Professional Documents
Culture Documents
TODAY
There are 240 highly qualified specialists in the company, who are working in all the different fields of the whole
technological process.
The design departments are supplied with contemporary
3D computer design systems (CAD/CAM) which allow them to take the
correct decision in the beginning phase of the planning and to create
the best option for the client.
The production facility in Haskovo, Bulgaria is equipped with modern machinery and technologies that guarantee
quality of the products.
The engineering structures perform precise and quick installation at
every part of the World.
Highly qualified technologists complete the start up of the lines
and consult the customer till the projected capacity of the line is
achieved.
STRUCTURE
DONIDO
DONIDO
Bulgaria
DONIDO
Russia
DONIDO
Ukraine
Moltechnoservis
Belarus
DONIDO Project
DONIDO Project
DONIDO Project
DONIDO Project
DONIDO Project
DONIDO Project
DONIDO Project
DONIDO Project
DONIDO Project
DONIDOAutomation
AUTOMATION OF THE
PRODUCTION PROCESS
OPERATION, CONTROL, MONITORING
DONIDOAutomation
The low level of automation requires a lot of manual operations and the process is
highly influensed by the qualification of the operator:
transportation of the milk and the cleaning detergents is performed by pipelines with
manual valves;
connection of the CIP pipes to the product pipes is
realized by distributing panels, with manual switching of
bends;
processing equipment is suplied with local control units,
ensuring only the main parameters, refering to the
product safety;
transportation, packing and marking of the ready
product is performed manualy and by transporting
carriages;
parameters indication is local (thermometers, pressuregauges etc.)
DONIDOAutomation
ADVANTAGES
flexible production covering large
variety of the products;
low cost investment and possibility
for fast and cheap upgrade of the
lines;
low sensitivity towards the raw
material;
relatively cheep maintenance that is
not requiring high qualification;
suitable level for small dairies
producing
limited series of
unique
products.
DISADVANTAGES
high influence of the subjective factor.
High level of qualification of the
technological team is required;
limited possibility for standardizing the
final product;
presence of numerous personnel
performing multiple manual operations;
high prime cost of the product;
limited possibility of monitoring the
processes;
high risk from casual mistakes during
transportation of the milk and the
cleaning detergents;
minimal guarantees regarding the
hygiene and safety of the product,
highly influenced by the subjective
factor.
DONIDOAutomation
Medium level of automation reduces the manual operations, increases safety and
limits the role of the operator:
transportation of the milk and the cleaning detergents is performed by pipelines with
automatic valves;
connection of the CIP pipes to the product
pipes is realized by distributing panels, by
switching of bends with position indicators;
precess equipment is supplied with individual
control units based on programmable
controllers, ensuring the complete process;
transportation, packing and marking of the
ready product is performed mechanically
without completely exluding the manual operations;
parameters indication is local and remote.
DONIDOAutomation
ADVANTAGES
flexible production with possibility for
fast readjustment when changing the
product;
relatively low cost investment
compared to the increased
guarantees for the final product;
increased but still low sensitivity
towards the raw material;
relatively low cost of the maintenance
and possibility for easy upgrade of
the lines;
suitable level for small and medium
dairies with large variety of
assortment.
DISADVANTAGES
DONIDOAutomation
High level of automation almost excludes manual operations and ensures conditions
for high safety levels. The operator role is changed. Free from performing repeating
operations he has time to analize and optimize the processes:
transportation of the milk and the cleaning detergents is performed by pipelines with
automatic valves;
connection of the CIP pipes to the product pipes is realized with automated mix proof
valves;
precessing equipment is supplied with programmable
controllers, ensuring the processes and the logical
connections with other components of the line. Control
and data storage is performed by main control unit;
transportation, packing and marking of the ready
product is performed by transporting conveyors,
excludind manual operations;
parameters indication is remote through main control
unit.
DONIDOAutomation
ADVANTAGES
elimination of the subjective factor
from operational control of the
processes;
high level of standardization of the
final product;
complete monitoring of the
technological parameters;
reduced to minimum service
personnel;
high hygiene and guarantee for
complete safety of the final product;
low prime cost of the final products;
suitable level for large dairies.
DISADVANTAGES
relatively high sensitivity towards the raw
material;
high cost of the investment;
high qualification of the service
personnel;
limitations regarding the flexibility of the
processes and the final product.
