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PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD

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PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for test)


Design Internal Temperature
Type of Test
Test Position

18.000
50

bar
C

UG-99(b)
Horizontal

Projection of Nozzle from Vessel Top

200.00

mm

Projection of Nozzle from Vessel Bottom

200.00

mm

Minimum Design Metal Temperature


Type of Construction

Welded

Special Service

None

Degree of Radiography

RT 1

Miscellaneous Weight Percent

0.0

Use Higher Longitudinal Stresses (Flag)

Select t for Internal Pressure (Flag)

Select t for External Pressure (Flag)

Select t for Axial Stress (Flag)

Select Location for Stiff. Rings (Flag)

Consider Vortex Shedding

Perform a Corroded Pressure test

Is this a Heat Exchanger

No

User Defined Test Press. (Used if > 0)

0.0000

bar

User defined MAWP

18.843

bar

User defined MAPnc

0.0000

bar

Load Case 1

NP+EW+WI+FW+BW

Load Case 2

NP+EW+EE+FS+BS

Load Case 3

NP+OW+WI+FW+BW

Load Case 4

NP+OW+EQ+FS+BS

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Load Case 5

NP+HW+HI

Load Case 6

NP+HW+HE

Load Case 7

IP+OW+WI+FW+BW

Load Case 8

IP+OW+EQ+FS+BS

Load Case 9

EP+OW+WI+FW+BW

Load Case 10

EP+OW+EQ+FS+BS

Load Case 11

HP+HW+HI

Load Case 12

HP+HW+HE

Load Case 13

IP+WE+EW

Load Case 14

IP+WF+CW

Load Case 15

IP+VO+OW

Load Case 16

IP+VE+EW

Load Case 17

NP+VO+OW

Load Case 18

FS+BS+IP+OW

Load Case 19

FS+BS+EP+OW

Wind Design Code

Wind Profile Height mm

User Defined

Pressure

kPa

10000.0000

0.7500

0.0000

0.0000

0.0000

0.0000

0.0000

0.0000

0.0000

0.0000

0.0000

0.0000

0.0000

0.0000

0.0000

0.0000

Damping Factor (Beta) for Wind (Ope)

0.0100

Damping Factor (Beta) for Wind (Empty)

0.0000

Damping Factor (Beta) for Wind (Filled)

0.0000

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Seismic Design Code

G Loading

Seismic Importance Factor

1.000

G Loading Coefficient Gx

0.500

G Loading Coefficient Gz

0.500

G Loading Coefficient Gy

-2.000

Percent Seismic for Test

0.000

Design Nozzle for M.A.W.P. (maximum)

Consider MAP New and Cold in Noz. Design

Consider External Loads for Nozzle Des.

Use ASME VIII-1 Appendix 1-9

Material Database Year

Current w/Addenda or Code Year

Configuration Directives:

Do not use Nozzle MDMT Interpretation VIII-1 01-37

No

Use Table G instead of exact equation for "A"

Yes

Shell Head Joints are Tapered

Yes

Compute "K" in corroded condition

No

Use Code Case 2286

No

Use the MAWP to compute the MDMT


Using Metric Material Databases, ASME II D

Yes
No

Complete Listing of Vessel Elements and Details:

Element From Node

10

Element To Node

20

Element Type
Description
Distance "FROM" to "TO"

Elliptical
Head
38.000

mm

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Element Outside Diameter

610.00

mm

Element Thickness

5.0000

mm

Internal Corrosion Allowance

0.0000

mm

Nominal Thickness

8.0000

mm

External Corrosion Allowance

0.0000

mm

Design Internal Pressure

18.000

bar

Design Temperature Internal Pressure


Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name

50
1.0342
50

C
bar
C

1.2
SA-240 316L

Allowable Stress, Ambient

115.15

MPa

Allowable Stress, Operating

115.15

MPa

Allowable Stress, Hydrotest

155.14

MPa

Material Density

8027.2

kg/m

P Number Thickness

0.0000

mm

Yield Stress, Operating

165.40

MPa

External Pressure Chart Name


UNS Number
Product Form

HA-4
S31603
Plate

Efficiency, Longitudinal Seam

1.0

Efficiency, Circumferential Seam

1.0

Elliptical Head Factor

2.0

Element From Node

10

Detail Type

Liquid

Detail ID

LIQUID

Dist. from "FROM" Node / Offset dist

-150.00

mm

Height/Length of Liquid

188.00

mm

Liquid Density

909.98

kg/m

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Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist

10
Nozzle
N3
0.0000

Nozzle Diameter

2.0

Nozzle Schedule

80S

Nozzle Class

150

Layout Angle

90.0

Blind Flange (Y/N)

in.

Weight of Nozzle ( Used if > 0 )

51.995

Grade of Attached Flange

GR 2.2

Nozzle Matl

mm

SA-312 TP316L

--------------------------------------------------------------------

Element From Node

20

Element To Node

30

Element Type
Description

Cylinder
Shell

Distance "FROM" to "TO"

2362.0

mm

Element Outside Diameter

610.00

mm

Element Thickness

8.0000

mm

Internal Corrosion Allowance

0.0000

mm

Nominal Thickness

8.0000

mm

External Corrosion Allowance

0.0000

mm

Design Internal Pressure

18.000

bar

Design Temperature Internal Pressure


Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name

50
1.0342
50
1.2
SA-240 316L

C
bar
C

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Efficiency, Longitudinal Seam

1.0

Efficiency, Circumferential Seam

1.0

Element From Node

20

Detail Type

Liquid

Detail ID

LIQUID

Dist. from "FROM" Node / Offset dist

0.0000

mm

Height/Length of Liquid

900.00

mm

Liquid Density

910.00

kg/m

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist

20
Nozzle
N1
1362.0

Nozzle Diameter

2.0

Nozzle Schedule

None

Nozzle Class

600

Layout Angle

0.0

Blind Flange (Y/N)

81.537

Grade of Attached Flange

GR 2.2

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist

in.

Weight of Nozzle ( Used if > 0 )

Nozzle Matl

mm

SA-182 F316

20
Nozzle
N2
2149.0

Nozzle Diameter

2.0

Nozzle Schedule

None

Nozzle Class

150

Layout Angle

270.0

mm
in.

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Blind Flange (Y/N)

Weight of Nozzle ( Used if > 0 )

67.101

Grade of Attached Flange

GR 2.2

Nozzle Matl

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist

SA-182 F316

20
Nozzle
N4
2149.0

Nozzle Diameter

2.0

Nozzle Schedule

None

Nozzle Class

150

Layout Angle

135.0

Blind Flange (Y/N)

67.101

Grade of Attached Flange

GR 2.2

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist

20
Nozzle
N5
1874.0
2.0

Nozzle Schedule

None

Nozzle Class

150

Layout Angle

135.0

mm
in.

Weight of Nozzle ( Used if > 0 )

67.101

Grade of Attached Flange

GR 2.2

Nozzle Matl

in.

SA-182 F316

Nozzle Diameter

Blind Flange (Y/N)

mm

Weight of Nozzle ( Used if > 0 )

Nozzle Matl

SA-182 F316

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Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist

20
Nozzle
N6
120.00

Nozzle Diameter

2.0

Nozzle Schedule

None

Nozzle Class

150

Layout Angle

180.0

Blind Flange (Y/N)

67.101

Grade of Attached Flange

GR 2.2

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist

20
Nozzle
K1
1851.0
2.0

Nozzle Schedule

None

Nozzle Class

150

Layout Angle

315.0

67.101

Grade of Attached Flange

GR 2.2

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter

mm
in.

Weight of Nozzle ( Used if > 0 )

Nozzle Matl

SA-182 F316

Nozzle Diameter

Blind Flange (Y/N)

in.

Weight of Nozzle ( Used if > 0 )

Nozzle Matl

mm

SA-182 F316

20
Nozzle
K2A
1572.0
3.0

mm
in.

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Nozzle Schedule

80S

Nozzle Class

150

Layout Angle

45.0

Blind Flange (Y/N)

Weight of Nozzle ( Used if > 0 )

76.191

Grade of Attached Flange

GR 2.2

Nozzle Matl

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist

SA-312 TP316L

20
Nozzle
K2B
1362.0

Nozzle Diameter

3.0

Nozzle Schedule

80S

Nozzle Class

150

Layout Angle

45.0

Blind Flange (Y/N)

76.191

Grade of Attached Flange

GR 2.2

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist

20
Nozzle
K3A
622.00
3.0

Nozzle Schedule

80S

Nozzle Class

150

Layout Angle

45.0

Weight of Nozzle ( Used if > 0 )

in.

SA-312 TP316L

Nozzle Diameter

Blind Flange (Y/N)

mm

Weight of Nozzle ( Used if > 0 )

Nozzle Matl

mm
in.

N
76.191

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Grade of Attached Flange


Nozzle Matl

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist

GR 2.2
SA-312 TP316L

20
Nozzle
K3B
342.00

Nozzle Diameter

3.0

Nozzle Schedule

80S

Nozzle Class

150

Layout Angle

45.0

Blind Flange (Y/N)

76.191

Grade of Attached Flange

GR 2.2

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist

20
Nozzle
K4A
1637.0
2.0

Nozzle Schedule

None

Nozzle Class

150

Layout Angle

225.0

67.101

Grade of Attached Flange

GR 2.2

Element From Node


Detail Type

mm
in.

Weight of Nozzle ( Used if > 0 )

Nozzle Matl

SA-312 TP316L

Nozzle Diameter

Blind Flange (Y/N)

in.

Weight of Nozzle ( Used if > 0 )

Nozzle Matl

mm

SA-182 F316

20
Nozzle

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Detail ID
Dist. from "FROM" Node / Offset dist

K4B
557.00

Nozzle Diameter

2.0

Nozzle Schedule

None

Nozzle Class

150

Layout Angle

225.0

Blind Flange (Y/N)

67.101

Grade of Attached Flange

GR 2.2

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist

20
Nozzle
K5A
837.00
3.0

Nozzle Schedule

80S

Nozzle Class

150

Layout Angle

0.0

76.191

Grade of Attached Flange

GR 2.2

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist

mm
in.

Weight of Nozzle ( Used if > 0 )

Nozzle Matl

SA-182 F316

Nozzle Diameter

Blind Flange (Y/N)

in.

Weight of Nozzle ( Used if > 0 )

Nozzle Matl

mm

SA-312 TP316L

20
Nozzle
K5B
342.00

Nozzle Diameter

3.0

Nozzle Schedule

80S

Nozzle Class

150

mm
in.

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Layout Angle
Blind Flange (Y/N)

0.0
N

Weight of Nozzle ( Used if > 0 )

76.191

Grade of Attached Flange

GR 2.2

Nozzle Matl

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist

SA-312 TP316L

20
Nozzle
HH
1662.0

Nozzle Diameter

4.0

Nozzle Schedule

80S

Nozzle Class

150

Layout Angle

315.0

Blind Flange (Y/N)

185.10

Grade of Attached Flange

GR 2.2

Element From Node

20
Lug

Detail ID

LUG

Number of Lugs

in.

SA-312 TP316L

Detail Type

Dist. from "FROM" Node / Offset dist

mm

Weight of Nozzle ( Used if > 0 )

Nozzle Matl

1057.0

mm

Dist. from OD to Lug Cntrline(dlug)

128.00

mm

Height of Gusset Plates (hgp)

306.00

mm

Force Bearing Width (wfb)

204.00

mm

Weight of Lug

150.00

Lug Start Angle (degrees)

Element From Node

90.0

20

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Detail Type
Detail ID

Weight
MIST ELIMINATOR

Dist. from "FROM" Node / Offset dist

2100.0

mm

Miscellaneous Weight

980.60

Offset from Element Centerline

0.0000

mm

--------------------------------------------------------------------

Element From Node

30

Element To Node

40

Element Type

Flange

Description

Body Flange

Distance "FROM" to "TO"

152.40

mm

Flange Inside Diameter (OD for Blinds)

593.60

mm

Element Thickness

47.752

mm

Internal Corrosion Allowance

0.0000

mm

Nominal Thickness

8.0000

mm

External Corrosion Allowance

0.0000

mm

Design Internal Pressure

18.000

bar

Design Temperature Internal Pressure


Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name

50
1.0342
50

C
bar
C

1.2
SA-182 F316

Allowable Stress, Ambient

137.90

MPa

Allowable Stress, Operating

137.90

MPa

Allowable Stress, Hydrotest

186.17

MPa

Material Density

8027.2

kg/m

P Number Thickness

0.0000

mm

Yield Stress, Operating

217.74

MPa

External Pressure Chart Name

HA-2

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UNS Number
Class / Thickness / Grade

S31600
:: > 5

Product Form

Forgings

Perform Flange Stress Calculation (Y/N)


Weight of ANSI B16.5/B16.47 Flange

Y
0.0000

Class of ANSI B16.5/B16.47 Flange


Grade of ANSI B16.5/B16.47 Flange

--------------------------------------------------------------------

Element From Node

40

Element To Node

50

Element Type
Description

Flange
Blind

Distance "FROM" to "TO"

47.752

mm

Flange Inside Diameter (OD for Blinds)

812.80

mm

Element Thickness

47.752

mm

Internal Corrosion Allowance

0.0000

mm

Nominal Thickness

8.0000

mm

External Corrosion Allowance

0.0000

mm

Design Internal Pressure

18.000

bar

Design Temperature Internal Pressure


Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Perform Flange Stress Calculation (Y/N)
Weight of ANSI B16.5/B16.47 Flange
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange

50
1.0342
50

C
bar
C

1.2
SA-182 F316
Y
0.0000

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PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


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Flange Input Data Values

Description: A1 (flange) :

Body Flange

Description of Flange Geometry (Type)


Design Pressure

Integral Weld Neck


P

Design Temperature

18.00

bar

50

Internal Corrosion Allowance

ci

0.0000

mm

External Corrosion Allowance

ce

0.0000

mm

Use Corrosion Allowance in Thickness Calcs.

No

Flange Inside Diameter

593.600

mm

Flange Outside Diameter

812.800

mm

Flange Thickness

47.7520

mm

Thickness of Hub at Small End

go

8.0000

mm

Thickness of Hub at Large End

g1

34.9240

mm

104.6480

mm

Length of Hub

Flange Material

SA-182 F316

Flange Material UNS number

S31600

Flange Allowable Stress At Temperature

Sfo

137.90

MPa

Flange Allowable Stress At Ambient

Sfa

137.90

MPa

Bolt Material

SA-193 B7

Bolt Allowable Stress At Temperature

Sb

172.38

MPa

Bolt Allowable Stress At Ambient

Sa

172.38

MPa

Diameter of Bolt Circle

749.300

mm

Nominal Bolt Diameter

31.7500

mm

Type of Threads

TEMA Thread Series

Number of Bolts

20

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Flange Face Outside Diameter

Fod

692.150

mm

Flange Face Inside Diameter

Fid

593.600

mm

Flange Facing Sketch

1, Code Sketch 1a

Gasket Outside Diameter

Go

685.800

mm

Gasket Inside Diameter

Gi

628.650

mm

Gasket Factor

0.0000

Gasket Design Seating Stress

0.00

Column for Gasket Seating

2, Code Column II

Gasket Thickness

tg

3.1750

ANSI Flange Class

150

ANSI Flange Grade

GR 2.2

MPa

mm

ASME Code, Section VIII, Division 1, 2013

Hub Small End Required Thickness due to Internal Pressure:


= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (18.00*(593.6000/2+0.0000))/(137.90*1.00-0.6*18.00)+Ca
= 3.9053 mm

Hub Small End Hub MAWP:


= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.90 * 1.00 * 8.0000 )/(296.8000 + 0.6 * 8.0000 )
= 36.573 bar

Corroded Flange ID,

Bcor = B+2*Fcor

593.600

mm

Corroded Large Hub,

g1Cor = g1-ci

34.924

mm

Corroded Small Hub,

g0Cor = go-ci

8.000

mm

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Code R Dimension,

R = (C-B)/2 - g1

42.926

mm

Gasket Contact Width,

N = (Go - Gi) / 2

28.575

mm

14.287

mm

9.525

mm

685.800

mm

Basic Gasket Width,

bo = N / 2

Effective Gasket Width,

b = Cb sqrt(bo)

Gasket Reaction Diameter,

G = Go (Self-Energizing)

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:


= 0.785 * G * Peq
= 0.785 * 685.8000 * 18.000
= 664941.500 N
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 9.5250 * 3.1416 * 685.8000 * 0.0000 * 18.00
= 0.000 N
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor * P

/ 4

= 3.1416 * 593.6000 *18.0000/4


= 498168.531 N
Pressure Force on Flange Face [Ht]:
= H - Hd
= 664941 - 498168
= 166773.000 N
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 664941 + 0 + 0 , 0 )
= 664941.500 N
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G

+ yPart * bPart * lp

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= 0.00*9.5250*3.141*685.800+0.00*0.0000*0.00
= 0.000 N
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 664941/172 , 0/172
= 3857.857 mm

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 31.750 + 6 * 47.752/(0.00 + 0.5)
= 636.524 mm

Actual Circumferential Bolt Spacing [Bs]:


= C * sin( pi / n )
= 749.300 * sin( 3.142/20 )
= 117.216 mm

ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 117.216/( 2 * 31.750 + 47.752 )), 1 )
= 1.0265

Bolting Information for TEMA Imperial Thread Series (Non Mandatory):


----------------------------------------------------------------------------Minimum

Actual

Maximum

----------------------------------------------------------------------------Bolt Area, mm
Radial distance bet. hub and bolts

3857.857

11987.072

44.450

42.926

Radial distance bet. bolts and the edge

31.750

31.750

Circumferential spacing between bolts

71.450

117.216

636.524

-----------------------------------------------------------------------------

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Flange Design Bolt Load, Gasket Seating [W]:


= Sa * ( Am + Ab ) / 2
= 172.38 * ( 3857.8567 + 11987.0723 )/2
= 1365518.75 N
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 664941 - 664941
= 0.00 N

Moment Arm Calculations:


Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 749.3000 - 685.8000 )/2
= 31.7500 mm
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 42.9260 + 34.9240 + 31.7500 )/2
= 54.8000 mm
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 42.9260 + ( 34.9240/2.0 )
= 60.3880 mm

Summary of Moments for Internal Pressure:


Loading

Force

Distance Bolt Corr

Moment

End Pressure,

Md

498169.

60.3880

1.0265

30892. N-m

Face Pressure,

Mt

166773.

54.8000

1.0265

9385. N-m

Gasket Load,

Mg

0.

31.7500

1.0265

0. N-m

1365519.

31.7500

1.0265

44520. N-m

Gasket Seating, Matm

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Total Moment for Operation,

Mop

Total Moment for Gasket seating, Matm

40277. N-m
44520. N-m

Note: User choose not to perform Stress Calculations on this ANSI Flange.
Pressure rating of the flange will be used to check code compliance.

Estimated Finished Weight of Flange at given Thk.

127.6

kgm

Estimated Unfinished Weight of Forging at given Thk

296.2

kgm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Flg Calc [Int P] : A1 (blind)
Flng:
4 12:10p Dec 10,2014

Flange Input Data Values

Description: A1 (blind)

Blind

Description of Flange Geometry (Type)

Blind

Design Pressure

Design Temperature

18.00

bar

50

Internal Corrosion Allowance

ci

0.0000

mm

External Corrosion Allowance

ce

0.0000

mm

Use Corrosion Allowance in Thickness Calcs.

Yes

Flange Outside Diameter

812.800

mm

Flange Thickness

47.7520

mm

Flange Material

SA-182 F316

Flange Material UNS number

S31600

Flange Allowable Stress At Temperature

Sfo

137.90

MPa

Flange Allowable Stress At Ambient

Sfa

137.90

MPa

Bolt Material

SA-193 B7

Bolt Allowable Stress At Temperature

Sb

172.38

MPa

Bolt Allowable Stress At Ambient

Sa

172.38

MPa

Span

0.000

mm

Diameter of the Load Reaction, Short Span

0.000

mm

Perimeter along the Center of the Bolts

2353.995

mm

Diameter of Bolt Circle

749.300

mm

Nominal Bolt Diameter

31.7500

mm

Diameter of the Load Reaction, Long

Type of Threads

TEMA Thread Series

Number of Bolts

20

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Flg Calc [Int P] : A1 (blind)
Flng:
4 12:10p Dec 10,2014

Flange Face Outside Diameter

Fod

692.150

mm

Flange Face Inside Diameter

Fid

590.550

mm

Flange Facing Sketch

1, Code Sketch 1a

Gasket Outside Diameter

Go

685.800

mm

Gasket Inside Diameter

Gi

628.650

mm

Gasket Factor

0.0000

Gasket Design Seating Stress

0.00

Column for Gasket Seating

2, Code Column II

Gasket Thickness

tg

3.1750

ANSI Flange Class

150

ANSI Flange Grade

GR 2.2

MPa

mm

ASME Code, Section VIII, Division 1, 2013

Gasket Contact Width,


Basic Gasket Width,

N = (Go - Gi) / 2
bo = N / 2

Effective Gasket Width,

b = Cb sqrt(bo)

Gasket Reaction Diameter,

G = Go (Self-Energizing)

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:


= 0.785 * G * Peq
= 0.785 * 685.8000 * 18.000
= 664941.500 N
Contact Load on Gasket Surfaces [Hp]:

28.575

mm

14.287

mm

9.525

mm

685.800

mm

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Flg Calc [Int P] : A1 (blind)
Flng:
4 12:10p Dec 10,2014

= 2 * b * Pi * G * m * P
= 2 * 9.5250 * 3.1416 * 685.8000 * 0.0000 * 18.00
= 0.000 N
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 664941 + 0 + 0 , 0 )
= 664941.500 N
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G

+ yPart * bPart * lp

= 0.00*9.5250*3.141*685.800+0.00*0.0000*0.00
= 0.000 N
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 664941/172 , 0/172
= 3857.857 mm

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 31.750 + 6 * 47.752/(0.00 + 0.5)
= 636.524 mm

Actual Circumferential Bolt Spacing [Bs]:


= C * sin( pi / n )
= 749.300 * sin( 3.142/20 )
= 117.216 mm

ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 117.216/( 2 * 31.750 + 47.752 )), 1 )
= 1.0265

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Flg Calc [Int P] : A1 (blind)
Flng:
4 12:10p Dec 10,2014

Bolting Information for TEMA Imperial Thread Series (Non Mandatory):


----------------------------------------------------------------------------Minimum

Actual

Maximum

----------------------------------------------------------------------------Bolt Area, mm

3857.857

11987.072

Radial distance bet. bolts and the edge

31.750

31.750

Circumferential spacing between bolts

71.450

117.216

636.524

-----------------------------------------------------------------------------

Flange Design Bolt Load, Gasket Seating [W]:


= Sa * ( Am + Ab ) / 2
= 172.38 * ( 3857.8567 + 11987.0723 )/2
= 1365518.75 N
Gasket Load for the Operating Condition [HG]:
= Wm1
= 664941.50 N

Moment Arm Calculations:


Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 749.3000 - 685.8000 )/2
= 31.7500 mm

Note: User choose not to perform Stress Calculations on this ANSI Flange.
Pressure rating of the flange will be used to check code compliance.

Estimated Finished Weight of Flange at given Thk.

198.9

kgm

Estimated Unfinished Weight of Forging at given Thk

198.9

kgm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Internal Pressure Calculations :
Step:
5 12:10p Dec 10,2014

Element Thickness, Pressure, Diameter and Allowable Stress :

| Int. Press |

From| To | + Liq. Hd
|

bar

|
|

Nominal | Total Corr|

Element |

Allowable |

Thickness | Allowance |

Diameter |

Stress(SE)|

mm

mm

mm

MPa

--------------------------------------------------------------------------Head|

18.097 |

8.0000 |

... |

610.00 |

115.15 |

Shell|

18.080 |

8.0000 |

... |

610.00 |

115.15 |

Body Flang|

18.000 |

8.0000 |

... |

593.60 |

137.90 |

Blind|

18.000 |

8.0000 |

... |

812.80 |

137.90 |

M.A.P. |

Minimum |

Required |

| New & Cold |

Thickness |

Thickness |

Element Required Thickness and MAWP :

Design |

From| To |

Pressure |

bar

M.A.W.P. |
Corroded
bar

bar

mm

mm

---------------------------------------------------------------------------Head|

18.0000 |

19.0593 |

19.1564 |

5.00000 |

4.72737 |

Shell|

18.0000 |

30.4379 |

30.5182 |

8.00000 |

4.75991 |

Body Flang|

18.0000 |

18.3984 |

18.9983 |

47.7520 |

No Calc |

Blind|

18.0000 |

18.3984 |

18.9983 |

47.7520 |

No Calc |

18.843

18.998

Minimum

Internal Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2013

Elliptical Head From 10 To 20 SA-240 316L at 50 C

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Internal Pressure Calculations :
Step:
5 12:10p Dec 10,2014

Head

Longitudinal

Joint:

Full Radiography per UW-11(a) Type 1

Circumferential Joint:

Full Radiography per UW-11(a) Type 1

Material UNS Number:

S31603

Required Thickness due to Internal Pressure [tr]:


= (P*Do*K)/(2*S*E+2*P*(K-0.1)) per Appendix 1-4 (c)
= (18.097*610.0000*1.000)/(2*115.15*1.00+2*18.097*(1.000-0.1))
= 4.7274 + 0.0000 = 4.7274 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:


Less Operating Hydrostatic Head Pressure of 0.097 bar
= (2*S*E*t)/(K*Do-2*t*(K-0.1)) per Appendix 1-4 (c)
= (2*115.15*1.00*5.0000)/(1.000*610.0000-2*5.0000*(1.00-0.1))
= 19.156 - 0.097 = 19.059

bar

Maximum Allowable Pressure, New and Cold [MAPNC]:


= (2*S*E*t)/(K*Do-2*t*(K-0.1)) per Appendix 1-4 (c)
= (2*115.15*1.00*5.0000)/(1.000*610.0000-2*5.0000*(1.000-0.1))
= 19.156 bar

Actual stress at given pressure and thickness, corroded [Sact]:


= (P*(K*Do-2*t*(K-0.1)))/(2*E*t)
= (18.097*(1.000*610.0000-2*5.0000*(1.000-0.1)))/(2*1.00*5.0000)
= 108.779 MPa

Straight Flange Required Thickness:


= (P*Ro)/(S*E+0.4*P) + ca

per Appendix 1-1 (a)(1)

= (18.097*305.0000)/(115.15*1.00+0.4*18.097)+0.000

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Internal Pressure Calculations :
Step:
5 12:10p Dec 10,2014

= 4.764 mm

Straight Flange Maximum Allowable Working Pressure:


Less Operating Hydrostatic Head Pressure of 0.084 bar
= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (115.15 * 1.00 * 8.0000 )/(305.0000 - 0.4 * 8.0000 )
= 30.518 - 0.084 = 30.434

bar

Percent Elongation per UHA-44

(75*tnom/Rf)*(1-Rf/Ro)

5.715 %

Note: Please Check Requirements of Table UHA-44 for Elongation limits.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 C

Cylindrical Shell From 20 To 30 SA-240 316L at 50 C

Shell

Longitudinal

Joint:

Full Radiography per UW-11(a) Type 1

Circumferential Joint:

Full Radiography per UW-11(a) Type 1

Material UNS Number:

S31603

Required Thickness due to Internal Pressure [tr]:


= (P*Ro) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (18.080*305.0000)/(115.15*1.00+0.4*18.080)
= 4.7599 + 0.0000 = 4.7599 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:


Less Operating Hydrostatic Head Pressure of 0.080 bar
= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (115.15*1.00*8.0000)/(305.0000-0.4*8.0000)

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Internal Pressure Calculations :
Step:
5 12:10p Dec 10,2014

= 30.518 - 0.080 = 30.438

bar

Maximum Allowable Pressure, New and Cold [MAPNC]:


= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (115.15*1.00*8.0000)/(305.0000-0.4*8.0000)
= 30.518 bar

Actual stress at given pressure and thickness, corroded [Sact]:


= (P*(Ro-0.4*t))/(E*t)
= (18.080*((305.0000-0.4*8.0000))/(1.00*8.0000)
= 68.218 MPa

Percent Elongation per UHA-44

(50*tnom/Rf)*(1-Rf/Ro)

1.329 %

Note: Please Check Requirements of Table UHA-44 for Elongation limits.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 C

Hydrostatic Test Pressure Results:

Pressure per UG99b

= 1.3 * M.A.W.P. * Sa/S

24.496

bar

Pressure per UG99b[34] = 1.3 * Design Pres * Sa/S

23.400

bar

Pressure per UG99c

= 1.3 * M.A.P. - Head(Hyd)

24.579

bar

Pressure per UG100

= 1.1 * M.A.W.P. * Sa/S

20.727

bar

Pressure per PED

= 1.43 * MAWP

26.945

bar

UG-99(b), Test Pressure Calculation:


= Test Factor * MAWP * Stress Ratio
= 1.3 * 18.843 * 1.000
= 24.496 bar

Horizontal Test performed per: UG-99b

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Internal Pressure Calculations :
Step:
5 12:10p Dec 10,2014

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.

