Professional Documents
Culture Documents
PROCESSED FOOD
PRODUCTS
Written By :
ISBN : 978-81-86732-89-2
Preface
The book AGRO BASED AND PROCESSED FOOD PRODUCTS covers
almost all the basic and advanced details to setup your own manufacturing
industry. The main chapters are: Roller Flour Mills, Milled Products of Wheat,
Flour Mix for Bakery Products, Traditional Wheat Products, Developments
in Pasta and Special Food Products, Methods for Prolonging Shelf-life of
Fresh Fruits and Vegetables, Technology of Fruit Juice and Pulp Concentrates,
Technology of Aroma Recovery for Fruit Juices, Palm Oil, Coconut Processing,
Protein Foods from Oilseeds, Livestock Feed Technology, Post-harvest
Technology of Prawn, Manufacture and Quality of Tea, Coconut Products
and Technological Innovations, Technology of Basmati Rice Processing,
Spirulina: a Classical Health Food, Pulse Production Technology, Fermented
Soya Products, Brewing and Distilling, Processing of Hot-serve Cereals,
Special Dietary Foods and Ingredients, Food Additives, Use of Antimicrobials
in Food Preservation, Role of Antioxidants in Food Preservation, Preservation
of Fruits and Vegetables, Beverages, Sugars and Sweeteners, Milk and Milk
Products, Meat and Meat Products, Sea Foods, Poultry, Eggs and Egg
Products, Candied Foods, Fruits and Fruit Products, Vegetables and
Vegetable Products, Processing of Foods using High Hydrostatic Pressure,
Technology for Pellet based Snacks, Confectionery, Cocoa, Coffee and Tea,
Plant Economics of Alcoholic Beverages and Vinegar from Coconut Waier,
Plant Economics of Aquaculture Prawn Farming, Plant Economics of Bakery
Unit, Buns, Cake, Toffee, Plant Economics of Bread Plant, Plant Economics
of Beer Industry (Export Oriented), Plant Economics of Confectionery Industry,
Plant Economics of Corn Flakes, Plant Economics of Chewing Gum, Plant
Economics of Cattle Feed, Plant Economics of Coconut Products & Bye
Products Processing Unit, Plant Economics of Coir Pith, Plant Economics
of Desiccated Coconut Powder from Coconut, Plant Economics of Dall Mill,
Plant Economics of Dairy Products & Milk Packaging in Pouches, Plant
Economics of Egg Powder, Plant Economics of Food Dehydration, Plant
Economics of Fruii Juice Making & Packing in Plastic Containers, Plant
Economics of Feed Mill for Mixed Feed (Poultry & Cattle), Plant Economics
of Instant Noodles with Taste Maker Spice, Plant Economics of Indian Made
Foreign Liquor, Plant Economics of Meat, Plant Economics of Macaroni,
Plant Economics of Processed Food (Fruit Juice, Ketchup Jelly Canning of
Fruits, Pickles etc.), Plant Economics of Palm Oil, Plant Economics of
Protein
and Protein based Products, Plant Economics of Poultry & Broiler (Hatchery)
Farming, Plant Economics of Roller Flour Mill, Plant Economics of Modern
Rice Mill, Plant Economics of Snack Food (Crax size), (Roll & Ball type),
Plant Economics of Soybean Products, Plant Economics of Soya Milk &
Soya Paneer, Plant Economics of Sugar Plant, Plant Economics of Tea
Processing and Packaging; Plant Economics of Vermicelli, Plant Economics
of Wheat Porridge (Dalia), Suppliers of Plant and Machinery, etc.
The book has been written for the benefit and to prove an asset for
entrepreneurs who want to setup their own industry.
