70
86
67
4320
6480
7560
24
36
42
3
2
2
8438
9144
4688
Estimated caloric value of the waste oil based on the CV and the different feeding rates of the WO (Table 4), i.e. CV of WO * WO feed rate.
Estimated caloric value of the pyrolysis oil (PO) based on the different CVs (Table 3) and wt.% yields (Fig. 2) of the pyrolysis oil, and the different feeding rates of the WO,
i.e. CV of pyrolysis oil * wt.% yield of pyrolysis oil * WO feed rate/100.
Energy recovery (%) in the pyrolysis oil was calculated based on the energy recovered from the waste oil, i.e. EPO * 100/EWO.
Electrical energy consumed during the pyrolysis treatment of the added WO sample (estimated during the time the WO sample started to be/was added to the reactor
until feeding was stopped after 2 h of operation); electrical power input 7.5 kW, i.e. 1.5 * 5 kW of nominal output of 4 magnetrons.
Amount of energy (from EWO) consumed by Epyrolysis.
Energy ratio, dened as the energy content of the pyrolysis oil divided by the electrical energy input needed to operate the system, i.e. EPO/Epyrolysis.
Energy balance, dened as the energy content of the pyrolysis oil minus the electrical energy input needed to operate the system, i.e. EPO Epyrolysis.
Process conditions: Pyrolysis at a constant WO feed rate of 0.4 kg/h was used when the effects of varying the N2 purge rate were studied, whereas a constant N2 purge rate
of 250 ml/min was used to study the effects of varying the WO feed rate, and all experiments were performed at a constant temperature of 550 C.
339
[22] ASTM Standard D4809-09a. Standard test method for heat of combustion of
liquid hydrocarbon fuels by bomb calorimeter (precision method). West
Conshohocken, PA: ASTM International; 2009.
[23] Kim SS, Kim SH. Pyrolysis kinetics of waste automobile lubricating oil. Fuel
2000;79:19439.
[24] Menndez JA, Domnguez A, Inguanzo M, Pis JJ. Microwave pyrolysis of sewage
sludge: analysis of the gas fraction. J Anal Appl Pyrol 2004;71:65767.
[25] Domnguez A, Menndez JA, Inguanzo M, Pis JJ. Investigations into the
characteristics of oils produced from microwave pyrolysis of sewage sludge.
Fuel Process Technol 2005;86:100720.
[26] Domnguez A, Menndez JA, Inguanzo M, Ps JJ. Production of bio-fuels by high
temperature pyrolysis of sewage sludge using conventional and microwave
heating. Bioresource Technol 2006;97:118593.
[27] Depeyre D, Flicoteaux C, Chardaire C. Pure n-hexadecane thermal steam
cracking. Ind Eng Chem Proc DD 1985;24:12518.
[28] Seeger M, Gritter RJ. Thermal decomposition and volatilization of poly(aolens). J Polym Sci: Polym Chem Ed 1977;15:1393402.
[29] Westerhout RWJ, Waanders J, Kuipers JAM, van Swaaij WPM. Recycling of
polyethene and polypropene in a novel bench-scale rotating cone reactor by
high-temperature pyrolysis. Ind Eng Chem Res 1998;37:2293300.
[30] Onwudili JA, Insura N, Williams PT. Composition of products from the
pyrolysis of polyethylene and polystyrene in a closed batch reactor: effects
of temperature and residence time. J Anal Appl Pyrol 2009;86:293303.
[31] Ludlow-Palafox C, Chase HA. Microwave-induced pyrolysis of plastic wastes.
Ind Eng Chem Res 2001;40:474956.
[32] Fairburn JA, Behie LA, Svrcek WY. Ultrapyrolysis of n-hexadecane in a novel
micro-reactor. Fuel 1990;69:153745.
[33] Cyprs R. Aromatic hydrocarbons formation during coal pyrolysis. Fuel Process
Technol 1987;15:115.
[34] Williams PT, Besler S. Polycyclic aromatic hydrocarbons in waste derived
pyrolytic oils. J Anal Appl Pyrol 1994;30:1733.
[35] Lzaro MJ, Moliner R, Suelves I, Nern C, Domeo C. Valuable products from
mineral waste oils containing heavy metals. Environ Sci Technol
2000;34:320510.
[36] European Fuels Directive 98/70/EC. Directive 98/70/ec of the european
parliament and of the council of 13 october 1998 relating to the quality of
petrol and diesel fuels and amending directive 93/12/eec. Brussels, Belgium:
European Parliament and Council; 1998.
[37] BS EN 228:2008. Automotive fuels. Unleaded petrol. Requirements and test
methods. London, United Kingdom: British Standards Institution (BSI); 2008.
[38] BS EN 590:2009+A1:2010. Automotive fuels. Diesel. Requirements and test
methods. London, United Kingdom: British Standards Institution (BSI); 2009.
[39] Demirbas A. Gasoline-like fuel from waste engine oil via catalytic pyrolysis.
Energy Sources, A: Recov, Util, Environ Eff 2008;30:143341.
[40] ASTM Standard D975-11. Standard specication for diesel fuel oil. West
Conshohocken, PA: ASTM International; 2011.
[41] Yumrutas R, Alma MH, zcan H, Kaska . Investigation of puried sulfate
turpentine on engine performance and exhaust emission. Fuel 2008;87:2529.
[42] Kim YS, Jeong SU, Yoon WL, Yoon HK, Kim SH. Tar-formation kinetics and
adsorption characteristics of pyrolyzed waste lubricating oil. J Anal Appl Pyrol
2003;70:1933.
[43] Domnguez A, Fernndez Y, Fidalgo B, Pis JJ, Menndez JA. Bio-syngas
production with low concentrations of co2 and ch4 from microwave-induced
pyrolysis of wet and dried sewage sludge. Chemosphere 2008;70:397403.
[44] Moliner R, Lzaro M, Suelves I. Valorization of lube oil waste by pyrolysis.
Energy Fuel 1997;11:116570.
[45] Arpa O, Yumrutas R, Argunhan Z. Experimental investigation of the effects of
diesel-like fuel obtained from waste lubrication oil on engine performance and
exhaust emission. Fuel Process Technol 2010;91:12419.
[46] Arpa O, Yumrutas R, Demirbas A. Production of diesel-like fuel from waste
engine oil by pyrolitic distillation. Appl Energy 2010;87:1227.
[47] Lzaro MJ, Moliner R, Suelves I. Co-pyrolysis of coals and lube oil wastes in a
bench-scale unit. Energy Fuel 1999;13:90713.
[48] Lzaro MJ, Moliner R, Suelves I, Domeo C, Nern C. Co-pyrolysis of a mineral
waste oil/coal slurry in a continuous-mode uidized bed reactor. J Anal Appl
Pyrol 2002;65:23952.
[49] Al-Ghouti MA, Al-Degs YS, Amer M. Determination of motor gasoline
adulteration using FTIR spectroscopy and multivariate calibration. Talanta
2008;76:110512.
[50] Lee KH. Thermal degradation of heavy pyrolytic oil in a batch and continuous
reaction system. J Anal Appl Pyrol 2009;86:34853.
[51] Roqul Islam M, Haniu H, Raqul Alam Beg M. Liquid fuels and chemicals from
pyrolysis of motorcycle tire waste: product yields, compositions and related
properties. Fuel 2008;87:311222.
[52] Romanow S. Fuel trends report: gasoline 19952005. U.S. Environmental
Protection Agency; 2008.