Stresses on Elements due to Test Pressure:

From To

Stress

Allowable

Ratio

Pressure

---------------------------------------------------------------------Head

147.6

155.1

0.951

24.56

Shell

92.6

155.1

0.597

24.56

----------------------------------------------------------------------

Elements Suitable for Internal Pressure.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------External Pressure Calculations :
Step:
6 12:10p Dec 10,2014

External Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2013

Elliptical Head From 10 to 20 Ext. Chart: HA-4 at 50 C

Head

Elastic Modulus from Chart: HA-4 at 50 C

: 0.192E+06 MPa

Results for Maximum Allowable External Pressure (MAEP):


Tca

OD

D/t

Factor A

5.000

610.00

122.00

0.0011384

65.13

EMAP = B/(K0*D/t) = 65.1257/(0.9000 *122.0000 ) = 5.9304 bar

Results for Required Thickness (Tca):


Tca

OD

D/t

Factor A

1.613

610.00

378.29

0.0003672

35.22

EMAP = B/(K0*D/t) = 35.2184/(0.9000 *378.2888 ) = 1.0343 bar

Check the requirements of UG-33(a)(1) using P = 1.67 * External Design


pressure for this head.

Material UNS Number:

S31603

Required Thickness due to Internal Pressure [tr]:


= (P*Do*K)/(2*S*E+2*P*(K-0.1)) per Appendix 1-4 (c)
= (1.727*610.0000*1.000)/(2*115.15*1.00+2*1.727*(1.000-0.1))
= 0.4569 + 0.0000 = 0.4569 mm

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------External Pressure Calculations :
Step:
6 12:10p Dec 10,2014

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:


= ((2*S*E*t)/(K*Do-2*t*(K-0.1)))/1.67

per Appendix 1-4 (c)

= ((2*115.15*1.00*5.0000)/(1.000*610.0000-2*5.0000*(1.00-0.1)))/1.67
= 11.471 bar

Maximum Allowable External Pressure [MAEP]:


= min( MAEP, MAWP )
= min( 5.93 , 11.4709 )
= 5.930 bar

Thickness requirements per UG-33(a)(1) do not govern the required


thickness of this head.

Cylindrical Shell From 20 to 30 Ext. Chart: HA-4 at 50 C

Shell

Elastic Modulus from Chart: HA-4 at 50 C

: 0.192E+06 MPa

Results for Maximum Allowable External Pressure (MAEP):


Tca

OD

SLEN

D/t

L/D

Factor A

8.000

610.00

2450.00

76.25

4.0164

0.0004580

43.93

EMAP = (4*B)/(3*(D/t)) = (4*43.9307 )/(3*76.2500 ) = 7.6808 bar

Results for Required Thickness (Tca):


Tca

OD

SLEN

D/t

L/D

Factor A

3.545

610.00

2450.00

172.09

4.0164

0.0001392

13.35

EMAP = (4*B)/(3*(D/t)) = (4*13.3512 )/(3*172.0930 ) = 1.0343 bar

Results for Maximum Stiffened Length (Slen):


Tca

OD

SLEN

D/t

L/D

Factor A

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------External Pressure Calculations :
Step:
6 12:10p Dec 10,2014

8.000

610.00

67902.07

76.25

50.0000

0.0001932

18.54

EMAP = (4*B)/(3*(D/t)) = (4*18.5364 )/(3*76.2500 ) = 3.2409 bar

External Pressure Calculations

Section |

From| To |

Length |

mm

Outside |

Corroded |

Diameter | Thickness |
mm

mm

Factor

Factor |

MPa

|
|

--------------------------------------------------------------------------10|

20|

No Calc |

610.000 |

5.00000 |

0.0011384 |

65.1257 |

20|

30|

2450.00 |

610.000 |

8.00000 | 0.00045798 |

43.9307 |

30|

40|

No Calc |

... |

47.7520 |

No Calc |

No Calc |

40|

50|

No Calc |

... |

47.7520 |

No Calc |

No Calc |

External Pressure Calculations

From| To |
|

External |

External

Actual T. | Required T.|Des. Press. |

M.A.W.P.

bar

mm

External |

mm

External

bar

---------------------------------------------------------------10|

20|

5.00000 |

1.61252 |

1.03420 |

5.93044 |

20|

30|

8.00000 |

3.54460 |

1.03420 |

7.68076 |

30|

40|

47.7520 |

No Calc |

1.03420 |

No Calc |

40|

50|

47.7520 |

No Calc |

1.03420 |

No Calc |

Minimum

5.930

External Pressure Calculations

| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |

From| To | Bet. Stiff.| Bet. Stiff.|


|

mm

mm

Required |
mm**4

Available |
mm**4

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------External Pressure Calculations :
Step:
6 12:10p Dec 10,2014

------------------------------------------------------------------10|

20|

No Calc |

No Calc |

No Calc |

No Calc |

20|

30|

2450.00 |

67902.1 |

No Calc |

No Calc |

30|

40|

No Calc |

No Calc |

No Calc |

No Calc |

40|

50|

No Calc |

No Calc |

No Calc |

No Calc |

Elements Suitable for External Pressure.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Element and Detail Weights :
Step:
7 12:10p Dec 10,2014

Element and Detail Weights

Element |

Element |

From| To | Metal Wgt. | ID


|

kgm

Corroded |

Volume |Metal Wgt. |


m

kgm

Corroded | Extra due


ID Volume | Misc %
m

kgm

|
|
|

--------------------------------------------------------------------------10|

20|

33.0736 |

0.039026 |

33.0736 |

0.039026 |

1.65368 |

20|

30|

286.871 |

0.65467 |

286.871 |

0.65467 |

14.3435 |

30|

40|

127.648 |

0.042183 |

127.648 |

0.042183 |

6.38241 |

40|

50|

198.893 |

... |

198.893 |

... |

9.94463 |

--------------------------------------------------------------------------Total

646

0.74

646

0.74

Weight of Details

From|Type|
|

Weight of |

X Offset, | Y Offset, |

Detail | Dtl. Cent. |Dtl. Cent. | Description


kgm

mm

mm

------------------------------------------------10|Liqd|

35.5072 |

... |

-75.0000 |

LIQUID

10|Nozl|

5.56748 |

... |

-150.000 |

N3

20|Liqd|

226.965 |

... |

450.000 |

LIQUID

20|Nozl|

8.73081 |

322.400 |

1362.00 |

N1

20|Nozl|

7.18497 |

322.400 |

2149.00 |

N2

20|Nozl|

7.18497 |

322.400 |

2149.00 |

N4

20|Nozl|

7.18497 |

322.400 |

1874.00 |

N5

20|Nozl|

7.18497 |

322.400 |

120.000 |

N6

20|Nozl|

7.18497 |

322.400 |

1851.00 |

K1

20|Nozl|

8.15833 |

341.450 |

1572.00 |

K2A

20|Nozl|

8.15833 |

341.450 |

1362.00 |

K2B

32

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Element and Detail Weights :
Step:
7 12:10p Dec 10,2014

20|Nozl|

8.15833 |

341.450 |

622.000 |

K3A

20|Nozl|

8.15833 |

341.450 |

342.000 |

K3B

20|Nozl|

7.18497 |

322.400 |

1637.00 |

K4A

20|Nozl|

7.18497 |

322.400 |

557.000 |

K4B

20|Nozl|

8.15833 |

341.450 |

837.000 |

K5A

20|Nozl|

8.15833 |

341.450 |

342.000 |

K5B

20|Nozl|

19.8200 |

354.150 |

1662.00 |

HH

20|Lugs|

32.1232 |

... |

1210.00 |

LUG

20|Wght|

100.000 |

... |

2100.00 |

MIST ELIMINATOR

Total Weight of Each Detail Type

Total Weight of Liquid

262.5

Total Weight of Nozzles

133.4

Total Weight of Lugs

32.1

Total Weight of Weights

100.0

--------------------------------------------------------------Sum of the Detail Weights

528.0 kgm

Weight Summation

Fabricated

Shop Test

Shipping

Erected

Empty

Operating

-----------------------------------------------------------------------------678.8

844.3

678.8

844.3

678.8

844.3

...

735.4

...

...

...

262.5

133.4

...

133.4

...

...

...

32.1

...

32.1

...

...

...

...

...

...

...

...

100.0

...

...

...

...

...

...

...

...

...

...

133.4

...

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Element and Detail Weights :
Step:
7 12:10p Dec 10,2014

...

...

...

...

32.1

...

-----------------------------------------------------------------------------844.3

1579.7

844.3

844.3

844.3

1206.8 kgm

Miscellaneous Weight Percent: 5.0 %

Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.

Note: The shipping total has been modified because some items have
been specified as being installed in the shop.

Weight Summary

Fabricated Wt.

- Bare Weight W/O Removable Internals

844.3 kgm

Shop Test Wt.

- Fabricated Weight + Water ( Full )

1579.7 kgm

Shipping Wt.

- Fab. Wt + Rem. Intls.+ Shipping App.

844.3 kgm

Erected

- Fab. Wt + Rem. Intls.+ Insul. (etc)

844.3 kgm

Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts.

844.3 kgm

Wt.

Operating Wt.

- Empty Wt + Operating Liq. Uncorroded

1206.8 kgm

Field Test Wt.

- Empty Weight + Water (Full)

1579.7 kgm

Mass of the Upper 1/3 of the Vertical Vessel

Outside Surface Areas of Elements

Surface

From| To |

Area

mm

----------------------------

556.6 kgm

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Element and Detail Weights :
Step:
7 12:10p Dec 10,2014

10|

20|

484863. |

20|

30|

4.526E+06 |

30|

40|

582175. |

40|

50|

640803. |

----------------------------Total

6234310.500 mm

Element and Detail Weights

| To |
From| To |
|

Total Ele.| Total. Ele.|Total. Ele.|


Empty Wgt.|
kgm

Total Dtl.| Oper. Wgt. |

Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid


kgm

kgm

N-m

kgm

|
|

--------------------------------------------------------------------------10|

20|

40.2947 |

75.8019 |

79.2965 |

... |

40.2947 |

20|Lugs|

191.983 |

338.300 |

484.769 |

187.729 |

236.733 |

Lugs|

30|

237.027 |

417.674 |

598.509 |

231.775 |

292.277 |

30|

40|

134.031 |

134.031 |

176.188 |

... |

134.031 |

40|

50|

208.837 |

208.837 |

208.837 |

... |

208.837 |

Cumulative Vessel Weight

| Cumulative Ope | Cumulative | Cumulative

From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |


|

kgm

kgm

kgm

------------------------------------------------------10|

20|

... |

... |

... |

20|Lugs|

-40.2947 |

-75.8019 |

-79.2965 |

Lugs|

30|

635.145 |

760.542 |

983.534 |

30|

40|

342.868 |

342.868 |

385.025 |

40|

50|

208.837 |

208.837 |

208.837 |

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Element and Detail Weights :
Step:
7 12:10p Dec 10,2014

Note: The cumulative operating weights no liquid in the column above


are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.

Cumulative Vessel Moment

| Cumulative | Cumulative |Cumulative |

From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|


|

N-m

N-m

N-m

------------------------------------------------10|

20|

... |

... |

... |

20|Lugs|

187.729 |

187.729 |

187.729 |

Lugs|

30|

231.775 |

231.775 |

231.775 |

30|

40|

... |

... |

... |

40|

50|

... |

... |

... |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Flange MAWP :
Step:
8 12:10p Dec 10,2014

Nozzle Flange MAWP Results :

Nozzle

----- Flange Rating

Description

Operating
bar

Ambient

Temperature

bar

Class

Grade|Group

---------------------------------------------------------------------------N3

18.4

19.0

50

150

GR 2.2

N1

96.2

99.3

50

600

GR 2.2

N2

18.4

19.0

50

150

GR 2.2

N4

18.4

19.0

50

150

GR 2.2

N5

18.4

19.0

50

150

GR 2.2

N6

18.4

19.0

50

150

GR 2.2

K1

18.4

19.0

50

150

GR 2.2

K2A

18.4

19.0

50

150

GR 2.2

K2B

18.4

19.0

50

150

GR 2.2

K3A

18.4

19.0

50

150

GR 2.2

K3B

18.4

19.0

50

150

GR 2.2

K4A

18.4

19.0

50

150

GR 2.2

K4B

18.4

19.0

50

150

GR 2.2

K5A

18.4

19.0

50

150

GR 2.2

K5B

18.4

19.0

50

150

GR 2.2

HH

18.4

19.0

50

150

GR 2.2

---------------------------------------------------------------------------Minimum Rating

18.4

19.0

bar

Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Metric Edition

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Natural Frequency Calculation :
Step:
9 12:10p Dec 10,2014

The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.

The Natural Frequency for the Vessel (Empty.) is 74.6233 Hz.

The Natural Frequency for the Vessel (Ope...) is 70.8811 Hz.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Wind Load Calculation :
Step:
10 12:10p Dec 10,2014

Note: Using the User Defined Wind Profile ...

Wind Vibration Calculations

This evaluation is based on work by Kanti Mahajan and Ed Zorilla

Nomenclature

Cf

- Correction factor for natural frequency

- Average internal diameter of vessel mm

Df

- Damping Factor < 0.75 Unstable,

Dr

- Average internal diameter of top half of vessel mm

f
f1
L

> 0.95 Stable

- Natural frequency of vibration (Hertz)


- Natural frequency of bare vessel based on a unit value of (D/L)(104)
- Total height of structure mm

Lc

- Total length of conical section(s) of vessel mm

tb

- Uncorroded plate thickness at bottom of vessel mm

V30 - Design Wind Speed provided by user km/hr


Vc

- Critical wind velocity km/hr

Vw

- Maximum wind speed at top of structure km/hr

- Total corroded weight of structure N

Ws

- Cor. vessel weight excl. weight of parts which do not effect stiff. N

- Maximum amplitude of vibration at top of vessel mm

Dl

- Logarithmic decrement ( taken as 0.03 for Welded Structures )

Vp

- Vib. Chance, <= 0.314E-05 (High); 0.314E-05 < 0.393E-05 (Probable)

P30 - wind pressure 30 feet above the base

Check other Conditions and Basic Assumptions:


#1 - Total Cone Length / Total Length < 0.5

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Wind Load Calculation :
Step:
10 12:10p Dec 10,2014

0.000/2600.152 = 0.000

#2 - ( D / L ) * 104 < 8.0 (English Units)


- ( 2.01/8.53 ) * 104 = 276.255 [Geometry Violation]

Compute the vibration possibility. If Vp > 0.393E-05 no chance. [Vp]:


= W / ( L * Dr)
= 11833/( 2600.15 * 601.990 )
= 0.12559E-04

Since Vp is > 0.393E-05 no further vibration analysis is required !

Wind Loads on Masses/Equipment/Piping

ID

Wind Area
mm

Elevation
mm

Pressure

Force

kPa

------------------------------------------------------------------------MIST ELIMINAT

0.00

2138.00

0.75

0.00

The Natural Frequency for the Vessel (Ope...) is 70.8811 Hz.

Wind Load Calculation

Wind

Wind |

Wind |

Wind

Element |

From| To |

Height

Diameter |

Area |

Pressure

Wind Load |

kPa

mm

mm

mm

--------------------------------------------------------------------------10|

20|

109.385 |

732.000 |

116927. |

0.75000 |

87.6934 |

20|

30|

1369.00 |

732.000 | 1.729E+06 |

0.75000 |

1296.71 |

30|

40|

2626.20 |

712.320 |

0.75000 |

81.4163 |

108558. |

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Wind Load Calculation :
Step:
10 12:10p Dec 10,2014

40|

50|

2726.28 |

975.360 |

46575.4 |

0.75000 |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

34.9307 |

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Earthquake Load Calculation :
Step:
11 12:10p Dec 10,2014

Earthquake Loading Specified in G's


Horizontal Acceleration factor

(GX)

0.500

Horizontal Acceleration factor

(GZ)

0.500

Vertical

(GY)

-2.000

Acceleration factor

The Natural Frequency for the Vessel (Ope...) is 70.8811 Hz.

Earthquake Load Calculation

| Earthquake | Earthquake |

From| To |
|

Element |

Height |

Weight | Ope

mm

Load |
N

Element |
Emp Load |
N

-------------------------------------------------------------10|

20|

19.0000 |

743.314 |

525.602 |

279.399 |

20|Lugs|

1095.00 |

3317.37 |

2345.73 |

1331.19 |

Lugs|

30|

1747.50 |

4095.71 |

2896.11 |

1643.52 |

30|

40|

2476.20 |

1314.30 |

929.353 |

929.353 |

40|

50|

2576.28 |

2047.86 |

1448.05 |

1448.05 |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Wind/Earthquake Shear, Bending :
Step:
12 12:10p Dec 10,2014

The following table is for the Operating Case.

Wind/Earthquake Shear, Bending

| Distance to| Cumulative |Earthquake |

From| To |
|

Wind | Earthquake |

Support| Wind Shear |

Shear |

Bending |

Bending |

mm

N-m

N-m

--------------------------------------------------------------------------10|

20|

1140.61 |

... |

... |

... |

... |

20|Lugs|

528.500 |

87.6934 |

525.602 |

4.00173 |

23.9849 |

Lugs|

30|

652.500 |

920.469 |

5799.12 |

228.386 |

3500.46 |

30|

40|

1381.20 |

116.347 |

2377.41 |

12.3664 |

326.206 |

40|

50|

1481.28 |

34.9307 |

1448.05 |

0.83435 |

34.5880 |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Wind Deflection :
Step:
13 12:10p Dec 10,2014

Wind Deflection Calculations:

The following table is for the Operating Case.

Wind Deflection

| Cumulative |

Centroid | Elem. End | Elem. Ang. |

From| To | Wind Shear | Deflection |Deflection |


|

mm

mm

Rotation

|
|

-------------------------------------------------------------10|

20|

20|Lugs|

... |

0.00009 |0.00017259 |

87.6934 | -0.0020062 |

... |

... |

... |

Lugs|

30|

920.469 |

0.0010102 | 0.0055726 |

... |

30|

40|

116.347 |

0.0061165 | 0.0066605 |

... |

40|

50|

34.9307 |

0.0068309 | 0.0070013 |

... |

Critical Wind Velocity for Tower Vibration

1st Crit. |

2nd Crit. |

From| To | Wind Speed | Wind Speed |


|

km/hr

km/hr

------------------------------------10|

20|

931.414 |

5821.34 |

20|

30|

931.414 |

5821.34 |

30|

40|

906.372 |

5664.83 |

40|

50|

1241.07 |

7756.69 |

Allowable deflection at the Tower Top (Ope)(


Allowable deflection : 13.001

6.000"/100ft. Criteria)

Actual Deflection : 0.007 mm

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Wind Deflection :
Step:
13 12:10p Dec 10,2014

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Longitudinal Stress Constants :
Step:
14 12:10p Dec 10,2014

Longitudinal Stress Constants

| Metal Area | Metal Area |New & Cold |

From| To | New & Cold |


|

mm

Corroded

Corroded |Sect. Mod. | Sect. Mod. |


mm

mm

mm

-------------------------------------------------------------10|

20|

9503.34 |

9503.34 | 1.426E+06 |

1.426E+06 |

20|

30|

15129.9 |

15129.9 | 2.248E+06 |

2.248E+06 |

30|

40|

15129.9 |

15129.9 | 2.248E+06 |

2.248E+06 |

40|

50|

15129.9 |

15129.9 | 2.248E+06 |

2.248E+06 |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Longitudinal Allowable Stresses :
Step:
15 12:10p Dec 10,2014

Longitudinal Allowable Stresses

| Hydrotest

| Compressive | Compressive |

From| To |

Tensile

MPa

Tensile
MPa

| Hydrotest

MPa

MPa

------------------------------------------------------------------10|

20|

138.176 |

186.165 |

-88.0035 |

-90.1732 |

20|Lugs|

138.176 |

186.165 |

-95.5055 |

-97.8688 |

Lugs|

30|

138.176 |

186.165 |

-95.5055 |

-97.8688 |

30|

40|

165.480 |

223.398 |

-104.311 |

-105.116 |

40|

50|

165.480 |

223.398 |

-104.311 |

-105.116 |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Longitudinal Stresses Due to . . .
Step:
16 12:10p Dec 10,2014

Longitudinal Stress Report

Note: Longitudinal Operating and Empty Stresses are computed in the


corroded condition. Stresses due to loads in the hydrostatic test
cases have been computed in the new and cold condition.

Longitudinal Stresses Due to . . .

| Long. Str. | Long. Str. |Long. Str. |

From| To | Int. Pres. | Ext. Pres. |Hyd. Pres. |


|

MPa

MPa

MPa

------------------------------------------------10|

20|

53.6478 |

-3.18083 |

73.0084 |

20|

30|

33.0573 |

-1.99793 |

44.9871 |

30|

40|

... |

... |

... |

40|

50|

... |

... |

... |

Longitudinal Stresses Due to . . .

| Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |

From| To |
|

Empty
MPa

| Operating

|Hydrotest

MPa

MPa

Emp. Mom. |
MPa

Opr. Mom. |
MPa

--------------------------------------------------------------------------10|

20|

... |

... |

... |

... |

... |

20|Lugs|

0.026118 |

0.049133 |

... |

0.083498 |

0.083498 |

Lugs|

30|

-0.41169 |

-0.34585 |

... |

0.10309 |

0.10309 |

30|

40|

-0.22224 |

-0.22224 |

... |

... |

... |

40|

50|

-0.13536 |

-0.13536 |

... |

... |

... |

Longitudinal Stresses Due to . . .

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Longitudinal Stresses Due to . . .
Step:
16 12:10p Dec 10,2014

| Wght. Str. | Bend. Str. |Bend. Str. | Bend. Str. | Bend. Str. |

From| To |
|

Hyd. Mom. | Oper. Wind |Oper. Equ. | Hyd. Wind


MPa

MPa

MPa

MPa

|
|

Hyd. Equ. |
MPa

--------------------------------------------------------------------------10|

20|

... |

... |

... |

... |

... |

20|Lugs|

... |

0.0017799 |

0.010668 |

... |

... |

Lugs|

30|

... |

0.10158 |

1.55693 |

... |

... |

30|

40|

... |

0.0055003 |

0.14509 |

... |

... |

40|

50|

... | 0.00037110 |

0.015384 |

... |

... |

Longitudinal Stresses Due to . . .

| Long. Str. | Long. Str. |Long. Str. | EarthQuake |

From| To | Vortex Ope.| Vortex Emp.|Vortex Tst.|


|

MPa

MPa

MPa

Empty |
MPa

-------------------------------------------------------------10|

20|

... |

... |

... |

... |

20|Lugs|

... |

... |

... |

0.0056709 |

Lugs|

30|

... |

... |

... |

1.55264 |

30|

40|

... |

... |

... |

0.14509 |

40|

50|

... |

... |

... |

0.015384 |

Longitudinal Stresses Due to . . .

| Long. Str. | Long. Str. |

From| To | Y Forces W | Y ForceS S |


|

MPa

MPa

------------------------------------10|

20|

... |

0.15645 |

20|Lugs|

... |

0.53682 |

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Longitudinal Stresses Due to . . .
Step:
16 12:10p Dec 10,2014

Lugs|

30|

... |

-0.98593 |

30|

40|

... |

-0.44448 |

40|

50|

... |

-0.27073 |

Long. Stresses due to User Forces and Moments

|Wind For/Mom| Eqk For/Mom|Wnd For/Mom| Eqk For/Mom|

From| To | Corroded
|

MPa

| Corroded

MPa

No Corr. |
MPa

No Corr. |
MPa

-------------------------------------------------------------10|

20|

... |

... |

... |

... |

20|Lugs|

... |

... |

... |

... |

Lugs|

30|

... |

... |

... |

... |

30|

40|

... |

... |

... |

... |

40|

50|

... |

... |

... |

... |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Stress due to Combined Loads :
Step:
17 12:10p Dec 10,2014

Stress Combination Load Cases for Vertical Vessels:

Load Case Definition Key

IP = Longitudinal Stress due to Internal

Pressure

EP = Longitudinal Stress due to External

Pressure

HP = Longitudinal Stress due to Hydrotest Pressure


NP = No Pressure
EW = Longitudinal Stress due to Weight (No Liquid)
OW = Longitudinal Stress due to Weight (Operating)
HW = Longitudinal Stress due to Weight (Hydrotest)
WI = Bending Stress due to Wind Moment (Operating)
EQ = Bending Stress due to Earthquake Moment (Operating)
EE = Bending Stress due to Earthquake Moment (Empty)
HI = Bending Stress due to Wind Moment (Hydrotest)
HE = Bending Stress due to Earthquake Moment (Hydrotest)
WE = Bending Stress due to Wind Moment (Empty) (no CA)
WF = Bending Stress due to Wind Moment (Filled) (no CA)
CW = Longitudinal Stress due to Weight (Empty) (no CA)
VO = Bending Stress due to Vortex Shedding Loads ( Ope )
VE = Bending Stress due to Vortex Shedding Loads ( Emp )
VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )
FW = Axial Stress due to Vertical Forces for the Wind Case
FS = Axial Stress due to Vertical Forces for the Seismic Case
BW = Bending Stress due to Lat. Forces for the Wind Case, Corroded
BS = Bending Stress due to Lat. Forces for the Seismic Case, Corroded
BN = Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
BU = Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded

General Notes:

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Stress due to Combined Loads :
Step:
17 12:10p Dec 10,2014

Case types HI and HE are in the Un-Corroded condition.