Director
Nai Sarak, Main Road,
Delhi-110 006 (India)
E-mail : eiribooks@yahoo.com
13-16
Chapter-4
TRADITIONAL WHEAT
PRODUCTS
17-24
- 1. Introduction
17
- II. Traditional Wheat Products
18
- A. Couscous
18
- 5. Ravioli
19
- B. Noodles
20
- C. Steamed Bread
21
- D. Flat Breads
22
- III. Future Trends
24
- IV. Commercialisation of
Traditional Products
24
Chapter-5
DEVELOPMENTS IN PASTA
AND SPECIAL FOOD
PRODUCTS
25-33
- 1. Discontinuous Feeding and
Mixing Plant
26
- 2. Automatic Storage, Mixing
and Feeding Plant
26
- 3. Continuous Long Goods Line 27
- 4. Continuous Short Goods Line 27
- 5. Ravioli
28
- 6. Stamped Goods
28
- 7. Multi-Purpose Plant
28
- Standard Short Goods
29
- Instant Short Goods Macaroni
29
- Direct Expanded Snacks
29
- Shaped Snacks
30
- Various Flakes
30
- Baby Food
31
- Instant Flour
31
- Bread Crumbs
31
- Couscous
31
- Breakfast Cereals
32
- Soymilk and Other Soya Products
from the Traditional Production
to the New Manufacturing
Processes
32
- Technology of the Future
32
Chapter-6
METHODS FOR PROLONGING
SHELF-LIFE OF FRESH
FRUITS AND VEGETABLES
34-38
- Introduction
34
- Post-harvest Handling Methods 34
- Future Prospects
38
Chapter-7
TECHNOLOGY OF FRUIT JUICE
AND PULP CONCENTRATES 39-46
- 1. Trends in Fruit Juice
Processing
39
- II. Citrus Juice Processing
41
- III. Citrus By-products Recovery 41
- IV. Concentration Technology
43
- V. Production Automation
44
44
45
Chapter-8
TECHNOLOGY OF AROMA
RECOVERY FOR FRUIT
JUICES
47-55
- General Scheme of Evaporator
types
49
- Summary
53
- Aroma Compounds in Natural
Untreated juices: Changing
During Storage Time
54
- Aroma Yield depending on
Evaporation Rate
55
Chapter-9
PALM OIL
56-65
- Process Requirement to Produce
Edible Palm Oil
56
- Harvesting and Handling of
Fresh Fruit Bunches
57
- Sterilisation
58
- Stripping
58
- Digestion
58
- Pressing
58
- Clarification
59
- Purification
59
- Vacuum Drying
59
- Oil Storage
59
- Nut Recovery
59
- Essential Features of the
Indigenous Palm Oil Mill
60
- Investment
60
- Economics of Oil Palm
61
- Product Utilisation
63
- Red Palm Oil (RPO) as
Nutritional Oil
63
- Refined Bleached and
Deodourised (RBD) Palm Oil
64
- Speciality Fats from Palm Oil
65
Chapter-10
COCONUT PROCESSING
- Introduction
- Production of Copra
- Desiccated Coconut
- Coconut Cream
- Coconut Milk
- Blended Oils
66-70
66
66
68
68
68
69
- Basic Information
70
Chapter-11
PROTEIN FOODS FROM
OILSEEDS
71-81
- Introduction
71
- Control of Enzymes Contained in
Soybeans and Quality Improvements of Their Products
72
- 1. Control of LipoxygenaseHydroperoxide Lyase Pathways
and Improvements of GrassyBeany Flavours
72
- 2. Control of Beta-glucosidases
and Improvements of Objectional
After-tastes
73
- (a) Compounds Responsible for
the Objectionable After-tastes
and their Location in Soybeans 73
- (b) Necessity of the Control for
Beta-glucosidase Action
75
- 3. Flavour-improved Soy Milk
Manufactured under Control
of Enzyme Action
76
- 4. Control of Lypoxigenases and
Improvements of Gel Hardness 77
- 5. Improvement of Functional and
Nutritional Properties through
Genetic Engineering
78
- (1) Exchange of Domains
79
- (2) Deletion of Variable Domains
and Insertion of Synthetic DNA
Sequences
79
- Manufacturing of Soy Sauce
through Bioreactor
81
Chapter-12
LIVESTOCK FEED
TECHNOLOGY
- Technological Innovation In
