Professional Documents
Culture Documents
12
Chapter 12
Abutments and Piers
May 2013
12
Copyright
http://creativecommons.org/licenses/by/3.0/au/
State of Queensland (Department of Transport and Main Roads) 2013
Feedback
May 2013
ii
Volume Contents
Chapter 1
Chapter 11
Introduction
Chapter 2
Chapter 12
Standard of Presentation
Chapter 3
Chapter 13
VOLUME 3
Chapter 4
Chapter 14
Computer Preparation of
Steel Schedules
Chapter 5
Chapter 15
Notes
Chapter 6
Chapter 16
Welding
Chapter 7
Chapter 17
Chapter 8
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Chapter 18
Bridge Widening
Chapter 9
Chapter 19
Bridge Barriers
Chapter 10
Chapter 20
Bridge Geometry
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Table of Contents
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12.1
Glossary of Terms
12.2
12.3
General
12.4
12.5
10
12.6
12
12.7
14
12.8
16
12.9
22
12.10
23
12.11
26
12.12
28
12.13
31
12.14
33
12.15
34
12.16
36
12.17
Reinforcement
37
12.18
46
12.19
Abutment Protection
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List of Figures
Figure 12.3-1 Typical Abutment
Figure 12.4-1 Formed Hole Spacings (for deck units with fixed ends)
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Figure 12.6-1 Sloped Bearing Shelf for Mortar Seating (Pier Shown Abutment Similar)
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Table of Appendix
Appendix A - Example Abutment Drawings
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Reference
Section
First Issue.
Manager
(Structural
Drafting)
April
2011
Manager
(Structural
Drafting)
Nov
2011
Team
Leader
(Structural
Drafting)
May
2013
Description of Revision
12.4
12.7
12.8
12.11
12.12
12.15
12.4
12.5
12.7
Authorised
by
Date
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12
Issue/
Rev
No.
12
Reference
Section
Description of Revision
12.8
Whole clause revised. Figures 12.8-1 to 12.84, 12.8-7 and 12.7-8 revised. Figures 12.8-5,
12.8-6, 12.8-9 and 12.8-10 deleted.
12.9
12.10
12.11
12.12
12.15
12.16
12.17
12.19
Clause revised.
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Authorised
by
Date
Chapter 12
Glossary of Terms
12.2
12
The figures and examples shown in this volume are for presentation purposes only, and may
contain some details that are now superseded. These details have been included for ease of
reference, to illustrate typical solutions, and to show the required standard of drafting
presentation. The details are not to be used without an engineering check and certification by a
Structural RPEQ to confirm that the details are appropriate for the specific project.
12.3
General
The substructures at each end of a bridge are called abutments, with the first abutment along the
gazettal referred to as ABUTMENT A and the other abutment referred to as ABUTMENT B.
If the bridge has multiple spans, the intermediate substructures are called piers. For a two span
bridge the pier is shown as PIER. For bridges with spans of three or more each pier is
represented by a number, for example PIER 1, PIER 2 and so on.
The standard dimensions of abutments and piers specified in this volume are preferred. The
engineering design shall only deviate from these dimensions if they cannot be made to work for
the relevant project.
When designing abutments and piers for a particular bridge, consideration shall be given to
rationalising sizes to ensure good economics due to the repeated use of formwork and design
details.
For bridges crossing a waterway, the Plan views of the abutment and piers shall show a flow
arrow. For bridges where there is no water flow, the Plan views of the abutment and piers shall
show a north point arrow. Refer Chapter 2 - Standard of Presentation, 2.10 Arrows.
Abutments
An abutment headstock supports the superstructure, for example, deck units or girders. The
ballast wall retains the embankment and supports the relieving slab. The abutment wingwalls
retain the embankment and provide anchorage for the bridge barrier. The abutment sidewalls
increase the durability of the structure by separating the joints and the embankments, therefore
keeping moisture away from the joints. They also improve the aesthetics of the structure. Refer
Figure 12.3-1 Typical Abutment.
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Piers
In comparison a pier is relatively simple. Like the abutment headstock, the pier headstock also
supports the superstructure. Refer Figure 12.3-2 Typical Pier. On deck unit bridges in a highly
visible area, for example an overpass on a highway or major river with significant traffic, pier
sidewalls can be used to hide the bearings and improve aesthetics.
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12.4
All headstocks are set out from a nominated point (Set Out Point) being the intersection
between the Bridge Control and the headstock centreline at the road surface height. All formed
holes, bearings, wingwalls etc are to be set out along a line from this point perpendicular to the
headstock centreline. Due to the effects of skew and superelevation on the structure, the lateral
position of the headstock shall be considered separately in each case.