Case types WE, WF, and CW are in the Un-Corroded condition.

A blank stress and stress ratio indicates that the corresponding


stress comprising those components that did not contribute to that
type of stress.

An asterisk (*) in the final column denotes overstress.

Analysis of Load Case 1 : NP+EW+WI+FW+BW


From
Node

Tensile

All. Tens.

Stress

Stress

Comp.
Stress

All. Comp.
Stress

Tens.

Comp.

Ratio

Ratio

10

0.00

138.18

0.00

88.00

0.0000

0.0000

20

0.11

138.18

-0.06

95.51

0.0008

0.0006

138.18

-0.62

95.51

Comp.

All. Comp.

20

0.0065

Analysis of Load Case 2 : NP+EW+EE+FS+BS


From
Node

Tensile

All. Tens.

Stress

Stress

Stress

Stress

Tens.
Ratio

Comp.
Ratio

10

0.16

138.18

88.00

0.0011

20

0.65

138.18

95.51

0.0047

20

0.26

138.18

-3.05

95.51

0.0019

0.0320

Comp.

All. Comp.

Tens.

Comp.

Analysis of Load Case 3 : NP+OW+WI+FW+BW


From
Node
10

Tensile

All. Tens.

Stress

Stress

0.00

138.18

Stress
0.00

Stress
88.00

Ratio

Ratio

0.0000

0.0000

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Stress due to Combined Loads :
Step:
17 12:10p Dec 10,2014

20

0.13

20

138.18

-0.04

95.51

138.18

-0.55

95.51

Comp.

All. Comp.

0.0010

0.0004
0.0058

Analysis of Load Case 4 : NP+OW+EQ+FS+BS


From
Node

Tensile

All. Tens.

Stress

Stress

Stress

Stress

Tens.
Ratio

Comp.
Ratio

10

0.16

138.18

88.00

0.0011

20

0.68

138.18

95.51

0.0049

20

0.33

138.18

-2.99

95.51

0.0024

0.0313

Comp.

All. Comp.

Tens.

Comp.

Analysis of Load Case 5 : NP+HW+HI


From
Node

Tensile

All. Tens.

Stress

Stress

Stress

Stress

Ratio

Ratio

10

0.00

186.17

0.00

90.17

0.0000

0.0000

20

0.00

186.17

0.00

97.87

0.0000

0.0000

20

0.00

186.17

0.00

97.87

0.0000

0.0000

Comp.

All. Comp.

Tens.

Comp.

Analysis of Load Case 6 : NP+HW+HE


From
Node

Tensile

All. Tens.

Stress

Stress

Stress

Stress

Ratio

Ratio

10

0.00

186.17

0.00

90.17

0.0000

0.0000

20

0.00

186.17

0.00

97.87

0.0000

0.0000

20

0.00

186.17

0.00

97.87

0.0000

0.0000

Comp.

All. Comp.

Tens.

Comp.

Analysis of Load Case 7 : IP+OW+WI+FW+BW


From
Node

Tensile

All. Tens.

Stress

Stress

Stress

Stress

Ratio

10

53.65

138.18

88.00

0.3883

20

33.19

138.18

95.51

0.2402

20

32.92

138.18

95.51

0.2382

Ratio

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Stress due to Combined Loads :
Step:
17 12:10p Dec 10,2014

Analysis of Load Case 8 : IP+OW+EQ+FS+BS


From
Node

Tensile

All. Tens.

Stress

Stress

Comp.
Stress

All. Comp.
Stress

Tens.
Ratio

10

53.80

138.18

88.00

0.3894

20

33.74

138.18

95.51

0.2442

20

33.39

138.18

95.51

0.2416

All. Comp.

Tens.

Comp.
Ratio

Analysis of Load Case 9 : EP+OW+WI+FW+BW


From
Node

Tensile

All. Tens.

Stress

Stress

Comp.
Stress

Stress

Ratio

Comp.
Ratio

10

138.18

-3.18

88.00

0.0361

20

138.18

-2.03

95.51

0.0213

20

138.18

-2.55

95.51

0.0267

Comp.

All. Comp.

Analysis of Load Case 10 : EP+OW+EQ+FS+BS


From
Node

Tensile

All. Tens.

Stress

Stress

Stress

Stress

Tens.
Ratio

Comp.
Ratio

10

138.18

-3.02

88.00

0.0344

20

138.18

-1.51

95.51

0.0158

20

138.18

-4.99

95.51

0.0522

Comp.

All. Comp.

Analysis of Load Case 11 : HP+HW+HI


From
Node

Tensile

All. Tens.

Stress

Stress

Stress

Stress

Tens.
Ratio

10

73.01

186.17

90.17

0.3922

20

44.99

186.17

97.87

0.2417

20

44.99

186.17

97.87

0.2417

All. Comp.

Tens.

Comp.
Ratio

Analysis of Load Case 12 : HP+HW+HE


From
Node

Tensile

All. Tens.

Stress

Stress

Comp.
Stress

Stress

Ratio

Comp.
Ratio

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Stress due to Combined Loads :
Step:
17 12:10p Dec 10,2014

10

73.01

186.17

90.17

0.3922

20

44.99

186.17

97.87

0.2417

20

44.99

186.17

97.87

0.2417

All. Comp.

Tens.

Analysis of Load Case 13 : IP+WE+EW


From
Node

Tensile

All. Tens.

Stress

Stress

Comp.
Stress

Stress

Ratio

10

53.65

138.18

88.00

0.3883

20

33.17

138.18

95.51

0.2400

20

32.75

138.18

95.51

0.2370

All. Comp.

Tens.

Comp.
Ratio

Analysis of Load Case 14 : IP+WF+CW


From
Node

Tensile

All. Tens.

Stress

Stress

Comp.
Stress

Stress

Ratio

10

53.65

138.18

88.00

0.3883

20

33.11

138.18

95.51

0.2396

20

32.71

138.18

95.51

0.2367

All. Comp.

Tens.

Comp.
Ratio

Analysis of Load Case 15 : IP+VO+OW


From
Node

Tensile

All. Tens.

Stress

Stress

Comp.
Stress

Stress

Ratio

10

53.65

138.18

88.00

0.3883

20

33.19

138.18

95.51

0.2402

20

32.81

138.18

95.51

0.2375

All. Comp.

Tens.

Comp.
Ratio

Analysis of Load Case 16 : IP+VE+EW


From
Node

Tensile

All. Tens.

Stress

Stress

Comp.
Stress

Stress

Ratio

10

53.65

138.18

88.00

0.3883

20

33.17

138.18

95.51

0.2400

20

32.75

138.18

95.51

0.2370

Comp.
Ratio

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Stress due to Combined Loads :
Step:
17 12:10p Dec 10,2014

Analysis of Load Case 17 : NP+VO+OW


From
Node

Tensile

All. Tens.

Stress

Stress

Comp.
Stress

All. Comp.
Stress

Tens.

Comp.

Ratio

Ratio

10

0.00

138.18

0.00

88.00

0.0000

0.0000

20

0.13

138.18

-0.03

95.51

0.0010

0.0004

138.18

-0.45

95.51

Comp.

All. Comp.

20

0.0047

Analysis of Load Case 18 : FS+BS+IP+OW


From
Node

Tensile

All. Tens.

Stress

Stress

Stress

Stress

Tens.
Ratio

10

53.80

138.18

88.00

0.3894

20

33.73

138.18

95.51

0.2441

20

31.83

138.18

95.51

0.2303

All. Comp.

Tens.

Comp.
Ratio

Analysis of Load Case 19 : FS+BS+EP+OW


From
Node

Tensile

All. Tens.

Stress

Stress

Comp.
Stress

Stress

Ratio

Comp.
Ratio

10

138.18

-3.02

88.00

0.0344

20

138.18

-1.50

95.51

0.0157

20

138.18

-3.43

95.51

0.0359

Absolute Maximum of the all of the Stress Ratio's

Governing Element: Head


Governing Load Case 11 : HP+HW+HI

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

0.3922

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Center of Gravity Calculation :
Step:
18 12:10p Dec 10,2014

Shop/Field Installation Options :

Note : The CG is computed from the first Element From Node

Center of Gravity of Liquid

411.837 mm

Center of Gravity of Nozzles

1233.806 mm

Center of Gravity of Lugs

1248.000 mm

Center of Gravity of Added Weights (Operating)

2138.000 mm

Center of Gravity of Bare Shell New and Cold

1819.337 mm

Center of Gravity of Bare Shell Corroded

1819.337 mm

Vessel CG in the Operating Condition

1459.695 mm

Vessel CG in the Fabricated (Shop/Empty) Condition

1705.110 mm

Vessel CG in the Test Condition

1812.662 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2 12:10p Dec 10,2014

Support Lug Calculations: Operating Case

INPUT ECHO OF SUPPORT LUG INPUT

Type of Geometry : Gussets with No Top Plate


Number of Support Lugs

Nlug

Distance from Vessel OD to Lug Contact Point Dlug

128.0000 mm

Lug Support Force Bearing Width

204.0000 mm

Wfb

Lug Material

SA-240 316L

Lug Yield Stress

165.40 MPa

Radial Width of bottom Support Lug Plate

Wpl

254.0000 mm

Effective Force Bearing Length

Lpl

200.0000 mm

Thickness of bottom Support Lug Plate

Tpl

20.0000 mm

Distance between Gussets

Dgp

154.0000 mm

Mean Width of Gusset Plate

Wgp

102.0000 mm

Height of Gusset Plate

Hgp

306.0000 mm

Thickness of Gusset Plate

Tgp

14.0000 mm

Pad Width along Circumference

C11P

200.000 mm

Pad Length along Vessel Axis

C22P

380.000 mm

Pad Thickness

Tpad

8.000 mm

Bolt Material

SA-193 B7

Bolt Allowable Stress at Design Temperature


Thread Series

TEMA Metric

Bolt Diameter

Results for Support Lugs:

172.38 MPa

24.00 mm

Description: LUG

Overturning Moment at Support Lug

3500. N-m

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2 12:10p Dec 10,2014

Weight Load at the top of one Lug

17278. N

Force on one Lug, Operating Condition [Flug]:


= ( W/Nlug + Mlug/( Rlug * Nlug/2 ) )
= ( 34555/2 + 3500/( 433.00 * 2/2 ))
= 25358.76 N

Force on one lug in the Empty Condition [Flugemp]:


= ( -Wemp/Nlug + Mlugemp/( Rlug * Nlug/2 ) )
= ( -7964/2 + 3490/( 433.00 * 2/2 ))
= 4076.54 N

Bottom Support Plate Bending Stress (Point Load) [Spl]:


= ( Flugemp/2*Dgp/2)/((Wpl/6)*Tpl) (Uplift Condition)
= ( 4076/2*154.000/2)/((254.00/6)*20.0000)
= 9.27 MPa

Bottom Plate Required Thickness (Point Load)

5.7987 mm

Bottom Plate required thickness for Uplift per ADM S 3/4 [trUpl]:
= 0.72 * sqrt( Flugemp * Dgp / ( ( Wpl - dt ) * Spa ) )
= 0.72 * sqrt( 4076.5 * 154.00/( ( 254.00 - 27.18 ) * 110.267 ) )
= 3.61 mm

Bearing Area [Ba]:


= Lpl * Wfb
= 200.000 * 204.000
= 40800.00 mm

Bending Stress in bottom Plate (Unif. Load) Per Bednar p.156 [Spl2]:
= Beta1 * Flug/Ba * Wfb / Tpl per Roark & Young 5th Ed.

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2 12:10p Dec 10,2014

= 0.315 * 25358.8/40800.000 * 204.000/20.000


= 20.35 MPa

Bottom Plate Required Thickness (Uniform Load)

8.5910 mm

Bottom Plate Required Thickness based on ADM S 3/4 [trAD]:


= 0.71 * Dgp * (( Flug / (

Lpl * Wfb ))/Spa )

= 0.71*154.00*((25358/(200.00*204.00))/110.267)
= 8.209 mm

Note: If using the AD Code recommendations, the force bearing width (Wfb) must
be greater than or equal to 1/3 of the bottom plate radial width (Wpl)
plus the pad thickness (Padthk), if there is a pad.

Bottom Support Plate Allowable Stress [Spa]:


= 2/3 * Ylug
= 2/3 * 165
= 110.27 MPa

Gusset Plate Axial Stress ( Force / Gusset Plate Area ) [Sgp]:


= ( Flug/2 )/( Wgp * Tgp )
= ( 25358/2 )/( 102.000 *14.0000 )
= 8.88 MPa

Required Thickness of Gussets per AISC

5.7234 mm

Gusset Plate Allowable Stress [Sga]:


= ( 1-(Klr)/(2*Cc))*Fy /( 5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc)
= ( 1-( 87.43 )/(2 * 151.74 )) * 165/
( 5/3+3*(87.43 )/(8* 151.74 )-( 87.43)/(8*151.74)
= 74.21 MPa

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2 12:10p Dec 10,2014

Maximum Compressive Gusset Plate Stress per Bednar [SgpB]:


= Flug*( 3*Dlug-Wpl )/( Tgp* Wpl * (Sin(Alph_G)) )
= 25358 *( 3*128.000 -254.000 )/( 14.0000 *254.000*(Sin(45.19 )) )
= 7.25 MPa

Gusset Plate Allowable Compressive Stress [SgaB]:


= 18000/(1+(1/18000)*( Hgp/Sin(Alph_G)/(0.289*Tgp)) )
= 18000/(1+(1/18000)* (306.000/Sin(45.19 )/(0.289*14.0000 )) )
= 76.08 MPa

Determine the required bolt area due to Uplift [Abr]:


= Flugemp / Sabolt
= 4076.543/172.375
= 23.65 mm

The Area available in a single bolt : 312.748 mm

Input Echo, WRC107/537 Item

1,

[OK]

Description: LUG

Diameter Basis for Vessel

Vbasis

ID

Cylindrical or Spherical Vessel

Cylsph

Cylindrical

Internal Corrosion Allowance

Cas

0.0000

mm

Vessel Diameter

Dv

594.000

mm

Vessel Thickness

Tv

8.000

mm

50.00

Design Temperature

Attachment Type

Type

Rectangular

Parameter C11

C11

92.40

mm

Parameter C22

C22

244.80

mm

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2 12:10p Dec 10,2014

Thickness of Reinforcing Pad

Tpad

8.000

mm

Pad Parameter C11P

C11p

200.000

mm

Pad Parameter C22P

C22p

380.000

mm

Dp

18.000

bar

Design Internal Pressure


Include Pressure Thrust

No

Vessel Centerline Direction Cosine

Vx

0.000

Vessel Centerline Direction Cosine

Vy

1.000

Vessel Centerline Direction Cosine

Vz

0.000

Nozzle Centerline Direction Cosine

Nx

1.000

Nozzle Centerline Direction Cosine

Ny

0.000

Nozzle Centerline Direction Cosine

Nz

0.000

Global Force

(SUS)

Fx

0.0

Global Force

(SUS)

Fy

17277.8

Global Force

(SUS)

Fz

0.0

Global Moment (SUS)

Mx

0.0

N-m

Global Moment (SUS)

My

0.0

N-m

Global Moment (SUS)

Mz

2212.5

N-m

18.00

bar

Internal Pressure (SUS)


Include Pressure Thrust

No

Global Force

(OCC)

Fx

4072.4

Global Force

(OCC)

Fy

8080.9

Global Force

(OCC)

Fz

0.0

Global Moment (OCC)

Mx

0.0

N-m

Global Moment (OCC)

My

521.5

N-m

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2 12:10p Dec 10,2014

Global Moment (OCC)

Occasional Internal Pressure (OCC)

Mz

1034.8

N-m

Pvar

0.00

bar

Use Interactive Control

No

WRC107 Version

Version

March

1979

Include Pressure Stress Indices per Div. 2

No

Compute Pressure Stress per WRC-368

No

WRC 107 Stress Calculation for SUStained loads:


Radial Load

0.0

Circumferential Shear

VC

0.0

Longitudinal Shear

VL

17277.8

Circumferential Moment

MC

0.0

N-m

Longitudinal Moment

ML

-2212.5

N-m

Torsional Moment

MT

0.0

N-m

Dimensionless Parameters used :

Gamma =

19.06

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


------------------------------------------------------------------Curves read for 1979

Beta

Figure

Value

Location

------------------------------------------------------------------N(PHI) / ( P/Rm )

0.345

4C

2.411

(A,B)

N(PHI) / ( P/Rm )

0.345

3C

1.447

(C,D)

M(PHI) / ( P )

0.222

2C1

0.050

(A,B)

M(PHI) / ( P )

0.222

1C

0.080

(C,D)

N(PHI) / ( MC/(Rm**2 * Beta) )

0.210

3A

0.749

(A,B,C,D)

M(PHI) / ( MC/(Rm

0.250

1A

0.084

(A,B,C,D)

* Beta) )

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2 12:10p Dec 10,2014

N(PHI) / ( ML/(Rm**2 * Beta) )

0.290

3B

1.929

(A,B,C,D)

M(PHI) / ( ML/(Rm

0.268

1B

0.027

(A,B,C,D)

* Beta) )

N(x)

/ ( P/Rm )

0.287

3C

1.736

(A,B)

N(x)

/ ( P/Rm )

0.287

4C

2.636

(C,D)

M(x)

/ ( P )

0.298

1C1

0.058

(A,B)

M(x)

/ ( P )

0.298

2C

0.034

(C,D)

N(x)

/ ( MC/(Rm**2 * Beta) )

0.210

4A

1.214

(A,B,C,D)

M(x)

/ ( MC/(Rm

* Beta) )

0.331

2A

0.035

(A,B,C,D)

N(x)

/ ( ML/(Rm**2 * Beta) )

0.290

4B

0.789

(A,B,C,D)

M(x)

/ ( ML/(Rm

0.335

2B

0.035

(A,B,C,D)

* Beta) )

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00,

Kb = 1.00

Stresses in the Vessel at the Attachment Junction


-----------------------------------------------------------------------|
Type of

Stress Values at

(MPa

---------------|-------------------------------------------------------Stress

Load|

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

---------------|-------------------------------------------------------Circ. Memb. P

Circ. Bend. P

Circ. Memb. MC |

Circ. Bend. MC |

Circ. Memb. ML |

-7

-7

Circ. Bend. ML |

17

-17

-17

17

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2 12:10p Dec 10,2014

|
Tot. Circ. Str.|

25.3

-9.4

-25.3

9.4

0.0

0.0

0.0

0.0

-----------------------------------------------------------------------Long. Memb. P

Long. Bend. P

Long. Memb. MC |

Long. Bend. MC |

Long. Memb. ML |

-5

-5

Long. Bend. ML |

17

-17

-17

17

22.9

-12.7

-22.9

12.7

0.0

0.0

0.0

0.0

|
Tot. Long. Str.|

-----------------------------------------------------------------------Shear VC |

Shear VL |

-2

-2

Shear MT |

0.0

0.0

0.0

0.0

-2.2

-2.2

2.2

2.2

|
Tot. Shear|

-----------------------------------------------------------------------Str. Int. |

25.34

12.72

25.34

12.72

4.41

4.41

4.41

4.41

------------------------------------------------------------------------

Dimensionless Parameters used :

Gamma =

37.62

Dimensionless Loads for Cylindrical Shells at Pad edge:


------------------------------------------------------------------Curves read for 1979

Beta

Figure

Value

Location

------------------------------------------------------------------N(PHI) / ( P/Rm )

0.597

4C

2.658

(A,B)

N(PHI) / ( P/Rm )

0.597

3C

0.987

(C,D)

M(PHI) / ( P )

0.423

2C1

0.009

(A,B)

M(PHI) / ( P )

0.423

1C

0.062

(C,D)

N(PHI) / ( MC/(Rm**2 * Beta) )

0.411

3A

1.056

(A,B,C,D)

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2 12:10p Dec 10,2014

M(PHI) / ( MC/(Rm

* Beta) )

0.447

1A

N(PHI) / ( ML/(Rm**2 * Beta) )

0.510

3B

M(PHI) / ( ML/(Rm

0.478

1B

* Beta) )

0.062

(A,B,C,D)

1.383

(A,B,C,D)

0.006

(A,B,C,D)

N(x)

/ ( P/Rm )

0.516

3C

0.987

(A,B)

N(x)

/ ( P/Rm )

0.516

4C

2.658

(C,D)

M(x)

/ ( P )

0.530

1C1 !

0.014

(A,B)

M(x)

/ ( P )

0.530

2C

0.032

(C,D)

N(x)

/ ( MC/(Rm**2 * Beta) )

0.411

4A

3.650

(A,B,C,D)

M(x)

/ ( MC/(Rm

* Beta) )

0.544

2A

0.024

(A,B,C,D)

N(x)

/ ( ML/(Rm**2 * Beta) )

0.510

4B

0.860

(A,B,C,D)

M(x)

/ ( ML/(Rm

0.562

2B

0.009

(A,B,C,D)

* Beta) )

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00,

Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad


-----------------------------------------------------------------------|
Type of

Stress Values at

(MPa

---------------|-------------------------------------------------------Stress

Load|

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

---------------|-------------------------------------------------------Circ. Memb. P

Circ. Bend. P

Circ. Memb. MC |

Circ. Bend. MC |

Circ. Memb. ML |

-7

-7

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


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---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2 12:10p Dec 10,2014

Circ. Bend. ML |

-8

-8

15.2

-0.9

-15.2

0.9

0.0

0.0

0.0

0.0

|
Tot. Circ. Str.|

-----------------------------------------------------------------------Long. Memb. P

Long. Bend. P

Long. Memb. MC |

Long. Bend. MC |

Long. Memb. ML |

-6

-6

Long. Bend. ML |

11

-11

-11

11

17.4

-4.7

-17.4

4.7

0.0

0.0

0.0

0.0

|
Tot. Long. Str.|

-----------------------------------------------------------------------Shear VC |

Shear VL |

-2

-2

Shear MT |

0.0

0.0

0.0

0.0

-2.8

-2.8

2.8

2.8

|
Tot. Shear|

-----------------------------------------------------------------------Str. Int. |

17.37

4.73

17.37

4.73

5.68

5.68

5.68

5.68

------------------------------------------------------------------------

WRC 107 Stress Calculation for OCCasional loads:


Radial Load

4072.4

Circumferential Shear

VC

0.0

Longitudinal Shear

VL

8080.9

Circumferential Moment

MC

-521.5

N-m

Longitudinal Moment

ML

-1034.8

N-m

Torsional Moment

MT

0.0

N-m

Dimensionless Parameters used :

Gamma =

19.06

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FileName : V-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2 12:10p Dec 10,2014

Stress Concentration Factors Kn = 1.00,

Kb = 1.00

Stresses in the Vessel at the Attachment Junction


-----------------------------------------------------------------------|
Type of

Stress Values at

(MPa

---------------|-------------------------------------------------------Stress

Load|

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

---------------|-------------------------------------------------------Circ. Memb. P

-2

-2

-2

-2

-1

-1

-1

-1

Circ. Bend. P

-4

-4

-7

-7

Circ. Memb. MC |

Circ. Bend. MC |

13

-13

-13

13

Circ. Memb. ML |

-3

-3

Circ. Bend. ML |

-8

-8

5.0

-1.6

-18.7

7.2

5.2

-6.4

-22.8

19.2

|
Tot. Circ. Str.|

-----------------------------------------------------------------------Long. Memb. P

-1

-1

-1

-1

-2

-2

-2

-2

Long. Bend. P

-5

-5

-3

-3

Long. Memb. MC |

-1

-1

Long. Bend. MC |

-4

-4

Long. Memb. ML |

-2

-2

Long. Bend. ML |

-8

-8

3.7

-1.8

-17.7

10.1

0.1

-2.0

-11.0

4.1

|
Tot. Long. Str.|

-----------------------------------------------------------------------Shear VC |

Shear VL |

-1

-1

Shear MT |

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FileName : V-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2 12:10p Dec 10,2014

Tot. Shear|

0.0

0.0

0.0

0.0

-1.0

-1.0

1.0

1.0

-----------------------------------------------------------------------Str. Int. |

5.04

1.82

18.66

10.08

5.48

6.64

22.87

19.27

------------------------------------------------------------------------

Dimensionless Parameters used :

Gamma =

Stress Concentration Factors Kn = 1.00,

37.62
Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad


-----------------------------------------------------------------------|
Type of

Stress Values at

(MPa

---------------|-------------------------------------------------------Stress

Load|

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

---------------|-------------------------------------------------------Circ. Memb. P

-4

-4

-4

-4

-1

-1

-1

-1

Circ. Bend. P

-3

-3

-23

23

-23

23

Circ. Memb. MC |

-1

-1

Circ. Bend. MC |

22

-22

-22

22

Circ. Memb. ML |

-3

-3

Circ. Bend. ML |

-3

-3

-0.7

-1.6

-14.9

-0.8

-1.7

0.6

-48.9

43.3

|
Tot. Circ. Str.|

-----------------------------------------------------------------------Long. Memb. P

-1

-1

-1

-1

-4

-4

-4

-4

Long. Bend. P

-5

-5

-12

12

-12

12

Long. Memb. MC |

-4

-4

Long. Bend. MC |

-7

-7

Long. Memb. ML |

-2

-2

Long. Bend. ML |

-5

-5

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2 12:10p Dec 10,2014

Tot. Long. Str.|

1.1

1.5

-15.2

5.9

-4.5

5.2

-28.8

10.2

-----------------------------------------------------------------------Shear VC |

Shear VL |

-1

-1

Shear MT |

0.0

0.0

0.0

0.0

-1.3

-1.3

1.3

1.3

|
Tot. Shear|

-----------------------------------------------------------------------Str. Int. |

1.76

3.12

15.19

6.72

5.04

5.56

49.03

43.39

------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction


-----------------------------------------------------------------------Type of
Stress Int.

