12/23/2014

Doc no-xxxx

Battery Sizing calculations

110V DC Battery Sizing calculation for 132/11kV Primary Substation

For Tender Purpose Only

Design by-Dundi kumar.B

Approv ed by- Umesh Nair

Abhu-Dhabi national Chemical Plant

12/23/2014

INDEX
CONTENT
1.0

PURPOSE

2.0

DESIGN INPUT

3.0

DESIGN CRITERIA

4.0

CALCULATION OF LOAD CYCLE

5.0

RESULT & SUMMARY

6.0

LOAD CYCLE CALCULATIONS:

6.1 CALCULATION OF CONTINOUS LOADS:6.2 CALCULATION OF DC EMERGENCY LIGHTING LOADS:6.3 CALCULATION OF MOMENTARY LOADS:6.4 FINAL LOAD CYCLE:6.5 DIAGRAM OF LOAD CYCLE

7.0

DC LOAD CALCULATION TABLE

7.1 TABLE-1: FOR INVERTER LOAD
7.2 TABLE-2: FOR AUX BCU PANEL
7.3 TABLE-3: FOR AC BOARD
7.4 TABLE-4: FOR 110V DC BOARD
7.5 TABLE-6: FOR AVR PANEL

8.0 BATTERY CHARGER RATING CALCULATION

9.0 BATTERY SIZING CALCULATION

12/23/2014
1.0 PURPOSE:
This document is intended to size the battery requirement 110V DC systems for the 220kV
Abhu-Dhabi National Chemicals

2.0 DESIGN INPUT:

01.
02

Abhu Dhabi Transmission & Despatch Company Technical Specification No. s-TR-AUX-BAT&CH-NiCad-110D(Rev.1_item2.3.4doc)
Tender Draw ing No. CC01A-2-80881-PW-DSL-1010 of Conceptual Overall Key SINGLE LINE DIAGRAM

03

Main Single line diagram for 132kV CC01A-2-80881-PW-DSL-1002

04

Main Single line diagram for 11kV CC01A-2-80881-PW-DSL-1008

3.0 DESIGN CRITERIA:

01
02

110V DC System is composed of 2X100% Battery Banks w ith 2X100% Boost

Battery Chargers
Each Battery Bank is sized for a back-up period of 10 Hrs w ith follow ing duty cycle
a) Continuous load for 10 hours comprising of Relays,IEDs,Station HMIs,Spring charging ,
Isolator intelocking load,Lighting loads of Controlrooms,relay rooms,Miscellaneous permanently connected
loads etc
b) Emergency load for 6hour comprising of Substaion emergency lighting loads.

c) Momentary load for 1 min comprising of Breaker closing,Tripping loads (taking simultaneous
occurrence as per system)
03
Type of Battery is Ni-Cd Battery of normal dischage type.(As per Clause 2.2 of Battery & Charger
Specification of page 5 of 15)
04
As per specification battery is designed w ith follow ing considerations
a) End of discharge cell voltage -1.05V
b) Design ambient temperature : 20 deg C
05

Expected life of Battery is 20 years.

06

Other factors required for battery sizing are considered as follow s:

a) Design margin : 1.1 (as per practice)
b) Aging factor : 1.25 (As per clause 6.2.3 IEEE-1115)

07 a) The charger offered for the project shall be Boost charging the battery w ithout connected load.
b) Design margin of 1.1 is applied on continuous load for sizing of charger.

4.0 CALCULATION OF LOAD CYCLE :

a) Based on the design inputs, the load cycle of battery is calculated and summarized
b) As per the Individual relay panel loads.

c) Inverter load details under Table-1

d) Aux BCU panel, AC Board & AVR panel loads are at Table-2, Table-3 & Table-4

5.0 RESULT & SUMMARY:

01

Battery Sizing
a) Battery sizing is done with HBL software - HBL Ni-Cd Optisize 3.2.1
b) Corrected size of battery is obtained as 2202.80AH.

c) Battery shall be selected from the available range 2202.80Ah .

02

Charger Sizing
a) Based on the load cycle, charger sizing is done,refer clause no. 2.3
b) The offered rating of charger based on calculations is 600A.

12/23/2014
6.0

LOAD CYCLE CALCULATIONS:

1.1

CALCULATION OF CONTINUOUS LOADS:

Sr No

Description

Duty
Cycle

No of
Units

Inv erter Load

Cont.

SCMS Front end Panel-1

Cont.

SCMS Front end Panel-2

Cont.

Communication panel-1

Cont.

7
12
15
17
18
19
20
21
22
23
24
25
26

Communication panel-2
Incomming Protection Panel
132kV Bus coupler Protection Panel
132/11kVTraf o f edder Protection Panel
Auxiliary BCU panel
Aux load AC Board
Aux Load 110V DC Board
FMS Ev aluation panel
Ehernet switches
11kV Switch gear panel
Emergency Lighting f or Relay ,Control room
AVR Panel
132kV LCC Panels

Cont.

1
1
1
1
1

Cont.
Cont.
Cont.
Cont.
Cont.
Cont.
Cont.
Cont.
Cont.
Cont.
Cont.
Cont.