Livestock Feeding Science
- Manufacturing Technology
82-84
82
83
Chapter-13
POST-HARVEST TECHNOLOGY
OF PRAWN
85-90
- Prawns of Commercial
Significance
85
- Harvesting of Prawns
85
- Preprocessing of Prawns
86
- Processing of Prawns
86
87
88
88
88
89
90
90
91-105
91
95
96
97
98
99
99
100
102
102
103
103
103
104
Chapter-15
COCONUT PRODUCTS AND
TECHNOLOGICAL
INNOVATIONS
106-119
- (1) Copra
106
- (a) Sun drying
106
- (b) Kiln drying
107
- (c) Indirect hot air drier
107
- (d) Solar drying
107
- (e) Improvement in drying
108
- (2) Coconut Oil
108
- 3. Desiccated Coconut
109
- 4. Coir and Coir Products
110
- Emerging Technologies in the
Processing Sector
110
- (a) Wet Processing of Coconut 110
- (b) Coconut Cream
111
- (c) Coconut Milk Based
Consumer Products
111
- (d) Coconut Shell Based
Products
112
112
114
114
115
116
116
117
118
Chapter-16
TECHNOLOGY OF BASMATI
RICE PROCESSING
120-126
- Cultivation
120
- Procurement
120
- Processing
121
- Phase I
121
- Paddy Storage
121
- Pre-Cleaning
121
- Drying
122
- Second Pre-Cleaning
122
- Phase II- Producing Brown
Basmati Rice
122
- De-Husking
122
- Paddy Separation
122
- Warehousing
123
- Phase III- Converting Brown
Basmati to White and
Parboiled Basmati
123
- Rice Polishing
123
- Phase IV- Giving Silky Touch
124
- Water Polishing
124
- Phase V- Grading Basmati
Kernels
125
- Thickness/Length Grading
125
- Phase VI- Adding Maximum
Value to Basmati
125
- Colour Sorting and Grading
125
- Final Inspection
126
- Packing
126
- Electronic Weightment and
Bagging
126
Chapter-17
SPIRULINA: A CLASSICAL
HEALTH FOOD
127-132
- Introduction
127
- Production
128
- Harvesting
130
- Nutritive Value
130
- Conclusion
132
Fermentation
186
Storage
189
A Typical Formula
191
Deterioration Process in Beer
192
Analytical Controls in Brewing 196
Modifications in Products
and Processes
198
- Variant Products
198
- Variant Processes
200
- Recent Improvements
202
- Distilled Products
204
Chapter-21
PROCESSING OF
HOT-SERVE CEREALS
206-236
- Wheat Cereals
206
- Corn Cereals
207
- Oat Cereals
208
- Other Grains as Hot Cereals
213
- Pre-cooked Hot Cereals
213
- Processing Ready-to eat
Breakfast Cereals
214
- Flakes
214
- Formulas
215
- Corn flakes
216
- Wheat flakes
218
- Method for preparing Cereal
flakes
219
- Bran flakes
221
- Flakes from other grains
223
- Shreds
224
- Granules
228
- Puffed Cereals
229
- Oven-puffed rice
230
- Gun-puffed products
230
- Puffing by extrusion
232
- Sugarcoated Products
233
- Ovens
236
Chapter-22
SPECIAL DIETARY FOODS
AND INGREDIENTS
237-248
- Introduction
237
- Special Dietary Foods
237
- Hot Cereals for Small Children 237
- Quality Control
239
- Junior Cereals
241
- Beverages
242
- Cereal-Derived Supplements
243
- Determining Fiber Content
of Foods
244
- Enhancing Fiber Consumption 247
- Mechanism
- Requirements for an ideal
Food Antioxidant
- 1. Lack of toxicity
- 2. Effectiveness in low
concentrations
- 3. Ease of application
- Most Common Uses of
Antioxidants
- 4. Stability at high temperature
- Natural Antioxidants
- Conclusion
274
275
275
275
275
275
276
276
277
Chapter-26
PRESERVATION OF FRUITS
AND VEGETABLES
278-314
- Processing, Preservation
and Storage
278
- A. Drying
278
- Sun drying
279
- Cabinet drying
279
- Drum drying
279
- Vaccum Puffing and dehydration 280
- Foam Mat drying
280
- B. Evaporating cooling