Stress Values at

(MPa

---------------|-------------------------------------------------------Location

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

---------------|-------------------------------------------------------Circ. Pm (SUS) |

32

34

32

34

32

34

32

34

Circ. Pm (OCC) |

Circ. Pm(TOTAL)|

32.5

34.3

32.5

34.3

32.5

34.3

32.5

34.3

Circ. Pl (SUS) |

-7

-7

Circ. Pl (OCC) |

-5

-5

-1

-1

Circ. Pl(TOTAL)|

9.7

9.7

-13.7

-13.7

-0.6

-0.6

-1.8

-1.8

Circ. Q

(SUS) |

17

-17

-17

17

Circ. Q

(OCC) |

-3

-12

12

-5

-20

20

Circ. Q (TOTAL)|

20.7

-20.7

-30.3

30.3

5.8

-5.8

-21.0

21.0

-----------------------------------------------------------------------Long. Pm (SUS) |

16

16

16

16

16

16

16

16

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FileName : V-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2 12:10p Dec 10,2014

Long. Pm (OCC) |

Long. Pm(TOTAL)|

16.3

16.3

16.3

16.3

16.3

16.3

16.3

16.3

Long. Pl (SUS) |

-5

-5

Long. Pl (OCC) |

-3

-3

-3

-3

Long. Pl(TOTAL)|

6.0

6.0

-8.9

-8.9

-0.9

-0.9

-3.5

-3.5

Long. Q

(SUS) |

17

-17

-17

17

Long. Q

(OCC) |

-2

-13

13

-1

-7

Long. Q (TOTAL)|

20.6

-20.6

-31.7

31.7

1.0

-1.0

-7.5

7.5

-----------------------------------------------------------------------Shear Pm (SUS) |

Shear Pm (OCC) |

Shear Pm(TOTAL)|

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

Shear Pl (SUS) |

-2

-2

Shear Pl (OCC) |

-1

-1

Shear Pl(TOTAL)|

0.0

0.0

0.0

0.0

-3.2

-3.2

3.2

3.2

Shear Q

(SUS) |

Shear Q

(OCC) |

Shear Q (TOTAL)|

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

-----------------------------------------------------------------------Pm (SUS)

32.5

34.3

32.5

34.3

32.5

34.3

32.5

34.3

-----------------------------------------------------------------------Pm (SUS+OCC)

32.5

34.3

32.5

34.3

32.5

34.3

32.5

34.3

-----------------------------------------------------------------------Pm+Pl (SUS)

40.5

42.3

24.6

26.4

32.8

34.6

32.8

34.6

-----------------------------------------------------------------------Pm+Pl (SUS+OCC)|

42.2

44.0

18.9

20.7

32.5

34.3

31.3

33.1

-----------------------------------------------------------------------Pm+Pl+Q (Total)|

62.9

23.3

24.4

51.0

38.2

28.7

11.5

53.8

------------------------------------------------------------------------

------------------------------------------------------------------------

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FileName : V-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2 12:10p Dec 10,2014

Type of
Stress Int.

Max. S.I.

S.I. Allowable

MPa

Result

---------------|-------------------------------------------------------Pm (SUS)

34.34

115.15

Passed

Pm (SUS+OCC)

34.34

138.18

Passed

Pm+Pl (SUS)

42.29

172.72

Passed

Pm+Pl (SUS+OCC)|

43.99

207.26

Passed

Pm+Pl+Q (TOTAL)|

62.93

345.44

Passed

------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge


-----------------------------------------------------------------------Type of
Stress Int.

Stress Values at

(MPa

---------------|-------------------------------------------------------Location

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

---------------|-------------------------------------------------------Circ. Pm (SUS) |

65

67

65

67

65

67

65

67

Circ. Pm (OCC) |

Circ. Pm(TOTAL)|

65.9

67.7

65.9

67.7

65.9

67.7

65.9

67.7

Circ. Pl (SUS) |

-7

-7

Circ. Pl (OCC) |

-1

-1

-7

-7

-2

-2

Circ. Pl(TOTAL)|

6.0

6.0

-15.0

-15.0

-0.5

-0.5

-2.8

-2.8

Circ. Q

(SUS) |

-8

-8

Circ. Q

(OCC) |

-7

-1

-46

46

Circ. Q (TOTAL)|

8.5

-8.5

-15.1

15.1

-1.1

1.1

-46.1

46.1

-----------------------------------------------------------------------Long. Pm (SUS) |

32

32

32

32

32

32

32

32

Long. Pm (OCC) |

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FileName : V-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2 12:10p Dec 10,2014

Long. Pm(TOTAL)|

33.0

33.0

33.0

33.0

33.0

33.0

33.0

33.0

Long. Pl (SUS) |

-6

-6

Long. Pl (OCC) |

-4

-4

-9

-9

Long. Pl(TOTAL)|

7.6

7.6

-10.9

-10.9

0.3

0.3

-9.3

-9.3

Long. Q

(SUS) |

11

-11

-11

11

Long. Q

(OCC) |

-10

10

-4

-19

19

Long. Q (TOTAL)|

10.8

-10.8

-21.6

21.6

-4.9

4.9

-19.5

19.5

-----------------------------------------------------------------------Shear Pm (SUS) |

Shear Pm (OCC) |

Shear Pm(TOTAL)|

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

Shear Pl (SUS) |

-2

-2

Shear Pl (OCC) |

-1

-1

Shear Pl(TOTAL)|

0.0

0.0

0.0

0.0

-4.2

-4.2

4.2

4.2

Shear Q

(SUS) |

Shear Q

(OCC) |

Shear Q (TOTAL)|

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

-----------------------------------------------------------------------Pm (SUS)

65.9

67.7

65.9

67.7

65.9

67.7

65.9

67.7

-----------------------------------------------------------------------Pm (SUS+OCC)

65.9

67.7

65.9

67.7

65.9

67.7

65.9

67.7

-----------------------------------------------------------------------Pm+Pl (SUS)

73.1

74.9

58.8

60.6

66.2

68.0

66.2

68.0

-----------------------------------------------------------------------Pm+Pl (SUS+OCC)|

71.9

73.7

51.0

52.8

65.9

67.7

63.6

65.4

-----------------------------------------------------------------------Pm+Pl+Q (Total)|

80.4

65.2

35.9

67.9

64.7

68.9

18.2

111.3

------------------------------------------------------------------------

-----------------------------------------------------------------------Type of

Max. S.I.

S.I. Allowable

Result

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2 12:10p Dec 10,2014

Stress Int.

MPa

---------------|-------------------------------------------------------Pm (SUS)

67.75

115.15

Passed

Pm (SUS+OCC)

67.75

138.18

Passed

Pm+Pl (SUS)

74.88

172.72

Passed

Pm+Pl (SUS+OCC)|

73.72

207.26

Passed

Pm+Pl+Q (TOTAL)|

111.34

345.44

Passed

------------------------------------------------------------------------

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
17 12:10p Dec 10,2014

INPUT VALUES, Nozzle Description: N3

From : 10

Pressure for Reinforcement Calculations

18.843

Temperature for Internal Pressure

Temp

50

Design External Pressure

Pext

1.03

Tempex

50

Temperature for External Pressure

Shell Material

bar
C
bar
C

SA-240 316L

Shell Allowable Stress at Temperature

115.15

MPa

Shell Allowable Stress At Ambient

Sa

115.15

MPa

Inside Diameter of Elliptical Head

600.00

mm

Ar

2.00

Head Finished (Minimum) Thickness

5.0000

mm

Head Internal Corrosion Allowance

0.0000

mm

Head External Corrosion Allowance

co

0.0000

mm

Distance from Head Centerline

L1

0.0000

mm

0.00

Aspect Ratio of Elliptical Head

User Entered Minimum Design Metal Temperature

Type of Element Connected to the Shell : Nozzle

Material

SA-312 TP316L

Material UNS Number


Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Diameter Basis (for tr calc only)

S31603
Smls. & wld. pipe
Sn

115.15

MPa

Sna

115.15

MPa

OD

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FileName : V-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
17 12:10p Dec 10,2014

Layout Angle
Diameter

Size and Thickness Basis


Nominal Thickness

Flange Material

90.00

deg

2.0000

in.

Nominal
tn

80S

SA-182 F316L

Flange Type

Weld Neck Flange

Corrosion Allowance

can

0.0000

Joint Efficiency of Shell Seam at Nozzle

E1

1.00

Joint Efficiency of Nozzle Neck

En

1.00

Outside Projection

ho

200.0000

mm

Weld leg size between Nozzle and Pad/Shell

Wo

8.0000

mm

Groove weld depth between Nozzle and Vessel Wgnv

5.0000

mm

Pad Material
Pad Allowable Stress at Temperature

mm

SA-240 316L
Sp

115.15

MPa

Spa

115.15

MPa

Diameter of Pad along vessel surface

Dp

170.0000

mm

Thickness of Pad

te

8.0000

mm

Weld leg size between Pad and Shell

Wp

6.0000

mm

Wgpn

8.0000

mm

54.8375

mm

Pad Allowable Stress At Ambient

Groove weld depth between Pad and Nozzle


Reinforcing Pad Width
ASME Code Weld Type per UW-16

None

Class of attached Flange

150

Grade of attached Flange

GR 2.2

The Pressure Design option was Overall MAWP.

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FileName : V-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
17 12:10p Dec 10,2014

Nozzle Sketch (may not represent actual weld type/configuration)

__________/|\ |
____/|__________\|_\|
|

|____________________|

Abutting Nozzle With Pad

Reinforcement CALCULATION, Description: N3

ASME Code, Section VIII, Division 1, 2013, UG-37 to UG-45

Actual Outside Diameter Used in Calculation

2.375

in.

Actual Thickness Used in Calculation

0.218

in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]


= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (18.84*0.900*600.0000)/(2 *115.15*1.00-0.2*18.84)
= 4.4263 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

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FileName : V-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
17 12:10p Dec 10,2014

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)


= (18.84*30.1625)/(115*1.00+0.4*18.84)
= 0.4905 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3236 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit)

Dl

98.5012

mm

Parallel to Vessel Wall, opening length

49.2506

mm

Normal to Vessel Wall (Thickness Limit), pad side Tlwp

12.5000

mm

Note : The Pad diameter is greater than the Diameter Limit, the
excess will not be considered .

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: N3.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures
Wall Thickness per UG16(b),

tr16b = 1.5000 mm

Wall Thickness, shell/head, internal pressure


Wall Thickness

trb1 = 4.9181 mm

tb1 = max(trb1, tr16b) = 4.9181 mm

Wall Thickness, shell/head, external pressure


Wall Thickness

ta = 0.4905 mm

trb2 = 0.2695 mm

tb2 = max(trb2, tr16b) = 1.5000 mm

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
17 12:10p Dec 10,2014

Wall Thickness per table UG-45

tb3 = 3.4200 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 3.420 , max( 4.918 , 1.500 ) ]
= 3.4200 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 0.4905 , 3.4200 )
= 3.4200 mm

Available Nozzle Neck Thickness = 0.875 * 5.537 = 4.845 mm --> OK

Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained

47.5,

Allowable :

115.1 MPa

Passed

Expansion

0.0,

Allowable :

240.3 MPa

Passed

Occasional :

3.8,

Allowable :

153.1 MPa

Passed

21.4,

Allowable :

80.6 MPa

Passed

Shear

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 C

SA-312 TP316L, Min Metal Temp without impact per UHA-51: -196 C

Weld Size Calculations, Description: N3

Intermediate Calc. for nozzle/shell Welds

Tmin

5.5372

mm

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FileName : V-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
17 12:10p Dec 10,2014

Intermediate Calc. for pad/shell Welds

TminPad

8.0000

mm

Results Per UW-16.1:


Required Thickness

Actual Thickness

Nozzle Weld

3.8760 = 0.7 * tmin.

5.6560 = 0.7 * Wo mm

Pad Weld

4.0000 = 0.5*TminPad

4.2420 = 0.7 * Wp mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case

18.843

bar

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 0.8368 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 205.8368 mm

Input Echo, WRC107/537 Item

1,

Description: N3

Diameter Basis for Vessel

Vbasis

ID

Cylindrical or Spherical Vessel

Cylsph

Spherical

Internal Corrosion Allowance

Cas

0.0000

mm

Vessel Diameter

Dv

1080.000

mm

Vessel Thickness

Tv

5.000

mm

-195.57

Design Temperature
Vessel Material

SA-240 316L

Vessel Cold S.I. Allowable

Smc

115.15

MPa

Vessel Hot

Smh

115.15

MPa

S.I. Allowable

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FileName : V-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
17 12:10p Dec 10,2014

Attachment Type

Type

Round

WRC107 Attachment Classification

Holsol

Hollow

Diameter Basis for Nozzle

Nbasis

OD

Corrosion Allowance for Nozzle

Can

0.0000

mm

Nozzle Diameter

Dn

60.325

mm

Nozzle Thickness

Tn

5.537

mm

Nozzle Material

SA-312 TP316L

Nozzle Cold S.I. Allowable

SNmc

115.15

MPa

Nozzle Hot

SNmh

115.15

MPa

Thickness of Reinforcing Pad

Tpad

8.000

mm

Diameter

Dpad

170.000

mm

Dp

18.843

bar

S.I. Allowable

of Reinforcing Pad

Design Internal Pressure


Include Pressure Thrust

No

External Forces and Moments in WRC 107/537 Convention:


Radial Load

(SUS)

-1040.0

Longitudinal Shear

(SUS)

(Vl)

V1

1040.0

Circumferential Shear

(SUS)

(Vc)

V2

1040.0

Circumferential Moment

(SUS)

(Mc)

M1

380.0

N-m

Longitudinal Moment

(SUS)

(Ml)

M2

380.0

N-m

Torsional Moment

(SUS)

Mt

380.0

N-m

Use Interactive Control


WRC107 Version

No
Version

Include Pressure Stress Indices per Div. 2

March

1979

No

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FileName : V-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
17 12:10p Dec 10,2014

Compute Pressure Stress per WRC-368

No

WRC 107 Stress Calculation for SUStained loads:


Radial Load

-1040.0

Circumferential Shear

(VC)

V2

1040.0

Longitudinal Shear

(VL)

V1

1040.0

Circumferential Moment

(MC)

M1

380.0

N-m

Longitudinal Moment

(ML)

M2

380.0

N-m

MT

380.0

N-m

Torsional Moment

Dimensionless Param: U =

0.36 TAU =

5.00 (

4.95) RHO =

Dimensionless Loads for Spherical Shells at Attachment Junction:


-----------------------------------------------------------Curves read for 1979

Figure

Value

Location

-----------------------------------------------------------N(x) * T / P

SP 3

0.09462

(A,B,C,D)

M(x)

SP 3

0.05945

(A,B,C,D)

N(x) * T * SQRT(Rm * T ) / MC

SM 3

0.24852

(A,B,C,D)

M(x)

* SQRT(Rm * T ) / MC

SM 3

0.17229

(A,B,C,D)

N(x) * T * SQRT(Rm * T ) / ML

SM 3

0.24852

(A,B,C,D)

M(x)

SM 3

0.17229

(A,B,C,D)

N(y) * T / P

SP 3

0.24012

(A,B,C,D)

M(y)

SP 3

0.07626

(A,B,C,D)

N(y) * T * SQRT(Rm * T ) / MC

SM 3

0.13148

(A,B,C,D)

M(y)

* SQRT(Rm * T ) / MC

SM 3

0.31289

(A,B,C,D)

N(y) * T * SQRT(Rm * T ) / ML

SM 3

0.13148

(A,B,C,D)

M(y)

SM 3

0.31289

(A,B,C,D)

/ P

* SQRT(Rm * T ) / ML

/ P

* SQRT(Rm * T ) / ML

Stress Concentration Factors Kn = 1.00,

Kb = 1.00

2.35

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FileName : V-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
17 12:10p Dec 10,2014

Stresses in the Vessel at the Attachment Junction


-----------------------------------------------------------------------|
Type of

Stress Values at

(MPa

---------------|-------------------------------------------------------Stress

Load|

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

---------------|-------------------------------------------------------Rad.

Memb. P

Rad.

Bend. P

-2

-2

-2

-2

Rad.

Memb. MC |

-6

-6

Rad.

Bend. MC |

-27

27

27

-27

Rad.

Memb. ML |

-6

-6

Rad.

Bend. ML |

-27

27

27

-27

-31.4

19.3

37.0

-22.6

-31.4

19.3

37.0

-22.6

|
Tot. Rad.

Str.|

-----------------------------------------------------------------------Tang. Memb. P

Tang. Bend. P

-2

-2

-2

-2

Tang. Memb. MC |

-3

-3

Tang. Bend. MC |

-50

50

50

-50

Tang. Memb. ML |

-3

-3

Tang. Bend. ML |

-50

50

50

-50

-49.3

45.2

57.9

-47.9

-49.3

45.2

57.9

-47.9

|
Tot. Tang. Str.|

-----------------------------------------------------------------------Shear VC |

Shear VL |

Shear MT |

6.0

6.0

4.3

4.3

4.3

4.3

6.0

6.0

|
Tot. Shear|

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
17 12:10p Dec 10,2014

-----------------------------------------------------------------------Str. Int. |

51.08

46.52

58.70

48.60

50.24

45.91

59.44

49.23

------------------------------------------------------------------------

Unitless Prm: U =

1.63 TAU =

0.00 ( 14.85) RHO =

0.00 (

0.90)

Dimensionless Loads for Spherical Shells at Pad edge:


-----------------------------------------------------------Curves read for 1979

Figure

Value

Location

-----------------------------------------------------------N(x) * T / P

SR 2

0.03371

(A,B,C,D)

M(x)

SR 2

0.01632

(A,B,C,D)

N(x) * T * SQRT(Rm * T ) / MC

SR 3

0.03239

(A,B,C,D)

M(x)

* SQRT(Rm * T ) / MC

SR 3

0.02290

(A,B,C,D)

N(x) * T * SQRT(Rm * T ) / ML

SR 3

0.03239

(A,B,C,D)

M(x)

SR 3

0.02290

(A,B,C,D)

N(y) * T / P

SR 2

0.01004

(A,B,C,D)

M(y)

SR 2

0.00489

(A,B,C,D)

N(y) * T * SQRT(Rm * T ) / MC

SR 3

0.00970

(A,B,C,D)

M(y)

* SQRT(Rm * T ) / MC

SR 3

0.00677

(A,B,C,D)

N(y) * T * SQRT(Rm * T ) / ML

SR 3

0.00970

(A,B,C,D)

M(y)

SR 3

0.00677

(A,B,C,D)

/ P

* SQRT(Rm * T ) / ML

/ P

* SQRT(Rm * T ) / ML

Stress Concentration Factors Kn = 1.00,

Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad


-----------------------------------------------------------------------|
Type of

Stress Values at
(MPa

---------------|--------------------------------------------------------

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
17 12:10p Dec 10,2014

Stress

Load|

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

---------------|-------------------------------------------------------Rad.

Memb. P

Rad.

Bend. P

-4

-4

-4

-4

Rad.

Memb. MC |

-9

-9

Rad.

Bend. MC |

-40

40

40

-40

Rad.

Memb. ML |

-9

-9

Rad.

Bend. ML |

-40

40

40

-40

-44.1

28.0

55.0

-33.3

-44.1

28.0

55.0

-33.3

|
Tot. Rad.

Str.|

-----------------------------------------------------------------------Tang. Memb. P

Tang. Bend. P

-1

-1

-1

-1

Tang. Memb. MC |

-2

-2

Tang. Bend. MC |

-11

11

11

-11

Tang. Memb. ML |

-2

-2

Tang. Bend. ML |

-11

11

11

-11

-13.0

8.2

16.3

-9.8

-13.0

8.2

16.3

-9.8

|
Tot. Tang. Str.|

-----------------------------------------------------------------------Shear VC |

Shear VL |

Shear MT |

2.5

2.5

0.9

0.9

0.9

0.9

2.5

2.5

|
Tot. Shear|

-----------------------------------------------------------------------Str. Int. |

44.25

28.26

55.03

33.34

44.08

28.00

55.16

33.56

------------------------------------------------------------------------

WRC 107/537 Stress Summations:

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
17 12:10p Dec 10,2014

Vessel Stress Summation at Attachment Junction


-----------------------------------------------------------------------Type of
Stress Int.

Stress Values at

(MPa

---------------|-------------------------------------------------------Location

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

---------------|-------------------------------------------------------Rad.

Pm (SUS) |

39

39

39

39

39

39

39

39

Rad.

Pl (SUS) |

-6

-6

-6

-6

Rad.

-25

25

29

-29

-25

25

29

-29

(SUS) |

-----------------------------------------------------------------------Long. Pm (SUS) |

39

39

39

39

39

39

39

39

Long. Pl (SUS) |

-2

-2

-2

-2

-47

47

52

-52

-47

47

52

-52

Long. Q

(SUS) |

-----------------------------------------------------------------------Shear Pm (SUS) |

Shear Pl (SUS) |

Shear Q

(SUS) |

-----------------------------------------------------------------------Pm (SUS)

39.2

39.2

39.2

39.2

39.2

39.2

39.2

39.2

-----------------------------------------------------------------------Pm+Pl (SUS)

37.3

37.3

46.7

46.7

37.3

37.3

46.7

46.7

-----------------------------------------------------------------------Pm+Pl+Q (Total)|

21.5

85.7

97.9

26.7

19.8

85.1

98.6

28.0

------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
Stress Int.

|
|

Max. S.I.

S.I. Allowable

MPa

Result

---------------|-------------------------------------------------------Pm (SUS)

39.16

115.15

Passed

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
17 12:10p Dec 10,2014

Pm+Pl (SUS)

46.65

172.72

Passed

Pm+Pl+Q (TOTAL)|

98.60

345.44

Passed

------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge


-----------------------------------------------------------------------Type of
Stress Int.

Stress Values at

(MPa

---------------|-------------------------------------------------------Location

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

---------------|-------------------------------------------------------Rad.

Pm (SUS) |

101

101

101

101

101

101

101

101

Rad.

Pl (SUS) |

-8

-8

10

10

-8

-8

10

10

Rad.

-36

36

44

-44

-36

36

44

-44

(SUS) |

-----------------------------------------------------------------------Long. Pm (SUS) |

101

101

101

101

101

101

101

101

Long. Pl (SUS) |

-2

-2

-2

-2

-10

10

13

-13

-10

10

13

-13

Long. Q

(SUS) |

-----------------------------------------------------------------------Shear Pm (SUS) |

Shear Pl (SUS) |

Shear Q

(SUS) |

-----------------------------------------------------------------------Pm (SUS)

101.8

101.8

101.8

101.8

101.8

101.8

101.8

101.8

-----------------------------------------------------------------------Pm+Pl (SUS)

99.5

99.5

112.7

112.7

99.5

99.5

112.7

112.7

-----------------------------------------------------------------------Pm+Pl+Q (Total)|

88.9

130.0

156.8

92.0

88.7

129.8

156.9

92.2

------------------------------------------------------------------------

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
17 12:10p Dec 10,2014

-----------------------------------------------------------------------Type of
Stress Int.

|
|

Max. S.I.

S.I. Allowable

MPa

Result

---------------|-------------------------------------------------------Pm (SUS)

101.77

115.15

Passed

Pm+Pl (SUS)

112.70

172.72

Passed

Pm+Pl+Q (TOTAL)|

156.93

345.44

Passed

------------------------------------------------------------------------

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : N1
Nozl:
18 12:10p Dec 10,2014

INPUT VALUES, Nozzle Description: N1

From : 20

Pressure for Reinforcement Calculations

18.843

Temperature for Internal Pressure

Temp

50

Design External Pressure

Pext

1.03

Tempex

50

Temperature for External Pressure

Shell Material

bar
C
bar
C

SA-240 316L

Shell Allowable Stress at Temperature

115.15

MPa

Sa

115.15

MPa

Inside Diameter of Cylindrical Shell

594.00

mm

Design Length of Section

2450.0000

mm

Shell Finished (Minimum) Thickness

8.0000

mm

Shell Internal Corrosion Allowance

0.0000

mm

Shell External Corrosion Allowance

co

0.0000

mm

1400.0000

mm

0.00

Shell Allowable Stress At Ambient

Distance from Bottom/Left Tangent

User Entered Minimum Design Metal Temperature

Type of Element Connected to the Shell : Nozzle

Material

SA-182 F316

Material UNS Number

S31600

Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Diameter Basis (for tr calc only)

Forgings
Sn

137.90

MPa

Sna

137.90

MPa

ID

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FileName : V-6011
---------------------------------------Nozzle Calcs. : N1
Nozl:
18 12:10p Dec 10,2014

Layout Angle
Diameter

Size and Thickness Basis


Actual Thickness

0.00

deg

2.0000

in.

Actual
tn

Flange Material

16.7640

mm

SA-182 F316

Flange Type

Long Weld Neck

Corrosion Allowance

can

0.0000

Joint Efficiency of Shell Seam at Nozzle

E1

1.00

Joint Efficiency of Nozzle Neck

En

1.00

Outside Projection

ho

196.8500

mm

Weld leg size between Nozzle and Pad/Shell

Wo

8.0000

mm

Groove weld depth between Nozzle and Vessel Wgnv

8.0000

mm

Inside Projection

0.0000

mm

Wi

0.0000

mm

Weld leg size, Inside Element to Shell


ASME Code Weld Type per UW-16

mm

None

Class of attached Flange

600

Grade of attached Flange

GR 2.2

The Pressure Design option was Overall MAWP.

Nozzle Sketch (may not represent actual weld type/configuration)

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : N1
Nozl:
18 12:10p Dec 10,2014

____________/|
|
|

\ |

|____________\|__|

Insert Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: N1

ASME Code, Section VIII, Division 1, 2013, UG-37 to UG-45

Actual Inside Diameter Used in Calculation

2.000

in.

Actual Thickness Used in Calculation

0.660

in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.84*297.0000)/(115*1.00-0.6*18.84)
= 4.9091 mm

Reqd thk per App. 1 of Nozzle Wall, Trn

[Int. Press]

= R( exp([P/(SE)] - 1 ) per Appendix 1-2 (a)(1)


= 25.400(exp([18.84/(137.90*1.00]-1)
= 0.3495 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3909 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit)

Dl

101.6000

mm

Parallel to Vessel Wall, opening length

50.8000

mm

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FileName : V-6011
---------------------------------------Nozzle Calcs. : N1
Nozl:
18 12:10p Dec 10,2014

Normal to Vessel Wall (Thickness Limit), no pad

Tlnp

20.0000

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: N1.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures
Wall Thickness per UG16(b),

tr16b = 1.5000 mm

Wall Thickness, shell/head, internal pressure


Wall Thickness

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 4.800 , max( 4.909 , 1.500 ) ]
= 4.8000 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( 0.3909 , 4.8000 )


= 4.8000 mm

trb2 = 0.2669 mm

tb2 = max(trb2, tr16b) = 1.5000 mm

Wall Thickness per table UG-45

= max( ta, tb )

trb1 = 4.9091 mm

tb1 = max(trb1, tr16b) = 4.9091 mm

Wall Thickness, shell/head, external pressure


Wall Thickness

ta = 0.3909 mm

tb3 = 4.8000 mm

mm

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : N1
Nozl:
18 12:10p Dec 10,2014

Available Nozzle Neck Thickness = 16.7640 mm --> OK

Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained

11.3,

Allowable :

137.9 MPa

Passed

Expansion

0.0,

Allowable :

333.5 MPa

Passed

Occasional :

1.1,

Allowable :

183.4 MPa

Passed

Shear

6.7,

Allowable :

96.5 MPa

Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 C

SA-182 F316, Min Metal Temp without impact per UHA-51: -196 C

Weld Size Calculations, Description: N1

Intermediate Calc. for nozzle/shell Welds

Tmin

8.0000

mm

Results Per UW-16.1:


Required Thickness
Nozzle Weld

5.6000 = 0.7 * tmin.

