(

SECTION(

)
)

DUTY OF BOILER MANUFACTURER

()
CHAPTER(1)

To apply for manufacturing of boiler

()

1.
Boiler manufacturer ,apply for manufacturing of boiler under boiler acts subsection(a) of section 25 , attached with following documentations()

(a)

the use of code or standard and inspection authoritys certificate of

inspection during construction

()

(b)

Steel makers certificate of manufacture and result of Tests

including chemical properties and physical properties

()
(c)

The maker office stamp

()

(d)

Type of boiler and capacity of evaporation

()

(e)

The detail drawings of boiler

()
CHAPTER(2)
Registration of Boiler Design

1. The boiler manufacture, approved for manufacturing, must be registered

the design of boiler .

2.

Before commencing construction of any boiler to be built ,the

manufacturers drawings and specifications shall have been submitted to,
and approved by, the chief inspector.

3.

Blue prints and specifications of designs in duplicate shall be submitted

to the department for registration for all boilers.

4.

Drawings and specifications of any boiler shall give the maximum design
pressure and temperature,the working pressure,the material thickness
and specifications, method of fabrication and welding details and the
purpose for which the boiler is to be used.

5.

Designs,when finally approved, will be given a registration number for

boilers may be manufactured to such registered design in detail.

6.

Changes made by a manufacturer in a design already approved and

registered will necessitate the submitting of new drawings and
specifications to the department for approval.

7.

When a design is submitted and not approved, a report on the design will
be sent by the department to the manufacturer .

8.

The approval and registration of design drawings and specifications of a

boiler will not in any relieve the manufacturer of full responsibility in
connection with same.

9.

With respect to an application for registration of the design of a boiler , the

drawings, calculations, specifications and other information respection the
design must include;
()
(a)

the design pressure and temperature

()

(b)

details of the arrangement and dimensions of all component part

()

(c)

The use of code or standard to determine the design pressure and

temperature

()
(d)

details

of

the

configurations.
()

proposed

constructions

and

welded

joint

(e)

a report of any physical tests conducted for the purpose of establishing the
maximum allowable working pressure; and

()

(f)

any other information that the chief inspector may require.

()

The procedure of manufacturing of boiler

In order to manufacture of boiler,the following list of documents shall have

been submitted to the chief inspector()

(a)
()

List of materials used for each pressure part

(b)

The design calculations to determine the maximum allowable

working pressure in accordance with the used standard, applicable
section,edition and addenda;

()

(c)

The design code used and the source of stress values for the
materials used in the design calculations;

()

(d)

The welding procedures used and the qualification records for each
procedure;

()
(e)

The material identification for each type of welding material used;

()

(f)

The performance qualification records for each welder or welding

operator used in the construction of the boiler;

() NDE

NDE

(g)

The extent of any non-destructive examination (NDE) performed

and the qualification records of NDE operators;

()

(h)
(

(i)

Record of final pressure test signed by a third party inspector;

)

Name and organization of the third party inspection agency;

()

(j)

A certification from a licensed professional engineer starting that the

boiler has been constructed to a standard providing equivalent
safety to that of the used standard or code.A signature,date and
seal of the certifying engineer is required;

(
10.

Where any requirements of this regulations is at variance with the

requirements of the codes and standards, the requirements of these
regulations shall govern and the chief inspector may approve or reject any

revision or amendment here after made in any codes or standards

referred to in these regulations.

11.

Boilers may be built in accordance with a registered design and changes

are made in these regulations which affect the design in which case the
design shall become obsolete and no further construction shall be made
to such a design after a period of 12 months except with the permission of
the chief inspector.

12.

Notwithstanding the fact that a design has been approved by the

department,if it is afterwards found to be defective in any way, the
manufacturer will be notified accordingly,and shall thereupon revise the
design to meet the approval of the chief inspector.

13.

All boilers subject to shop inspection and manufactured in this country for
use shall be shop inspected by an inspector and shall be stamped.The
authorized inspector shall be a state inspector or an inspector regularly
employed by a boiler insurance company.

14.

Boilers shall be designed,constructed,inspected,stamped and installed in

accordance with the applicable national standard or international
standards which are acceptable to the chief inspector.

15.

The chief inspector shall respond to any request for a variance within 30
days of receipt of all required documentation.