Professional Documents
Culture Documents
SUBMITTED BY
ANIL T.
ARAVIND R.
NIKHIL S. PILLAI
RAHUL VINOD
SUDHEESH KUMAR E.
ZAHIR UMMER ZAID
SUBMITTED BY
ANIL T.
ARAVIND R.
NIKHIL S. PILLAI
RAHUL VINOD
SUDHEESH KUMAR E.
ZAHIR UMMER ZAID
Certificate
This is to certify that the report entitled DESIGN OPTIMIZATION, FABRICATION AND
FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT is a bonafide record of Graduate Project
presented by ANIL T (Reg. No. 10013661), ARAVIND R (Reg. No. 10013664), NIKHIL S PILLAI (Reg No.
10013689), RAHUL VINOD (Reg. No. 10013692), SUDHEESH KUMAR E (Reg No. 10013707), ZAHIR
UMMER ZAID (Reg No. 10013716) during the year 2013-2014. This report is submitted 1to Mahatma
Gandhi University, Kottayam in partial fulfilment of the requirements for the award of the degree of
Bachelor of Technology in Mechanical Engineering.
ANTONY J.K.
Assistant Professor
Dept. of Mechanical Engineering
RIT, Kottayam
(Project Guide)
CIBY THOMAS
Professor and HOD
Dept. of Mechanical Engineering
RIT, Kottayam
DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
ACKNOWLEDGEMENT
On the occasion of presenting the project report, we wish to express our deep and
profound feeling of gratitude towards a number of persons who have contributed to the
successful completion of our project.
First of all, we express our deep gratitude to Lord Almighty, the supreme guide, for
bestowing his blessings through each phase of our work.
We would like to thank Antony J.K. (Assistant Professor, Department of Mechanical
Engineering, RIT, Kottayam) for his consistent guidance and inspiration throughout our
project work. We would like to thank Manoj KumarM (Assistant Professor, Department of
Mechanical Engineering, RIT, Kottayam), Mr Graham Taylor (MBA, MCMI,
MIET Hypercraft Associates Ltd, 23 Wyndham Avenue, High Wycombe, Bucks HP13 5ER,
England), Shivprasad (HOD, Ship Technology Dept., CUSAT) and Mr Dileep (Professor,
Ship Technology, CUSAT) for their guidance and support.
We also express our heartfelt gratitude to Ciby Thomas (H.O.D Department of Mechanical
Engineering, RIT Kottayam) and Dr. K. P. Indiradevi (Principal, RIT Kottayam) for
rendering all possible help and support during our project.
Last but not the least we are grateful to the management, all the staff members of RIT
Kottayam for their cooperation and help extended during the course of our project. We would
also like to thank all our friends, family members for their encouragement, inspiration and
moral support without which this work would have never been possible.
Anil T
Aravind R
Nikhil S Pillai
Rahul Vinod
Sudheesh Kumar E
Zahir Ummer Zaid
RIT, KOTTAYAM
DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
ABSTRACT
This project mainly encompasses through the design, analysis and fabrication of a
wing-in-ground effect craft. Starting with an introduction to the technology, the project
covers topics such as the design parameters of the hull, main wing, horizontal and vertical
stabilizers and the end plates along with the analysis reports for the same. Covered in more
detail are the fabrication techniques involved in the construction of the same. A brief
feasibility study of the technology considering the Chennai-Port Blair maritime route is
conducted. The project concludes with the challenges and the problems this new technology
might encounter as a new transport replacement in the market.
The WIG craft specified in this report corresponds to the International Maritime
Organization classification type A, and consequently, is designed to operate only within
ground effect. As a result, this type of aircraft is not confined by strict aviation standards, as
well as an increase in safety and usability.
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
CONTENTS
TITLE
PAGE NO.
1. INTRODUCTION
2. INITIAL DESIGN
3. HULL DESIGN
4. WING DESIGN
12
5. HORIZONTAL STABILIZER
26
6. VERTICAL STABILIZER
29
7. END PLATE
30
8. FABRICATION
31
35
39
40
45
47
48
15. CONCLUSION
50
16. REFERENCE
52
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
LIST OF FIGURES
FIGURE NO.
DESCRIPTION
PAGE NO.