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On abutment and pier headstocks the formula for dimension x = (width of deck unit +
gap between units) cosine of skew angle.
On pier headstocks the formula for dimension y = (distance holding down bolt hole
from end of unit + half gap between ends of units) x cosine of skew angle.
The dimensions shown in Figure 12.4-1 Formed Hole Spacings are based on 596mm wide deck
units with a distance of 220 mm from the holding down bolt hole to the end of the unit. Where
the end of the deck unit is skewed and/or has a slotted holding down bolt hole for expansion
joints, the end distance will usually be greater and will need to be designed to determine the
distance. Also, if the bridge is on a horizontal curve, the skew angle varies between the deck
units and the abutment and pier headstocks.
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15
20
25
30
621
623
631
643
661
685
717
10
15
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25
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Distance
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Figure 12.4-1 Formed Hole Spacings (for deck units with fixed ends)
Square and Superelevated Bridges
On square and superelevated bridges, the headstock is offset to maintain the correct position of
the superstructure.
The offset is calculated as follows:Offset = (Depth from top of DWS to the bearing shelf of the headstock) x (% of superelevation)
The offset is applied along the headstock centreline. Refer Figure 12.4-2 Formed Hole Offset.
Skewed and Superelevated Bridges
When the bridge is skewed and superelevated, the headstock is offset to maintain the correct
position of the superstructure.
The offset is calculated as follows:Offset = (Depth from top of DWS to the bearing shelf of the headstock) x (% of superelevation)
(Cosine of the angle of skew)
The offset is applied along the headstock/formed hole centreline. Refer Figure 12.4-2 Formed
Hole Offset.
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Figure 12.4-3 Clear Gap at Abutment Sidewalls
On skewed bridges the Drafter must check that the abutment side walls will not interfere with
the transverse stressing of the deck units. The side wall may need to be terminated to provide
sufficient working room between it and the jack. Refer Figure 12.4-4 Abutment Side Wall and
Transverse Stressing Jack Clearance.
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Typically abutment headstocks are 950mm wide when the deck units they support are on mortar
seating, square ended, and the joint is fixed. If the deck units are skewed and/or have a slotted
holding down bolt hole, the distance from the holding down bolt hole in the deck unit to the end
of the deck unit is increased from the typical dimension of 200mm. Consequently the abutment
width shall be increased.
If the deck units are supported on laminated or single layer elastomeric bearings, a jacking shelf
is required. Typically this is 325mm wide and 250mm deep.
In both cases the ballast wall is 225mm wide. The centreline of the abutment is through the piles
and through the deck unit holding down bolt. Refer Figure 12.4-5 Typical Fixed and Square
Abutment Headstock Dimensions.
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12.5
Mortar seating shall only be used on deck unit spans less than or equal to 20 metres.
Mortar Seating Thickness Abutments and Piers
When bridges are on a grade care must be taken to ensure there is not a clash between the deck
units and the headstock they are sitting on. Abutment headstocks may have similar problems
with the deck units clashing with the ballast wall. Refer Figure 12.5-1 Mortar Seating Limits.
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With respect to headstock clearance, the following shall apply:In minor cases, the 10mm minimum mortar seating shall be increased (to a maximum of 30mm)
so that 10mm clearance is achieved between the bearing shelf of the headstock and the
underside of the deck unit
In cases where a greater thickness of mortar seating is required to achieve the clearance, the top
of the headstock must be sloped to match the resultant grade.
With respect to abutment ballast wall clearance, the following shall apply:A minimum gap of 20mm shall be maintained between the end of the deck unit and the ballast
wall. The headstock width may be increased to achieve this clearance where required.
Mortar Seating Limits - Abutments
The extent of the mortar seating bed placed under deck units shall extend 200mm from the
formed holes towards the front face of the headstock.
Mortar seating shall not be placed any closer than 175mm to the front of the headstock in any
application. Refer Figure 12.5-1 Mortar Seating Limits.
When the width of the headstock exceeds the standard 950mm, the clear distance to the front of
the headstock shall increase to maintain the 200mm dimension.
Mortar Seating Limits - Piers
The extent of the mortar seating bed placed under deck units shall extend 200mm from the
formed holes towards the front face of the headstock.
Mortar seating shall not be placed any closer than 125mm to the front of the headstock in any
application. Refer Figure 12.5-1 Mortar Seating Limits.