Actual Thickness
5.6560 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case

18.843

bar

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : N1
Nozl:
18 12:10p Dec 10,2014

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 3.0082 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 207.8582 mm

Input Echo, WRC107/537 Item

1,

Description: N1

Diameter Basis for Vessel

Vbasis

ID

Cylindrical or Spherical Vessel

Cylsph

Cylindrical

Internal Corrosion Allowance

Cas

0.0000

mm

Vessel Diameter

Dv

594.000

mm

Vessel Thickness

Tv

8.000

mm

-195.57

Design Temperature
Vessel Material

SA-240 316L

Vessel Cold S.I. Allowable

Smc

115.15

MPa

Vessel Hot

Smh

115.15

MPa

Type

Round

S.I. Allowable

Attachment Type

Diameter Basis for Nozzle


Corrosion Allowance for Nozzle

Nbasis

ID

Can

0.0000

mm

Nozzle Diameter

Dn

50.800

mm

Nozzle Thickness

Tn

16.764

mm

Nozzle Material

SA-182 F316

Nozzle Cold S.I. Allowable

SNmc

137.90

MPa

Nozzle Hot

SNmh

137.90

MPa

Dp

18.843

bar

S.I. Allowable

Design Internal Pressure


Include Pressure Thrust

No

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : N1
Nozl:
18 12:10p Dec 10,2014

External Forces and Moments in WRC 107/537 Convention:


Radial Load

(SUS)

-1040.0

Longitudinal Shear

(SUS)

Vl

1040.0

Circumferential Shear

(SUS)

Vc

1040.0

Circumferential Moment

(SUS)

Mc

380.0

N-m

Longitudinal Moment

(SUS)

Ml

380.0

N-m

Torsional Moment

(SUS)

Mt

380.0

N-m

Use Interactive Control

No

WRC107 Version

Version

March

1979

Include Pressure Stress Indices per Div. 2

No

Compute Pressure Stress per WRC-368

No

WRC 107 Stress Calculation for SUStained loads:


Radial Load

-1040.0

Circumferential Shear

VC

1040.0

Longitudinal Shear

VL

1040.0

Circumferential Moment

MC

380.0

N-m

Longitudinal Moment

ML

380.0

N-m

Torsional Moment

MT

380.0

N-m

Dimensionless Parameters used :

Gamma =

37.62

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


------------------------------------------------------------------Curves read for 1979

Beta

Figure

Value

Location

------------------------------------------------------------------N(PHI) / ( P/Rm )

0.123

4C

6.355

(A,B)

N(PHI) / ( P/Rm )

0.123

3C

5.191

(C,D)

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : N1
Nozl:
18 12:10p Dec 10,2014

M(PHI) / ( P )

0.123

2C1

0.073

(A,B)

M(PHI) / ( P )

0.123

1C

0.106

(C,D)

N(PHI) / ( MC/(Rm**2 * Beta) )

0.123

3A

1.303

(A,B,C,D)

M(PHI) / ( MC/(Rm

* Beta) )

0.123

1A

0.092

(A,B,C,D)

N(PHI) / ( ML/(Rm**2 * Beta) )

0.123

3B

4.120

(A,B,C,D)

M(PHI) / ( ML/(Rm

0.123

1B

0.041

(A,B,C,D)

* Beta) )

N(x)

/ ( P/Rm )

0.123

3C

5.191

(A,B)

N(x)

/ ( P/Rm )

0.123

4C

6.355

(C,D)

M(x)

/ ( P )

0.123

1C1

0.111

(A,B)

M(x)

/ ( P )

0.123

2C

0.073

(C,D)

N(x)

/ ( MC/(Rm**2 * Beta) )

0.123

4A

1.964

(A,B,C,D)

M(x)

/ ( MC/(Rm

* Beta) )

0.123

2A

0.049

(A,B,C,D)

N(x)

/ ( ML/(Rm**2 * Beta) )

0.123

4B

1.236

(A,B,C,D)

M(x)

/ ( ML/(Rm

0.123

2B

0.064

(A,B,C,D)

* Beta) )

Stress Concentration Factors Kn = 1.00,

Kb = 1.00

Stresses in the Vessel at the Attachment Junction


-----------------------------------------------------------------------|
Type of

Stress Values at

(MPa

---------------|-------------------------------------------------------Stress

Load|

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

---------------|-------------------------------------------------------Circ. Memb. P

Circ. Bend. P

-7

-7

10

-10

10

-10

Circ. Memb. MC |

-5

-5

Circ. Bend. MC |

-88

88

88

-88

Circ. Memb. ML |

-17

-17

17

17

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : N1
Nozl:
18 12:10p Dec 10,2014

Circ. Bend. ML |

-39

39

39

-39

-47.5

17.8

67.3

-26.5

-81.7

75.0

106.8

-91.2

|
Tot. Circ. Str.|

-----------------------------------------------------------------------Long. Memb. P

Long. Bend. P

10

-10

10

-10

-7

-7

Long. Memb. MC |

-8

-8

Long. Bend. MC |

-47

47

47

-47

Long. Memb. ML |

-5

-5

Long. Bend. ML |

-61

61

61

-61

-53.8

47.7

79.9

-64.8

-45.6

34.3

65.4

-43.1

|
Tot. Long. Str.|

-----------------------------------------------------------------------Shear VC |

Shear VL |

Shear MT |

5.2

5.2

3.3

3.3

3.3

3.3

5.2

5.2

|
Tot. Shear|

-----------------------------------------------------------------------Str. Int. |

56.75

48.59

80.65

65.08

81.95

75.26 107.45

91.73

------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction


-----------------------------------------------------------------------Type of
Stress Int.

Stress Values at

(MPa

---------------|-------------------------------------------------------Location

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

---------------|--------------------------------------------------------

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : N1
Nozl:
18 12:10p Dec 10,2014

Circ. Pm (SUS) |

69

70

69

70

69

70

69

70

Circ. Pl (SUS) |

-14

-14

20

20

-3

-3

Circ. Q

-32

32

46

-46

-78

78

98

-98

(SUS) |

-----------------------------------------------------------------------Long. Pm (SUS) |

34

34

34

34

34

34

34

34

Long. Pl (SUS) |

-3

-3

-5

-5

11

11

-50

50

72

-72

-39

39

54

-54

Long. Q

(SUS) |

-----------------------------------------------------------------------Shear Pm (SUS) |

Shear Pl (SUS) |

Shear Q

(SUS) |

-----------------------------------------------------------------------Pm (SUS)

69.0

70.9

69.0

70.9

69.0

70.9

69.0

70.9

-----------------------------------------------------------------------Pm+Pl (SUS)

54.2

56.1

89.4

91.3

65.7

67.6

76.9

78.8

-----------------------------------------------------------------------Pm+Pl+Q (Total)|

42.1

91.6

136.8

75.0

15.2

146.1

176.2

22.3

------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
Stress Int.

|
|

Max. S.I.

S.I. Allowable

MPa

Result

---------------|-------------------------------------------------------Pm (SUS)

70.92

115.15

Passed

Pm+Pl (SUS)

91.30

172.72

Passed

Pm+Pl+Q (TOTAL)|

176.19

345.44

Passed

------------------------------------------------------------------------

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : N2
Nozl:
19 12:10p Dec 10,2014

INPUT VALUES, Nozzle Description: N2

From : 20

Pressure for Reinforcement Calculations

18.843

Temperature for Internal Pressure

Temp

50

Design External Pressure

Pext

1.03

Tempex

50

Temperature for External Pressure

Shell Material

bar
C
bar
C

SA-240 316L

Shell Allowable Stress at Temperature

115.15

MPa

Sa

115.15

MPa

Inside Diameter of Cylindrical Shell

594.00

mm

Design Length of Section

2450.0000

mm

Shell Finished (Minimum) Thickness

8.0000

mm

Shell Internal Corrosion Allowance

0.0000

mm

Shell External Corrosion Allowance

co

0.0000

mm

2187.0000

mm

0.00

Shell Allowable Stress At Ambient

Distance from Bottom/Left Tangent

User Entered Minimum Design Metal Temperature

Type of Element Connected to the Shell : Nozzle

Material

SA-182 F316

Material UNS Number

S31600

Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Diameter Basis (for tr calc only)

Forgings
Sn

137.90

MPa

Sna

137.90

MPa

ID

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Layout Angle

270.00

deg

Diameter

2.0000

in.

Size and Thickness Basis


Actual Thickness

Flange Material

Actual
tn

13.4620

mm

SA-182 F316L

Flange Type

Long Weld Neck

Corrosion Allowance

can

0.0000

Joint Efficiency of Shell Seam at Nozzle

E1

1.00

Joint Efficiency of Nozzle Neck

En

1.00

Outside Projection

ho

200.0000

mm

Weld leg size between Nozzle and Pad/Shell

Wo

8.0000

mm

Groove weld depth between Nozzle and Vessel Wgnv

8.0000

mm

Inside Projection

0.0000

mm

Wi

0.0000

mm

Weld leg size, Inside Element to Shell


ASME Code Weld Type per UW-16

mm

None

Class of attached Flange

150

Grade of attached Flange

GR 2.2

The Pressure Design option was Overall MAWP.

Nozzle Sketch (may not represent actual weld type/configuration)

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---------------------------------------Nozzle Calcs. : N2
Nozl:
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____________/|
|
|

\ |

|____________\|__|

Insert Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: N2

ASME Code, Section VIII, Division 1, 2013, UG-37 to UG-45

Actual Inside Diameter Used in Calculation

2.000

in.

Actual Thickness Used in Calculation

0.530

in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.84*297.0000)/(115*1.00-0.6*18.84)
= 4.9091 mm

Reqd thk per App. 1 of Nozzle Wall, Trn

[Int. Press]

= R( exp([P/(SE)] - 1 ) per Appendix 1-2 (a)(1)


= 25.400(exp([18.84/(137.90*1.00]-1)
= 0.3495 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3761 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit)

Dl

101.6000

mm

Parallel to Vessel Wall, opening length

50.8000

mm

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Nozl:
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Normal to Vessel Wall (Thickness Limit), no pad

Tlnp

20.0000

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: N2.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures
Wall Thickness per UG16(b),

tr16b = 1.5000 mm

Wall Thickness, shell/head, internal pressure


Wall Thickness

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 4.800 , max( 4.909 , 1.500 ) ]
= 4.8000 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( 0.3761 , 4.8000 )


= 4.8000 mm

trb2 = 0.2669 mm

tb2 = max(trb2, tr16b) = 1.5000 mm

Wall Thickness per table UG-45

= max( ta, tb )

trb1 = 4.9091 mm

tb1 = max(trb1, tr16b) = 4.9091 mm

Wall Thickness, shell/head, external pressure


Wall Thickness

ta = 0.3761 mm

tb3 = 4.8000 mm

mm

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---------------------------------------Nozzle Calcs. : N2
Nozl:
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Available Nozzle Neck Thickness = 13.4620 mm --> OK

Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained

15.3,

Allowable :

137.9 MPa

Passed

Expansion

0.0,

Allowable :

329.5 MPa

Passed

Occasional :

1.4,

Allowable :

183.4 MPa

Passed

Shear

8.3,

Allowable :

96.5 MPa

Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 C

SA-182 F316, Min Metal Temp without impact per UHA-51: -196 C

Weld Size Calculations, Description: N2

Intermediate Calc. for nozzle/shell Welds

Tmin

8.0000

mm

Results Per UW-16.1:


Required Thickness
Nozzle Weld

5.6000 = 0.7 * tmin.

Actual Thickness
5.6560 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case

18.843

bar

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---------------------------------------Nozzle Calcs. : N2
Nozl:
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Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 2.5535 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 210.5535 mm

Input Echo, WRC107/537 Item

1,

Description: N2

Diameter Basis for Vessel

Vbasis

ID

Cylindrical or Spherical Vessel

Cylsph

Cylindrical

Internal Corrosion Allowance

Cas

0.0000

mm

Vessel Diameter

Dv

594.000

mm

Vessel Thickness

Tv

8.000

mm

-195.57

Design Temperature
Vessel Material

SA-240 316L

Vessel Cold S.I. Allowable

Smc

115.15

MPa

Vessel Hot

Smh

115.15

MPa

Type

Round

S.I. Allowable

Attachment Type

Diameter Basis for Nozzle


Corrosion Allowance for Nozzle

Nbasis

ID

Can

0.0000

mm

Nozzle Diameter

Dn

50.800

mm

Nozzle Thickness

Tn

13.462

mm

Nozzle Material

SA-182 F316

Nozzle Cold S.I. Allowable

SNmc

137.90

MPa

Nozzle Hot

SNmh

137.90

MPa

Dp

18.843

bar

S.I. Allowable

Design Internal Pressure


Include Pressure Thrust

No

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FileName : V-6011
---------------------------------------Nozzle Calcs. : N2
Nozl:
19 12:10p Dec 10,2014

External Forces and Moments in WRC 107/537 Convention:


Radial Load

(SUS)

-1040.0

Longitudinal Shear

(SUS)

Vl

1040.0

Circumferential Shear

(SUS)

Vc

1040.0

Circumferential Moment

(SUS)

Mc

380.0

N-m

Longitudinal Moment

(SUS)

Ml

380.0

N-m

Torsional Moment

(SUS)

Mt

380.0

N-m

Use Interactive Control

No

WRC107 Version

Version

March

1979

Include Pressure Stress Indices per Div. 2

No

Compute Pressure Stress per WRC-368

No

WRC 107 Stress Calculation for SUStained loads:


Radial Load

-1040.0

Circumferential Shear

VC

1040.0

Longitudinal Shear

VL

1040.0

Circumferential Moment

MC

380.0

N-m

Longitudinal Moment

ML

380.0

N-m

Torsional Moment

MT

380.0

N-m

Dimensionless Parameters used :

Gamma =

37.62

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


------------------------------------------------------------------Curves read for 1979

Beta

Figure

Value

Location

------------------------------------------------------------------N(PHI) / ( P/Rm )

0.113

4C

6.470

(A,B)

N(PHI) / ( P/Rm )

0.113

3C

5.436

(C,D)

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---------------------------------------Nozzle Calcs. : N2
Nozl:
19 12:10p Dec 10,2014

M(PHI) / ( P )

0.113

2C1

0.080

(A,B)

M(PHI) / ( P )

0.113

1C

0.113

(C,D)

N(PHI) / ( MC/(Rm**2 * Beta) )

0.113

3A

1.219

(A,B,C,D)

M(PHI) / ( MC/(Rm

* Beta) )

0.113

1A

0.094

(A,B,C,D)

N(PHI) / ( ML/(Rm**2 * Beta) )

0.113

3B

3.999

(A,B,C,D)

M(PHI) / ( ML/(Rm

0.113

1B

0.043

(A,B,C,D)

* Beta) )

N(x)

/ ( P/Rm )

0.113

3C

5.436

(A,B)

N(x)

/ ( P/Rm )

0.113

4C

6.470

(C,D)

M(x)

/ ( P )

0.113

1C1

0.118

(A,B)

M(x)

/ ( P )

0.113

2C

0.081

(C,D)

N(x)

/ ( MC/(Rm**2 * Beta) )

0.113

4A

1.824

(A,B,C,D)

M(x)

/ ( MC/(Rm

* Beta) )

0.113

2A

0.050

(A,B,C,D)

N(x)

/ ( ML/(Rm**2 * Beta) )

0.113

4B

1.165

(A,B,C,D)

M(x)

/ ( ML/(Rm

0.113

2B

0.068

(A,B,C,D)

* Beta) )

Stress Concentration Factors Kn = 1.00,

Kb = 1.00

Stresses in the Vessel at the Attachment Junction


-----------------------------------------------------------------------|
Type of

Stress Values at

(MPa

---------------|-------------------------------------------------------Stress

Load|

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

---------------|-------------------------------------------------------Circ. Memb. P

Circ. Bend. P

-7

-7

10

-10

10

-10

Circ. Memb. MC |

-5

-5

Circ. Bend. MC |

-98

98

98

-98

Circ. Memb. ML |

-18

-18

18

18

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---------------------------------------Nozzle Calcs. : N2
Nozl:
19 12:10p Dec 10,2014

Circ. Bend. ML |

-45

45

45

-45

-53.2

21.7

74.4

-31.7

-90.6

84.0

|
Tot. Circ. Str.|

117.3 -101.3

-----------------------------------------------------------------------Long. Memb. P

Long. Bend. P

11

-11

11

-11

-7

-7

Long. Memb. MC |

-8

-8

Long. Bend. MC |

-52

52

52

-52

Long. Memb. ML |

-5

-5

Long. Bend. ML |

-70

70

70

-70

-62.5

56.4

90.3

-74.8

-50.6

39.2

71.9

-49.4

|
Tot. Long. Str.|

-----------------------------------------------------------------------Shear VC |

-1

-1

Shear VL |

-1

-1

Shear MT |

6.1

6.1

3.9

3.9

3.9

3.9

6.1

6.1

|
Tot. Shear|

-----------------------------------------------------------------------Str. Int. |

65.47

57.39

91.18

75.12

91.02

84.37 118.10 102.00

------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction


-----------------------------------------------------------------------Type of
Stress Int.

Stress Values at

(MPa

---------------|-------------------------------------------------------Location

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

---------------|--------------------------------------------------------

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---------------------------------------Nozzle Calcs. : N2
Nozl:
19 12:10p Dec 10,2014

Circ. Pm (SUS) |

69

70

69

70

69

70

69

70

Circ. Pl (SUS) |

-15

-15

21

21

-3

-3

Circ. Q

-37

37

53

-53

-87

87

109

-109

(SUS) |

-----------------------------------------------------------------------Long. Pm (SUS) |

34

34

34

34

34

34

34

34

Long. Pl (SUS) |

-3

-3

-5

-5

11

11

-59

59

82

-82

-44

44

60

-60

Long. Q

(SUS) |

-----------------------------------------------------------------------Shear Pm (SUS) |

Shear Pl (SUS) |

-1

-1

-1

-1

Shear Q

(SUS) |

-----------------------------------------------------------------------Pm (SUS)

69.0

70.9

69.0

70.9

69.0

70.9

69.0

70.9

-----------------------------------------------------------------------Pm+Pl (SUS)

53.3

55.2

90.4

92.3

65.8

67.6

77.1

79.0

-----------------------------------------------------------------------Pm+Pl+Q (Total)|

45.5

97.9

144.2

79.9

23.6

155.1

186.8

32.5

------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
Stress Int.

|
|

Max. S.I.

S.I. Allowable

MPa

Result

---------------|-------------------------------------------------------Pm (SUS)

70.92

115.15

Passed

Pm+Pl (SUS)

92.29

172.72

Passed

Pm+Pl+Q (TOTAL)|

186.80

345.44

Passed

------------------------------------------------------------------------

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

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FileName : V-6011
---------------------------------------Nozzle Calcs. : N4
Nozl:
20 12:10p Dec 10,2014

INPUT VALUES, Nozzle Description: N4

From : 20

Pressure for Reinforcement Calculations

18.843

Temperature for Internal Pressure

Temp

50

Design External Pressure

Pext

1.03

Tempex

50

Temperature for External Pressure

Shell Material

bar
C
bar
C

SA-240 316L

Shell Allowable Stress at Temperature

115.15

MPa

Sa

115.15

MPa

Inside Diameter of Cylindrical Shell

594.00

mm

Design Length of Section

2450.0000

mm

Shell Finished (Minimum) Thickness

8.0000

mm

Shell Internal Corrosion Allowance

0.0000

mm

Shell External Corrosion Allowance

co

0.0000

mm

2187.0000

mm

0.00

Shell Allowable Stress At Ambient

Distance from Bottom/Left Tangent

User Entered Minimum Design Metal Temperature

Type of Element Connected to the Shell : Nozzle

Material

SA-182 F316

Material UNS Number

S31600

Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Diameter Basis (for tr calc only)

Forgings
Sn

137.90

MPa

Sna

137.90

MPa

ID

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Layout Angle

135.00

deg

Diameter

2.0000

in.

Size and Thickness Basis


Actual Thickness

Flange Material

Actual
tn

13.4620

mm

SA-182 F316L

Flange Type

Long Weld Neck

Corrosion Allowance

can

0.0000

Joint Efficiency of Shell Seam at Nozzle

E1

1.00

Joint Efficiency of Nozzle Neck

En

1.00

Outside Projection

ho

200.0000

mm

Weld leg size between Nozzle and Pad/Shell

Wo

8.0000

mm

Groove weld depth between Nozzle and Vessel Wgnv

8.0000

mm

Inside Projection

0.0000

mm

Wi

0.0000

mm

Weld leg size, Inside Element to Shell


ASME Code Weld Type per UW-16

mm

None

Class of attached Flange

150

Grade of attached Flange

GR 2.2

The Pressure Design option was Overall MAWP.

Nozzle Sketch (may not represent actual weld type/configuration)

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____________/|
|
|

\ |

|____________\|__|

Insert Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: N4

ASME Code, Section VIII, Division 1, 2013, UG-37 to UG-45

Actual Inside Diameter Used in Calculation

2.000

in.

Actual Thickness Used in Calculation

0.530

in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.84*297.0000)/(115*1.00-0.6*18.84)
= 4.9091 mm

Reqd thk per App. 1 of Nozzle Wall, Trn

[Int. Press]

= R( exp([P/(SE)] - 1 ) per Appendix 1-2 (a)(1)


= 25.400(exp([18.84/(137.90*1.00]-1)
= 0.3495 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3761 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit)

Dl

101.6000

mm

Parallel to Vessel Wall, opening length

50.8000

mm

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Normal to Vessel Wall (Thickness Limit), no pad

Tlnp

20.0000

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: N4.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures
Wall Thickness per UG16(b),

tr16b = 1.5000 mm

Wall Thickness, shell/head, internal pressure


Wall Thickness

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 4.800 , max( 4.909 , 1.500 ) ]
= 4.8000 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( 0.3761 , 4.8000 )


= 4.8000 mm

trb2 = 0.2669 mm

tb2 = max(trb2, tr16b) = 1.5000 mm

Wall Thickness per table UG-45

= max( ta, tb )

trb1 = 4.9091 mm

tb1 = max(trb1, tr16b) = 4.9091 mm

Wall Thickness, shell/head, external pressure


Wall Thickness

ta = 0.3761 mm

tb3 = 4.8000 mm

mm

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Available Nozzle Neck Thickness = 13.4620 mm --> OK

Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained

15.3,

Allowable :

137.9 MPa

Passed

Expansion

0.0,

Allowable :

329.5 MPa

Passed

Occasional :

1.4,

Allowable :

183.4 MPa

Passed

Shear

8.3,

Allowable :

96.5 MPa

Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 C

SA-182 F316, Min Metal Temp without impact per UHA-51: -196 C

Weld Size Calculations, Description: N4

Intermediate Calc. for nozzle/shell Welds

Tmin

8.0000

mm

Results Per UW-16.1:


Required Thickness
Nozzle Weld

5.6000 = 0.7 * tmin.

Actual Thickness
5.6560 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case

18.843

bar

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Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 2.5535 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 210.5535 mm

Input Echo, WRC107/537 Item

1,

Description: N4

Diameter Basis for Vessel

Vbasis

ID

Cylindrical or Spherical Vessel

Cylsph

Cylindrical

Internal Corrosion Allowance

Cas

0.0000

mm

Vessel Diameter

Dv

594.000

mm

Vessel Thickness

Tv

8.000

mm

-195.57

Design Temperature
Vessel Material

SA-240 316L

Vessel Cold S.I. Allowable

Smc

115.15

MPa

Vessel Hot

Smh

115.15

MPa

Type

Round

S.I. Allowable

Attachment Type

Diameter Basis for Nozzle


Corrosion Allowance for Nozzle

Nbasis

ID

Can

0.0000

mm

Nozzle Diameter

Dn

50.800

mm

Nozzle Thickness

Tn

13.462

mm

Nozzle Material

SA-182 F316

Nozzle Cold S.I. Allowable

SNmc

137.90

MPa

Nozzle Hot

SNmh

137.90

MPa

Dp

18.843

bar

S.I. Allowable

Design Internal Pressure


Include Pressure Thrust

No

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FileName : V-6011
---------------------------------------Nozzle Calcs. : N4
Nozl:
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External Forces and Moments in WRC 107/537 Convention:


Radial Load

(SUS)

-1040.0

Longitudinal Shear

(SUS)

Vl

1040.0

Circumferential Shear

(SUS)

Vc

1040.0

Circumferential Moment

(SUS)

Mc

380.0

N-m

Longitudinal Moment

(SUS)

Ml

380.0

N-m

Torsional Moment

(SUS)

Mt

380.0

N-m

Use Interactive Control

No

WRC107 Version

Version

March

1979

Include Pressure Stress Indices per Div. 2

No

Compute Pressure Stress per WRC-368

No

WRC 107 Stress Calculation for SUStained loads:


Radial Load

-1040.0

Circumferential Shear

VC

1040.0

Longitudinal Shear

VL

1040.0

Circumferential Moment

MC

380.0

N-m

Longitudinal Moment

ML

380.0

N-m

Torsional Moment

MT

380.0

N-m

Dimensionless Parameters used :

Gamma =

37.62

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


------------------------------------------------------------------Curves read for 1979

Beta

Figure

Value

Location

------------------------------------------------------------------N(PHI) / ( P/Rm )

0.113

4C

6.470

(A,B)

N(PHI) / ( P/Rm )

0.113

3C

5.436

(C,D)

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M(PHI) / ( P )

0.113

2C1

0.080

(A,B)

M(PHI) / ( P )

0.113

1C

0.113

(C,D)

N(PHI) / ( MC/(Rm**2 * Beta) )

0.113

3A

1.219

(A,B,C,D)

M(PHI) / ( MC/(Rm

* Beta) )

0.113

1A

0.094

(A,B,C,D)

N(PHI) / ( ML/(Rm**2 * Beta) )

0.113

3B

3.999

(A,B,C,D)

M(PHI) / ( ML/(Rm

0.113

1B

0.043

(A,B,C,D)

* Beta) )

N(x)

/ ( P/Rm )

0.113

3C

5.436

(A,B)

N(x)

/ ( P/Rm )

0.113

4C

6.470

(C,D)

M(x)

/ ( P )

0.113

1C1

0.118

(A,B)

M(x)

/ ( P )

0.113

2C

0.081

(C,D)

N(x)

/ ( MC/(Rm**2 * Beta) )

0.113

4A

1.824

(A,B,C,D)

M(x)

/ ( MC/(Rm

* Beta) )

0.113

2A

0.050

(A,B,C,D)

N(x)

/ ( ML/(Rm**2 * Beta) )

0.113

4B

1.165

(A,B,C,D)

M(x)

/ ( ML/(Rm

0.113

2B

0.068

(A,B,C,D)

* Beta) )

Stress Concentration Factors Kn = 1.00,

Kb = 1.00

Stresses in the Vessel at the Attachment Junction


-----------------------------------------------------------------------|
Type of

Stress Values at

(MPa

---------------|-------------------------------------------------------Stress

Load|

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

---------------|-------------------------------------------------------Circ. Memb. P

Circ. Bend. P

-7

-7

10

-10

10

-10

Circ. Memb. MC |

-5

-5

Circ. Bend. MC |

-98

98

98

-98

Circ. Memb. ML |

-18

-18

18

18

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Circ. Bend. ML |

-45

45

45

-45

-53.2

21.7

74.4

-31.7

-90.6

84.0

|
Tot. Circ. Str.|

117.3 -101.3

-----------------------------------------------------------------------Long. Memb. P

Long. Bend. P

11

-11

11

-11

-7

-7

Long. Memb. MC |

-8

-8

Long. Bend. MC |

-52

52

52

-52

Long. Memb. ML |

-5

-5

Long. Bend. ML |

-70

70

70

-70

-62.5

56.4

90.3

-74.8

-50.6

39.2

71.9

-49.4

|
Tot. Long. Str.|

-----------------------------------------------------------------------Shear VC |

-1

-1

Shear VL |

-1

-1

Shear MT |

6.1

6.1

3.9

3.9

3.9

3.9

6.1

6.1

|
Tot. Shear|

-----------------------------------------------------------------------Str. Int. |

65.47

57.39

91.18

75.12

91.02

84.37 118.10 102.00

------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction


-----------------------------------------------------------------------Type of
Stress Int.