FIGURE 1
FIGURE 2
VORTEX STRENGTH
FIGURE 3
FIGURE 4
FIGURE 5
PLAN OF HULL
FIGURE 6
HULL STRUCTURE
FIGURE 7
10
FIGURE 8
11
FIGURE 9
13
FIGURE 10
CL VS AOA
15
FIGURE 11
CD VS AOA
16
FIGURE 12
16
FIGURE 13
17
FIGURE 14
19
FIGURE 15
STRUCTURE
20
FIGURE 16
21
FIGURE 17
22
FIGURE 18
23
FIGURE 19
MODAL ANALYSIS
24
FIGURE 20
WIG DESIGN
27
FIGURE 21
27
FIGURE 22
27
FIGURE 23
28
FIGURE 24
28
FIGURE 25
31
FIGURE 26
FINAL DESIGN
38
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
Chapter 1
INTRODUCTION
Ground Effect is a phenomenon when a lift generating device, like a wing, moves
very close to the ground surface which increases the lift-to-drag ratio. Pilots of huge airplane
often experience the plane bounces off the runway in the presence of ground effect just
before touch down. This phenomenon that resulted in the aerodynamic efficiency of the
vehicles was first exploited by the Russians whom designed and build the first WIG craft
during the cold war.
When a wing approaches the ground, an increase in lift as well as a reduction in drag
is observed which results in an overall increase in the lift-to-drag ratio. The cause of the
increase in lift is normally referred to as chord dominated ground effect (CDGE) or the ram
effect. Meanwhile, the span dominated ground effect (SDGE) is responsible for the reduction
in drag. The combination of both CDGE and SDGE will lead to an increase in the L/D ratio
hence efficiency increases.
In the study of CDGE, one of the main parameters which one considers is the heightto chord (h/c) ratio, h. The term height here refers to the clearance between the ground
surface and the airfoil or the wing. The increased in lift is mainly because the increased static
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
pressure creates an air cushion when the height decreases. This result in a ramming effect
whereby the static pressure on the bottom surface of the wing is increased, leading to higher
lift. Fig shows the difference between an airfoil without ground effect and with ground effect.
Theoretically, as the height approaches 0, the air will become stagnant hence resulting in the
highest possible static pressure with a unity value of coefficient of pressure.
Fig 1: Effect on the value of CL when an airfoil is in ground effect and outside ground
effect. LEFT: With ground effect
On the other hand, the study of SDGE consists of another parameter known as the
height to- span (h/b) ratio. The total drag force is the sum of two contributions profile drag
and induced drag. The profile drag is due to the skin friction and flow separation. Secondly,
the induced drag occurs in finite wings when there is a leakage at the wing tip which creates
the vortices that decreases the efficiency of the wing. In SDGE, the induced drag actually
decreases as the strength of the vortex is now bounded by the ground. As the strength of the
RIT, KOTTAYAM
DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
vortex decreases, the wing now seems to have a higher effective aspect ratio as compared to
its geometric aspect ratio resulting in a reduction in induced drag.
Fig 2: Vortex strength of aircraft in flight 1) In ground effect 2) Without ground effect
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
Chapter 2
INITIAL DESIGN
It was very difficult to start the design of a craft right from the start. In the search for a
basic design structure, after many days of rigorous search, we came across a website called
the www.grahamktaylor.com.
We contacted Mr Graham K. Taylor (MBA, MCMI, MIET Hypercraft Associates
Ltd, 23 Wyndham Avenue, High Wycombe, Bucks HP13 5ER, England) who was
overwhelmed by the project and offered to send the basic plan packs which usually came
with a small fee, free of cost.
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
Basic dimensions
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
Chapter 3
HULL DESIGN
One of the important design aspects in the project was that of hull. Since the craft is in
close proximity to water during flight and takes off and lands in water bodies, it was really
important to have a good solid hull design that would keep the craft afloat when in water. The
transitory phases of operation from rest through boating, planing or hovering through hump
speed and accelerating through take-off into ground effect flight all require minimum
hydrodynamic resistance so as to minimise installed power.
For a proper hull design, it was necessary to take the aid of experts in the field and
help was sought from the department of Ship Technology of Cochin University of Science
and Technology.
The head of the department Mr. Sivaprasad and Mr Dileep Kumar (Professor, Ship
Technology) gladly extended their support.
