Professional Documents
Culture Documents
by
Carson Baker
UNIVERSITY OF WASHINGTON
DEPARTMENT OF CIVIL ENGINEERING
SEATTLE, WASHINGON 98195
3 January, 2015
TABLE OF CONTENTS
List of Figures ............................................................................................................................................... ii
List of Tables ................................................................................................................................................ ii
1
Introduction ........................................................................................................................................... 1
2.1
2.2
3.1.1
Concrete ................................................................................................................................ 4
3.1.2
Weather ................................................................................................................................. 4
3.2
Analyses ........................................................................................................................................ 5
3.2.1
3.2.2
Conclusion ............................................................................................................................................ 6
4.1
4.2
Recommendations ......................................................................................................................... 6
4.3
References ..................................................................................................................................................... 9
Appendix A: Stoneway Concrete Mix Properties ....................................................................................... 10
LIST OF FIGURES
Figure 2-A: Effect of ACI Constant a on Concrete Strength ..................................................................... 2
Figure 2-B: Sample Temperature Plot versus Standard Maturity ................................................................. 3
Figure 3-A: Sample Concrete Slab and Air Temperature Data (Deck 26 Shown) ....................................... 5
Figure 3-B: Computed Maturity values for Elevated Decks 25-28 .............................................................. 6
Figure 4-A: Computed Maturity values for Elevated Decks 25-28 .............................................................. 7
LIST OF TABLES
Table 2-A: Values of the constant for use in Equation (2-1) ..................................................................... 2
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1 INTRODUCTION
Concrete slabs are widely used in various applications including high rise office buildings and parking
garages. These slabs must be given adequate time to cure before loads may be placed on them, or before
prestressing operations can be performed. Thus an understanding of a concrete slabs ability to mature is
critical in determining its suitability in design. The strength of a concrete mix is a complex function of
many variables including the concrete temperature and the allowed curing time. The strength of a given
mix is determined by allowing a specimen of concrete to cure under standardized temperature and
moisture conditions and then subjecting it to a compression test after a specified amount of time in
accordance with ASTM C39. However these standard conditions are not likely to be met at the job site.
The variability in site conditions introduces uncertainty regarding the behavior of the concrete, and thus it
is essential that appropriate cold-weather concreting practices are followed. This ensures that the concrete
can develop a required strength before forms are removed or load is placed on the concrete. This load
may take several forms including re-shoring load and post-tensioning load. As a result the effects of
environmental conditions including ambient air temperature must be taken into account when determining
the early strength of concrete at the job site.
The purpose of this report is to investigate the correlation between ambient air temperature and the rate of
concrete maturity at the 815 Pine job site. Temperature data from both concrete maturity meters and
weather stations was analyzed. A correlation was found between the air temperature and concrete
maturity levels, suggesting a minimum air temperature when pouring concrete slabs which require high
early strength.
() = [
where:
]
+
(2-1)
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1.2
1.0
fc28 Factor
0.8
0.6
0.4
High Strength
Cement, a = 2.6
Low Strength
Cement , a = 1.3
0.2
0.0
0
14
21
28
35
Time (days)
42
49
56
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Maturity (t) = ( )
(2-2)
where:
These equations provide a generally accepted method for approximating a compressive strength using
readily available information. A plot of measured concrete temperature along with standard temperatures
is given in Figure 2-B. (Slab data from Deck 26, Sensor #1 depicted)
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Thus in order to predict the strength of a sample of concrete over time, its mixture properties must be
established and maturity growth must be understood. When the ambient air temperature is cooler than a
specimens internal temperature, the internal temperature of the sample tends to lower, and thus delay the
development of the concretes maturity. This implies that lower ambient air temperatures may lead to
lower concrete strengths than previously anticipated.
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3.2 ANALYSES
Temperature profiles were developed for slabs on decks 25-30 of the 815 Pine tower, beginning
immediately after the concrete was placed. Using this information maturity was calculated up to three
days, depending on the available data.
3.2.1 Initial Observations
By plotting both concrete temperature and air temperature, it was found that the recorded concrete
temperatures converged to the measured air temperatures, as shown in Figure 3-A. (Slab data from Deck
26, Sensor #1 depicted). This trend tends to converge roughly 5 days after pouring. This is not
unexpected, as by this point in time the chemical reaction has largely finished occurring, and thus the heat
produced internally is insignificant. The observation that the data converges with time reveals two things.
Firstly, the correlation of the data indicates it is reliable and suitable for comparison. Secondly, the data
confirms that the air temperature plays a significant role in the thermal history of the concrete with time.
Figure 3-A: Sample Concrete Slab and Air Temperature Data (Deck 26 Shown)
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4 CONCLUSION
4.1 RESULTS OF ANALYSES
While data is dependent on a variety of factors, for the specific concrete mix used for PT slabs in the 815
Pine project, and for a slab thickness of 7 , the concrete maturity was found to be lower than standard
maturity when the average 24-hour ambient air temperature fell below 50oF as suggested by Figure 3-B.
This finding is similar to the definition of cold-weather as defined by ACI 306-R88, which states that
when temperatures above 50oF occur during more than half of any 24 hour duration, the period is no
longer regarded as cold weather.
The trendline through the plotted points nearly passes through the x-axis at 14oF. This is consistent with
the Nurse-Saul maturity function (Eq. 2-2) which defines , the point where the concrete reaction
stops and thus the concrete does not mature, at 14oF under ASTM C1074.
This data is only applicable for the conditions described. It is expected that the slope of the trendline
would change with changes to cement content, slab thickness, slab type, relative humidity, and other
conditions.
4.2 RECOMMENDATIONS
Cold weather can reduce rate of strength-gain, which can lead to problems for activities that require early
strength such as stressing PT strands and stripping deck forms. This work analyzed air and slab
temperatures for a specific construction project, and found that air temperatures below 50oF could lead to
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early rates of strength gain in slabs that would be lower than corresponding to standard curing (73oF).
While the data provided is representative of a specific mix of concrete, in general it may be understood
that as ambient air temperature approaches 50oF it is expected that the maturity of the concrete begins to
be adversely affected by the cold weather. This is consistent with recommendations from ACI 306-R88.
The language is different but similar to ACI 306-R10, which defines cold weather as the point at which
the air temperature drops to 40oF for any amount of time during the time required to protect the concrete
from exposure effects. This revised definition relies on an absolute measurement instead of an average
measurement over a given period. Following the language used in ACI 306-R10, the plot in Figure 4-A
was generated comparing minimum temperatures to maturity. Similar results were found to those given in
Figure 3-B which uses an average temperature metric.
Additionally, measures should be taken to ensure the concrete mix behaves well in its early stages. Such
measures include ensuring sufficient placement temperature when pouring, adequate air ventilation, and
the use of thermal blankets if deemed necessary. In exceptionally cold environments, the use of hydronic
systems may mitigate the effects of early freezing and accelerate the hydration reactions. Alternatively,
the use of a thicker slab increases the volume to exposed surface ratio, thereby increasing the resistivity to
cold weather.
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REFERENCES
ACI 209R-08 Strength gain with time
ACI 306-R10 Cold weather concreting
ACI 306-R88 Cold weather concreting
ASTM C39 Compression testing spec
ASTM C494 Admixtures
ASTM C1074 - Maturity
Jake Meader
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Figure A-1: Stoneway Concrete Mix Properties for 815 Pine PT Slabs
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