Professional Documents
Culture Documents
Bachelor of Engineering
By:
Aaditya D Kulkarni (401125)
Digambar Kakade
(401183)
Pradip Bhoite
(401104)
Sharad Devadkar
(401107)
Shrey Pujari
(401147)
Supervisor:
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CERTIFICATE
This is to certify that the project synopsis entitled Solar PV inverter for
iii
Examiners
1. _____________________________
2. _____________________________
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ABSTRACT
Solar energy, radiant light and heat from the sun, is harnessed using a range of ever evolving
technologies such as solar heating, solar photovoltaic, solar thermal electricity, solar
architecture and artificial photosynthesis.
Solar technologies are broadly characterized as either passive solar or active solar depending
on the way they capture, convert and distribute solar energy. Active solar techniques include
the use of photovoltaic panels and solar thermal collectors to harness the energy.
Solar Irrigation, a new emerging application in Solar Energy as well as Solar PV Industry, is
now being implemented by many companies from India. Indian government and NGOs have
come forward to support this technology by financially and morally.
What is solar irrigation? It is simply, the water pump -which is used by farmers to water their
corps land and help them significantly in irrigation work, will be powered by Solar PV array
with or without Inverters (and Battery bank if needed).
In detail, a solar-powered pump is a pump running on electricity generated by photovoltaic
panels or the thermal energy available from collected sunlight as opposed to grid electricity or
diesel run water pumps. The operation of solar powered pumps is more economical mainly
due to the lower operation and maintenance costs and has less environmental impact than
pumps powered by an internal combustion engine (ICE). Solar pumps are useful where grid
electricity is unavailable and alternative sources (in particular wind) do not provide sufficient
energy.
Now, what is profit from this project? Who will get benefited? These 2 questions are
correlated in this case. The developer/installer organization will get benefited by the outcome
of the project, whereas the farmers, who will use the water, will get this as a cheaper rate
comparing to diesel-run or grid-powered water pumping solutions. And the ultimate benefit is
to the Environment as this is a ZERO carbon emission project.
Table of Contents
Chapter 1 Introduction ............................................................................................................ 1
1.1. Water Pumping ................................................................................................................ 1
1.2. Application ....................................................................................................................... 3
1.3. Objective of the project .................................................................................................... 5
Chapter 2 Literature Survey ................................................................................................... 6
2.1. Solar Panel ....................................................................................................................... 6
2.2. Boost Converter ............................................................................................................... 7
2.3. Inverter ............................................................................................................................. 9
2.4. Pump Configuration ....................................................................................................... 11
Chapter 3 Selection ................................................................................................................ 15
3.1. Solar Panel ..................................................................................................................... 15
3.2. Boost Converter ............................................................................................................. 15
3.3. Inverter ........................................................................................................................... 19
3.4. Filters ............................................................................................................................. 21
3.4. Single Phase Induction Motor ........................................................................................ 22
Chapter 4 Conclusion ............................................................................................................ 23
Appendix-I............................................................................................................................... 25
Appendix-II ............................................................................................................................. 26
References................................................................................................................................ 27
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Chapter 1
Introduction
1.1.
Water Pumping
Water pumping has a long history; so many methods have been developed to pump water.
People have used a variety of power sources, namely human energy, animal power, hydro
power, wind, solar and fuels such a diesel for small generators. The most common pumps
used in remote communities are:
Hand pumps
Table 1.1
Advantages
Hand pumps
Disadvantages
easy to maintain
no fuel costs
more powerful than humans
Hydraulic
auto operation
pumps
no fuel costs
low output
(e.g. rams)
easy to maintain
Link
low cost
long-life
high reliability
Link
Animal driven
Pumps
Wind pumps
unattended operation
easy maintenance
long life
no fuel requirements
unattended operation
no fuel costs
low maintenance
easy installation
Diesel and
gasoline
pumps
Link
Solar PV
periods
periods
widely used
can be portable
1.2. Application
Solar pumps are used principally for three applications:
Livestock watering
Irrigation
A solar pump for village water supply is shown schematically in Figure 1.1. The Village
will have a constant water demand although there is need to store water for periods of low
insolation (low solar radiation). In environments where rainy seasons occur some of this
demand can be met by rainwater harvesting during the rainy season.