The design of the hull commenced with the computations to find the maximum
loading capacity of the craft. It was fixed to be around 8 kgs as per the instruction of the
professors, Hull Model No. TMB-4667 (Hard-chine boat, Lp/bpx=4.09) was selected (as the
hull shape was simpler and would easily suit to the demands of overcoming hump speed
faster) from the Small craft Data sheets by Society of Naval Architects and Marine
Engineers, New York.
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
W=CbLwlBwlT
Where
W
Cb
Block coefficient
Lwl
Length at waterline
Bwl
Breadth at waterline
Draft
Density of water
In order to accommodate a weight of around 8 kg, the length was now proportionally
increased.
L23=L13*required weight/ obtained weight for a length of 1 m
Where L2 = new length
L1 = Initial computation length (1 m)
After certain iteration of the same sort, the following dimensions were fixed for the hull.
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
HULL Parameters
Craft
Maximum Length
Maximum Breadth
0.29 m
Breadth at Waterline
0.24 m
Draft
0.05 m
0.2816 m2
8.4 kg
1.19 m
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
Fig 7: Drop test of hull. (From top) 1) Equivalent Strain 2) Equivalent Stress 3) Total
Deformation
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
Chapter 4
WING DESIGN
The objective of the wing design is to provide sufficient lift to the aerodynamic body,
also the wing should have a streamlined shape to reduce the drag force and the configuration
should be such that it provides maximum aerodynamic efficiency.
The wing design started with choosing the wing profile. For an aircraft flying in the
ground effect region the shape of lower side of the airfoil is very important. In many cases
designers opt for a flat lower side because a convex lower side may in certain situations lead
to suction at the lower side, either hydrodynamic or aerodynamic. A concave bottomed wing
section leads to very poor longitudinal stability. Based on the data collected, DHMTU airfoil
was found to provide maximum efficiency in the ground effect region as it is having a flat
lower portion and an S shaped camber line which is favourable for stability. To verify this
CFD analysis of the DHMTU profile was done and this was compared with the CFD analysis
of other NACA profiles which were commonly used. DHMTU 8-40-2-10-3-60-20-15 was
chosen as it has an appropriate nose radius which would lag the flow separation in strong
ground effect region. It was also found out that this airfoil has maximum aerodynamic
efficiency at 6 degree of angle of attack.
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
Fig 9: Airfoils operating in strong ground effect region at low AOA. LEFT: suction
effect is very high on a NACA 0015 profile, CL=-1.2. RIGHT: suction effect is very small
on a DHMTU, CL=-0.1.
Characteristics of DHMTU airfoil
It was found that the drag of the DHMTU decreases with decreasing altitude.
The DHMTU possesses superior L/D at low angles of attack when in ground effect.
The airfoil geometry was obtained from UIUC Applied Aerodynamics Groups website.
DAT files of various airfoils shape are available for free in their website, as DAT file is not
compatible for CATIA the designers used PROFSCAN software to generate a DXF file
which is compatible in CATIA. The CFD analysis was performed in ANSYS software.
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
4.1. CFD analysis for different airfoils at 6 degree angle of attack in ground effect
region (h/c=20%) at 30m/s
Comparison of DHMTU airfoil with other airfoils [5] used for ground effect vehicles
shows that, DHMTU has the maximum lift coefficient in the ground effect region and hence
it provides maximum lift to the vehicle.
AIRFOIL
CL
DHMTU
0.778
GLENN MARTIN 2
0.734
CLARK Y
0.736
NACA 2412
0.73
NACA 16006
0.715
Table 3 provides indication that as the AOA increases the value of C L increases up to
a certain point and later it decreases. The maximum value of C L is at 130 AOA and its value
is 0.9. It can be seen that the maximum value of aerodynamic efficiency is at 6 0 AOA and its
value is 13. The aerodynamic efficiency is high at low values of AOA.
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
AOA
L/D
0.25
0.023
10.86
0.49
0.04
12.25
0.51
0.04
12.75
0.52
0.04
13
0.72
0.07
10.28
0.77
0.09
8.55
0.88
0.109
8.07
12
0.89
0.17
5.2
13
0.9
0.175
5.1
14
0.86
0.2
4.3
Cd vs A.O.A
0.25
0.2
Cd
0.15
0.1
0.05
0
3
12
13
14
Angle of Attack
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
Cl vs A.O.A
1
0.8
Cl
0.6
0.4
0.2
0
3
12
13
14
ANGLE OF ATTACK
From the above graph, it can be inferred that Cl increases with an increase in the angle of
attack till 13o after which stalling occurs and the value of Cl starts decreasing.