Stress Values at

(MPa

---------------|-------------------------------------------------------Location

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

---------------|--------------------------------------------------------

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : N4
Nozl:
20 12:10p Dec 10,2014

Circ. Pm (SUS) |

69

70

69

70

69

70

69

70

Circ. Pl (SUS) |

-15

-15

21

21

-3

-3

Circ. Q

-37

37

53

-53

-87

87

109

-109

(SUS) |

-----------------------------------------------------------------------Long. Pm (SUS) |

34

34

34

34

34

34

34

34

Long. Pl (SUS) |

-3

-3

-5

-5

11

11

-59

59

82

-82

-44

44

60

-60

Long. Q

(SUS) |

-----------------------------------------------------------------------Shear Pm (SUS) |

Shear Pl (SUS) |

-1

-1

-1

-1

Shear Q

(SUS) |

-----------------------------------------------------------------------Pm (SUS)

69.0

70.9

69.0

70.9

69.0

70.9

69.0

70.9

-----------------------------------------------------------------------Pm+Pl (SUS)

53.3

55.2

90.4

92.3

65.8

67.6

77.1

79.0

-----------------------------------------------------------------------Pm+Pl+Q (Total)|

45.5

97.9

144.2

79.9

23.6

155.1

186.8

32.5

------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
Stress Int.

|
|

Max. S.I.

S.I. Allowable

MPa

Result

---------------|-------------------------------------------------------Pm (SUS)

70.92

115.15

Passed

Pm+Pl (SUS)

92.29

172.72

Passed

Pm+Pl+Q (TOTAL)|

186.80

345.44

Passed

------------------------------------------------------------------------

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : N5
Nozl:
21 12:10p Dec 10,2014

INPUT VALUES, Nozzle Description: N5

From : 20

Pressure for Reinforcement Calculations

18.843

Temperature for Internal Pressure

Temp

50

Design External Pressure

Pext

1.03

Tempex

50

Temperature for External Pressure

Shell Material

bar
C
bar
C

SA-240 316L

Shell Allowable Stress at Temperature

115.15

MPa

Sa

115.15

MPa

Inside Diameter of Cylindrical Shell

594.00

mm

Design Length of Section

2450.0000

mm

Shell Finished (Minimum) Thickness

8.0000

mm

Shell Internal Corrosion Allowance

0.0000

mm

Shell External Corrosion Allowance

co

0.0000

mm

1911.9999

mm

0.00

Shell Allowable Stress At Ambient

Distance from Bottom/Left Tangent

User Entered Minimum Design Metal Temperature

Type of Element Connected to the Shell : Nozzle

Material

SA-182 F316

Material UNS Number

S31600

Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Diameter Basis (for tr calc only)

Forgings
Sn

137.90

MPa

Sna

137.90

MPa

ID

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FileName : V-6011
---------------------------------------Nozzle Calcs. : N5
Nozl:
21 12:10p Dec 10,2014

Layout Angle

135.00

deg

Diameter

2.0000

in.

Size and Thickness Basis


Actual Thickness

Flange Material

Actual
tn

13.4620

mm

SA-182 F316L

Flange Type

Long Weld Neck

Corrosion Allowance

can

0.0000

Joint Efficiency of Shell Seam at Nozzle

E1

1.00

Joint Efficiency of Nozzle Neck

En

1.00

Outside Projection

ho

200.0000

mm

Weld leg size between Nozzle and Pad/Shell

Wo

8.0000

mm

Groove weld depth between Nozzle and Vessel Wgnv

8.0000

mm

Inside Projection

0.0000

mm

Wi

0.0000

mm

Weld leg size, Inside Element to Shell


ASME Code Weld Type per UW-16

mm

None

Class of attached Flange

150

Grade of attached Flange

GR 2.2

The Pressure Design option was Overall MAWP.

Nozzle Sketch (may not represent actual weld type/configuration)

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FileName : V-6011
---------------------------------------Nozzle Calcs. : N5
Nozl:
21 12:10p Dec 10,2014

____________/|
|
|

\ |

|____________\|__|

Insert Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: N5

ASME Code, Section VIII, Division 1, 2013, UG-37 to UG-45

Actual Inside Diameter Used in Calculation

2.000

in.

Actual Thickness Used in Calculation

0.530

in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.84*297.0000)/(115*1.00-0.6*18.84)
= 4.9091 mm

Reqd thk per App. 1 of Nozzle Wall, Trn

[Int. Press]

= R( exp([P/(SE)] - 1 ) per Appendix 1-2 (a)(1)


= 25.400(exp([18.84/(137.90*1.00]-1)
= 0.3495 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3761 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit)

Dl

101.6000

mm

Parallel to Vessel Wall, opening length

50.8000

mm

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FileName : V-6011
---------------------------------------Nozzle Calcs. : N5
Nozl:
21 12:10p Dec 10,2014

Normal to Vessel Wall (Thickness Limit), no pad

Tlnp

20.0000

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: N5.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures
Wall Thickness per UG16(b),

tr16b = 1.5000 mm

Wall Thickness, shell/head, internal pressure


Wall Thickness

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 4.800 , max( 4.909 , 1.500 ) ]
= 4.8000 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( 0.3761 , 4.8000 )


= 4.8000 mm

trb2 = 0.2669 mm

tb2 = max(trb2, tr16b) = 1.5000 mm

Wall Thickness per table UG-45

= max( ta, tb )

trb1 = 4.9091 mm

tb1 = max(trb1, tr16b) = 4.9091 mm

Wall Thickness, shell/head, external pressure


Wall Thickness

ta = 0.3761 mm

tb3 = 4.8000 mm

mm

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FileName : V-6011
---------------------------------------Nozzle Calcs. : N5
Nozl:
21 12:10p Dec 10,2014

Available Nozzle Neck Thickness = 13.4620 mm --> OK

Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained

15.3,

Allowable :

137.9 MPa

Passed

Expansion

0.0,

Allowable :

329.5 MPa

Passed

Occasional :

1.4,

Allowable :

183.4 MPa

Passed

Shear

8.3,

Allowable :

96.5 MPa

Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 C

SA-182 F316, Min Metal Temp without impact per UHA-51: -196 C

Weld Size Calculations, Description: N5

Intermediate Calc. for nozzle/shell Welds

Tmin

8.0000

mm

Results Per UW-16.1:


Required Thickness
Nozzle Weld

5.6000 = 0.7 * tmin.

Actual Thickness
5.6560 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case

18.843

bar

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FileName : V-6011
---------------------------------------Nozzle Calcs. : N5
Nozl:
21 12:10p Dec 10,2014

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 2.5535 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 210.5535 mm

Input Echo, WRC107/537 Item

1,

Description: N5

Diameter Basis for Vessel

Vbasis

ID

Cylindrical or Spherical Vessel

Cylsph

Cylindrical

Internal Corrosion Allowance

Cas

0.0000

mm

Vessel Diameter

Dv

594.000

mm

Vessel Thickness

Tv

8.000

mm

-195.57

Design Temperature
Vessel Material

SA-240 316L

Vessel Cold S.I. Allowable

Smc

115.15

MPa

Vessel Hot

Smh

115.15

MPa

Type

Round

S.I. Allowable

Attachment Type

Diameter Basis for Nozzle


Corrosion Allowance for Nozzle

Nbasis

ID

Can

0.0000

mm

Nozzle Diameter

Dn

50.800

mm

Nozzle Thickness

Tn

13.462

mm

Nozzle Material

SA-182 F316

Nozzle Cold S.I. Allowable

SNmc

137.90

MPa

Nozzle Hot

SNmh

137.90

MPa

Dp

18.843

bar

S.I. Allowable

Design Internal Pressure


Include Pressure Thrust

No

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FileName : V-6011
---------------------------------------Nozzle Calcs. : N5
Nozl:
21 12:10p Dec 10,2014

External Forces and Moments in WRC 107/537 Convention:


Radial Load

(SUS)

-1040.0

Longitudinal Shear

(SUS)

Vl

1040.0

Circumferential Shear

(SUS)

Vc

1040.0

Circumferential Moment

(SUS)

Mc

380.0

N-m

Longitudinal Moment

(SUS)

Ml

380.0

N-m

Torsional Moment

(SUS)

Mt

380.0

N-m

Use Interactive Control

No

WRC107 Version

Version

March

1979

Include Pressure Stress Indices per Div. 2

No

Compute Pressure Stress per WRC-368

No

WRC 107 Stress Calculation for SUStained loads:


Radial Load

-1040.0

Circumferential Shear

VC

1040.0

Longitudinal Shear

VL

1040.0

Circumferential Moment

MC

380.0

N-m

Longitudinal Moment

ML

380.0

N-m

Torsional Moment

MT

380.0

N-m

Dimensionless Parameters used :

Gamma =

37.62

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


------------------------------------------------------------------Curves read for 1979

Beta

Figure

Value

Location

------------------------------------------------------------------N(PHI) / ( P/Rm )

0.113

4C

6.470

(A,B)

N(PHI) / ( P/Rm )

0.113

3C

5.436

(C,D)

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FileName : V-6011
---------------------------------------Nozzle Calcs. : N5
Nozl:
21 12:10p Dec 10,2014

M(PHI) / ( P )

0.113

2C1

0.080

(A,B)

M(PHI) / ( P )

0.113

1C

0.113

(C,D)

N(PHI) / ( MC/(Rm**2 * Beta) )

0.113

3A

1.219

(A,B,C,D)

M(PHI) / ( MC/(Rm

* Beta) )

0.113

1A

0.094

(A,B,C,D)

N(PHI) / ( ML/(Rm**2 * Beta) )

0.113

3B

3.999

(A,B,C,D)

M(PHI) / ( ML/(Rm

0.113

1B

0.043

(A,B,C,D)

* Beta) )

N(x)

/ ( P/Rm )

0.113

3C

5.436

(A,B)

N(x)

/ ( P/Rm )

0.113

4C

6.470

(C,D)

M(x)

/ ( P )

0.113

1C1

0.118

(A,B)

M(x)

/ ( P )

0.113

2C

0.081

(C,D)

N(x)

/ ( MC/(Rm**2 * Beta) )

0.113

4A

1.824

(A,B,C,D)

M(x)

/ ( MC/(Rm

* Beta) )

0.113

2A

0.050

(A,B,C,D)

N(x)

/ ( ML/(Rm**2 * Beta) )

0.113

4B

1.165

(A,B,C,D)

M(x)

/ ( ML/(Rm

0.113

2B

0.068

(A,B,C,D)

* Beta) )

Stress Concentration Factors Kn = 1.00,

Kb = 1.00

Stresses in the Vessel at the Attachment Junction


-----------------------------------------------------------------------|
Type of

Stress Values at

(MPa

---------------|-------------------------------------------------------Stress

Load|

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

---------------|-------------------------------------------------------Circ. Memb. P

Circ. Bend. P

-7

-7

10

-10

10

-10

Circ. Memb. MC |

-5

-5

Circ. Bend. MC |

-98

98

98

-98

Circ. Memb. ML |

-18

-18

18

18

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FileName : V-6011
---------------------------------------Nozzle Calcs. : N5
Nozl:
21 12:10p Dec 10,2014

Circ. Bend. ML |

-45

45

45

-45

-53.2

21.7

74.4

-31.7

-90.6

84.0

|
Tot. Circ. Str.|

117.3 -101.3

-----------------------------------------------------------------------Long. Memb. P

Long. Bend. P

11

-11

11

-11

-7

-7

Long. Memb. MC |

-8

-8

Long. Bend. MC |

-52

52

52

-52

Long. Memb. ML |

-5

-5

Long. Bend. ML |

-70

70

70

-70

-62.5

56.4

90.3

-74.8

-50.6

39.2

71.9

-49.4

|
Tot. Long. Str.|

-----------------------------------------------------------------------Shear VC |

-1

-1

Shear VL |

-1

-1

Shear MT |

6.1

6.1

3.9

3.9

3.9

3.9

6.1

6.1

|
Tot. Shear|

-----------------------------------------------------------------------Str. Int. |

65.47

57.39

91.18

75.12

91.02

84.37 118.10 102.00

------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction


-----------------------------------------------------------------------Type of
Stress Int.

Stress Values at

(MPa

---------------|-------------------------------------------------------Location

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

---------------|--------------------------------------------------------

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : N5
Nozl:
21 12:10p Dec 10,2014

Circ. Pm (SUS) |

69

70

69

70

69

70

69

70

Circ. Pl (SUS) |

-15

-15

21

21

-3

-3

Circ. Q

-37

37

53

-53

-87

87

109

-109

(SUS) |

-----------------------------------------------------------------------Long. Pm (SUS) |

34

34

34

34

34

34

34

34

Long. Pl (SUS) |

-3

-3

-5

-5

11

11

-59

59

82

-82

-44

44

60

-60

Long. Q

(SUS) |

-----------------------------------------------------------------------Shear Pm (SUS) |

Shear Pl (SUS) |

-1

-1

-1

-1

Shear Q

(SUS) |

-----------------------------------------------------------------------Pm (SUS)

69.0

70.9

69.0

70.9

69.0

70.9

69.0

70.9

-----------------------------------------------------------------------Pm+Pl (SUS)

53.3

55.2

90.4

92.3

65.8

67.6

77.1

79.0

-----------------------------------------------------------------------Pm+Pl+Q (Total)|

45.5

97.9

144.2

79.9

23.6

155.1

186.8

32.5

------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
Stress Int.

|
|

Max. S.I.

S.I. Allowable

MPa

Result

---------------|-------------------------------------------------------Pm (SUS)

70.92

115.15

Passed

Pm+Pl (SUS)

92.29

172.72

Passed

Pm+Pl+Q (TOTAL)|

186.80

345.44

Passed

------------------------------------------------------------------------

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PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : N6
Nozl:
22 12:10p Dec 10,2014

INPUT VALUES, Nozzle Description: N6

From : 20

Pressure for Reinforcement Calculations

18.843

Temperature for Internal Pressure

Temp

50

Design External Pressure

Pext

1.03

Tempex

50

Temperature for External Pressure

Shell Material

bar
C
bar
C

SA-240 316L

Shell Allowable Stress at Temperature

115.15

MPa

Sa

115.15

MPa

Inside Diameter of Cylindrical Shell

594.00

mm

Design Length of Section

2450.0000

mm

Shell Finished (Minimum) Thickness

8.0000

mm

Shell Internal Corrosion Allowance

0.0000

mm

Shell External Corrosion Allowance

co

0.0000

mm

158.0000

mm

0.00

Shell Allowable Stress At Ambient

Distance from Bottom/Left Tangent

User Entered Minimum Design Metal Temperature

Type of Element Connected to the Shell : Nozzle

Material

SA-182 F316

Material UNS Number

S31600

Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Diameter Basis (for tr calc only)

Forgings
Sn

137.90

MPa

Sna

137.90

MPa

ID

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---------------------------------------Nozzle Calcs. : N6
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Layout Angle

180.00

deg

Diameter

2.0000

in.

Size and Thickness Basis


Actual Thickness

Flange Material

Actual
tn

13.4620

mm

SA-182 F316L

Flange Type

Long Weld Neck

Corrosion Allowance

can

0.0000

Joint Efficiency of Shell Seam at Nozzle

E1

1.00

Joint Efficiency of Nozzle Neck

En

1.00

Outside Projection

ho

200.0000

mm

Weld leg size between Nozzle and Pad/Shell

Wo

8.0000

mm

Groove weld depth between Nozzle and Vessel Wgnv

8.0000

mm

Inside Projection

0.0000

mm

Wi

0.0000

mm

Weld leg size, Inside Element to Shell


ASME Code Weld Type per UW-16

mm

None

Class of attached Flange

150

Grade of attached Flange

GR 2.2

The Pressure Design option was Overall MAWP.

Nozzle Sketch (may not represent actual weld type/configuration)

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---------------------------------------Nozzle Calcs. : N6
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____________/|
|
|

\ |

|____________\|__|

Insert Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: N6

ASME Code, Section VIII, Division 1, 2013, UG-37 to UG-45

Actual Inside Diameter Used in Calculation

2.000

in.

Actual Thickness Used in Calculation

0.530

in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.84*297.0000)/(115*1.00-0.6*18.84)
= 4.9091 mm

Reqd thk per App. 1 of Nozzle Wall, Trn

[Int. Press]

= R( exp([P/(SE)] - 1 ) per Appendix 1-2 (a)(1)


= 25.400(exp([18.84/(137.90*1.00]-1)
= 0.3495 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3761 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit)

Dl

101.6000

mm

Parallel to Vessel Wall, opening length

50.8000

mm

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Normal to Vessel Wall (Thickness Limit), no pad

Tlnp

20.0000

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: N6.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures
Wall Thickness per UG16(b),

tr16b = 1.5000 mm

Wall Thickness, shell/head, internal pressure


Wall Thickness

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 4.800 , max( 4.909 , 1.500 ) ]
= 4.8000 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( 0.3761 , 4.8000 )


= 4.8000 mm

trb2 = 0.2669 mm

tb2 = max(trb2, tr16b) = 1.5000 mm

Wall Thickness per table UG-45

= max( ta, tb )

trb1 = 4.9091 mm

tb1 = max(trb1, tr16b) = 4.9091 mm

Wall Thickness, shell/head, external pressure


Wall Thickness

ta = 0.3761 mm

tb3 = 4.8000 mm

mm

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FileName : V-6011
---------------------------------------Nozzle Calcs. : N6
Nozl:
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Available Nozzle Neck Thickness = 13.4620 mm --> OK

Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained

15.3,

Allowable :

137.9 MPa

Passed

Expansion

0.0,

Allowable :

329.5 MPa

Passed

Occasional :

1.4,

Allowable :

183.4 MPa

Passed

Shear

8.3,

Allowable :

96.5 MPa

Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 C

SA-182 F316, Min Metal Temp without impact per UHA-51: -196 C

Weld Size Calculations, Description: N6

Intermediate Calc. for nozzle/shell Welds

Tmin

8.0000

mm

Results Per UW-16.1:


Required Thickness
Nozzle Weld

5.6000 = 0.7 * tmin.

Actual Thickness
5.6560 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case

18.843

bar

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : N6
Nozl:
22 12:10p Dec 10,2014

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 2.5535 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 210.5535 mm

Input Echo, WRC107/537 Item

1,

Description: N6

Diameter Basis for Vessel

Vbasis

ID

Cylindrical or Spherical Vessel

Cylsph

Cylindrical

Internal Corrosion Allowance

Cas

0.0000

mm

Vessel Diameter

Dv

594.000

mm

Vessel Thickness

Tv

8.000

mm

-195.57

Design Temperature
Vessel Material

SA-240 316L

Vessel Cold S.I. Allowable

Smc

115.15

MPa

Vessel Hot

Smh

115.15

MPa

Type

Round

S.I. Allowable

Attachment Type

Diameter Basis for Nozzle


Corrosion Allowance for Nozzle

Nbasis

ID

Can

0.0000

mm

Nozzle Diameter

Dn

50.800

mm

Nozzle Thickness

Tn

13.462

mm

Nozzle Material

SA-182 F316

Nozzle Cold S.I. Allowable

SNmc

137.90

MPa

Nozzle Hot

SNmh

137.90

MPa

Dp

18.843

bar

S.I. Allowable

Design Internal Pressure


Include Pressure Thrust

No

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : N6
Nozl:
22 12:10p Dec 10,2014

External Forces and Moments in WRC 107/537 Convention:


Radial Load

(SUS)

-1040.0

Longitudinal Shear

(SUS)

Vl

1040.0

Circumferential Shear

(SUS)

Vc

1040.0

Circumferential Moment

(SUS)

Mc

380.0

N-m

Longitudinal Moment

(SUS)

Ml

380.0

N-m

Torsional Moment

(SUS)

Mt

380.0

N-m

Use Interactive Control

No

WRC107 Version

Version

March

1979

Include Pressure Stress Indices per Div. 2

No

Compute Pressure Stress per WRC-368

No

WRC 107 Stress Calculation for SUStained loads:


Radial Load

-1040.0

Circumferential Shear

VC

1040.0

Longitudinal Shear

VL

1040.0

Circumferential Moment

MC

380.0

N-m

Longitudinal Moment

ML

380.0

N-m

Torsional Moment

MT

380.0

N-m

Dimensionless Parameters used :

Gamma =

37.62

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


------------------------------------------------------------------Curves read for 1979

Beta

Figure

Value

Location

------------------------------------------------------------------N(PHI) / ( P/Rm )

0.113

4C

6.470

(A,B)

N(PHI) / ( P/Rm )

0.113

3C

5.436

(C,D)

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FileName : V-6011
---------------------------------------Nozzle Calcs. : N6
Nozl:
22 12:10p Dec 10,2014

M(PHI) / ( P )

0.113

2C1

0.080

(A,B)

M(PHI) / ( P )

0.113

1C

0.113

(C,D)

N(PHI) / ( MC/(Rm**2 * Beta) )

0.113

3A

1.219

(A,B,C,D)

M(PHI) / ( MC/(Rm

* Beta) )

0.113

1A

0.094

(A,B,C,D)

N(PHI) / ( ML/(Rm**2 * Beta) )

0.113

3B

3.999

(A,B,C,D)

M(PHI) / ( ML/(Rm

0.113

1B

0.043

(A,B,C,D)

* Beta) )

N(x)

/ ( P/Rm )

0.113

3C

5.436

(A,B)

N(x)

/ ( P/Rm )

0.113

4C

6.470

(C,D)

M(x)

/ ( P )

0.113

1C1

0.118

(A,B)

M(x)

/ ( P )

0.113

2C

0.081

(C,D)

N(x)

/ ( MC/(Rm**2 * Beta) )

0.113

4A

1.824

(A,B,C,D)

M(x)

/ ( MC/(Rm

* Beta) )

0.113

2A

0.050

(A,B,C,D)

N(x)

/ ( ML/(Rm**2 * Beta) )

0.113

4B

1.165

(A,B,C,D)

M(x)

/ ( ML/(Rm

0.113

2B

0.068

(A,B,C,D)

* Beta) )

Stress Concentration Factors Kn = 1.00,

Kb = 1.00

Stresses in the Vessel at the Attachment Junction


-----------------------------------------------------------------------|
Type of

Stress Values at

(MPa

---------------|-------------------------------------------------------Stress

Load|

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

---------------|-------------------------------------------------------Circ. Memb. P

Circ. Bend. P

-7

-7

10

-10

10

-10

Circ. Memb. MC |

-5

-5

Circ. Bend. MC |

-98

98

98

-98

Circ. Memb. ML |

-18

-18

18

18

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FileName : V-6011
---------------------------------------Nozzle Calcs. : N6
Nozl:
22 12:10p Dec 10,2014

Circ. Bend. ML |

-45

45

45

-45

-53.2

21.7

74.4

-31.7

-90.6

84.0

|
Tot. Circ. Str.|

117.3 -101.3

-----------------------------------------------------------------------Long. Memb. P

Long. Bend. P

11

-11

11

-11

-7

-7

Long. Memb. MC |

-8

-8

Long. Bend. MC |

-52

52

52

-52

Long. Memb. ML |

-5

-5

Long. Bend. ML |

-70

70

70

-70

-62.5

56.4

90.3

-74.8

-50.6

39.2

71.9

-49.4

|
Tot. Long. Str.|

-----------------------------------------------------------------------Shear VC |

-1

-1

Shear VL |

-1

-1

Shear MT |

6.1

6.1

3.9

3.9

3.9

3.9

6.1

6.1

|
Tot. Shear|

-----------------------------------------------------------------------Str. Int. |

65.47

57.39

91.18

75.12

91.02

84.37 118.10 102.00

------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction


-----------------------------------------------------------------------Type of
Stress Int.

Stress Values at

(MPa

---------------|-------------------------------------------------------Location

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

---------------|--------------------------------------------------------

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FileName : V-6011
---------------------------------------Nozzle Calcs. : N6
Nozl:
22 12:10p Dec 10,2014

Circ. Pm (SUS) |

69

70

69

70

69

70

69

70

Circ. Pl (SUS) |

-15

-15

21

21

-3

-3

Circ. Q

-37

37

53

-53

-87

87

109

-109

(SUS) |

-----------------------------------------------------------------------Long. Pm (SUS) |

34

34

34

34

34

34

34

34

Long. Pl (SUS) |

-3

-3

-5

-5

11

11

-59

59

82

-82

-44

44

60

-60

Long. Q

(SUS) |

-----------------------------------------------------------------------Shear Pm (SUS) |

Shear Pl (SUS) |

-1

-1

-1

-1

Shear Q

(SUS) |

-----------------------------------------------------------------------Pm (SUS)

69.0

70.9

69.0

70.9

69.0

70.9

69.0

70.9

-----------------------------------------------------------------------Pm+Pl (SUS)

53.3

55.2

90.4

92.3

65.8

67.6

77.1

79.0

-----------------------------------------------------------------------Pm+Pl+Q (Total)|

45.5

97.9

144.2

79.9

23.6

155.1

186.8

32.5

------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
Stress Int.

|
|

Max. S.I.

S.I. Allowable

MPa

Result

---------------|-------------------------------------------------------Pm (SUS)

70.92

115.15

Passed

Pm+Pl (SUS)

92.29

172.72

Passed

Pm+Pl+Q (TOTAL)|

186.80

345.44

Passed

------------------------------------------------------------------------

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PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K1
Nozl:
23 12:10p Dec 10,2014

INPUT VALUES, Nozzle Description: K1

From : 20

Pressure for Reinforcement Calculations

18.843

Temperature for Internal Pressure

Temp

50

Design External Pressure

Pext

1.03

Tempex

50

Temperature for External Pressure

Shell Material

bar
C
bar
C

SA-240 316L

Shell Allowable Stress at Temperature

115.15

MPa

Sa

115.15

MPa

Inside Diameter of Cylindrical Shell

594.00

mm

Design Length of Section

2450.0000

mm

Shell Finished (Minimum) Thickness

8.0000

mm

Shell Internal Corrosion Allowance

0.0000

mm

Shell External Corrosion Allowance

co

0.0000

mm

1889.0000

mm

0.00

Shell Allowable Stress At Ambient

Distance from Bottom/Left Tangent

User Entered Minimum Design Metal Temperature

Type of Element Connected to the Shell : Nozzle

Material

SA-182 F316

Material UNS Number

S31600

Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Diameter Basis (for tr calc only)

Forgings
Sn

137.90

MPa

Sna

137.90

MPa

ID

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FileName : V-6011
---------------------------------------Nozzle Calcs. : K1
Nozl:
23 12:10p Dec 10,2014

Layout Angle

315.00

deg

Diameter

2.0000

in.