DONICHEESELine
DONIDO
General information
DONICHEESELine
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DONIDO
Technological steps
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DONICHEESELine
30
min.
5-6
1
30
90-100
30
h.
min.
min.
min.
min.
110
30
15-20
min.
30
60
min.
The volume of DONI O-Vat and their number defines the productivity
of the production line.
The packing of the ready product must be complete within 2 hours
min.
min.
min.
DONIDO
DONICHEESELine
Technological process
DONIDO
DONICHEESELine
Technological process
Curd
DONI Drainer C
DONIDO
Technological process
DONI Creamer
DONICHEESELine
DONIDO
The plan
illustrates
DONICHEESE Line
equipment layout
for cottage cheese
production.
The necessary dimension
DONICHEESELine
DONIDO
DONICHEESELine
DONICHEESE Line
equipment layout for
cottage cheese production.
The necessary dimension for the production
facility based on four DONI O-Vat 10 000l is approximately 25m x 25m with
a minimal height of 4m. The shown production line with four DONI O-Vat 10 000l,
is with minimal productivity of 16 000 kg product per twenty-four hours.
DONIDO
DONICHEESELine
for soft cheese
PRODUCTION OF
SOFT AND SEMI-SOFT CHEESE
(FETA, Bulgarian white cheese, etc.)
DONICHEESELine
for soft cheese
GENERAL INFORMATION
Soft and semi-soft cheese types are characterized with the following marks:
The curd is not cooked mechanically by stirring instead of heating during the
process of curd preparation;
Cheese forming is done by self-pressing in block mould, which is rotated usually 4
times;
Brine salting in 18% 23% brine;
Ripening period from 30 to 60 days.
A large group of soft and semi-soft cheese are the brine cheeses. They are kept in
medium of salt solution and whey /brine/. Typical representatives are: FETA, Bulgarian
white cheese, Brinza etc. Their main characteristics are:
distinguished buttery sour milk flavor;
white or pale yellow color;
homogeneous structure, with a very little number of technical pores formed by the
self-pressing.
DONICHEESELine
for soft cheese
Another large group of soft and semi-soft cheese are the one in which must is added
during the production process. Typical representatives are: blue cheeses with developed
blue must in the block, camembert and brie, which are covered with white must. Their
main characteristics are:
distinguished piquant buttery milk flavor with nice fragrance of the must;
white or pale yellow color;
homogeneous structure with developed must covering the cheese block or inside
it.
Soft and semi-soft cheese usually contains > 50% moisture of the total weight, and fat
on dry basis from 40% to 68%.
The last few years there is a growing interest towards these types of cheese in regions
where it is not traditional, because the market is glut with hard and semi-hard cheeses.
DONICHEESELine
for soft cheese
PRODUCTS
DONICHEESELine
for soft cheese
TECHNOLOGICAL PROCESS
For production of soft and semi-soft cheese
1020 min
60 min
2 min
1520 min
3045 min
1015 min
1224 h
DONI-Vat SC
or
DONIS-Vat
DONIDraining/Filling
DONIRotomatic
DONICHEESELine
for soft cheese
TECHNOLOGICAL STEPS
DONICHEESELine
for soft cheese
TECHNOLOGICAL STEPS
DONICHEESELine
for soft cheese
TECHNOLOGICAL STEPS
DONICHEESELine
for soft cheese
DONICHEESELine
for soft cheese
DONICHEESELine
for soft cheese
DONICHEESELine
for pasta filata
PRODUCTION OF
THERMOPLASTICIZED CHEESE TYPE
PASTA FILATA
DONICHEESELine
for pasta filata
GENERAL INFORMATION
Pasta filata type cheese is characterized with cheddaring followed by
thermoplasticization.