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
L/D RATIO
12
13
14
ANGLE OF ATTACK
From the above analysis it is clear that the maximum value of aerodynamic efficiency
is at 6 degree angle of attack. Therefore 6 degree angle of attack was chosen.
After fixing the wing profile and the angle of attack, the next thing that was calculated
was the surface area of the wing. Before that the shape of the wing was taken as rectangular
for the ease of fabrication.
L=
Lift force is equal to the weight of the WIG aircraft which is equal to 10*9.81=98.1N
The value of
S is the area of the wing surface which was calculated to be 0.363 sq meters.
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
For a WIG aircraft the effective span increases due to incomplete vortices formation
as discussed earlier. So considering the geometric constraints, the aspect ratio was fixed as 2.
The small aspect ratio of the WIG aircraft provides maximization of efficiency of power
augmented take-off.
Aspect ratio=
So Chord=0.429m
and Span=0.853m
4.3. CFD analysis for DHMTU airfoils at various heights above the sea level in ground
effect region at 6 degree angle of attack at 30m/s
It can be inferred from Table 4 that as the proximity to the ground increases the value of C L
and hence lift force increases.
h/c %
20
0.778
30
0.76
40
0.594
50
0.584
60
0.568
100
0.5
TABLE 5: Variation of
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
CL
CD
CL/CD
30
0.7617
0.0753
10.11
40
0.765
0.0745
10.26
50
0.767
0.0741
10.35
60
0.7685
0.0739
10.39
70
0.769
0.0736
10.47
80
0.7715
0.0734
10.51
90
0.7734
0.0735
10.52
100
0.7735
0.0733
10.55
120
0.776
0.0732
10.60
140
0.777
0.0728
10.67
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
WING 2
WING 3
WEIGHT
0.632 kg
0.613 kg
0.604 kg
NUMBER OF
3 of 0.02 inch
2 of 0.02 inch
2 of 0.02 inch
SPARS
NUMBER OF RIBS
1)
2)
3)
Fig 15: Structure 1) WING 1, 2) WING 2, 3) WING 3
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
1)
2)
3)
Fig 16: Equivalent Elastic Strain 1) WING 1, 2) WING 2, 3) WING 3
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
1)
2)
3)
Fig 17: Equivalent stress 1) WING 1, 2) WING 2, 3) WING 3
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
1)
2)
3)
Fig 18: Total deformation 1) WING 1, 2) WING 2, 3) WING 3
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
1)
2)
3)
Fig 19: Modal analysis 1) WING 1, 2) WING 2, 3) WING 3
It was determined from the above analysis that for efficient and strong designs the
spacing or ribs should lie around 50% of chord length as in design wing 1.
As weight of all three wings were approximately the same, wing 1 was easy to
fabricate and didnt flutter much even if its resonance frequency matches with the exciting
frequency. So wing 1 was chosen as the optimum wing.
Frequency of fundamental mode for wing 1 = 51.363 Hz
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
fL/V
0.198(1-1/Re)
=8.89*
is the
1.798*
0.429m
= 30m/s
= 14Hz
Ns/
As the value of exciting frequency is very much far away from the fundamental frequency of
the wing so the wing would not go into resonance and hence it would be safe and no
fluttering would occur.
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
Chapter 5
HORIZONTAL STABILIZER
The main objective of designing the horizontal stabilizer is to trim the aircraft.
The centre of pressure of the main wing is at 0.33h/c as it is in the ground effect
region and that of the horizontal stabilizer is taken at the quarter chord point as it is outside
the ground effect region.
The centre of gravity of the WIG aircraft is 0.15m in front of the centre of pressure of the
main wing.
Main wing
Chord length
0.429m
Span
0.853m
Aspect ratio
Chord length
0.255m
Span
0.355m
Aspect ratio
1.7
Horizontal stabilizer
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
NACA16006
From the above analysis it is clear that in NACA16006 flow separation is delayed due
to delay in the adverse pressure gradient, hence NACA 16006 would have lower drag
compared to NACA 0006. Angle of attack was fixed as -6 degree, as aerodynamic efficiency
is maximum at this angle.
