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Regional Occupational Health Center (Eastern), Block DP, Sector V, Salt Lake, Kolkata 700091, India
National Institute of Occupational Health, Meghani Nagar, Ahmedabad 380016, India
Received October 21, 2003 and accepted December 22, 2004
Abstract: Assessment of respirable dust, personal exposures of miners and free silica contents in
dust were undertaken to find out the associated risk of coal workers pneumoconiosis in 9 coal mines
of Eastern India during 198891. Mine Research Establishment (MRE), 113A Gravimetric Dust
Sampler (GDS) and personal samplers (AFC 123), Cassella, London, approved by Director General
of Mines Safety (DGMS) were used respectively for monitoring of mine air dust and personal
exposures of miners. Fourier Transform Infra-red (FTIR) Spectroscopy determined free silica in
respirable dusts. Thermal Conditions like Wet Bulb Globe Temperature (WBGT) index, humidity
and wind velocity were also recorded during monitoring. The dust levels in the face return air of
both, Board & Pillar (B&P) and Long Wall (LW) mining were found above the permissible level
recommended by DGMS, Govt. of India. The drilling, blasting and loading are the major dusty
operations in B&P method. Exposures of driller and loader were varied between, 0.819.48 mg/m3
and 0.059.84 mg/m3 respectively in B&P mining, whereas exposures of DOSCO loader, Shearer
operator and Power Support Face Worker were varied between 2.659.11 mg/m3, 0.2210.00 mg/m3
and 0.129.32 mg/m3 respectively in LW mining. In open cast mining, compressor and driller
operators are the major exposed groups. The percentage silica in respirable dusts found below 5%
in all most all the workers except among query loaders and drillers of open cast mines.
Key words: Coalmine, Working face, Respirable dust, Personal exposure, Threshold limit value, Free
silica
Introduction
Coal is prime source of energy in India. There are about
5.5 lakhs of employees engaged in about 500 coalmines in
different coalfields of India. Eastern coalfields of West
Bengal contribute about 18.11 million tonnes of higher-grade
coal from 114 mines compared to the total production of
229 million tonnes (199192) to meet the demands of loco
and other industries. In India coal is produced both
underground and open cast mining but present thrust is being
given to increase open cast mining where gestation period
is much shorter (Indian Mineral year book (IMYB), 1994).
A focus on the Occupational hazards and overall condition
*To whom correspondence should be addressed.
278
assessment and the standards were based on number of
particles per cubic centimeters. The concentration on number
basis led to some anomalies in dose-response relationships
and it was observed that the incidence of Pneumoconiosis
was better correlated with concentration on mass basis than
the number count (Johannesburg Pneumoconiosis
Conference, 1959) and thus standard based on respirable
particle mass concentration was recommended1).
Since 1970 onwards, the new Gravimetric Dust Sampler
(GDS), Type 113A, capable to collect 50% of 5 m equivalent
diameter and upper cut off at 7.1 m as per British Medical
Research Council (BMRC) designed and developed jointly
by National Coal Board (NCB) and Mines Research
Establishment (MRE), UK, was approved for statutory
sampling in UK mines after extensive field trials2, 3). In USA
coalmine Personal repairable dust samplers capable to collect
particles of size 10 m and below were used for particle
mass concentration. Similarly, in India both GDS and personal
sampling methods were used during early eighties4, 5). Several
epidemiological studies conducted in different countries
reported a reducing trend of pneumoconiosis mortality since
last two decades due to gradual reduction in dust levels at
work faces through stringent control measures610). There
are number of scattered studies reported in Indian coalmines
by different agencies and the prevalence of the disease varied
widely from one another to draw any definite conclusion
on the prevalence, distribution and determinants of the
disease1113). Roy KB, 1956 first reported pneumoconiosis
cases in bituminous coal mines of Madhya Pradesh prior to
that it was presumed occupational diseases like silicosis,
pneumoconiosis were not properly diagnosed in India14).
Two types of mining methods of extraction, conventional
Board & Pillar (B&P) and long wall (LW) or continuous
are generally adopted in Indian mines. With increasing
demand of coal as major source of energy, the coal mining
in India advanced in phased manner from manual pick mining
to semi-mechanised and mechanised processes by inducting
newer mining machineries leading towards higher
productions and accordingly the concentration of respirable
dust in working face increased with increased mechanisation.