Cool Chambers
281
- C. Accelerated Freeze Drying
(A.F.D.):
281
- D. Dehydro-Freezing
283
- E. Canning
284
- F. Dehydration and
Concentration
288
- G. Processed Products
289
- Fruit and vegetablesglobal
marketing view
289
- Preparation of Fruit Jam
289
- Precautions
293
- Essential constituents of a
good jelly
294
- Cloudy or Foggy Jellies
295
- Fruit Juices and Fruit Syrups
296
- Sterilisation and Preservation
298
- Other Methods of Preservation 299
- The Concentration of
Fruit Juices
300
- Candied fruits
301
- Soya Sauce
302
- Preparation of Tomato Ketchup 302
- Recipe
303
- Fruit Juice Concentrate
305
- Fruit Juice
306
Squashes
Steps in squash making
Lime & Lemon Squash
Orange Squash
Cashew Apple Squash
Jack Fruit Squash
Sapota Squash
Fruit Juice Cordials
Carbonated Beverages
Tomato Juice
Tomato Cocktail
Chapter-27
BEVERAGES
- Alcoholic Beverages
- Wines
- Beer
Chapter-28
SUGARS AND
SWEETENERS
- Cane Sugar Processing
- Purification
- Evaporation
- Crystallisation
- Beet Sugar
- Maize Sweeteners
Chapter-29
MILK AND MILK
PRODUCTS
- Milk Products
- Butter
- Ghee
- Lassi or Chhachh
- Unfermented Milk Products
- Condensed Milk
- Rabbri
- Mallai
- Paneer
- Cottage Cheese
- Ice Creams
Chapter-30
MEAT AND MEAT
PRODUCTS
- Composition of Meat
- Classification of Meat
- Mutton
- Pork
- Organs Meats
- Sausages
- Cooking of Meats
- Dry Heat Methods
308
308
309
309
309
310
310
310
310
313
314
315-323
315
315
317
324-330
324
325
325
326
327
328
331-337
332
332
333
334
335
335
336
337
337
337
337
338-344
338
339
339
339
340
340
340
341
363-393
363
363
364
Washing
Grading
Peeling and Coring
Blanching
Canning
Filling
Exhausting
Sterilising
Cooling
Mangoes
Oranges
Papaya
Pineapple
Harvesting
The Ginaca Machine
Trimming
Slicing
Grading and Packing
Prevacuumising
Syruping
Double Seaming
Processing
Cooling
Crushed Pineapple
By-Products
Peaches
Grading
Cutting and Pitting
Cutting and Pitting by Hand
Cutting and Pitting by Machine
Peeling and Washing of
Clingstone of Peaches
Slicing
Cans
Filling
Syruping
Peeling and Washing,
Freestone Peaches
Steaming
Scalding in Water
Combination Steam and Lye
Sorting
Grading
Exhausting
Closing
Processing
Cooling
Storage
Pears
Grading
Peeling and Coring
364
364
364
365
365
365
365
366
366
366
367
368
368
368
369
369
369
369
370
370
370
370
370
370
371
371
371
371
371
372
372
372
372
372
373
373
373
373
373
374
374
374
374
374
375
375
375
375
375
Lemon Squash
Lime Squash
Lime Juice Cordial
Jaman Squash or Syrup
Mango Squash
Peach Squash
Phalsa Squash
Pineapple Squash
Plum Squash
Syrups
390
391
391
391
392
392
393
393
393
393
Chapter-35
VEGETABLES AND
VEGETABLE PRODUCTS
394-406
- Comparison of Fruits and
Vegetables
394
- OKRA
395
- Filling and Exhausting
395
- Mushrooms
396
- Sorting of Washing
396
- Blanching
396
- Size-Grading
397
- Filling
397
- Canning
397
- Peas
397
- Vining
398
- Cleaning
398
- Grading
398
- Blanching
398
- Grading and Maturity
399
- Brine
399
- Fill of Cans
399
- Exhausting
399
- Cooling
400
- Cabbage
400
- Pumpkin
400
- Washing and Preparation for
Canning
400
- Pulping
400
- Canning
401
- Beans
401
- Vining
401
- Grading
401
- Blanching
401
- Filling
401
- Exhaust
402
- Cooling
402
- Potatoes
402
- Washing
402
- Preheating
403
- Peeling
403
422
423
424
424
425
Chapter-38
CONFECTIONERY, COCOA,
COFFEE AND TEA