0.5, considering the end effects for calculation it was taken as 0.4.
From L=
True air velocity was found to be 30m/s. The surface area was calculated to be 0.0907 sq.
meter.
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
Chapter 6
VERTICAL STABILIZER
The main objective to design a vertical stabilizer is to provide direction stability. For
the ease of fabrication the same airfoil was chosen i.e. NACA16006.The vertical stabilizer
was designed to have approximately half the area as that of the horizontal stabilizer. Height
of the vertical stabilizer was fixed as 0.192m. This value was taken considering the diameter
of propeller being mounted upon the horizontal stabilizer. The vertical stabilizer was made bit
curved from the front side to increase the supporting area for the engine mountings to be kept
over the horizontal stabilizer. The mean chord of the wig is 0.2725m.
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
Chapter 7
ENDPLATES
The main purpose of endplates in WIG aircraft is to increase the ram effect. The ram
effect is due to the growth of the pressure difference below and above the vehicle, the
endplates become an effective means to hinder the leakage of the air from under the wing.
Characteristics of endplates
The smaller the aspect ratio the more efficient are endplates.
The highest increase of the lift coefficient due to the endplate occurred when the
centre of the endplate coincided with the centre of the wing.
The endplate should be so designed that its bottom surface should be just touching the
water level.
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
Chapter 8
FABRICATION
8.1 Hull
The parameters of the hull have been as given in the previous section on hull design.
Fabrication of a hull is an intricate process and hence needs to be done in good
precision limits. As a result, it was initially proposed to fabricate the hull using fibre glass. As
a part of moving on, help was sought from Praga industries, Aroor who initially consented
and assured the fabrication with the same.
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
On further analysis, the project team and the industry decided to drop the idea of
complete fabrication in fibre glass due to the high cost incurred and the difficulty in making a
pattern and finally a die for a single piece of experiment which seemed impractical.
It was later decided to fabricate using plywood, as suggested by the MD of the
industry, who also promised to give us a coating of fibre glass to the model if the need arises.
But the complex shape of the hull and the related 3D curves made it a difficult task
for us to pursue the fabrication with plywood.
Finally, it was decided to continue with wood and the probable materials were
shortlisted. Keeping in mind the requirements of light weight, low cost, easy availability and
easy machinability the wood were shortlisted to mahogany.
Advantages of Mahogany wood
Attractive appearance
The item was purchased with the help of a local carpenter who has would assist in the
machining of the wood into the required shape. Two lumps of wood of 5 inch by 5 inch by 5
feet were purchased.
As per the plan, the entire hull design had to be divided into 14 different planes
incorporating side and top view with cross sectional view in each plane for fabrication. These
different views should collectively give the entire structure of the hull.
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
8.2: Wing
SL
MATERIAL
SPECIFICATIONS
QUANTITY
Aluminium sheet
0.508 mm*500mm
2m
Aluminium sheet
0.508 mm*500mm
0.4 m
Aluminium pipe
Outer
3m
NO
radius:5.144mm
Inner radius:4.255mm
4
Wood-Mahogany
Table 6: Material requirement
Technological effectiveness
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
It is decided to fabricate the wing using Aluminium sheet of thickness 0.508 mm. The
joining is done by riveting. The strengthening structure will also be constructed in
aluminium. The ribs will be made by cutting airfoil shape in aluminium sheet of 0.508 mm
thickness. The holes are drilled for connecting spars. There will be two spars connecting the
ribs. The spars are made up of aluminium pipes of outer radius 5.144 mm and inner radius
4.255 mm. The free space between the ribs and spars are filled with thermo coal. The wing is
attached to the hull by screwing the spars at the platform at the centre of hull. The end plates
are made up of wood (Mahogany) and screwed to the outer rib.