In conventional mining coals are extracted by mining
processes like drilling, blasting, loading and timbering where
workers work in groups to complete the extraction process.
Coal cutting machines are also used in B&P for loosening
the coal strata followed by blasting to win coal from coal
seams. In case of LW, the coal is mined by driving the
DOSCO heads and Shearer machine through the coal seam.
The loosened coals fall on the conveyer belt and transferred
to the surface through different transfer points. The movable
AK MUKHERJEE et al.
steel props support the roof immediate to the coal seam and
the roof behind the work-face is allowed to fall. These mining
operations generate large quantities of fine particulate in
the respirable range <10 m to which the miners are exposed.
Besides, there is another mining process of winning the coal
called open cast (OC), which involves extraction of coal
from coal strata, by removing earth and rock layers from
surface (over burden).
A permissible limit of exposure is developed based on
the dust dose, duration of exposure and incidence of
pneumoconiosis by most of the countries. In Indian
coalmines the Directorate of Mines Safety (DGMS), Govt.
of India, has prescribed a dust concentration of 3 mg/m3.
The sampling guidelines recommended the NCB/MRE GDS
sampler, type 113A for monitoring of air borne dust in Indian
mines and personal sampler giving same cut off characteristic
curve as BMRC for assessment of dust dose of individual
workers during work shift.
This study reports assessment of respirable dust in mine
air, personal exposures of different categories of workers
in mines and silica content in the personal dust, thermal
conditions and air ventilation to furnish an overall conditions
of Indian coal mines.
Methods
Environmental monitoring in 9 different types of
conventional and mechanied coal mines in Eastern India
was undertaken for assessment of respirable dust during
198891. Area dust levels in B&P and LW at working coal
faces (within 10 m), main intake (30 m out bye of the first
working face) and main return air (not more than 30 m from
the last working face) were assessed by using the MRE,
113A GDS, facing the ventilation current. The instrument
was placed at breathing level away from the sides of roadway to ensure the safety of the instrument. Area dusts samples
were collected on 47 mm GF/A, Whatman glass fiber filter
fitted within an aluminium rim. During the area sampling
of different mining operations like drilling, blasting, loading,
GDS samplers were placed where the workers were at work.
Personal exposures of different category of miners (engaged
in conventional, mechanised or open cast mining) were
assessed by attaching the AFC 123 Personal samplers
(Cassella, London) to the lapel of the workers for entire
shift and the time spent in actual work and rest periods were
recorded for each category of worker as per Sampling
guidelines, DGMS, 198815). Personal dust samples were
collected on 37 mm GF/A, glass fiber filter for general
purpose but 37 mm (Whatman) cellulose membrane filter
279
% Exceeding
Permissible Level
Main Intake
Face Return
Main Return
B&P*
2
57
15
1.37 (0.62.1)
4.43 (0.410.0)
2.17 (0.44.2)
63.1%
20.0%
Main Intake
Face Return
Main Return
LW**
7
49
16
1.93 (0.06.8)
3.39 (0.19.1)
2.20 (0.15.6)
28.5%
38.7%
31.2%
Mine Area
Table 2. Dust concentrations at working coal faces during different mining operations as obtained by
Gravimetric Dust Sampler (MRE 113A, Casella)
Mining Process
Concentration
% exceeding TLV
Drilling Operation
12
120
75.0
Blasting Operation
10
125
Loading Operation
13
170
4.8
1.68.4
3.1
1.94.4
2.7
1.06.0
60.0
61.5
n = No. of samples.
Results
Table 1 shows the dust levels at main intake air, face return
and main return air of coal mines of two different mining
methods of working, B&P and LW. Mean dust levels in the
coal face return air of both B&P and LW mining were
obtained above the permissible limit, 3 mg/m 3 as
recommended by DGMS, GOVT. of India. 63.1% of values
280
AK MUKHERJEE et al.