Ideally in Sahelian Africa the storage would be 3-5 days of water demand. In practice
some installed tanks do not have sufficient capacity and are smaller than a days demand
leaving the tank empty at the end of the day. This is due to a mismatch between the sizing,
pump capacity and the demand profile during the day. The main applications for solar water
pumping are for livestock watering in the USA and Australia. In Africa the systems are used
for village water systems and livestock watering.
seasons is often more than twice the average demand. This means that solar pumps for
irrigation can be underutilized for most of the year although there can be a reduction in
strength of the sun during these times reducing supply side of the equation.Attention should
be paid to the system of water distribution and application to the crops. The system should
minimize water losses, without imposing significant additional head on the pumping system
and be of low cost.
Typical application
Typical
method
efficiency
head
Open Channels
50-60%
0.5-1m
Yes
Sprinkler
70%
10-20m
No
Trickle/drip
85%
1-2m
Yes
Flood
40-50%
0.5m
No
1.3.
Chapter 2
Literature Survey
Photovoltaic pumps are made up of a number of components. There is a photovoltaic array
which converts solar energy directly into electricity as DC. The pump will have an electric
motor to drive it.. The characteristics of these components need to be matched to get the best
performance. The pump motor unit will have its own optimum speed and load depending on
the type and size of the pump.
The Block Diagram of the Solar PV Inverter for water pumping application is as shown in
Fig.2.1
2.1.
Solar Panel:
2.2.
Boost Converter:
The boost converter is a medium of power transmission to perform energy absorption and
injection from solar panel to grid-tied inverter. The process of energy absorption and injection
in boost converter is performed by a combination of four components which are inductor,
electronic switch, diode and output capacitor.
The diagram for boost converter is shown in fig 2.3
continuously. There is an interval of time which the current is zero before the next turn on of
switch. The waveforms of CCM and DCM mode of operation is given in Figs 2.4 and 2.5
High efficiency
Low cost
Simple circuit
In reality no boost converter will be lossless, but efficiency levels of around 85% is achieved
Boost converters can increase the voltage and reduce the number of cells.
Boost converters can also produce higher voltages to operate cold cathode fluorescent tubes
(CCFL) in devices such as LCD backlights and some flashlights.
2.3.
Inverter:
Voltage source inverters are widely used in power supplies, power quality controllers,
renewable energy, marine and military applications. If the input dc is a voltage source, the
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inverter is called a Voltage Source Inverter (VSI). The simplest dc voltage source for a VSI
may be a battery bank or a solar photovoltaic cells stack. They are at the heart of applications
requiring an AC supply from a DC source. Therefore, it is important that they are designed to
be robust and efficient, especially in remote areas and renewable energy applications. The
circuit diagram of a single phase DC-AC inverter is shown in Fig 2.6
The full bridge single phase inverter consists of the DC voltage source, four switching
elements S1, S2, S3 and S4 and load. The switching element used in the circuit is the
insulated gate bipolar transistors (IGBTs) The full bridge single phase inverter has two legs
with each leg consisting of two power devices (IGBTs) connect in series. The load is
connected between the midpoints of the two phase legs. Each power control device has a
diode connected in anti-parallel to it. The diodes provide an alternative path for the load
current if the power switches are turned OFF. If lower IGBT in the left leg is conducting and
carrying current towards the negative DC bus, this current would commutate into the diode
across the upper IGBT of the left leg, if the lower IGBT is turned OFF. Control of the circuit
is accomplished by varying the turn on time of the upper and lower IGBT of each inverter leg
with the provision of never turning ON both at the same time, to avoid a short circuit of DC
bus. The inverter waveforms depicting the voltages in the two legs of the H-Bridge Inverter
with the output voltage is given in Fig 2.7.
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2.4.
Pump Configuration:
Pump options and the system configuration are described below:
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Chapter 3
Selection
3.1 Solar Panel:
A single, typical solar cell can generate approximately 2-3 watts of energy in full
sunlight [6]. The DC voltage output from a single solar cell is about 0.5-0.6V. For operating a
0.5 HP motor (about 375 W) the output from the Solar Panel should be about 500-600 Watt.
Thus a Solar Panel with about 200 Solar Cells is required to satisfactorily power the system.
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period. Although slight, the difference has a strong effect on the output voltage equation
Compared to the expression of the output voltage for the continuous mode, this expression is
much more complicated. Furthermore, in discontinuous operation, the output voltage gain not
only depends on the duty cycle, but also on the inductor value, the input voltage, the
switching frequency, and the output current. Thus we operate Boost Converter in CCM.
CCM
200 V
350 V
20 kHz
600 Wp
350=
200
D= 0.4285
Now,The output power is
Po = Vo Io
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Io =
So
= 1.7142 A
Io = 2A
Design of Inductor:
1) Inductor value :
The first step towards the inductor design is to find out the value of L for the particular
application. The Faradays equation e=L is used to find the value of L for any circuit. This
equation is best suited for switched mode applications.