Size and Thickness Basis


Actual Thickness

Flange Material

Actual
tn

13.4620

mm

SA-182 F316L

Flange Type

Long Weld Neck

Corrosion Allowance

can

0.0000

Joint Efficiency of Shell Seam at Nozzle

E1

1.00

Joint Efficiency of Nozzle Neck

En

1.00

Outside Projection

ho

200.0000

mm

Weld leg size between Nozzle and Pad/Shell

Wo

8.0000

mm

Groove weld depth between Nozzle and Vessel Wgnv

8.0000

mm

Inside Projection

0.0000

mm

Wi

0.0000

mm

Weld leg size, Inside Element to Shell


ASME Code Weld Type per UW-16

mm

None

Class of attached Flange

150

Grade of attached Flange

GR 2.2

The Pressure Design option was Overall MAWP.

Nozzle Sketch (may not represent actual weld type/configuration)

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K1
Nozl:
23 12:10p Dec 10,2014

____________/|
|
|

\ |

|____________\|__|

Insert Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: K1

ASME Code, Section VIII, Division 1, 2013, UG-37 to UG-45

Actual Inside Diameter Used in Calculation

2.000

in.

Actual Thickness Used in Calculation

0.530

in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.84*297.0000)/(115*1.00-0.6*18.84)
= 4.9091 mm

Reqd thk per App. 1 of Nozzle Wall, Trn

[Int. Press]

= R( exp([P/(SE)] - 1 ) per Appendix 1-2 (a)(1)


= 25.400(exp([18.84/(137.90*1.00]-1)
= 0.3495 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3761 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit)

Dl

101.6000

mm

Parallel to Vessel Wall, opening length

50.8000

mm

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FileName : V-6011
---------------------------------------Nozzle Calcs. : K1
Nozl:
23 12:10p Dec 10,2014

Normal to Vessel Wall (Thickness Limit), no pad

Tlnp

20.0000

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: K1.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures
Wall Thickness per UG16(b),

tr16b = 1.5000 mm

Wall Thickness, shell/head, internal pressure


Wall Thickness

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 4.800 , max( 4.909 , 1.500 ) ]
= 4.8000 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( 0.3761 , 4.8000 )


= 4.8000 mm

trb2 = 0.2669 mm

tb2 = max(trb2, tr16b) = 1.5000 mm

Wall Thickness per table UG-45

= max( ta, tb )

trb1 = 4.9091 mm

tb1 = max(trb1, tr16b) = 4.9091 mm

Wall Thickness, shell/head, external pressure


Wall Thickness

ta = 0.3761 mm

tb3 = 4.8000 mm

mm

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FileName : V-6011
---------------------------------------Nozzle Calcs. : K1
Nozl:
23 12:10p Dec 10,2014

Available Nozzle Neck Thickness = 13.4620 mm --> OK

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 C

SA-182 F316, Min Metal Temp without impact per UHA-51: -196 C

Weld Size Calculations, Description: K1

Intermediate Calc. for nozzle/shell Welds

Tmin

8.0000

mm

Results Per UW-16.1:


Required Thickness
Nozzle Weld

5.6000 = 0.7 * tmin.

Actual Thickness
5.6560 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case

18.843

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 2.5535 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 210.5535 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

bar

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K2A
Nozl:
24 12:10p Dec 10,2014

INPUT VALUES, Nozzle Description: K2A

From : 20

Pressure for Reinforcement Calculations

18.843

Temperature for Internal Pressure

Temp

50

Design External Pressure

Pext

1.03

Tempex

50

Temperature for External Pressure

Shell Material

bar
C
bar
C

SA-240 316L

Shell Allowable Stress at Temperature

115.15

MPa

Sa

115.15

MPa

Inside Diameter of Cylindrical Shell

594.00

mm

Design Length of Section

2450.0000

mm

Shell Finished (Minimum) Thickness

8.0000

mm

Shell Internal Corrosion Allowance

0.0000

mm

Shell External Corrosion Allowance

co

0.0000

mm

1610.0001

mm

0.00

Shell Allowable Stress At Ambient

Distance from Bottom/Left Tangent

User Entered Minimum Design Metal Temperature

Type of Element Connected to the Shell : Nozzle

Material

SA-312 TP316L

Material UNS Number


Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Diameter Basis (for tr calc only)

S31603
Smls. & wld. pipe
Sn

115.15

MPa

Sna

115.15

MPa

OD

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K2A
Nozl:
24 12:10p Dec 10,2014

Layout Angle
Diameter

Size and Thickness Basis


Nominal Thickness

Flange Material

45.00

deg

3.0000

in.

Nominal
tn

80S

SA-182 F316L

Flange Type

Weld Neck Flange

Corrosion Allowance

can

0.0000

Joint Efficiency of Shell Seam at Nozzle

E1

1.00

Joint Efficiency of Nozzle Neck

En

1.00

Outside Projection

ho

200.0000

mm

Weld leg size between Nozzle and Pad/Shell

Wo

8.0000

mm

Groove weld depth between Nozzle and Vessel Wgnv

8.0000

mm

Inside Projection

0.0000

mm

Wi

0.0000

mm

Weld leg size, Inside Element to Shell


ASME Code Weld Type per UW-16

mm

None

Class of attached Flange

150

Grade of attached Flange

GR 2.2

The Pressure Design option was Overall MAWP.

Nozzle Sketch (may not represent actual weld type/configuration)

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K2A
Nozl:
24 12:10p Dec 10,2014

____________/|
|
|

\ |

|____________\|__|

Insert Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: K2A

ASME Code, Section VIII, Division 1, 2013, UG-37 to UG-45

Actual Outside Diameter Used in Calculation

3.500

in.

Actual Thickness Used in Calculation

0.300

in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.84*297.0000)/(115*1.00-0.6*18.84)
= 4.9091 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (18.84*44.4500)/(115*1.00+0.4*18.84)
= 0.7228 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.4058 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit)

Dl

147.3200

mm

Parallel to Vessel Wall, opening length

73.6600

mm

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K2A
Nozl:
24 12:10p Dec 10,2014

Normal to Vessel Wall (Thickness Limit), no pad

Tlnp

19.0500

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: K2A.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures
Wall Thickness per UG16(b),

tr16b = 1.5000 mm

Wall Thickness, shell/head, internal pressure


Wall Thickness

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 4.800 , max( 4.909 , 1.500 ) ]
= 4.8000 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( 0.7228 , 4.8000 )


= 4.8000 mm

trb2 = 0.2669 mm

tb2 = max(trb2, tr16b) = 1.5000 mm

Wall Thickness per table UG-45

= max( ta, tb )

trb1 = 4.9091 mm

tb1 = max(trb1, tr16b) = 4.9091 mm

Wall Thickness, shell/head, external pressure


Wall Thickness

ta = 0.7228 mm

tb3 = 4.8000 mm

mm

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K2A
Nozl:
24 12:10p Dec 10,2014

Available Nozzle Neck Thickness = 0.875 * 7.620 = 6.668 mm --> OK

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 C

SA-312 TP316L, Min Metal Temp without impact per UHA-51: -196 C

Weld Size Calculations, Description: K2A

Intermediate Calc. for nozzle/shell Welds

Tmin

7.6200

mm

Results Per UW-16.1:


Required Thickness
Nozzle Weld

5.3340 = 0.7 * tmin.

Actual Thickness
5.6560 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case

18.843

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 3.3451 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 211.3451 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

bar

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K2B
Nozl:
25 12:10p Dec 10,2014

INPUT VALUES, Nozzle Description: K2B

From : 20

Pressure for Reinforcement Calculations

18.843

Temperature for Internal Pressure

Temp

50

Design External Pressure

Pext

1.03

Tempex

50

Temperature for External Pressure

Shell Material

bar
C
bar
C

SA-240 316L

Shell Allowable Stress at Temperature

115.15

MPa

Sa

115.15

MPa

Inside Diameter of Cylindrical Shell

594.00

mm

Design Length of Section

2450.0000

mm

Shell Finished (Minimum) Thickness

8.0000

mm

Shell Internal Corrosion Allowance

0.0000

mm

Shell External Corrosion Allowance

co

0.0000

mm

1400.0000

mm

0.00

Shell Allowable Stress At Ambient

Distance from Bottom/Left Tangent

User Entered Minimum Design Metal Temperature

Type of Element Connected to the Shell : Nozzle

Material

SA-312 TP316L

Material UNS Number


Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Diameter Basis (for tr calc only)

S31603
Smls. & wld. pipe
Sn

115.15

MPa

Sna

115.15

MPa

OD

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K2B
Nozl:
25 12:10p Dec 10,2014

Layout Angle
Diameter

Size and Thickness Basis


Nominal Thickness

Flange Material

45.00

deg

3.0000

in.

Nominal
tn

80S

SA-182 F316L

Flange Type

Weld Neck Flange

Corrosion Allowance

can

0.0000

Joint Efficiency of Shell Seam at Nozzle

E1

1.00

Joint Efficiency of Nozzle Neck

En

1.00

Outside Projection

ho

200.0000

mm

Weld leg size between Nozzle and Pad/Shell

Wo

8.0000

mm

Groove weld depth between Nozzle and Vessel Wgnv

8.0000

mm

Inside Projection

0.0000

mm

Wi

0.0000

mm

Weld leg size, Inside Element to Shell


ASME Code Weld Type per UW-16

mm

None

Class of attached Flange

150

Grade of attached Flange

GR 2.2

The Pressure Design option was Overall MAWP.

Nozzle Sketch (may not represent actual weld type/configuration)

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K2B
Nozl:
25 12:10p Dec 10,2014

____________/|
|
|

\ |

|____________\|__|

Insert Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: K2B

ASME Code, Section VIII, Division 1, 2013, UG-37 to UG-45

Actual Outside Diameter Used in Calculation

3.500

in.

Actual Thickness Used in Calculation

0.300

in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.84*297.0000)/(115*1.00-0.6*18.84)
= 4.9091 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (18.84*44.4500)/(115*1.00+0.4*18.84)
= 0.7228 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.4058 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit)

Dl

147.3200

mm

Parallel to Vessel Wall, opening length

73.6600

mm

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K2B
Nozl:
25 12:10p Dec 10,2014

Normal to Vessel Wall (Thickness Limit), no pad

Tlnp

19.0500

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: K2B.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures
Wall Thickness per UG16(b),

tr16b = 1.5000 mm

Wall Thickness, shell/head, internal pressure


Wall Thickness

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 4.800 , max( 4.909 , 1.500 ) ]
= 4.8000 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( 0.7228 , 4.8000 )


= 4.8000 mm

trb2 = 0.2669 mm

tb2 = max(trb2, tr16b) = 1.5000 mm

Wall Thickness per table UG-45

= max( ta, tb )

trb1 = 4.9091 mm

tb1 = max(trb1, tr16b) = 4.9091 mm

Wall Thickness, shell/head, external pressure


Wall Thickness

ta = 0.7228 mm

tb3 = 4.8000 mm

mm

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K2B
Nozl:
25 12:10p Dec 10,2014

Available Nozzle Neck Thickness = 0.875 * 7.620 = 6.668 mm --> OK

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 C

SA-312 TP316L, Min Metal Temp without impact per UHA-51: -196 C

Weld Size Calculations, Description: K2B

Intermediate Calc. for nozzle/shell Welds

Tmin

7.6200

mm

Results Per UW-16.1:


Required Thickness
Nozzle Weld

5.3340 = 0.7 * tmin.

Actual Thickness
5.6560 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case

18.843

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 3.3451 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 211.3451 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

bar

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K3A
Nozl:
26 12:10p Dec 10,2014

INPUT VALUES, Nozzle Description: K3A

From : 20

Pressure for Reinforcement Calculations

18.843

Temperature for Internal Pressure

Temp

50

Design External Pressure

Pext

1.03

Tempex

50

Temperature for External Pressure

Shell Material

bar
C
bar
C

SA-240 316L

Shell Allowable Stress at Temperature

115.15

MPa

Sa

115.15

MPa

Inside Diameter of Cylindrical Shell

594.00

mm

Design Length of Section

2450.0000

mm

Shell Finished (Minimum) Thickness

8.0000

mm

Shell Internal Corrosion Allowance

0.0000

mm

Shell External Corrosion Allowance

co

0.0000

mm

660.0000

mm

0.00

Shell Allowable Stress At Ambient

Distance from Bottom/Left Tangent

User Entered Minimum Design Metal Temperature

Type of Element Connected to the Shell : Nozzle

Material

SA-312 TP316L

Material UNS Number


Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Diameter Basis (for tr calc only)

S31603
Smls. & wld. pipe
Sn

115.15

MPa

Sna

115.15

MPa

OD

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K3A
Nozl:
26 12:10p Dec 10,2014

Layout Angle
Diameter

Size and Thickness Basis


Nominal Thickness

Flange Material

45.00

deg

3.0000

in.

Nominal
tn

80S

SA-182 F316L

Flange Type

Weld Neck Flange

Corrosion Allowance

can

0.0000

Joint Efficiency of Shell Seam at Nozzle

E1

1.00

Joint Efficiency of Nozzle Neck

En

1.00

Outside Projection

ho

200.0000

mm

Weld leg size between Nozzle and Pad/Shell

Wo

8.0000

mm

Groove weld depth between Nozzle and Vessel Wgnv

8.0000

mm

Inside Projection

0.0000

mm

Wi

0.0000

mm

Weld leg size, Inside Element to Shell


ASME Code Weld Type per UW-16

mm

None

Class of attached Flange

150

Grade of attached Flange

GR 2.2

The Pressure Design option was Overall MAWP.

Nozzle Sketch (may not represent actual weld type/configuration)

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K3A
Nozl:
26 12:10p Dec 10,2014

____________/|
|
|

\ |

|____________\|__|

Insert Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: K3A

ASME Code, Section VIII, Division 1, 2013, UG-37 to UG-45

Actual Outside Diameter Used in Calculation

3.500

in.

Actual Thickness Used in Calculation

0.300

in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.84*297.0000)/(115*1.00-0.6*18.84)
= 4.9091 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (18.84*44.4500)/(115*1.00+0.4*18.84)
= 0.7228 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.4058 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit)

Dl

147.3200

mm

Parallel to Vessel Wall, opening length

73.6600

mm

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K3A
Nozl:
26 12:10p Dec 10,2014

Normal to Vessel Wall (Thickness Limit), no pad

Tlnp

19.0500

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: K3A.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures
Wall Thickness per UG16(b),

tr16b = 1.5000 mm

Wall Thickness, shell/head, internal pressure


Wall Thickness

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 4.800 , max( 4.909 , 1.500 ) ]
= 4.8000 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( 0.7228 , 4.8000 )


= 4.8000 mm

trb2 = 0.2669 mm

tb2 = max(trb2, tr16b) = 1.5000 mm

Wall Thickness per table UG-45

= max( ta, tb )

trb1 = 4.9091 mm

tb1 = max(trb1, tr16b) = 4.9091 mm

Wall Thickness, shell/head, external pressure


Wall Thickness

ta = 0.7228 mm

tb3 = 4.8000 mm

mm

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K3A
Nozl:
26 12:10p Dec 10,2014

Available Nozzle Neck Thickness = 0.875 * 7.620 = 6.668 mm --> OK

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 C

SA-312 TP316L, Min Metal Temp without impact per UHA-51: -196 C

Weld Size Calculations, Description: K3A

Intermediate Calc. for nozzle/shell Welds

Tmin

7.6200

mm

Results Per UW-16.1:


Required Thickness
Nozzle Weld

5.3340 = 0.7 * tmin.

Actual Thickness
5.6560 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case

18.843

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 3.3451 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 211.3451 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

bar

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K3B
Nozl:
27 12:10p Dec 10,2014

INPUT VALUES, Nozzle Description: K3B

From : 20

Pressure for Reinforcement Calculations

18.843

Temperature for Internal Pressure

Temp

50

Design External Pressure

Pext

1.03

Tempex

50

Temperature for External Pressure

Shell Material

bar
C
bar
C

SA-240 316L

Shell Allowable Stress at Temperature

115.15

MPa

Sa

115.15

MPa

Inside Diameter of Cylindrical Shell

594.00

mm

Design Length of Section

2450.0000

mm

Shell Finished (Minimum) Thickness

8.0000

mm

Shell Internal Corrosion Allowance

0.0000

mm

Shell External Corrosion Allowance

co

0.0000

mm

380.0000

mm

0.00

Shell Allowable Stress At Ambient

Distance from Bottom/Left Tangent

User Entered Minimum Design Metal Temperature

Type of Element Connected to the Shell : Nozzle

Material

SA-312 TP316L

Material UNS Number


Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Diameter Basis (for tr calc only)

S31603
Smls. & wld. pipe
Sn

115.15

MPa

Sna

115.15

MPa

OD

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K3B
Nozl:
27 12:10p Dec 10,2014

Layout Angle
Diameter

Size and Thickness Basis


Nominal Thickness

Flange Material

45.00

deg

3.0000

in.

Nominal
tn

80S

SA-182 F316L

Flange Type

Weld Neck Flange

Corrosion Allowance

can

0.0000

Joint Efficiency of Shell Seam at Nozzle

E1

1.00

Joint Efficiency of Nozzle Neck

En

1.00

Outside Projection

ho

200.0000

mm

Weld leg size between Nozzle and Pad/Shell

Wo

8.0000

mm

Groove weld depth between Nozzle and Vessel Wgnv

8.0000

mm

Inside Projection

0.0000

mm

Wi

0.0000

mm

Weld leg size, Inside Element to Shell


ASME Code Weld Type per UW-16

mm

None

Class of attached Flange

150

Grade of attached Flange

GR 2.2

The Pressure Design option was Overall MAWP.

Nozzle Sketch (may not represent actual weld type/configuration)

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K3B
Nozl:
27 12:10p Dec 10,2014

____________/|
|
|

\ |

|____________\|__|

Insert Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: K3B

ASME Code, Section VIII, Division 1, 2013, UG-37 to UG-45

Actual Outside Diameter Used in Calculation

3.500

in.

Actual Thickness Used in Calculation

0.300

in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.84*297.0000)/(115*1.00-0.6*18.84)
= 4.9091 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (18.84*44.4500)/(115*1.00+0.4*18.84)
= 0.7228 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.4058 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit)

Dl

147.3200

mm

Parallel to Vessel Wall, opening length

73.6600

mm

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K3B
Nozl:
27 12:10p Dec 10,2014

Normal to Vessel Wall (Thickness Limit), no pad

Tlnp

19.0500

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: K3B.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures
Wall Thickness per UG16(b),

tr16b = 1.5000 mm

Wall Thickness, shell/head, internal pressure


Wall Thickness

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 4.800 , max( 4.909 , 1.500 ) ]
= 4.8000 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( 0.7228 , 4.8000 )


= 4.8000 mm

trb2 = 0.2669 mm

tb2 = max(trb2, tr16b) = 1.5000 mm

Wall Thickness per table UG-45

= max( ta, tb )

trb1 = 4.9091 mm

tb1 = max(trb1, tr16b) = 4.9091 mm

Wall Thickness, shell/head, external pressure


Wall Thickness

ta = 0.7228 mm

tb3 = 4.8000 mm

mm

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K3B
Nozl:
27 12:10p Dec 10,2014

Available Nozzle Neck Thickness = 0.875 * 7.620 = 6.668 mm --> OK

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 C

SA-312 TP316L, Min Metal Temp without impact per UHA-51: -196 C

Weld Size Calculations, Description: K3B

Intermediate Calc. for nozzle/shell Welds

Tmin

7.6200

mm

Results Per UW-16.1:


Required Thickness
Nozzle Weld

5.3340 = 0.7 * tmin.

Actual Thickness
5.6560 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case

18.843

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 3.3451 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 211.3451 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

bar

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K4A
Nozl:
28 12:10p Dec 10,2014

INPUT VALUES, Nozzle Description: K4A

From : 20

Pressure for Reinforcement Calculations

18.843

Temperature for Internal Pressure

Temp

50

Design External Pressure

Pext

1.03

Tempex

50

Temperature for External Pressure

Shell Material

bar
C
bar
C

SA-240 316L

Shell Allowable Stress at Temperature

115.15

MPa

Sa

115.15

MPa

Inside Diameter of Cylindrical Shell

594.00

mm

Design Length of Section

2450.0000

mm

Shell Finished (Minimum) Thickness

8.0000

mm

Shell Internal Corrosion Allowance

0.0000

mm

Shell External Corrosion Allowance

co

0.0000

mm

1675.0000

mm

0.00

Shell Allowable Stress At Ambient

Distance from Bottom/Left Tangent

User Entered Minimum Design Metal Temperature

Type of Element Connected to the Shell : Nozzle

Material

SA-182 F316

Material UNS Number

S31600

Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Diameter Basis (for tr calc only)

Forgings
Sn

137.90

MPa

Sna

137.90

MPa

ID

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K4A
Nozl:
28 12:10p Dec 10,2014

Layout Angle

225.00

deg

Diameter

2.0000

in.

Size and Thickness Basis


Actual Thickness

Flange Material

Actual
tn

13.4620

mm

SA-182 F316L

Flange Type

Long Weld Neck

Corrosion Allowance

can

0.0000

Joint Efficiency of Shell Seam at Nozzle

E1

1.00

Joint Efficiency of Nozzle Neck

En

1.00

Outside Projection

ho

200.0000

mm

Weld leg size between Nozzle and Pad/Shell

Wo

8.0000

mm

Groove weld depth between Nozzle and Vessel Wgnv

8.0000

mm

Inside Projection

0.0000

mm

Wi

0.0000

mm

Weld leg size, Inside Element to Shell


ASME Code Weld Type per UW-16

mm

None

Class of attached Flange

150

Grade of attached Flange

GR 2.2

The Pressure Design option was Overall MAWP.

Nozzle Sketch (may not represent actual weld type/configuration)

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K4A
Nozl:
28 12:10p Dec 10,2014

____________/|
|
|

\ |

|____________\|__|

Insert Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: K4A

ASME Code, Section VIII, Division 1, 2013, UG-37 to UG-45

Actual Inside Diameter Used in Calculation

2.000

in.

Actual Thickness Used in Calculation

0.530

in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.84*297.0000)/(115*1.00-0.6*18.84)
= 4.9091 mm

Reqd thk per App. 1 of Nozzle Wall, Trn

[Int. Press]

= R( exp([P/(SE)] - 1 ) per Appendix 1-2 (a)(1)


= 25.400(exp([18.84/(137.90*1.00]-1)
= 0.3495 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3761 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit)

Dl

101.6000

mm

Parallel to Vessel Wall, opening length

50.8000

mm

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K4A
Nozl:
28 12:10p Dec 10,2014

Normal to Vessel Wall (Thickness Limit), no pad

Tlnp

20.0000

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: K4A.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures
Wall Thickness per UG16(b),

tr16b = 1.5000 mm

Wall Thickness, shell/head, internal pressure


Wall Thickness

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 4.800 , max( 4.909 , 1.500 ) ]
= 4.8000 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( 0.3761 , 4.8000 )


= 4.8000 mm

trb2 = 0.2669 mm

tb2 = max(trb2, tr16b) = 1.5000 mm

Wall Thickness per table UG-45

= max( ta, tb )

trb1 = 4.9091 mm

tb1 = max(trb1, tr16b) = 4.9091 mm

Wall Thickness, shell/head, external pressure


Wall Thickness

ta = 0.3761 mm

tb3 = 4.8000 mm

mm

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K4A
Nozl:
28 12:10p Dec 10,2014

Available Nozzle Neck Thickness = 13.4620 mm --> OK

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 C

SA-182 F316, Min Metal Temp without impact per UHA-51: -196 C

Weld Size Calculations, Description: K4A

Intermediate Calc. for nozzle/shell Welds

Tmin

8.0000

mm

Results Per UW-16.1:


Required Thickness
Nozzle Weld

5.6000 = 0.7 * tmin.

Actual Thickness
5.6560 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case

18.843

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 2.5535 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 210.5535 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

bar

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K4B
Nozl:
29 12:10p Dec 10,2014

INPUT VALUES, Nozzle Description: K4B

From : 20

Pressure for Reinforcement Calculations

18.843

Temperature for Internal Pressure

Temp

50

Design External Pressure

Pext

1.03

Tempex

50

Temperature for External Pressure

Shell Material

bar
C
bar
C

SA-240 316L

Shell Allowable Stress at Temperature

115.15

MPa

Sa

115.15

MPa

Inside Diameter of Cylindrical Shell

594.00

mm

Design Length of Section

2450.0000

mm

Shell Finished (Minimum) Thickness

8.0000

mm

Shell Internal Corrosion Allowance

0.0000

mm

Shell External Corrosion Allowance

co

0.0000

mm

595.0000

mm

0.00

Shell Allowable Stress At Ambient

Distance from Bottom/Left Tangent

User Entered Minimum Design Metal Temperature

Type of Element Connected to the Shell : Nozzle

Material

SA-182 F316

Material UNS Number

S31600

Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Diameter Basis (for tr calc only)

Forgings
Sn

137.90

MPa

Sna

137.90

MPa

ID

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K4B
Nozl:
29 12:10p Dec 10,2014

Layout Angle

225.00

deg

Diameter

2.0000

in.

Size and Thickness Basis


Actual Thickness

Flange Material

Actual
tn

13.4620

mm

SA-182 F316L

Flange Type

Long Weld Neck

Corrosion Allowance

can

0.0000

Joint Efficiency of Shell Seam at Nozzle

E1

1.00

Joint Efficiency of Nozzle Neck

En

1.00

Outside Projection

ho

200.0000

mm

Weld leg size between Nozzle and Pad/Shell

Wo

8.0000

mm

Groove weld depth between Nozzle and Vessel Wgnv

8.0000

mm

Inside Projection

0.0000

mm

Wi

0.0000

mm

Weld leg size, Inside Element to Shell


ASME Code Weld Type per UW-16

mm

None

Class of attached Flange

150

Grade of attached Flange

GR 2.2

The Pressure Design option was Overall MAWP.

Nozzle Sketch (may not represent actual weld type/configuration)

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K4B
Nozl:
29 12:10p Dec 10,2014

____________/|
|
|

\ |

|____________\|__|

Insert Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: K4B

ASME Code, Section VIII, Division 1 2013, UG-37 to UG-45

Actual Inside Diameter Used in Calculation

2.000

in.

Actual Thickness Used in Calculation

0.530

in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.84*297.0000)/(115*1.00-0.6*18.84)
= 4.9091 mm

Reqd thk per App. 1 of Nozzle Wall, Trn

[Int. Press]

= R( exp([P/(SE)] - 1 ) per Appendix 1-2 (a)(1)


= 25.400(exp([18.84/(137.90*1.00]-1)
= 0.3495 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3761 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit)

Dl

101.6000

mm

Parallel to Vessel Wall, opening length

50.8000

mm

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K4B
Nozl:
29 12:10p Dec 10,2014

Normal to Vessel Wall (Thickness Limit), no pad

Tlnp

20.0000

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: K4B.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures
Wall Thickness per UG16(b),

tr16b = 1.5000 mm

Wall Thickness, shell/head, internal pressure


Wall Thickness

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 4.800 , max( 4.909 , 1.500 ) ]
= 4.8000 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( 0.3761 , 4.8000 )


= 4.8000 mm

trb2 = 0.2669 mm

tb2 = max(trb2, tr16b) = 1.5000 mm

Wall Thickness per table UG-45

= max( ta, tb )

trb1 = 4.9091 mm

tb1 = max(trb1, tr16b) = 4.9091 mm

Wall Thickness, shell/head, external pressure


Wall Thickness

ta = 0.3761 mm

tb3 = 4.8000 mm

mm

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K4B
Nozl:
29 12:10p Dec 10,2014

Available Nozzle Neck Thickness = 13.4620 mm --> OK

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 C

SA-182 F316, Min Metal Temp without impact per UHA-51: -196 C

Weld Size Calculations, Description: K4B

Intermediate Calc. for nozzle/shell Welds

Tmin

8.0000

mm

Results Per UW-16.1:


Required Thickness
Nozzle Weld

5.6000 = 0.7 * tmin.

