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30 April 2011
Acta Biomaterialia xxx (2011) xxxxxx
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Acta Biomaterialia
journal homepage: www.elsevier.com/locate/actabiomat
Gil-Su Lee a,b, Jeong-Hui Park a,b, Ueon Sang Shin b, Hae-Won Kim a,b,c,
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Department of Nanobiomedical Science and WCU Research Center, Dankook University Graduate School, Yongin, South Korea
Institute of Tissue Regeneration Engineering, Dankook University, Yongin, South Korea
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Department of Biomaterials Science, School of Dentistry, Dankook University, Yongin, South Korea
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a r t i c l e
i n f o
Article history:
Received 23 November 2010
Received in revised form 7 April 2011
Accepted 12 April 2011
Available online xxxx
Keywords:
Porous scaffolds
Self-setting cements
Calcium phosphates
Protein delivery
Bone regeneration
a b s t r a c t
This study reports the preparation of novel porous scaffolds of calcium phosphate cement (CPC) combined with alginate, and their potential usefulness as a three-dimensional (3-D) matrix for drug delivery
and tissue engineering of bone. An a-tricalcium phosphate-based powder was mixed with sodium alginate solution and then directly injected into a brous structure in a Ca-containing bath. A rapid hardening
reaction of the alginate with Ca2+ helps to shape the composite into a brous form with diameters of hundreds of micrometers, and subsequent pressing in a mold allows the formation of 3-D porous scaffolds
with different porosity levels. After transformation of the CPC into a calcium-decient hydroxyapatite
phase in simulated biological uid the scaffold was shown to retain its mechanical stability. During
the process biological proteins, such as bovine serum albumin and lysozyme, used as model proteins,
were observed to be effectively loaded onto and released from the scaffolds for up to more than a month,
proving the efcacy of the scaffolds as a drug delivering matrix. Mesenchymal stem cells (MSC) were isolated from rat bone marrow and then cultured on the CPCalginate porous scaffolds to investigate the
ability to be populated by cells and their subsequent differentiation along the osteogenic lineage. It
was shown that MSC increasingly actively populated and also permeated into the porous network with
time of culture. In particular, cells cultured within a scaffold with a relatively high porosity level showed
favorable proliferation and osteogenic differentiation. An in vivo pilot study of the CPCalginate porous
scaffolds after implantation into the rat calvarium for 6 weeks revealed the formation of new bone tissue
within the scaffold, closing the defect almost completely. Based on these results, the newly developed
CPCalginate porous scaffolds could be potentially useful as a 3-D matrix for drug delivery and tissue
engineering of bone.
2011 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.
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1. Introduction
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Rapid setting cements are very useful in bone tissue regeneration, as either a direct lling or an injectable material. Calcium
phosphate cements (CPCs) have been one of the most widely studied bioactive ceramics for this purpose [1,2]. Although some challenges, such as the mechanical properties, the introduction of
macropores and control of the dissolution rate, remain to be improved, many fascinating properties of CPCs make them a useful
choice in the treatment of bone defects [2,3]. CPCs have been found
to be cell and tissue compatible, and they self-set, making them
useful as an injectable material requiring minimally invasive sur-
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1742-7061/$ - see front matter 2011 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.
doi:10.1016/j.actbio.2011.04.008
Please cite this article in press as: Lee G-S et al. Direct deposited porous scaffolds of calcium phosphate cement with alginate for drug delivery and bone
tissue engineering. Acta Biomater (2011), doi:10.1016/j.actbio.2011.04.008
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The experimental a-tricalcium phosphate (a-TCP)-based cement powder was prepared as described in a previous report
[12]. Commercial calcium carbonate and anhydrous dicalcium
phosphate (both from Aldrich) were mixed and thermally reacted
at 1400 C for 3 h, then air quenched, which resulted in complete
reaction to form the a-TCP phase [12]. The powders were ball
milled and sieved down to 45 lm, and then kept under vacuum
for further use. The average particle size of the a-TCP was
4.79 lm, measured using a particle size analyzer (Saturn DigiSizer
5200, Micromeritics, USA). Sodium alginate (Aldrich) solution was
prepared in 5% Na2HPO4 (in distilled, deionized water) at a concentration of 2 wt.%. The cement powder was mixed with the alginate
solution at an appropriate ratio to prepare the composite suspension for dispensation through a nozzle.
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The possibility of the direct deposition of the composite suspensions was examined by varying the mixing ratio of cement powder/
alginate solution (from 1.0 to 2.5 by weight). Above a ratio of 2.0
the suspension was too viscous to dispense through the nozzle,
therefore ratios of 1.02.0 were used for the experiments. The
mixed suspension was placed in a syringe and then dispensed into
a Ca-containing bath (150 mM CaCl2) in order to rapidly solidify
the deposit, as schematically illustrated in Fig. 1. The dispensation
pressure was adjusted to 500 kPa using a regulator (IEI, AD2000C).