Lmin =
I is the current ripple in the inductor. Usually 10 to 25% of I0 is taken as I. Here I =10%
of I0 is taken.
i.e. I = 10 % Io
= 0.2 A
Substituting the appropriate values in above equation, we find that
Lmin = 21.42 mH
Therefore chosen: L = 10 mH
2) Area product:
The energy and area product calculations are as follows ,
The energy to be handled by the inductor core is given by
Where , E is the energy in joules
L is the inductance in Henrys
Im is the peak inductor current in amps.
Where
Im = Io +
Im = 2 + = 2.1 A
Substituting the values in the above equation, we have
E = 0.02205 joules
Ap = Aw Ac =
Where , crest factor Kc=
(3
A/
Now choose the core from Appendix-I which has a Ap higher than the value calculated above
EE 65/32/13 is a proper choice ( Ac=266
, Aw=537
, Ap=14.284
)
3) No. of turns: The equation for number of turns is given by
N=
= 394.7
(Taking the next higher interger if the calculation does not give an integer value)
N = 395 turns
4) Wire gauge: The gauge of the wire can be calculated from the equation given below,
taking
J=3 A/
a=
a =0.666
Now choose the wire gauge from Appendix-II , which has cross sectional area greater than the
value calculated above
SWG 19 is a proper choice ( a=0.81070
)
5) Cross check: The window area of the core should accommodate N turns of wire crosssection area a , Thus,
The inequality Aw Kw > aN has to be checked.
So Aw Kw =537 0.6
= 322.2
And
so the inequality is satisfied, which means that the winding will fit into the available window
area.
6) Air Gap Length: The air gap length ,lg , is given by the equation ,
lg =
, where
= 4
H/m.
Substituting the variable values to the above equation, we have,
lg = 5.2153 mm
Design of Capacitor:
The C for this converter is given by
C=
Vo is the voltage ripple in the capacitor .Usually 0.1 to 1% of V0 is taken as Vo.
Here Vo= 0.1 % Vo
= 0.35 V
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Here we have selected MOSFET as the switching device due to its following advantages:
Input Impedance:
MOSFETs have higher input impedance than BJTs. The input impedance is a measure of the
resistance of the input terminal of the transistor to electrical current. When designing voltage
amplifiers it is desirable for the input resistance to be as high as possible. Therefore
MOSFETs are more widely used in the input stage of voltage amplifiers.
Size:
MOSFETs can be made much smaller than BJTs. Many more MOSFETs can be placed in a
smaller area than BJTs. For this reason MOSFETs form the bulk of the transistors used in
microchips and computer processors. MOSFETs are also easier to manufacture than BJTs
because they take fewer steps to make.
Thermal Runaway:
BJTs suffer from a property known as "thermal runaway." Thermal runaway happens because
the conductivity of a BJT increases with temperature. Because transistors tend to heat up in
proportion to current flowing through them this means that the conductivity and temperature
of BJTs can increase exponentially. This can damage the BJT and makes designing circuits
for BJTs more difficult. MOSFETs do not suffer from thermal runaway.
3.3 Inverter:
An H-Bridge configuration of the inverter is used here as the common use of the H-bridge
is for an inverter. The arrangement is sometimes known as a single-phase bridge inverter. The
H bridge with a DC supply will generate a square wave voltage waveform across the load. For
a purely inductive load, the current waveform would be a triangle wave, with its peak
depending on the inductance, switching frequency, and input voltage. In the H-bridge inverter
IGBTs are used as the switching device on both the legs. The IGBT is similar to the power
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transistor, except that it is controlled by the voltage applied to its gate rather than the current
flowing into its base, as in power transistors. The current flowing in the gate of an IGBT is
extremely small because the impedance of the control gate is very high. This device is
equivalent to the combination of a metal-oxide semiconductor field effect transistor
(MOSFET) and a power transistor. Since the current required to control an IGBT is very
small, it can be switched much more quickly than a power transistor. The IGBTs are normally
used in high-power, high-frequency applications.
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Fig 3.2[3]
3.4 Filters:
Filters play a key role in the inverter driven loads. It is mainly used for two reasons. They are
as listed below.