Actual Thickness
5.6560 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case

18.843

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 2.5535 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 210.5535 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

bar

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K5A
Nozl:
30 12:10p Dec 10,2014

INPUT VALUES, Nozzle Description: K5A

From : 20

Pressure for Reinforcement Calculations

18.843

Temperature for Internal Pressure

Temp

50

Design External Pressure

Pext

1.03

Tempex

50

Temperature for External Pressure

Shell Material

bar
C
bar
C

SA-240 316L

Shell Allowable Stress at Temperature

115.15

MPa

Sa

115.15

MPa

Inside Diameter of Cylindrical Shell

594.00

mm

Design Length of Section

2450.0000

mm

Shell Finished (Minimum) Thickness

8.0000

mm

Shell Internal Corrosion Allowance

0.0000

mm

Shell External Corrosion Allowance

co

0.0000

mm

875.0000

mm

0.00

Shell Allowable Stress At Ambient

Distance from Bottom/Left Tangent

User Entered Minimum Design Metal Temperature

Type of Element Connected to the Shell : Nozzle

Material

SA-312 TP316L

Material UNS Number


Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Diameter Basis (for tr calc only)

S31603
Smls. & wld. pipe
Sn

115.15

MPa

Sna

115.15

MPa

OD

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K5A
Nozl:
30 12:10p Dec 10,2014

Layout Angle
Diameter

Size and Thickness Basis


Nominal Thickness

Flange Material

0.00

deg

3.0000

in.

Nominal
tn

80S

SA-182 F316L

Flange Type

Weld Neck Flange

Corrosion Allowance

can

0.0000

Joint Efficiency of Shell Seam at Nozzle

E1

1.00

Joint Efficiency of Nozzle Neck

En

1.00

Outside Projection

ho

200.0000

mm

Weld leg size between Nozzle and Pad/Shell

Wo

8.0000

mm

Groove weld depth between Nozzle and Vessel Wgnv

8.0000

mm

Inside Projection

0.0000

mm

Wi

0.0000

mm

Weld leg size, Inside Element to Shell


ASME Code Weld Type per UW-16

mm

None

Class of attached Flange

150

Grade of attached Flange

GR 2.2

The Pressure Design option was Overall MAWP.

Nozzle Sketch (may not represent actual weld type/configuration)

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K5A
Nozl:
30 12:10p Dec 10,2014

____________/|
|
|

\ |

|____________\|__|

Insert Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: K5A

ASME Code, Section VIII, Division 1, 2013, UG-37 to UG-45

Actual Outside Diameter Used in Calculation

3.500

in.

Actual Thickness Used in Calculation

0.300

in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.84*297.0000)/(115*1.00-0.6*18.84)
= 4.9091 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (18.84*44.4500)/(115*1.00+0.4*18.84)
= 0.7228 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.4058 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit)

Dl

147.3200

mm

Parallel to Vessel Wall, opening length

73.6600

mm

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K5A
Nozl:
30 12:10p Dec 10,2014

Normal to Vessel Wall (Thickness Limit), no pad

Tlnp

19.0500

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: K5A.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures
Wall Thickness per UG16(b),

tr16b = 1.5000 mm

Wall Thickness, shell/head, internal pressure


Wall Thickness

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 4.800 , max( 4.909 , 1.500 ) ]
= 4.8000 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( 0.7228 , 4.8000 )


= 4.8000 mm

trb2 = 0.2669 mm

tb2 = max(trb2, tr16b) = 1.5000 mm

Wall Thickness per table UG-45

= max( ta, tb )

trb1 = 4.9091 mm

tb1 = max(trb1, tr16b) = 4.9091 mm

Wall Thickness, shell/head, external pressure


Wall Thickness

ta = 0.7228 mm

tb3 = 4.8000 mm

mm

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K5A
Nozl:
30 12:10p Dec 10,2014

Available Nozzle Neck Thickness = 0.875 * 7.620 = 6.668 mm --> OK

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 C

SA-312 TP316L, Min Metal Temp without impact per UHA-51: -196 C

Weld Size Calculations, Description: K5A

Intermediate Calc. for nozzle/shell Welds

Tmin

7.6200

mm

Results Per UW-16.1:


Required Thickness
Nozzle Weld

5.3340 = 0.7 * tmin.

Actual Thickness
5.6560 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case

18.843

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 3.3451 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 211.3451 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

bar

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K5B
Nozl:
31 12:10p Dec 10,2014

INPUT VALUES, Nozzle Description: K5B

From : 20

Pressure for Reinforcement Calculations

18.843

Temperature for Internal Pressure

Temp

50

Design External Pressure

Pext

1.03

Tempex

50

Temperature for External Pressure

Shell Material

bar
C
bar
C

SA-240 316L

Shell Allowable Stress at Temperature

115.15

MPa

Sa

115.15

MPa

Inside Diameter of Cylindrical Shell

594.00

mm

Design Length of Section

2450.0000

mm

Shell Finished (Minimum) Thickness

8.0000

mm

Shell Internal Corrosion Allowance

0.0000

mm

Shell External Corrosion Allowance

co

0.0000

mm

380.0000

mm

0.00

Shell Allowable Stress At Ambient

Distance from Bottom/Left Tangent

User Entered Minimum Design Metal Temperature

Type of Element Connected to the Shell : Nozzle

Material

SA-312 TP316L

Material UNS Number


Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Diameter Basis (for tr calc only)

S31603
Smls. & wld. pipe
Sn

115.15

MPa

Sna

115.15

MPa

OD

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K5B
Nozl:
31 12:10p Dec 10,2014

Layout Angle
Diameter

Size and Thickness Basis


Nominal Thickness

Flange Material

0.00

deg

3.0000

in.

Nominal
tn

80S

SA-182 F316L

Flange Type

Weld Neck Flange

Corrosion Allowance

can

0.0000

Joint Efficiency of Shell Seam at Nozzle

E1

1.00

Joint Efficiency of Nozzle Neck

En

1.00

Outside Projection

ho

200.0000

mm

Weld leg size between Nozzle and Pad/Shell

Wo

8.0000

mm

Groove weld depth between Nozzle and Vessel Wgnv

8.0000

mm

Inside Projection

0.0000

mm

Wi

0.0000

mm

Weld leg size, Inside Element to Shell


ASME Code Weld Type per UW-16

mm

None

Class of attached Flange

150

Grade of attached Flange

GR 2.2

The Pressure Design option was Overall MAWP.

Nozzle Sketch (may not represent actual weld type/configuration)

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K5B
Nozl:
31 12:10p Dec 10,2014

____________/|
|
|

\ |

|____________\|__|

Insert Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: K5B

ASME Code, Section VIII, Division 1, 2013, UG-37 to UG-45

Actual Outside Diameter Used in Calculation

3.500

in.

Actual Thickness Used in Calculation

0.300

in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.84*297.0000)/(115*1.00-0.6*18.84)
= 4.9091 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (18.84*44.4500)/(115*1.00+0.4*18.84)
= 0.7228 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.4058 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit)

Dl

147.3200

mm

Parallel to Vessel Wall, opening length

73.6600

mm

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K5B
Nozl:
31 12:10p Dec 10,2014

Normal to Vessel Wall (Thickness Limit), no pad

Tlnp

19.0500

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: K5B.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures
Wall Thickness per UG16(b),

tr16b = 1.5000 mm

Wall Thickness, shell/head, internal pressure


Wall Thickness

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 4.800 , max( 4.909 , 1.500 ) ]
= 4.8000 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( 0.7228 , 4.8000 )


= 4.8000 mm

trb2 = 0.2669 mm

tb2 = max(trb2, tr16b) = 1.5000 mm

Wall Thickness per table UG-45

= max( ta, tb )

trb1 = 4.9091 mm

tb1 = max(trb1, tr16b) = 4.9091 mm

Wall Thickness, shell/head, external pressure


Wall Thickness

ta = 0.7228 mm

tb3 = 4.8000 mm

mm

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : K5B
Nozl:
31 12:10p Dec 10,2014

Available Nozzle Neck Thickness = 0.875 * 7.620 = 6.668 mm --> OK

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 C

SA-312 TP316L, Min Metal Temp without impact per UHA-51: -196 C

Weld Size Calculations, Description: K5B

Intermediate Calc. for nozzle/shell Welds

Tmin

7.6200

mm

Results Per UW-16.1:


Required Thickness
Nozzle Weld

5.3340 = 0.7 * tmin.

Actual Thickness
5.6560 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case

18.843

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 3.3451 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 211.3451 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

bar

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : HH
Nozl:
32 12:10p Dec 10,2014

INPUT VALUES, Nozzle Description: HH

From : 20

Pressure for Reinforcement Calculations

18.843

Temperature for Internal Pressure

Temp

50

Design External Pressure

Pext

1.03

Tempex

50

Temperature for External Pressure

Shell Material

bar
C
bar
C

SA-240 316L

Shell Allowable Stress at Temperature

115.15

MPa

Sa

115.15

MPa

Inside Diameter of Cylindrical Shell

594.00

mm

Design Length of Section

2450.0000

mm

Shell Finished (Minimum) Thickness

8.0000

mm

Shell Internal Corrosion Allowance

0.0000

mm

Shell External Corrosion Allowance

co

0.0000

mm

1700.0000

mm

0.00

Shell Allowable Stress At Ambient

Distance from Bottom/Left Tangent

User Entered Minimum Design Metal Temperature

Type of Element Connected to the Shell : Nozzle

Material

SA-312 TP316L

Material UNS Number


Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Diameter Basis (for tr calc only)

S31603
Smls. & wld. pipe
Sn

115.15

MPa

Sna

115.15

MPa

OD

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : HH
Nozl:
32 12:10p Dec 10,2014

Layout Angle

315.00

deg

Diameter

4.0000

in.

Size and Thickness Basis


Nominal Thickness

Flange Material

Nominal
tn

80S

SA-182 F316L

Flange Type

Weld Neck Flange

Corrosion Allowance

can

0.0000

Joint Efficiency of Shell Seam at Nozzle

E1

1.00

Joint Efficiency of Nozzle Neck

En

1.00

Outside Projection

ho

200.0000

mm

Weld leg size between Nozzle and Pad/Shell

Wo

8.0000

mm

Groove weld depth between Nozzle and Vessel Wgnv

8.0000

mm

Inside Projection

0.0000

mm

Wi

0.0000

mm

Weld leg size, Inside Element to Shell


ASME Code Weld Type per UW-16

mm

None

Class of attached Flange

150

Grade of attached Flange

GR 2.2

The Pressure Design option was Overall MAWP.

Nozzle Sketch (may not represent actual weld type/configuration)

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : HH
Nozl:
32 12:10p Dec 10,2014

____________/|
|
|

\ |

|____________\|__|

Insert Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: HH

ASME Code, Section VIII, Division 1, 2013, UG-37 to UG-45

Actual Outside Diameter Used in Calculation

4.500

in.

Actual Thickness Used in Calculation

0.337

in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.84*297.0000)/(115*1.00-0.6*18.84)
= 4.9091 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (18.84*57.1500)/(115*1.00+0.4*18.84)
= 0.9293 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.4704 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit)

Dl

194.3608

mm

Parallel to Vessel Wall, opening length

97.1804

mm

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : HH
Nozl:
32 12:10p Dec 10,2014

Normal to Vessel Wall (Thickness Limit), no pad

Tlnp

20.0000

mm

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/S )
= min( 1, 115.1/115.1 )
= 1.000

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/S )
= min( 1, 115.1/115.1 )
= 1.000

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5

MAWP

External

Mapnc

Area Required

Ar

477.071

172.233

NA

mm

Area in Shell

A1

300.372

432.978

NA

mm

Area in Nozzle Wall

A2

305.221

323.576

NA

mm

Area in Inward Nozzle

A3

0.000

0.000

NA

mm

A41+A42+A43

64.000

64.000

NA

mm

A5

0.000

0.000

NA

mm

Atot

669.593

820.554

NA

mm

Area in Welds
Area in Element

TOTAL AREA AVAILABLE

The MAWP Case Governs the Analysis.

Nozzle Angle Used in Area Calculations

90.00

Degs.

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : HH
Nozl:
32 12:10p Dec 10,2014

The area available without a pad is Sufficient.

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (97.1804*4.9091*1.0+2*8.5598*4.9091*1.0*(1-1.00))
= 477.071 mm

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 97.180 ( 1.00 * 8.0000 - 1.0 * 4.909 ) - 2 * 8.560
( 1.00 * 8.0000 - 1.0 * 4.9091 ) * ( 1 - 1.000 )
= 300.372 mm

Area Available in Nozzle Projecting Outward [A2]:


= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 20.00 ) * ( 8.56 - 0.93 ) * 1.0000
= 305.221 mm

Area Available in Inward Weld + Outward Weld [A41 + A43]:


= Wo * fr2 + ( Wi-can/0.707 ) * fr2
= 8.0000 * 1.0000 + ( 0.0000 ) * 1.0000
= 64.000 mm

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures
Wall Thickness per UG16(b),

tr16b = 1.5000 mm

Wall Thickness, shell/head, internal pressure


Wall Thickness

ta = 0.9293 mm

trb1 = 4.9091 mm

tb1 = max(trb1, tr16b) = 4.9091 mm

Wall Thickness, shell/head, external pressure

trb2 = 0.2669 mm

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : HH
Nozl:
32 12:10p Dec 10,2014

Wall Thickness

tb2 = max(trb2, tr16b) = 1.5000 mm

Wall Thickness per table UG-45

tb3 = 5.2578 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 5.258 , max( 4.909 , 1.500 ) ]
= 4.9091 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 0.9293 , 4.9091 )
= 4.9091 mm

Available Nozzle Neck Thickness = 0.875 * 8.560 = 7.490 mm --> OK

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 C

SA-312 TP316L, Min Metal Temp without impact per UHA-51: -196 C

Weld Size Calculations, Description: HH

Intermediate Calc. for nozzle/shell Welds

Tmin

8.0000

mm

Results Per UW-16.1:


Required Thickness
Nozzle Weld

5.6000 = 0.7 * tmin.

Actual Thickness
5.6560 = 0.7 * Wo mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (477.0713 - 300.3718 + 2 * 8.5598 * 1.0000 *

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : HH
Nozl:
32 12:10p Dec 10,2014

(1.00 * 8.0000 - 4.9091 ) ) * 115


= 26436.99 N

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 305.2209 + 0.0000 + 64.0000 - 0.0000 * 1.00 ) * 115
= 42510.89 N

Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 305.2209 + 0.0000 + 64.0000 + ( 136.9568 ) ) * 115
= 58279.64 N

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 305.2209 + 0.0000 + 64.0000 + 0.0000 + ( 136.9568 ) ) * 115
= 58279.64 N

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 114.3000 * 8.0000 * 0.49 * 115
= 81034. N

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 52.8701 ) * ( 8.5598 - 0.0000 ) * 0.7 * 115
= 114587. N

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Calcs. : HH
Nozl:
32 12:10p Dec 10,2014

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 114.3000 * ( 8.0000 - 0.0000 ) * 0.74 * 115
= 122378. N

Strength of Failure Paths:

PATH11 = ( SONW + SNW ) = ( 81033 + 114587 ) = 195620 N


PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 81033 + 0 + 122377 + 0 ) = 203411 N
PATH33 = ( Sonw + Tngw + Sinw )
= ( 81033 + 122377 + 0 ) = 203411 N

Summary of Failure Path Calculations:


Path 1-1 = 195620 N

, must exceed W = 26436 N

or W1 = 42510 N

Path 2-2 = 203411 N

, must exceed W = 26436 N

or W2 = 58279 N

Path 3-3 = 203411 N

, must exceed W = 26436 N

or W3 = 58279 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case

18.843

bar

1.034

bar

Note: The MAWP of this junction was limited by the parent Shell/Head.

Nozzle is O.K. for the External Pressure

The Drop for this Nozzle is : 5.5504 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 213.5504 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Schedule :
Step:
36 12:10p Dec 10,2014

Nozzle Schedule:

Nominal Flange
Description

Size
in.

Sch/Type

Noz.

Wall

O/Dia

Thk
mm

Cls

in.

Re-Pad

Cut

ODia

Thick

Length

mm

mm

mm

-----------------------------------------------------------------------------N3

2.000

80S

WNF

2.375

5.537

170.00

8.000

205.84

N1

2.000

600

LWN

3.320 16.764

207.86

N2

2.000

150

LWN

3.060 13.462

210.55

N4

2.000

150

LWN

3.060 13.462

210.55

N5

2.000

150

LWN

3.060 13.462

210.55

N6

2.000

150

LWN

3.060 13.462

210.55

K1

2.000

150

LWN

3.060 13.462

210.55

K4A

2.000

150

LWN

3.060 13.462

210.55

K4B

2.000

150

LWN

3.060 13.462

210.55

K2A

3.000

80S

WNF

3.500

7.620

211.35

K2B

3.000

80S

WNF

3.500

7.620

211.35

K3A

3.000

80S

WNF

3.500

7.620

211.35

K3B

3.000

80S

WNF

3.500

7.620

211.35

K5A

3.000

80S

WNF

3.500

7.620

211.35

K5B

3.000

80S

WNF

3.500

7.620

211.35

HH

4.000

80S

WNF

4.500

8.560

213.55

General Notes for the above table:

The Cut Length is the Outside Projection + Inside Projection + Drop +


In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.

In the case of Oblique Nozzles, the Outside Diameter must

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Schedule :
Step:
36 12:10p Dec 10,2014

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:


Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2

For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.

Nozzle Material and Weld Fillet Leg Size Details:


Shl Grve
Nozzle

Material

Weld
mm

Noz Shl/Pad Pad OD


Weld
mm

Weld
mm

Pad Grve Inside


Weld
mm

Weld
mm

-----------------------------------------------------------------------------N3

SA-312 TP316L

5.000

8.000

6.000

8.000

N1

SA-182 F316

8.000

8.000

N2

SA-182 F316

8.000

8.000

N4

SA-182 F316

8.000

8.000

N5

SA-182 F316

8.000

8.000

N6

SA-182 F316

8.000

8.000

K1

SA-182 F316

8.000

8.000

K4A

SA-182 F316

8.000

8.000

K4B

SA-182 F316

8.000

8.000

K2A

SA-312 TP316L

8.000

8.000

K2B

SA-312 TP316L

8.000

8.000

K3A

SA-312 TP316L

8.000

8.000

K3B

SA-312 TP316L

8.000

8.000

K5A

SA-312 TP316L

8.000

8.000

K5B

SA-312 TP316L

8.000

8.000

HH

SA-312 TP316L

8.000

8.000

Note: The Outside projections below do not include the flange thickness.

Nozzle Miscellaneous Data:

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Schedule :
Step:
36 12:10p Dec 10,2014

Elevation/Distance
Nozzle

From Datum
mm

Layout

Projection

Angle

Outside

Inside

deg.

mm

mm

Installed In
Component

---------------------------------------------------------------------------N3

90.00

200.00

0.00

Head

N1

1400.000

0.00

196.85

0.00

Shell

N2

2187.000

270.00

200.00

0.00

Shell

N4

2187.000

135.00

200.00

0.00

Shell

N5

1912.000

135.00

200.00

0.00

Shell

N6

158.000

180.00

200.00

0.00

Shell

K1

1889.000

315.00

200.00

0.00

Shell

K4A

1675.000

225.00

200.00

0.00

Shell

K4B

595.000

225.00

200.00

0.00

Shell

K2A

1610.000

45.00

200.00

0.00

Shell

K2B

1400.000

45.00

200.00

0.00

Shell

K3A

660.000

45.00

200.00

0.00

Shell

K3B

380.000

45.00

200.00

0.00

Shell

K5A

875.000

0.00

200.00

0.00

Shell

K5B

380.000

0.00

200.00

0.00

Shell

HH

1700.000

315.00

200.00

0.00

Shell

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Summary :
Step:
37 12:10p Dec 10,2014

Nozzle Calculation Summary:

Description

MAWP

Ext

MAPNC

bar

UG45 [tr]

bar

Weld

Areas or

Path

Stresses

--------------------------------------------------------------------------N3

18.84

...

...

OK

3.42

OK

NoCalc[*]

N1

18.84

...

...

OK

4.80

OK

NoCalc[*]

N2

18.84

...

...

OK

4.80

OK

NoCalc[*]

N4

18.84

...

...

OK

4.80

OK

NoCalc[*]

N5

18.84

...

...

OK

4.80

OK

NoCalc[*]

N6

18.84

...

...

OK

4.80

OK

NoCalc[*]

K1

18.84

...

...

OK

4.80

OK

NoCalc[*]

K2A

18.84

...

...

OK

4.80

OK

NoCalc[*]

K2B

18.84

...

...

OK

4.80

OK

NoCalc[*]

K3A

18.84

...

...

OK

4.80

OK

NoCalc[*]

K3B

18.84

...

...

OK

4.80

OK

NoCalc[*]

K4A

18.84

...

...

OK

4.80

OK

NoCalc[*]

K4B

18.84

...

...

OK

4.80

OK

NoCalc[*]

K5A

18.84

...

...

OK

4.80

OK

NoCalc[*]

K5B

18.84

...

...

OK

4.80

OK

NoCalc[*]

HH

18.84

OK

...

OK

4.91

OK

Passed

--------------------------------------------------------------------------Min. -

Nozzles

Min. Shell&Flgs

18.84 HH
18.84

Computed Vessel M.A.W.P.

40

50

18.84

19.00

bar

[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Nozzle Summary :
Step:
37 12:10p Dec 10,2014

Check the Spatial Relationship between the Nozzles

From Node

Nozzle Description

Y Coordinate,

Layout Angle,

Dia. Limit

10

N3

0.000

90.000

98.501

20

N1

1400.000

0.000

101.600

20

N2

2187.000

270.000

101.600

20

N4

2187.000

135.000

101.600

20

N5

1912.000

135.000

101.600

20

N6

158.000

180.000

101.600

20

K1

1889.000

315.000

101.600

20

K2A

1610.000

45.000

147.320

20

K2B

1400.000

45.000

147.320

20

K3A

660.000

45.000

147.320

20

K3B

380.000

45.000

147.320

20

K4A

1675.000

225.000

101.600

20

K4B

595.000

225.000

101.600

20

K5A

875.000

0.000

147.320

20

K5B

380.000

0.000

147.320

20

HH

1700.000

315.000

194.361

The nozzle spacing is computed by the following:


= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction

If any interferences/violations are found, they will be noted below.


No interference violations have been detected !

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------MDMT Summary :
Step:
38 12:10p Dec 10,2014

Minimum Design Metal Temperature Results Summary :

Curve
Description
Notes

Basic

Reduced

UG-20(f)

Thickness

Gov

MDMT

MDMT

MDMT

ratio

Thk

E*

mm

---------------------------------------------------------------------------Head

[16]

-196

Shell

[16]

-196

N3

[15]

-196

N1

[15]

-196

N2

[15]

-196

N4

[15]

-196

N5

[15]

-196

N6

[15]

-196

K1

[15]

-196

K2A

[15]

-196

K2B

[15]

-196

K3A

[15]

-196

K3B

[15]

-196

K4A

[15]

-196

K4B

[15]

-196

K5A

[15]

-196

K5B

[15]

-196

HH

[15]

-196

---------------------------------------------------------------------------Required Minimum Design Metal Temperature


Warmest Computed Minimum Design Metal Temperature

Notes:
[ ! ] - This was an impact tested material.

-196

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------MDMT Summary :
Step:
38 12:10p Dec 10,2014

[ 1] - Governing Nozzle Weld.


[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material

UG-84(b)(2) was not considered.


UCS-66(g) was not considered.
UCS-66(i) was not considered.

Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Vessel Design Summary :
Step:
39 12:10p Dec 10,2014

Design Code: ASME Code Section VIII Division 1, 2013

Diameter Spec : 610.000 mm OD


Vessel Design Length, Tangent to Tangent

2600.15

mm

Distance of Bottom Tangent above Grade

0.00

mm

Specified Datum Line Distance

0.00

mm

Shell Material

SA-240 316L

Lug Material

SA-240 316L

Nozzle Material

SA-312 TP316L

Nozzle Material

SA-182 F316

Re-Pad Material

SA-240 316L

Internal Design Temperature


Internal Design Pressure

External Design Temperature


External Design Pressure

Maximum Allowable Working Pressure


External Max. Allowable Working Pressure
Hydrostatic Test Pressure

Required Minimum Design Metal Temperature


Warmest Computed Minimum Design Metal Temperature

Wind Design Code


Earthquake Design Code

Element Pressures and MAWP: bar

50
18.000

50

C
bar

1.034

bar

18.843

bar

5.930

bar

24.496

bar

-196

User Defined
G-Loading

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Vessel Design Summary :
Step:
39 12:10p Dec 10,2014

Element Desc

| Design Pres. | External |

M.A.W.P

| + Stat. head | Pressure |

| Corrosion
| Allowance

--------------------------------------------------------------------Head

18.097

1.034

19.059

0.0000

Shell

18.080

1.034

30.438

0.0000

Body Flange

18.000

1.034

18.398

0.0000

Blind

18.000

1.034

18.398

0.0000

Liquid Level: 1088.00 mm

Element
Type

"To" Elev
mm

Dens.: 910.000 kg/m

Length

Element Thk

mm

mm

R e q d
Int.

Sp. Gr.: 0.910

T h k
Ext.

Joint Eff
Long

Circ

----------------------------------------------------------------------Ellipse

38.0

38.0

8.0

4.7

1.6

1.00

1.00

Cylinder

2400.0

2362.0

8.0

4.8

3.5

1.00

1.00

Body Flg

2552.4

152.4

47.8

No Calc

No Calc 1.00

1.00

Body Flg

2600.2

47.8

47.8

No Calc

No Calc 1.00

1.00

Element thicknesses are shown as Nominal if specified, otherwise are Minimum

Total Wind Shear on Support

1501.

Total Earthquake Shear on Support

8145.

Wind Moment on Support


Earthquake Moment on Support

Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are

228.

N-m

3500.

N-m

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD


FileName : V-6011
---------------------------------------Vessel Design Summary :
Step:
39 12:10p Dec 10,2014

present in the input.

Weights:
Fabricated - Bare

W/O Removable Internals

844.3

kgm

1579.7

kgm

Shop Test

- Fabricated + Water ( Full )

Shipping

- Fab. + Rem. Intls.+ Shipping App.

844.3

kgm

Erected

- Fab. + Rem. Intls.+ Insul. (etc)

844.3

kgm

Empty

- Fab. + Intls. + Details + Wghts.

844.3

kgm

Operating

- Empty + Operating Liquid (No CA)

1206.8

kgm

1579.7

kgm

Field Test - Empty Weight + Water (Full)

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

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