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
Chapter 9
ENGINES AND RELATED COMPONENTS
The power-plant for the craft was selected on the basis of the thrust produced by it when
coupled to the propeller of specified pitch and diameter. The nitro-fuel model IC engines
were preferred over the electric motors for the following reasons:
operating cost (market survey confirmed that even though the motor cost was lower,
the battery was expensive)
To select the IC engine and a suited propeller, it was required to fix the thrust essential
for the craft. As the estimated dead weight of the craft was about 8 kg, it was decided to have
a thrust of 8kg to overcome the different types of drag that the craft experiences which
includes hydrodynamic drag, the planning mode-GEZ transition drag and the aerodynamic
drag, thus assuring a completely effective propulsive unit. The combined thrust of the three
IC engines should overcome all of the above cited drag, so each engine-propeller
combination should at least possess a thrust of 2.66 Kg. For deciding on the IC engine it was
required to decide on the manufacturer based on the criteria of cost, weight and simplicity of
the design and operation. Many RC flying-clubs were contacted for getting acquainted with
the various engine manufacturers and it was decided to contact the Super-Tigre company,
based in Illinois, US. The different categories of engines were again compared and the 2-
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
stroke engines were selected for their superior power-to-weight ratio and operational
simplicity over the 4-stroke engines. There were a total of 10 engines available from the
company for aero-applications. Three engines, namely GS 40, GS 45 and GS 75,were
selected for comparison and performance study based on its application. The possible powerplant configurations were as cited below:
The power-plant configuration was selected by the determining the static thrust parameter for
various engine-propeller combinations. The static thrust (the thrust produced at zero airspeed) was
initially decided to
be
determined using
However as the multitude of the inputs required were not available and the calculation
which related the thrust with the power output of the engines rendered additional complexity
to the procedure, it was decided to devise an alternative method. Different soft wares were
available for calculating the thrust from a particular engine-propeller combination; a wellregarded software, the Static Thrust Calculator was used to determine the thrust for all the
engine-propeller combinations specified by the manufacturer.
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
No. of blades
Operating RPM
The calculation yielded the thrust produced from the combination and the horse-power
required producing that much of thrust, so for each engine-propeller combination it was
required to counter-check whether the calculated required horsepower was within the rated
horsepower of the engine.
This required-horsepower parameter helped in confining the propeller selection criterion
to a small range of propellers for each engine. For example, the GS 75 engine produced 3.22
kg of thrust @ 2.2 hp when a 10X8 propeller was used and produced 3.5 kg thrust @ 2.4 HP
when a 11X8 propeller was used.
By calculating and comparing the thrust and required horsepower parameter the second
power-plant configuration was confirmed given our geometric constraints and thrust
parameters and expenditure. The GS 45 engine was rated 1.5 HP @ 16000 rpm and the
propeller was a 10X6 APC W standard, the engine-propeller combination yielded 3.33kg
thrust @ 1.48 HP with an estimated flying speed of 90kph.
The RFQ was placed for the engines and accessories and the company acquainted an
affordable package, consolidating the total cost at INR 15,800/- .
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
Chapter 10
ELECTRICAL AND ELECTRONIC UNITS
This aircraft is a scale down model and the control is carried out through a radio
control unit. There are total five servomotors in this system for controlling the throttle
openings of three engines, rudder and to actuate the front engine platform tilting mechanism.
The five channel radio control unit of 300 meter range (Including transmitter, receiver) for
controlling these servomotors is purchased as a readymade unit and the servomotors with
control unit of required specifications are also purchased. A 6V rechargeable DC battery is
used to power these motors, control system and receiver. The servomotors are linked with
rudder and carburettor through simple linkages and the servomotor controlling the engine
angle is connected to engine platform through a reduction gear mechanism. The system is
tuned according to convenience of the operator.
The specifications of electrical and electronic units:
Tilter
servo:
Hitec
HS5565MH
Digital
Programmable
Servomotor(metal
gear),11kg.cm,o.11s/60 deg @ 6V
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
Chapter 11
SCOPE OF WIG CRAFT
An analysis of existing means of rescue on water shows that surface ships are unable
to come to the place of disaster quickly enough, while airplanes cannot perform effective
rescue operations because the airplanes cannot land close to a sinking ship. Even most
modern seaplanes have both lower payload and seaworthiness as compared to the
ekranoplans. The GE search-and-rescue vehicle Spasatel is under construction at
Volga plant in Nizhniy Novgorod.
There is a worldwide concern to develop effective rescue measures on the high seas.
Experience shows that it is very difficult if not impossible to provide timely aid at wreckages
and ecological disasters at sea. Use of seaplanes is often limited because of unfavorable
meteorological conditions, whereas use of helicopters is restricted to coastal areas. Until now,
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
the main means of rescue (salvage) on water has been ships finding themselves accidentally
near the disaster area and hardly suitable for this purpose.