3
1
4
1
1
1
1
20
44
7
1
8

6.2

CALCULATION OF DC EMERGENCY LIGHTING LOADS:

Sr No

Description

DC Lighting f or other Buildings

Unit
Load
(W)

Total Load

Duration

(W)

Sec

4000

4000

36000

120
32

120

36000

32

36000

116

116

36000

116
342
108
692
76
71.1
17.2
88
150
1760
700
71
2400
10859

36000
36000
36000
36000
36000
36000
36000
36000
36000
36000
36000
36000
36000

116
114
108
173
76
71.1
17.2
88
7.5
40
100
71
300
TOTAL

Duty
Cycle

No of
Units

Unit
Load
(W)

0 -360
Min.

10

100

Total Load
(W)

Duration
Sec

1000

21600

TOTAL

1000

CALCULATION OF MOMENTARY LOADS:

6.3
i)

Considering one bus bar Zone with subsequent restoration

Sr No

Description

Tripping Coil of the 132kV Breakers

Duty
Cycle
0-1
Min

Unit
Load

Total Load

Duration

(W)

(W)

Sec

1198

9584.00

1.00

No of
Units

Unit
Load
(W)

Total Load

Duration

1620

No of
Units

Unit
Load
(W)

2200

No of
Units

Disconnector Opening load

Sr No

Description

132kV Disconnector Opening load

Duty
Cycle
0-2
Min

(W)

Sec

1620.00

91.00

Total Load

Duration

Disconnector Closing load

Sr No

Description

132kV Disconnector Closing load

Duty
Cycle
0-4
Min

(W)

Sec

2200.00

252.00

12/23/2014

DIAGRAM FOR LOAD CYCLE

185.8 A

CONTINUOUS LOAD

98.7 A

EMERGENCY LIGHTING

107.8 A

MOMENTARY LOAD
(Trippingload)
MOMENTARY LOAD
(Openingload)
MOMENTARY LOAD
(Closing load)

185.8 A
113.4 A
118.7 A

118.7 A

107.8 A

TIME (IN Hours)

10

9:46

98.7 A

LOAD (In Amps)

113.4 A

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7.1
Sl No
1
2
3
4
5
6
7
8

TABLE-1

INVERTER LOAD

TOTAL
DEVICE
CONTINUOUS
CONTINUOUS
LOAD (W)
TYPE
Qty
LOAD (W)
Station HMI (including monitor)
1
375.0
375.0
Station HMI - Redundant (including monitor)
1
375.0
375.0
HMI View Node (including monitor)
2
375.0
750.0
DR Work Station
1
375.0
375.0
Gateway
2
375.0
750.0
GPS Receiv er with Clock
1
100.0
100.0
Laser Printer (When Activ e)
1
375.0
375.0
Dot Matrix Printer
2
80.0
160.0
Total
3260.0
Considering ef f iciency of Inv erter to be 85%, load on 220V DC Sy stem:
3835.29 W

appoximately 4kW considered

7.2

TABLE-2
DEVICE
TYPE

Sl No
1
2

AUX BCU PANEL

Qty
1
2

BCU, C264
Ruggedcom Ethernet Switch

CONTINUOUS
LOAD (W)
20.0
28.0

Total

7.3

TABLE-3

1
2
3
4
5
6
7
8

7.4

AC BOARD
DEVICE
TYPE

Sl No

Aux. Contactor
Single Pole Inst. Underv oltage Relay
Trip Circuit Super Vision Relay
INDICATING LAMPS
Dif f erential Relay f or DG incomer (87)
3 O/C Relay (51 RY B) f or DG Incomer
Single Pole Def inite Time delay relay (51Y )
Timer On delay
Total

TABLE-4

Sl No
1
2
3

Qty
7
1
3
12
3
1
1
2

CONTINUOUS
LOAD (W)
1.5
4.0
4.5
1.0
5.7
3.0
5.0
3.0

DEVICE
TYPE
Under Voltage Relay (27)
Ov er Voltage Relay (59)
Earth Leakage Relay (96)

Qty
2
2
2

TABLE-5

CONTINUOUS
LOAD (W)
3.3
3.3
2.0

1
2
3
4

TOTAL
CONTINUOUS
LOAD (W)
6.6
6.6
4.0
17.2

AVR PANEL
DEVICE
TYPE

Sl No

TOTAL
CONTINUOUS
LOAD (W)
10.5
4.0
13.5
12.0
17.1
3.0
5.0
6.0
71.1

110V DC BOARD

Total

7.5

TOTAL
CONTINUOUS
LOAD (W)
20.0
56.0
76.0

Qty
1
1
2
4

AVR RELAY
Annunciator
Aux. Flag Relay
INDICATING LAMPS

CONTINUOUS
LOAD (W)
40.0
18.0
4.5
1.0

Total

TOTAL
CONTINUOUS
LOAD (W)
40.0
18.0
9.0
4.0
71.0

12/23/2014
8.0

BATTERY CHARGER RATING CALCULATION

Required Charger Rating =

Boost Charging current f or the proposed Battery + Total Standing (Continous Load)
Selected Battery cell is Ty pe:2*KBM1150P
Current rating required in Boost mode
= 0.2

Ah Capacity of Battery(Maximum Permissible boost charging current = 20% of Ah)

= 0.2

2203

= 440.56

Amps

Total Standing Load=98.72A

539.28
Considering maximum of Boost ;

Design rating of charger

600.00 Amps

The charger will be operated in boost mode .