Table 3. Dust exposures of different category of coal miners in different types of mining By personal sampler (AFC 123, Casella)
Board & Pillar
Category
of
Workers
Long Wall
Dust Level
Values
(mg/m3)
Exceeding
Mean & Range
TLV
Category
of
Workers
Open cast
Dust Level
Values
(mg/m3)
Exceeding
Mean & Range
TLV
Category
of
Workers
Dust Level
Values
(mg/m3)
Exceeding
Mean & Range
TLV
Driller
(n=43)
4.4
0.89.5
65.1%
Dosco Operator
(n=11)
2.5
0.38.6
27.2%
Drill Operator
(n=17)
2.9
0.47.3
41.1%
Explosive gang
(n=29)
2.9
0.19.8
41.4%
Shearer Operator
(n=11)
3.6
0.210.0
45.4%
Compressor
Operator (n=3)
4.3
0.57.4
66.6%
Trammers
(n=31)
1.1
0.12.7
Nil
Power Support
Face Worker (n=31)
3.4
0.19.3
38.7%
Dumper Operator
1.8
(n=14)
0.55.7
7.1%
CCM Driver
(n=11)
1.7
0.25.0
18.2%
DOSCO Face
Worker (n=12)
2.4
0.15.4
33.3%
Shovel Operator
(n=11)
1.4
0.22.9
Nil
CCM Helper
(n=15)
2.1
0.25.2
20%
DOSCO
Loader (n=6)
4.7
2.79.1
66.6%
Dozer Operator
(n=6)
2.5
0.57.5
16.6%
Timber Mistry
(n=23)
3.1
1.07.0
39.1%
Quarry Loader
(n=33)
1.9
0.16.5
24.2%
Line mistry
(n=9)
0.7
0.11.9
Nil
Wagon Loader
(n=36)
1.3
0.23.9
11.1%
Mining sardar
(n=3)
1.6
0.22.6
Nil
General Mazdoor
(n=17)
3.2
0.69.6
47.0%
Overman
(n=4)
1.7
0.74.00
25%
Surface Trammer
(n=4)
1.1
0.41.4
Nil
Stone cutter
(n=8)
0.9
0.22.0
Nil
Loader
(n=41)
3.0
0.19.8
43.9%
281
Fig. 1. Personal dust exposure of different categories of worker in Board & Piller, Long wall and Open Cast
mining.
N.B.: op=operator; L=loader; FW=face worker; FWPS=Face Worker Power support; CCM=coal cutting machine;
Tim=timber; Exp=Explosive.
Table 4. Free Silica Content (%) of air-borne mine dust according to method of working
Mining Method
Min
Max
Mean
29
8
16
0.1
0.4
1.1
4.6
12.5
17.4
1.2
2.7
5.3
Nil
12.5
25
n = No. of samples.
Mining Method
Number of
observations
> 25.0C
> 26.7C
> 30C
369
123
345 (87.1%)
114 (92.7%)
322 (81.3%)
109 (88.6%)
38 (9.6%)
13 (10.6%)
Discussion
Mean Reparable dust concentrations in the coal face return
air of B&P and LW mining found above the prescribed Indian
Standard of 3 mg/m3 (Table 1). In both types of mining,
dust concentration at main return air showed lower values
than the recommended standard. Air ventilation in the mines
plays a very important role in maintaining a steady dustiness
below permissible limit as well as personal comfort or thermal
stress to the workers engaged in the area. Inadequate wind
velocity may not be able to sweep away the finer coal
particulate generate at the coal working faces. In most of
282
AK MUKHERJEE et al.
Table 6. Wind velocity pattern in underground coal mines according to mining methods
Mining Methods
& Area of
Measurement
Board & Pillar
Intake air
Working Face
Return Air
Long Wall
Intake air
Working Face
Return Air
Stagnant
(010 ft./min.)
No. (%)
No. (%)
No. (%)
56
143
76
1 (1.8)
22 (15.4)
1 (1.32)
6 (46.4)
120 (83.9)
71 (93.4)
29 (51.8)
1 (0.0)
4 (5.2)
41
14
37
0 (0)
7 (50.0)
1 (2.7)
39 (95.1)
6 (42.9)
27 (73.0)
2 (4.9)
1 (7.1)
9 (24.3)
n*
n = No. of samples.
Conclusion
The respirable dust levels as observed in the conventional
and mechanised Indian coalmines need to be controlled at
coalfaces which always been found very dusty during mining
operations. The dust concentrations in both these mining
showed comparable results. The drilling, blasting and loading
are the major dusty operations of B&P working method.
The drillers, loaders and explosive gang are the higher
exposed groups in B&P mining, DOSCO loaders, Shearer
operators in LW mining and compressor operators in OC
mining are the major exposed groups. The in-built water
spray with the drilling machine always be made effective
to reduce dust exposure. The free silica content of respirable
7)
Acknowledgements
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