According to the ripening period they are classified as:
fresh /non ripening/
ripening
According to the water content as a percent of the total mass, they are
classified as:
hard with water content
4243 %
semi-hard with water content
4546 %
semi-soft with water content
4850 %
soft with water content
5560 %
DONICHEESELine
for pasta filata
DONICHEESELine
for pasta filata
PRODUCTS
MOZZARELLA
KASHKAVAL
FIGURE CHEESE
DONICHEESELine
for pasta filata
TECHNOLOGICAL STEPS
LOADING WITH MILK
ADDING OF STARTER AND RENNET,
MIXING, COAGULATION
CUTTING TO STRIPES
COAGULUM STAYS WITHOUT MOTION
CUTTING AND FORMING OF CHEESE
GRAINS
HEATING 3642 C
COOKING
DISCHARGE
CHEDDARING
30 min
40 min
1 min
34 min
68 min
DONIE-Vat
up to 15 min
up to 60 min
1520 min
3070 min
30 min
DONIPrepress
DONIPressvat
DONICheddarmatic
DONIPlastformer
DONICHEESELine
for pasta filata
TECHNOLOGICAL PROCESS
DONIPlastformer
DONICHEESELine
for pasta filata
TECHNOLOGICAL PROCESS
DONICHEESELine
for pasta filata
TECHNOLOGICAL PROCESS
CHEDDARIZED CHEESE
THERMOPLASTICIZED, SALTED
CHEESE
DONICHEESELine
for pasta filata
TECHNOLOGICAL PROCESS
KNEADING OF CHEESE IN
DONIPlastformer
DONICHEESELine
for pasta filata
TECHNOLOGICAL PROCESS
MOZZARELLA PRODUCTION
DONICHEESELine
for pasta filata
The necessary dimension for the production facility based on two DONI E-Vat 5000 l
is approximately 20 x 15 m with a minimal height of 4 m. The shown production line with two
DONI E-Vat 5000 l is with minimal productivity of 5000 kg product per twenty-four hours.
DONICHEESELine
for pasta filata
The necessary dimension for the production facility based on three DONI E-Vat 10000 l
is approximately 20 x 16 m with a minimal height of 4 m. The shown production line with three
DONI E-Vat 10000 l is with minimal productivity of 8000 kg product per twenty-four hours.
DONICHEESELine
for pasta filata
The necessary dimension for the production facility based on six DONI E-Vat 5000 l
is approximately 23 x 14 m with a minimal height of 4 m. The shown production line with six
DONI E-Vat 5000 l is with minimal productivity of 15000 kg product per twenty-four hours.
DONICIP
DONICIPLine
CLEANING IN PLACE
DONICIP
DONICIPLine
hot surface
pasteurizers, process tanks, pipes,
soiled by phosphate, albumen
and fat
DONICIP
DONICIPLine
PURPOSE OF CLEANING
physical cleanness removal of all visible pollution
on the surface
DONICIP
DONICIPLine
flow
temperature
concentration
time
DONICIP
DONICIPLine
Flow
Concentration
Time
Temperature
DONICIP
DONICIPLine
DONICIP
DONICIPLine
DONIProCIP M
DONIProCIP L
DONICIP
DONICIPLine
3 min
10 min
3 min
10 min
3 min
10 min
DONICIP
DONICIPLine
10 min
10 min
5 min
25 min
5 min
15 min
5 min
10 min
5 min
10 min
DONICIP
DONICIPLine
5 min
15 min
5 min
10 min
5 min
10 min
5 min
15 min
DONICIP
DONICIPLine
DONICIP
DONICIPLine
DONIProCIP
Three options of execution
DONIProCIP 45
DONIProCIP 35
DONIProCIP 25
Suitable for centralized and decentralized CIP systems in big and middle scale dairies with relatively high
automation of the processes.
DONICIP
DONICIPLine
DONIProCIP cleaning-in-place
DONICIP
DONICIPLine
DONICIP
DONICIPLine
DONICIP
DONICIPLine
DONIProCIP
Two options of execution
DONIProCIP 35
DONIProCIP 25
Suitable for medium and small scale dairies, for centralized and decentralized CIP systems and for
cleaning of separate units.
DONICIP
DONICIPLine
two modules
DONICIP
DONICIPLine
DONICIP
DONICIPLine
Options:
automatic flow control
recording of the following parameters: time; temperature; concentration; flow
* in explicit agreement with the customer and specific conditions DONIProCIP could be
automated to the level of DONIProCIP
DONICIP
DONICIPLine
DONIProCIP L
One option of execution
DONIProCIP L 15
Suitable for small scale dairies, local CIP systems and for cleaning of separate units.
DONICIP
DONICIPLine
DONICIP
DONICIPLine
15 000 l/h
flow circulation through tank /rectangular/ for washing solution preservation
manual control of the flow
heating by tubular heat exchanger
temperature control in each sector
manual dosing of concentrate
operator controls time and sequence of cycles
Options:
monitoring and control of concentration / when the solutions are returned for secondary use /