426-467
- Candy Products and
Confectionery
426
- Chewing Gum
449
- Ice-Cream Powder
449
- Ice-Cream Preparation
450
- Water Ices and Sherbets
451
- Cocoa and Chocolate Products 452
- Different Kinds of Cocoa Beans 452
- Porto Cabello or Caracas
452
- Trinidads
452
- Guayaquils (Ecuador)
452
- Cubans
453
- Paras (Brazil)
453
- Grenadas
453
- Javas
453
- Bahias
453
- Test for Ripeness of a
Cacao Bean
453
- The (Cocoa) Cacao Bean
and its Products
453
- Manufacture of Chocolate
457
- Coffee
465
- Tea
466
- Green Teas
467
- Oolong Teas
467
- Black Teas
467
Chapter-39
PLANT ECONOMICS OF
ALCOHOLIC BEVERAGES
AND VINEGAR FROM
COCONUT WATER
Chapter-40
PLANT ECONOMICS OF
AQUACULTURE PRAWN
FARMING
Chapter-41
PLANT ECONOMICS OF
BAKERY UNIT, BUNS,
CAKE, TOFFEE
468-469
470-471
472-473
Chapter-42
PLANT ECONOMICS OF
BREAD PLANT
474-475
Chapter-43
PLANT ECONOMICS OF
BEER INDUSTRY
(EXPORT ORIENTED)
476-477
Chapter-44
PLANT ECONOMICS OF
CONFECTIONERY
INDUSTRY
Chapter-45
PLANT ECONOMICS OF
CORN FLAKES
478-479
480-481
Chapter-46
PLANT ECONOMICS OF
CHEWING GUM
482-483
Chapter-47
PLANT ECONOMICS OF
CATTLE FEED
484-485
Chapter-48
PLANT ECONOMICS OF
COCONUT PRODUCTS
& BYE PRODUCTS
PROCESSING UNIT
486-488
Chapter-49
PLANT ECONOMICS OF
COIR PITH
489-490
Chapter-50
PLANT ECONOMICS OF
DESICCATED COCONUT
POWDER FROM COCONUT 491-492
Chapter-51
PLANT ECONOMICS OF
DALL MILL
493-494
Chapter-52
PLANT ECONOMICS OF
DAIRY PRODUCTS &
MILK PACKAGING
IN POUCHES
495-496
Chapter-53
PLANT ECONOMICS OF
EGG POWDER
497
Chapter-54
PLANT ECONOMICS OF
FOOD DEHYDRATION
498-499
Chapter-67
PLANT ECONOMICS OF
SNACK FOOD (CRAX SIZE),
(ROLL & BALL TYPE)
526-527
500-501
Chapter-56
PLANT ECONOMICS OF FEED
MILL FOR MIXED FEED
(POULTRY & CATTLE)
502-503
Chapter-57
PLANT ECONOMICS OF
INSTANT NOODLES WITH
TASTE MAKER SPICE
Chapter-58
PLANT ECONOMICS OF
INDIAN MADE FOREIGN
LIQUOR
Chapter-59
PLANT ECONOMICS OF
MEAT
Chapter-60
PLANT ECONOMICS OF
MACARONI
504-505
506-507
508-509
510-511
Chapter-61
PLANT ECONOMICS OF
PROCESSED FOOD (FRUIT
JUICE, KETCHUP JELLY
CANNING OF FRUITS,
PICKLES ETC.)
512-513
Chapter-62
PLANT ECONOMICS OF
PALM OIL
514-515
Chapter-63
PLANT ECONOMICS OF
PROTEIN AND PROTEIN
BASED PRODUCTS
516-519
Chapter-64
PLANT ECONOMICS OF
POULTRY & BROILER
(HATCHERY) FARMING
520-521
Chapter-65
PLANT ECONOMICS OF
ROLLER FLOUR MILL
522-523
Chapter-66
PLANT ECONOMICS OF
MODERN RICE MILL
524-525
Chapter-68
PLANT ECONOMICS OF
SOYBEAN PRODUCTS
Chapter-69
PLANT ECONOMICS OF
SOYA MILK & SOYA
PANEER
Chapter-70
PLANT ECONOMICS OF
SUGAR PLANT
528-529
530-531
532-533
Chapter-71
PLANT ECONOMICS OF
TEA PROCESSING AND
PACKAGING
534-535
Chapter-72
PLANT ECONOMICS OF
VERMICELLI
536-537
Chapter-73
PLANT ECONOMICS OF
WHEAT PORRIDGE
(DALIA)
538-539
Chapter-74
SUPPLIERS OF PLANT
AND MACHINERY
540-553
- Flour Mill Machinery
540
- Bakery Machinery
540
- Pasta Machinery
541
- Fruit Processing Machinery
542
- Feed Mill Machinery
543
- Fish Processing Machinery
543
- Tea Processing Machinery
543
- Rice Mills/Cereal Mills
544
- Grain Processing Machinery
545
- Brewery Machinery
546
- Distilling Machinery
547
- Sugar Machinery
548
- Dairy Machinery
548
- Meat Processing Machinery
549
- Confectionery Machinery
550
- Poultry Processing Machinery
550
- Vegetable Processing Machinery 551
- Food Packaging Machinery
551
- Food Processing Machinery
553