Analysis of known projects and future naval applications have confirmed that the
above listed properties of ekranoplans together with their high surprise factor due to speed,
low radar visibility, sea keeping capability, payload fraction comparable to similar size ships,
dash speed feature and capacity to loiter afloat in the open ocean make them perfect multimission weapons platforms which can be deployed forward and operate from tenders.
Naval ekranoplans can be used as strike warfare weapons against land and seaborne
targets, launch platforms for tactical and strategic cruise missiles, aircraft carriers and
amphibious assault transport vehicles. Easy alighting at moderate sea states makes it possible
to utilize ekranoplans as antisubmarine warfare planes capable of effectively deploying
hydrophones or towed arrays. They can also be used in a wide variety of reconnaissance and
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
transport roles. WIG effect vehicles could adapt themselves to an operational concept of
anchorages all over the world to maintain a forward posture.
From operational and tactical viewpoints, the ekranoplan has incontestable advantages
versus any other missile-carrying platform, in particular
Unlike aircraft, the ekranoplan is less visible, flies in immediate proximity to the
water surface, and has large combat payloads. Due to its additional capability to
conduct flight operations far from the underlying surface, the ekranoplan can perform
self-targeting for larger ranges.
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
The speed, payload and low-altitude cruising capabilities of the WIG would enable
devastating surprise assaults. The major difficulty with PAR-WIG amphibious operations is
the actual landing of men and equipment. Since reduced structural weight is a key factor
enabling efficient WIG flight, the vehicle cannot be reinforced to allow beaching without
deterioration of its cruise performance.
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
Maybe, the weakest mission application for large WIGs would be in reconnaissance
or patrol. The limiting horizon resulting from low-altitude operation would greatly reduce
radar or signal intercept range, and therefore area coverage, to the point where it might not
represent a cost-effective use of the platform. Even in the strike warfare posture against ships,
WIGs would require targeting information from other platforms.
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
Chapter 12
COST REPORT
The expenses incurred as of date (for purchase, excluding transport and other petty charges)
NO
PRODUCT DESCRIPTION
QUANTITY
EXPENSES(RS)
16000
Servomotors
6800
Wood- Mahogany
5 cubic feet
4900
2400
5000
motor)
5
4 litres
2400
Araldite gum
750 gm
1200
1100
890
Engine Mount
800
10
780
11
Fuel Filter
700
12
Aluminium sheet
630
610
14
Fuel tubing
520
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
17
Aluminium pipe
19 mm dia, 4 m length
350
15 mm dia, 8 m length
18
Paint
2.5 litres
300
19
M seal
500 gm
100
20
0.9 kg
90
TOTAL :
45570
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
Chapter 13
ADVANTAGES AND OPPORTUNITIES
As the craft will not be operated at high altitudes, the fuselage (or cabin) of the craft
need not be constructed for pressurization, as for commercial aircraft.
The WIG can be operated across shallows and does not need marked channels by
water depth or pre-designated navigation routes. Tidal conditions are also no problem
if a slipway and hard standing terminal apron is used.
drag is very low once the craft has taken off from the water surface into ground effect,
enabling much higher cruise
Speed higher than other marine vehicles, and also a smaller speed loss during
operation over waves.
The specific fuel consumption SFC is improved for WIG compared with other highspeed marine craft due to the ability to cruise at a much lower proportion of total
installed power.
The economic efficiency of WIG can compete with an airplane. At short range, the
lower fuel requirement for WIG can be translated into higher payload.
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
Chapter 14
CHALLENGES AND LIMITATIONS
Aerodynamic stability and control within very fine limits due to its proximity to the
water surface.
Speeds of up to 400 knots at low operating altitude, wave impact, take-off and landing
loads as well as bird strike all have to be taken into consideration in the design
process. Take-off and
Landing operations in rough water at speeds from 50 kph up to 150 kph involve
hydrodynamic forces much larger than experienced by all except the fastest marine
craft.
Due to the low-level flight, turbulence levels are high, particularly when flying over
rough water.
Rotating the complete propulsion unit imposes significant structural design challenges
especially with multiple units installed side-by-side. The dynamic loads due to gust or
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
water impact induced by the large mass of the propulsion units cantilevered outboard
can be difficult to handle, especially when they are mounted on rotating mechanism.