12/23/2014
Battery Sizing calculations

1.0

1 of 1

DESIGN DATA
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8

Type of Battery
Manufacturer
Battery nominal Voltage (V)
Battery minimum Voltage (V)
Battery Maximum Voltage (V)
Minimum Ambient Temperature

2.1
2.2

End of Cell Voltage:

Float Voltage (OCV)
Boost Voltage (OCV)
Maximum Temp
Minimum Temp
Required no.of cells per battery

2.5

Battery Duty Cycle Data

1.9
2

Load Type

2.5

Load in
Watts

Current
(Am ps)

=
=
=
=
=
=
=
=

Ni-Cd
HBL
110
99

1.6

30 0C

=
=

5 0C
96

115.5
10 Deg C
1.05
1.2

Durations
Start
(Sec)

Continuous Load (LC)

10859.30

98.72

36000.00

Emergency Load for grid station

buildings

1000.00

9.09

21600.00 14056.00 Sec

Momentary Load( Tripping Load)

9584.00

87.13

1.00 35656.00 Sec

132kV DS Opening Load

1620.00

14.73

91.00 35657.00 Sec

132kV CB Closing Load

2200.00

20.00

252.00 35748.00 Sec

Load Profile
Load Profile
A1
A2
A3
A4
A5
Note:-

Current
(Am ps)
98.72
107.81
185.85
113.45
118.72

Tim e
( Hrs:Minutes :sec)
9:46:18
6:00:00
0:00:01
0:1:51
0:4:25

Tripping Load considered on the 132kV Side only.

Sec

12/23/2014

Monday, 22 December, 2014

Battery Calculation Report - IEEE 1115 - 2000

Enquiry Number :
Customer

1111

Project Ref.
:Revision:

1233
0

:
Guest

Technology

:
Nickel Cadmium Pocket Plate
o

Min. Electrolyte Temperature:

(1)
Period

Section

(2)

(3)

Load
(amperes)

First 1

20 C

(4)

Change in
Load
(amperes)

Cell End Voltage:

(5)

Duration of
Period
(minutes)

Period/s Only - If A2

1.05

Performance Type:

(6)

Time To End
of Section
(minutes)

(7)

Capacity Rating
Factor
t Min Rate(Kt)

is greater than A1,

Temperature
Derating
Factor for t
Min(Tt)

KBM

(8)
Required Section Size
(3) * (6) / (7)
=Rated Amp hrs

Go to Section 2

1
Sub Total

Section

Section

First 2

Period/s Only - If A3

is greater than A2,

Go to Section 3

1
2
Sub Total

Section

Section

First 3

Period/s Only - If A4

is greater than A3,

Go to Section 4

98.72

98.72

586.30

946.32

15.473

1.000

1,527.49

107.81

9.09

360.00

360.02

6.054

1.000

55.03

185.85

78.04

0.250

1.000

19.51
1,602.04

Sub Total

Section

Section

First 4

Period/s Only - If A5

is greater than A4,

Go to Section 5

1
2
3
4
Sub Total

Section

Section

First 5

Period/s Only - If A6

is greater than A5,

Go to Section 6

98.72

98.72

586.30

952.60

15.573

1.000

1,537.37

107.81

9.09

360.00

366.30

6.156

1.000

55.96

185.85

78.04

6.30

0.526

1.000

41.05

113.45

-72.40

1.87

6.28

0.526

1.000

-38.08

118.72

5.27

4.42

4.42

0.480

1.000

2.53

This document becomes contractual only after written confirmation

9
1

12/23/2014

Monday, 22 December, 2014

Battery Calculation Report - IEEE 1115 - 2000

Enquiry Number :
Customer

1111

Project Ref.
:Revision:

1233
0

:
Guest

Technology

:
Nickel Cadmium Pocket Plate
o

20 C

Min. Electrolyte Temperature:

(1)
Period

(2)
Load
(amperes)

(3)

Cell End Voltage:

(4)

Change in
Load
(amperes)

(5)

Duration of
Period
(minutes)

Time To End
of Section
(minutes)

1.05

Performance Type:

(6)

(7)

Capacity Rating
Factor
t Min Rate(Kt)

Temperature
Derating
Factor for t
Min(Tt)

KBM

(8)
Required Section Size
(3) * (6) / (7)
=Rated Amp hrs

1,598.82
Sub Total

Section

Maximum Section Size

=
1,602.04

Corrected Size = (Maximum Section Size * Design Margin * Aging Factor)

2,202.80

= ( 1,602.04

Selected Cell

: 2 * KBM 1150 P

Battery Proposed

: 2 * 95 KBM 1150 P

1.10 *

1.250)

This document becomes contractual only after written confirmation

10
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