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A200114-S00
Assignment
Client
Subject
Calc. No.
A-200114-S00-CALC-028
Rev
R01
Calc. by
Stuart Kerr
Date
28/08/2014
Checked by
Date
Approved by
Date
AIM
BASIS
2.1
2.2
3
3
METHOD
3.1
3.1.1
3.1.2
3.1.3
3.2
3.2.1
3.2.2
Case 4 - Blocked Gas Outlet (Fuel Gas Purge) Gas Relief Rate Extracted from Ref. 2
Case 5 - Blocked Gas Outlet (Fuel Gas Purge) Displaced Liquid Relief Rate
4
4
4
4
4
5
RESULTS
CONCLUSION
REFERENCES
ATTACHMENTS
Calc. No.
A-200114-S00-CALC-028
Assignment
No.
A200114-S00
Sheet 2 of 9
1 AIM
The objective of this calculation is to determine the governing relief case, required capacity and subsequent relief
valve size for the Cetco DGF vessel design. Previous relief work had been undertaken based on the Siemens DGF
vessel design but due to significant changes in size and operability, a new calculation is required.
Calc. No.
A-200114-S00-CALC-028
Assignment
No.
A200114-S00
Sheet 3 of 9
2 BASIS
The DGF has a design pressure of 250 psig (17.2 barg) [Ref. 1]
2.1
> Since it is considered highly unlikely that the DGF would be completely filled with oil, an alternative 50% Water /
50% Oil Split has also been considered Case 3.
> Cetco DGF Vessel Dimensions 1219.2mm x 4851.4mm T/T ( 48 x 191) [Ref.1].
> Fire relief stream properties taken from A-200114-S00-CALC-021 [Ref. 2].
> It is assumed that the time required to heat the system from the relief-device set pressure to the relieving
conditions allows for the relief of the liquid displacement prior to reaching the relieving conditions. Therefore,
liquid relief has not been considered in this case.
2.2
> Nitrogen system (primary purge gas) has a design pressure of 200 psig (13.8 barg) [Ref. 3] and as such cannot
over pressurise the DGF.
> Fuel Gas system (secondary purge gas) has a design pressure of 275 psig (19.0 barg) [Ref. 4] and as such can
over pressurise the DGF. This case was considered in the previous calculation (refer to Case 6 in Reference 2)
and is unaffected by the changes in design. Refer to previous calculation [Ref. 2] for full details.
Calc. No.
A-200114-S00-CALC-028
Assignment
No.
A200114-S00
Sheet 4 of 9
3 METHOD
3.1
> The fire relief PSV size was calculated using Xodus standard gas PSV spreadsheet to find the required PSV
orifice size (Attachment 2).
> The fire relief PSV size was calculated using Xodus standard gas PSV spreadsheet to find the required PSV
orifice size (Attachment 4).
3.1.3 Case 3 - DGF Filled 50% Water & 50% Oil Fire Relief Rate
> Fire relief stream properties were taken from the previous work [Ref. 2].
> The fire relief loads calculated above are halved assuming that exactly half of the surface area of DGF and
associated pipework will be in contact with water and the other half oil.
> The fire relief PSV size was calculated using Xodus standard gas PSV spreadsheet to find the required PSV
orifice size for the water case (Attachment 5) and the oil case (Attachment 6).
> These orifice areas were added together to establish the total PSV orifice area required for this composition.
3.2
3.2.1 Case 4 - Blocked Gas Outlet (Fuel Gas Purge) Gas Relief Rate Extracted from
Ref. 2
> Relief Rate Calculated:
1,168 kg/h
94 mm2
1E2
126 mm2
1,563 kg/h
Calc. No.
A-200114-S00-CALC-028
Assignment
No.
A200114-S00
Sheet 5 of 9
3.2.2 Case 5 - Blocked Gas Outlet (Fuel Gas Purge) Displaced Liquid Relief Rate
> Relief stream actual volume flow of fuel gas taken stream 7 in Reference 5 - See Attachment 7.
> It is assumed that the produced water will be displaced.
> Convert produced water flowrate from Am3/h to L/min.
> Produced water properties were taken from stream PW @ 25.72oC which was defined from Prod water-0250
and adjusted to the relieving conditions in Reference 5 - See Attachment 8.
> These were used to populate the Xodus Standard Liquid PSV Sizing tool to find the required PSV orifice size
(Attachment 1).
Calc. No.
A-200114-S00-CALC-028
Assignment
No.
A200114-S00
Sheet 6 of 9
4 RESULTS
Case
Description
Applicable References /
Attachments
Relief Rate
Fire Water
Case
Fire 50%
Water/ 50% Oil
Case
Blocked Gas
Outlet Gas
Relief
Blocked Gas
Outlet Liquid
Relief
Att. 1, 2
Att. 3, 4
Att. 2A, 4A
Ref. 2
Att. 7
1,912 kg/h
12,616 kg/h
1,168 kg/h
1,365 L/min
176 mm
909 mm
88 mm Water
94 mm
575 mm
454 mm Oil
542 mm Total
1.5G2.5
3K4
2J3
1E2
2J3
325 mm
1,186 mm
830 mm
126 mm
830 mm
3,524 kg/h
16,469 kg/h
Note 1
1,563 kg/h
1,969 kg/h
Rated Capacity
Table 4.1
Note 1.: The relief valve would be operating at approximately 65% capacity during this relief scenario.
It is considered highly unlikely that the DGF would be completely filled with oil; therefore sizing the relief valves on
this basis seems overly conservative. As such, the blocked gas outlet - liquid relief case is considered the
governing case.
Calc. No.
A-200114-S00-CALC-028
Assignment
No.
A200114-S00
Sheet 7 of 9
5 CONCLUSION
>
The governing relief case for the Cetco DGF Vessel is Case 5 - Blocked Gas Outlet (Fuel Gas Purge)
Displaced Liquid Relief Rate.
>
>
This relief valve can accommodate the scenario where the DGF is half filled with Water and half filled with
oil.
Calc. No.
A-200114-S00-CALC-028
Assignment
No.
A200114-S00
Sheet 8 of 9
6 REFERENCES
1. Dissolved Gas Flotation Unit Construct P&ID, A200114-S00-P-PIDS-026 / TRI-EC-DBE-PR-12-151-40151-P2 Rev 0.
2. DGF and Water Skimmer PSV Sizing Excluding Production Separator Gas Blow By, A-200114-S00-PCALC-021 R01.
3. Nitrogen Generator Package P&ID, TRI/EC/DOL/PR/12/03/4041 Rev 12.
4. Fuel Gas System P&ID, TRI/EC/DOL/PR/12/03/4016-1 Rev 12.
5. HYSYS
Model
DOLPHIN
BG
COPY
450MMSCFD_600BBLDWATER_MAX
COND_BOD_510PSIG_54DEGF_20% (Ref. 1 in A-200114-S00-CALC-021).
Calc. No.
A-200114-S00-CALC-028
Assignment
No.
A200114-S00
Sheet 9 of 9
7 ATTACHMENTS
1. Fire Relief Load Calculation - Water
2. Fire Relief PSV Sizing Calculation Water
3. Fire Relief Load Calculation - Oil
4. Fire Relief PSV Sizing Calculation Oil
5. Fire Relief PSV Sizing Calculation 50% Water
6. Fire Relief PSV Sizing Calculation 50% Oil
7. HYSYS Model Stream 7 Properties
8. HYSYS Model Stream PW @ 25.72oC Properties
9. Displaced Liquid Relief Calculation Blocked Gas Outlet Case