There are no WIG commercial service routes operated so far, even though the WIG
has been successfully operated and tested for more than 30 years.
Will require area outside normal navigation channels suitable for a water runway of
1,0002,000 m in length and 500 m in width for take-off.
The collision risk for WIG is higher than that of conventional high-speed craft
because of its very high speed and operation essentially at ground level, so the
navigation equipment installed such as radar has to be responsive, precise, light and
reliable.
Setting up operations with a WIG service will require considerable vision on the part
of the operator and careful training of personnel.
For successful and safe commercial operations, the route of an established service
should be designated as a WIG route and documented on charts so that ships would be
warned of the presence of these high-speed craft.
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
Chapter 15
CONCLUSION
The most optimum wing configuration for the ground effect vehicle was obtained.
The research conducted so far shows that DHMTU airfoil is having superior lift performance
when compared to other airfoils. This might be due to the flat lower portion of the airfoil and
a S shaped camber line which provides stability in the ground effect region. It has also been
observed that as the proximity to ground increases that value of CL increases and hence lift
force increases, this is due to the increase in ram effect ie the amount of air trapped beneath
the airfoil increases hence increasing the difference between the amount of air below and
above the airfoil also there is reduction in drag of the airfoil due to span dominated ground
effect. The drawback of DHMTU is that out of ground effect it doesnt offer high lift as it
does in ground effect region contrary to this the value of CL for NACA 2412 out of ground
effect is 0.8 and in ground effect it was found out to be 0.72, same was the behaviour of other
airfoils. It was also observed that for small value of AOA at very high ground effect region
(h/c<=0.1) airfoil having convex bottom surface, there is occurrence of suction effect at the
bottom portion of the airfoil; it was also observed that the suction was not so high for
DHMTU airfoils. It was also observed that the DHMTU offers superior aerodynamic
efficiency at low AOA and has the maximum aerodynamic efficiency at 6 0 AOA. It was also
observed that the value of aerodynamic efficiency increases as the velocity of airflow
increases.
WIG is a transport technology that can deliver different craft with operating speeds
anywhere from 80 kmph up to 600 kmph and one where craft size can also be significantly
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
larger than aircraft. It has been rightly over 4 decades since the advent of the largest WIG
ever build- Caspian Sea Monster, the largest aircraft at the time.
But this hasnt now spawned into a great industry already. But the new century had
brought in hopes for the technology with Boeing too entering into the arena with its Pelican
project. A large-scale WIG development would be very capital intensive and so require major
government funding if it were to succeed, just as the Russian Ekranoplan development in the
1970s and 1980s. That program died when the government funding was unable to be
continued.
One requirement WIGs have taken some time to respond to is wave height capability.
While cruising, wave height is not so much of a problem, but if you can only take off and
land in rather small waves, it becomes quite difficult to plan long journeys where the seas
will exceed the landing criteria. Creating a very large model will cause a series of problems
such as air compression under the main wing in strong GEZ, aero-elasticity of the structure,
structural vibration, etc.
In order to get the WIG into commercial operation, a good deal of equipment,
facilities and regulations will need to be designed and agreed as standards, such as special
ground equipment, allocated air navigation zones close to terminals, agreed methods for
collision avoidance with marine craft and new safety codes for operation. Since the WIG is a
mixture of aviation, shipbuilding and air cushion industry technology, including both
aerodynamics and hydrodynamics, some novel problems will continue to be encountered as
craft designs evolve. In spite of all these, we fervently hope that this technology would one
day pioneer a new dawn into the maritime transport industry and this concept would one day
ply in the waters and would be a viable transport replacement for fast and large freight and
human transport.
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
REFERENCES
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DESIGN OPTIMIZATION, FABRICATION AND FEASIBILITY STUDY OF A WING IN GROUND EFFECT CRAFT
12. Sungbu Suh, KwangHyo Jung and Ho Hwan Chun, Numerical And Experimental Studies
On Wing In Ground Effect, International Journal of Ocean System Engineering 1(2) (2011)
110-119
13. A.C. Kermode, Mechanics of Flight (Pearson Higher Education, 2012)
14. John D. Anderson, Introduction to Flight (Tata McGraw Hill, 2010)
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