1. To convert the inverter output (i.e., square wave) into pure sinusoidal wave
2. To eliminate the higher order harmonics.
3. Conversion of Square Wave In to Sine Wave.
4. Elimination of Higher Order Harmonics.
Harmonics are classified into two types. They are higher order harmonics and lower order
harmonics. To eliminate higher order harmonics, we use filter where the lower order
harmonics are eliminated using SPWM technique.
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3.4.1 LC Filter:
In this project, we use LC-filter. LC-filter is a second order filter and it has better filtering
ability than L-filter. This simple configuration is easy to design and it works mostly without
problems. The capacitor value selected in our design scheme is 10uF/600V while inductor
value is 2mH. The basic block diagram of a filter is shown in Fig 3.3:
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Chapter 4
Conclusion
The vast agrarian population in India is facing new challenges such as changing rainfall
patterns, increase in competitive land use and the growing mismatch between energy demand
and supply. In many cases, access to supply grid is not available in various regions due to
which farmers use diesel powered irrigation pump to carry out various irrigation activities.
Though diesel powered pumps have have a low initial cost, in the long run operation and
maintenance cost are very high which renders it beyond the means of economically
marginalized farmers. In such circumstances environment-friendly, low-maintenance solar PV
pumping systems offer new possibilities for pumping irrigation water.
Solar Water Pumping System consisting of Solar PV array harnesses the suns energy to
provide clean energy that is used for running pumps for irrigation as well as drinking water
purposes. Both induction motor as well as DC motor pumps can be operated using this
energy. For operation of induction motor pump, an additional inverter circuit is required to
convert the DC supply from the Solar PV array to AC supply. However the use of induction
motor pumps is preferred because of their ruggedness and better efficiency compared to DC
motor pumps. Also in the eventuality of grid supply reaching the region, it is preferable to use
induction motor pumps as use of DC would then require an additional rectifier circuit.
The major constraint in the implementation of the Solar Water Pumping System is the cost
of PV array which accounts for about 80% of the total installation cost. However its
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operational and maintenance cost is lower as compared to diesel powered irrigation pumps
along with a longer operational life. The Centre for Study of Science, Technology and Policy
(C-STEP) estimates 9 million diesel water pumping sets are in use in India. If 50% of these
diesel pumps were replaced with solar PV pump sets, diesel consumption could be reduced to
the tune of about 225 billion litres/year. Also with the government promoting the use of
renewable energy sources through subsidies and various finance schemes, the cost of
implementing the solar pumping system is considerably reduced.
In remote and far-flung areas where grid penetration is neither feasible nor cost effective,
solar energy applications are cost-effective. Thus a solar water pumping system to be used
with off-grid or decentralized applications can ensure that people with no access currently to
light and power, move directly to solar,leap-frogging the fossil fuel trajectory of growth.
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Appendix-I
Physical, Electrical and Magnetic characteristics of ferrite cores[10]
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Appendix II
Wire Size table[10]
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References
[1] K.B. Rohit,Prof G.M. Karve and Prof.Khatri, Solar Water Pumping System International
Journal of Engg. Technology and Adv. Engg, Volume 3,Issue 7, July 2013.
[2] United Stated Dept. Agriculture, Design of small PV Solar water Pumping System,
Technical Note No.28,October 2010.
[3] Muhammad H. Rashid, Power Electronics, circuits, devices and Applications, Third edition.
Prentice Hall of India.
[4] Mohanlal Kolhe, J. C. Joshi, and D. P. Kothari, Senior Member, IEEE. Preformance analysis
of
a directly coupled Solar Water Pumping System. IEEE transactions on energy
conversion, vol. 19, no. 3, sept 2004.
[5] www.intechopen.com/single-phase-bridge-inverter-using-igbt
[6] www.practicalaction.org/SolarPVwaterpumping
[7] R. M. Hillowala and A. M. Sharaf, Single phase Induction motor drive scheme for pump
irrigation using photovoltaic source,Dept. of Electrical Engineering. University of new
Brunswick Federation NB Canada.
[8] B.Chitti Babu, R. Sudharshan Kaarthik, Nayan Kumar Dalei, R.Vigneshwaran, Rabi Narayan
Das Department of Electrical Engineering, National Institute of Technology, Rourkela, India.
Photovoltaic Energy Conversion System for Water Pumping Applications Modeling and
Simulation.
[9] www.mnre.gov.in Technical Specification of SPV systemsMinistry of New and Renewable
Energy.
[10] Umanand, L., Bhat, S.R., Design of Magnetic Components for Switched Mode Power
Converters,Wiley Eastern Publication,1999.
[11] http://www.fsec.ucf.edu/en/solar_electricity/how_pv_cells_work
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