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SAIC NUMBER
SAIC-G-2017
WBS / BI / JO NUMBER
EQUIPMENT ID NUMBER(S)
EQUIPMENT DESCRIPTION
REV. NO.
DATE APPROVED
25-May-05
QR NUMBER
MECH-
CONTRACTOR / SUBCONTRACTOR
EQPT CODE
SYSTEM ID.
PLANT NO.
MH's SPENT
TRAVEL TIME
ITEM
No.
A.
ACCEPTANCE CRITERIA
REFERENCE
General
A1
Contractor is responsible for cleaning the lube/seal oil and fluid power
systems to meet or exceed the cleanliness acceptance criteria as
outlined in Section 7 of SAES-G-116.
SAES-G-116
Sec 7
A2
All internal surfaces of component parts of field fabricated lube, seal oil
and fluid power systems, shall be cleaned as described in SAEP-1028,
prior to flushing with oil.
SAEP-1028
A3
Drain the existing oil if any from the system. Dispose the spent oil in an
approved manner.
SAEP-1028
Sec 8.2
A4
SAEP-1028
Sec 4.6
B.
Safety Precautions
B1
SAEP-1028
Sec 7.1
B2
If no eye wash or safety shower facilities exist in the area where the
cleaning will be conducted suitable temporary facilities must be installed
per SAES-B-069.
SAEP-1028
Sec 7.1
B3
Maintain on hand and readily available, all the equipment necessary for
the containment and clean up of small chemical spills
SAEP-1028
Sec 7.3
B4
SAEP-1028
Sec 7.4
Mechanical Cleaning
C1
D.
Chemical Cleaning
D1
SAES-G-116
Sec 7
D2
SAEP-1028
Sec 4.2
Page 1 of 3
SAEP-1028
Sec 6.1
PASS
FAIL
N/A
RE-INSP DATE
ITEM
No.
D4
D5
D6
SAIC NUMBER
SAIC-G-2017
WBS / BI / JO NUMBER
ACCEPTANCE CRITERIA
REFERENCE
Remove filter elements and bypass all connections to the oil reservoir,
bearings, seals, flow meters, servo motors, regulators, gauges, etc. and
fit with temporary connections between supply and return lines. If the
system cooler has mild steel turbulators, remove them. If the system
cooler is fabricated from stainless steel and has been factory cleaned
Replace all permanent valves that will come in contact with acid, with
"sacrificial" valves or protect them by blinds. If "sacrificial" valves are not
available, keep new valves on hand for replacing all valves contacted by
acid during the cleaning procedure.
Install all necessary temporary piping or chemically resistant flexible
hoses with cross sectional area equal to or greater than the downstream
piping, valves, and instruments. Do not use copper or copper alloys in
the system.
SAEP-1028
Sec 8.2
SAEP-1028
Sec 8.2
SAEP-1028
Sec 8.2
D7
Install fittings for liquid sampling, flow elements, temperature probes, and
pipe spools with access fittings for on-line corrosion monitoring probes
SAEP-1028
Sec 8.2
D8
SAEP-1028
Sec 8.2
D9
To remove solids, install absolute filters, or 100 x 100 mesh steel wire
strainers or screens (SAMS 12-782-062) at different locations in the
system prior to the water and oil circulation steps. Install at least one
strainer on the pump discharge. Use 4 x 4 mesh (SAMS 12-782-095)
backup screens to prevent collapse at high flow rates.
SAEP-1028
Sec 8.2
D10
SAEP-1028
Sec 8.3
D11
SAEP-1028
Sec 8.3
D12
D13
E.
Cleaning Operation
E1
E2
E3
E4
F.
Page 2 of 3
SAEP-1028
Sec 8.3
SAEP-1028
Sec 8.3
SAEP-1028
Sec 8.4
SAEP-1028
Sec 8.4
SAEP-1028
Sec 9.1
SAEP-1028
Sec 10.4
DATE APPROVED
25-May-05
QR NUMBER
MECH.
CONTRACTOR / SUBCONTRACTOR
PASS
FAIL
N/A
RE-INSP DATE
ITEM
No.
DATE APPROVED
SAIC-G-2017
WBS / BI / JO NUMBER
ACCEPTANCE CRITERIA
REFERENCE
F1
After cleaning and drying the system, remove any temporary bypass
connections other than those bypassing bearings, seals and gearboxes,
and leave them in place until flushing is completed. Hand clean the
areas that remain bypassed with lint-free cloths prior to system start-up.
SAEP-1028
Sec 13.1
F2
After drying, within 2 hours start flushing the lube/seal oil and fluid power
systems with oil specified for the operating system for a period of
approximately 48 hours to remove loose material in system
SAEP-1028
Sec 13.3
F3
SAEP-1028
Sec 13.5
F4
SAEP-1028
Sec 13.7
F5
SAEP-1028
Sec 13.9
F6
Slowly and repeatedly stroke valves between the nearly closed and fully
open positions to create turbulence in the valve bonnet cavities, to flush
them.
SAEP-1028
Sec 13.10
F7
SAEP-1028
Sec 13.11
F8
SAEP-1028
Sec 14.1
QR NUMBER
25-May-05
MECH.
CONTRACTOR / SUBCONTRACTOR
PASS
FAIL
N/A
RE-INSP DATE
REMARKS:
REFERENCE DOCUMENTS:
1. SAES-G-116 -- 30 July, 2003, Cleanliness Standard for Lube/Seal Oil and Fluid Power Systems, 30 July, 2003
2. SAEP-1028 -- Chemical Cleaning and Flushing of Lube/Seal Oil and Fluid Power Systems, 28 January, 2004
Contractor / Third-Party
Saudi Aramco
Construction Representative*
PMT Representative
T&I Witnessed
QC Record Reviewed
Work Verified
T&I Witnessed
QC Record Reviewed
Work Verified
T&I Witnessed
QC Record Reviewed
Work Verified
PID Representative
QC Inspector
Performed Inspection
QC Supervisor
Name, Organization,
Initials and Date:
Y = YES
Page 3 of 3
N = NO F = FAILED