When the width of the headstock exceeds the standard 1100mm, the clear distance to the front
of the headstock shall increase to maintain the 200mm dimension.
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12.6
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As explained in 12.5 Deck Unit Bridge - Mortar Seating, the bearing shelf may need to be
sloped to ensure that the mortar seating does not get too thick. Even when the bearing shelf
complies with these guidelines for mortar seating, it may still need to be sloped to allow the
deck unit holding down bolts to fit inside the deck unit holding down bolt holes. The 75 x 75 x 6
thick washer for the holding down bolt must be able to sit inside the 100 x 100 x 55 deep recess
in the top of the deck unit. Therefore, the bolt can only be off centre a maximum of 12mm at the
top of the bolt. If the bolt is closer than this the formed hole in the headstock shall be made
perpendicular to the deck unit. Consequently the bearing shelf will be sloped parallel with the
grade of the bridge at that particular point.
The possibility of this becoming an issue will increase as the deck units get deeper on bridges
with a vertical grade / curve. Refer Figure 12.6-1 Sloped Bearing Shelf for Mortar Seating.
Figure 12.6-1 Sloped Bearing Shelf for Mortar Seating (Pier Shown Abutment Similar)
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Figure 12.6-2 Sloped Bearing Shelf for Elastomeric Bearings (Pier Shown Abutment Similar)
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12.7
Standard wingwalls are 670mm wide on a bridge with cast insitu kerbs and regular performance
level bridge traffic barriers Type RR (Refer TMR Standard Drawing No 2510). This width
varies for bridges having low or medium performance level bridge traffic barriers.
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Standard wingwall lengths may need to be increased to give adequate scour protection to
relieving slabs. Refer Figure 12.7-2 Deck Unit Bridge Wingwall Dimensions. Also refer to
Design Criteria on TMR Standard Drawing No 2510 for bridge traffic barrier post spacings.
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12.8
All headstocks are set out from a nominated point (Set Out Point) being the intersection
between the Bridge Control and the headstock centreline at the road surface Height. All
bearings, wingwalls etc are to be set out along a line from this point perpendicular to the
headstock centreline.
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Unlike deck unit bridges, there is no offset to calculate for girder bridges. Super T-girders are
placed vertically in all situations so headstocks are not offset in any way at the bearing surface
level.
Elastomeric and pot bearings sit on a reinforced concrete pedestal. The top of the pedestal, and
consequently the bearings, shall be level in all directions. Refer Figure 12.8-1 Pedestal Details
for further details.
Note:Girders are placed vertically in all situations
Girders are typically placed with a 30mm gap between top flanges longitudinally
Tapered steel plate between the bearing and the girder allows for vertical grade and hog
A Height shall be shown at the top of every pedestal
Pedestals are typically made from S50/10 reinforced concrete
Cover to reinforcing in pedestals shall typically be 45mm in B2 exposure classification and
70mm in C exposure classification
Heights of pedestals vary and therefore shall be designed individually.
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Abutment Sidewalls
On girder bridges, sidewalls shall be designed to withstand impact loads during installation of
the girders. Typically the sidewalls are 300mm wide and should finish flush with the outside of
the concrete kerb. The Refer Figure 12.8-2 Girder Bridge Abutment Sidewalls.
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There must be at least 250mm between the bearing and the front face of the pedestal for the
placement of non-compressible temporary packers during girder erection. The headstock width
shall be rounded up to the nearest 25mm each side when dimensioned from the Set Out Point.
Square Pier Headstocks
Refer Figure 12.8-5 Pier Pedestal Profile (Square).
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12.9
To match the top of the cast insitu kerb, the top of the wingwall is 275mm above the road
running surface. Because the abutment sidewall is located below the kerb/traffic barrier girder
bridge abutment wingwalls are the same width as the kerb/traffic barrier adjoining them. Girder
bridges cannot use the standard wingwall size tables and therefore shall be designed
individually. Points to consider when designing the length of a wingwall include:-
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Conduits on bridges are allowed a maximum elbow bend of 22.5 so that the services can be
easily pulled through the conduit. By placing conduits as close as possible to the bottom of the
traffic barrier unnecessarily long wingwalls can be avoided.
Conduits must exit the back of the wingwall 600mm minimum below ground. This distance
may be reduced to 300mm if the conduits are covered with a concrete protective strip
These two criteria result in a wingwall that is longer than it would be without a conduit.
