.

RISK ASSESSMENT

PT. SWIBER BERJAYA

CHECK PPE & CONTROLS REQUIRED

Hard Hats

Safety Shoes

Safety Glasses

Hearing Protection
Cotton Gloves
Leather Gloves

Respirator
Work Vest
Safety Harness
Face Shield
Goggles
Ventilation

Fire Extinguisher
Lockout / Tag-out
Permit to Work
Stokes Basket
Life Rings
Barricades

WORK ACTIVITY:

VESSEL:

Preparation.

Welding in General.

Heavy equipment, cables and

tools.
Manual handling; back pain.
Slippery and un-tidy working
area; slip, trip and fall.

*S

*E

REGISTERED NO :- 039

INITIAL
RISK

REQUIRED CONTROLS

Describe fully all equipment, facility, and/or procedure controls applicable for each
hazard (i.e. if PPE is used as control, it must be specifically describe.) If a control can
only be verified by documentation then it must be available. All controls must be valid
in that they reduce severity, probability of both.

S: PTW System, Toolbox talk and proper PPE.

Welder to wear welding mask and leather apron in addition to other PPE.
Use crane for heavier equipment.
Inspection of equipment and cables/hoses, no open/exposed wire/leak.
M Long cables/hoses to prevent need of lifting.
Correct manual lifting technique.
Clean, dry and tidy working area/good house keeping.
Work area must be gas free.
Buddy system if working near ship side.

HAZARD DESCRIPTION
*H

Other - List

REV. DATE: 02 / 20 Mar 2009

Risk to
WHAT?

JOB STEPS / TASKS

RESIDUAL
RISK

Page 1 of 2

Wet surface; electric shock.

Difficult surface; back pain.
Fire local and adjacent spaces.
Combustible gas; fire/explosion.
Welding fumes (Iron oxide mild
steel fume, Nitrogen oxide)
Welding operation.

Welding operation.

Chipping slag.
After welding.

Arc light; eye injury.

Fumes/smoke; suffocation.
Welding spark; body injury/burn.
Flash fire or spark.
Throwing of welding waste;
pollution.
Sun heat; heat stress/stroke.
Skin cancer.

Flying particles; eye injury.

Noise; hearing loss.
Fire broke local or adjacent
spaces.

S: Stop work policy to be applied if working surface is wet.

Qualified welder. Operating instruction.
Dry work area.
Low voltage welding plant (Grounded.)
Rubber soled boots/non electricity conducting sole.
Correct posture and rest if felt pain or numbness.
Site inspection and complete PPE available for welder.
H
No bunkering or fuel transfer at the same time of welding.
H: MSDS
Welding rods
Toolbox talk
Dedicated chemical stowage area
PPE
Reporting of occupational health issues.
S: Fire watch and FFE ready at site.
Watch in adjacent spaces.
Remove combustible materials from work area.
Verify proximity of fuel oil tanks.
Communication with below deck watch.
Underside cooling as required.
Stop work policy if feeling back pain.
H
Fan to be used if no wind.
Good quality welding rod to be used.
H: Scrap not to be disposed of over board.
Use working umbrella in open space.
Use fan/blower if required.
Drink water freely.
Use sun block lotion.
S: Wear suitable goggles.
M Wear ear plug/muff.
S: Maintain fire watch until risk is over or about one hour after stop
working.
M
Run cooling water to speed up cooling process.
Close PTW only when temperature is normal.

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