The wingwalls must be long enough to contain the road embankment. Bridge with deep girders
and large skews will need extra long wingwalls. Figure 12.9-1 Calculating non-standard
Wingwall Lengths demonstrates the effect a deep superstructure and a large skew have on the
wingwall length:-
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Abutment Wingwall Recess for Regular Performance Level Bridge Steel Traffic
Barrier Connecting to Thrie Beam Guardrail
To suit the end post of a bridge steel traffic barrier a 100mm deep recess shall be cast into the
top of the wingwall. The recess length varies on skewed bridges. Refer Figure 12.7-2 Deck Unit
Bridge Wingwall Dimensions. Refer Figure 12.10-2 Abutment Wingwall Recess.
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To solve these problems, the first guardrail post may be omitted if an additional piece of
guardrail is nested with the guardrail attached to the bridge traffic barrier. This ensures that the
connection remains very stiff. In addition, the cable joining pit shall be positioned between the
posts, and the conduits shall be at least 50mm behind the guardrail posts.
TMR intends to produce a new Standard Drawing showing how these problems shall be
resolved, however in the interim, these details shall be placed on either the Abutment or General
Arrangement drawings. For examples or the required details, refer Figure 12.11-1 Thrie Beam
Connecting to Bridge Concrete Traffic Barrier and Figure 12.11-2 Thrie Beam Connecting to
Bridge Steel Traffic Barrier.
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The embankment behind an abutment headstock must be drained to prevent hydrostatic pressure
being applied to the abutment. A sheet filter placed above a strip filter shall be placed behind the
headstock and wingwalls. On the lowest end of the headstock the strip filter connects to a
drainage pipe through a proprietary connection and discharges through the embankment. If the
headstock is level, a drainage pipe shall be placed at both ends of the headstock.
For an example of the details required on the abutment drawings refer Figure 12.12-1 Abutment
Headstock Drainage. For examples of the details required on the General Arrangement
drawings refer Chapter 11 - General Arrangements, Figure 11.7.1 - Deck Unit Anchorage
Detail - No Provision for Jacking.
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For anchor details refer TMR Standard Drawing 1467 Cast-in Anchor Assembly for W and
Thrie Beam Guardrail Connection. For an example of the details required on the abutment
drawings refer Figure 12.12-3 Wingwall Connection to Thrie Beam Guardrail. Note that the
transition in barrier shall be 1 on 10. This results in a relatively long wingwall which may need
to be supported by a pile.
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Figure 12.15-3 Alignment of Bearings on Girder Bridges
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12.17 Reinforcement
Cover to Ends of Abutment Headstocks
The main reinforcement in abutment headstocks shall have 90mm of cover at the ends of the
headstock to allow room for the wingwall reinforcement to bond into the headstock. If the
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concrete cover is more than 55mm, the 90mm of cover at the ends will need to be increased
accordingly. The cover is unusually large to allow for fitment of the wingwall reinforcement.
Refer Figure 12.17-1 Cover at Ends of Abutment Headstocks.
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Figure 12.17-1 Cover at Ends of Abutment Headstocks
Relieving Slab Starter Bars
All starter bars for relieving slabs are to be hot dip galvanised to AS/NZS 4680 and spaced at
200mm centres. A dimension must be given to the top of the bar from the top of the ballast wall.
For 3m span (300mm deep) relieving slabs the bars shall protrude 190mm. For 6m span
(400mm deep) relieving slabs the bars shall protrude 290mm. In both cases the bars shall bond
500mm into the ballast wall. Refer Figure 12.17-2 Relieving Slab Starter Bars.
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If the bridge deck has crossfall both ways from the bridge centreline and the abutment ballast
wall ignores the crossfall, the relieving slab will require end thickening. The highest bar and
lowest bars must be dimensioned on the abutment drawing. The starter bars shall all be the same
size and shall be bonded a minimum of 500mm into the ballast wall. Refer TMR Standard
Drawings 1505 and 1506 and Figure 12.17-3 Variable Relieving Slab Starter Bars.
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The bar size and spacing of reinforcing steel is standard with the number and length of bars
depending on the height, width and length of the wingwalls. Refer Figure 12.17-5 Wingwall
Reinforcement Details (Bridge Steel Traffic Barrier Type) for an example of the details required
on an abutment drawing. Refer Figure 12.17-6 Wingwall Reinforcement Laps
(Bridge Steel Traffic Barrier Type) for details of wingwall reinforcement drawn to scale and for
lap lengths which are not required to be shown on the drawings but are needed to calculate bar
shapes.
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