The size was controlled by means of different needle gauges (23
27 G). After dispensing the materials into 10 ml of Ca-containing
solution within a cylindrical mold (u = 10 mm) the brous deposits were further pressed down manually to produce a disc-shaped
scaffold of specic height. The process of depositing scaffolds within the Ca-containing bath took 1 min. The height of the scaffold
was varied in order to obtain different levels of porosity (1.2 mm
for low, 1.5 mm for medium and 2.0 mm for high porosity). Likewise, the amount (weight) of scaffold material to be dispensed
was varied (0.5 g for low, 0.4 g for medium and 0.3 g for high
porosity) while the height of the scaffolds was kept constant
(3 mm) to give different levels of porosity. The as-hardened scaffolds were used for further in vitro cell assays and in vivo animal
studies without further treatment, such as soaking in water.
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Protein release from the CPCalginate porous scaffold was assessed using bovine serum albumin (BSA) and lysozyme as the
model proteins. Loading of each protein was carried out in two different ways: one was to add the protein to the alginate solution
and then mix this with CPC powder, which was subsequently
deposited in a protein-containing porous scaffold (loading I);
the other was to add the protein to the CPC suspension, which
was incubated for 1 h with gentle agitation, and then the solution
was mixed with alginate solution which was then deposited in a
porous scaffold (loading II). Protein content in each scaffold sample was set at 33.3 lg mg scaffold1. 1 g of the protein-containing
porous scaffold was used for the protein release test. This was
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Please cite this article in press as: Lee G-S et al. Direct deposited porous scaffolds of calcium phosphate cement with alginate for drug delivery and bone
tissue engineering. Acta Biomater (2011), doi:10.1016/j.actbio.2011.04.008
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guidelines of the Animal Care and Use Committee of Dankook University, South Korea. Animals were anesthetized by means of intramuscular injection using ketamine (80 mg kg1) and xylazine
(10 mg kg1). An incision was made in the anterior region of the
calvarium and a 5 mm diameter critical sized full thickness bone
defect was prepared using a trephine drill under continuous sterile
saline irrigation. For the in vivo test scaffolds with the dimensions
5 mm diameter 2 mm height were prepared using a different
sized mold and the amount of composite deposited was also adjusted to produce scaffolds with high porosity (53.7%). The prepared scaffolds were implanted within the calvarium defect.
Defects without implanted scaffolds were used as negative controls. Soft tissues were sutured to achieve primary closure. Six
weeks after implantation the animals were killed. The area of the
original surgical defect and the surrounding tissues were removed
en bloc and xed in 10% neutral formalin solution and then decalcied. Tissues were embedded in a parafn block and then serial
sectioned using a microtome (Leica). The 46 lm thickness sections were mounted on microscope slides. Slides with tissue sections were deparafnized and hydrated through series of xylene
and alcohol. The tissue slides were stained with hematoxylin and
eosin (H&E) and Massons trichrome (MT) and viewed under an
optical microscope for histological observation.
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Please cite this article in press as: Lee G-S et al. Direct deposited porous scaffolds of calcium phosphate cement with alginate for drug delivery and bone
tissue engineering. Acta Biomater (2011), doi:10.1016/j.actbio.2011.04.008
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Fig. 2. (a) Fiber diameter variations (from 200600 lm) with change in needle gauge (23, 25, 26 and 27 G) and the composition of the suspension (CPA20 and CPA15).
Diameter decreases with increasing needle gauge (decreasing needle diameter) and increasing the ratio of CPC powder to alginate liquid. Further compression of the piled up
brous network facilitated shaping into a 3-D scaffold, the porosity of which, depending on the compression level, was easily controlled. (b) Pore structure of the CPCalginate
3-D porous scaffolds revealed by micro-computed tomography (lCT). 3-D reconstructed and 2-D cross-section images are shown. The measured porosities were 13.6%, 34.0%,
and 53.7%, respectively, for the low, medium and high porosity scaffolds. Porosity data are presented as means 1 standard deviation for three different samples.
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network of platelet-like crystallites. After 7 days (7d) the formation of nanocrystals was even greater, with micron sized islands
having formed, which become layered and merged together. The
phase changes of CPC and the CPCalginate scaffold were monitored by XRD during the immersion test. Initially only a-TCP peaks
were noted (closed circles). With immersion HA appeared as a new
phase (asterisks), the intensity of HA peaks increasing with
increasing immersion time, suggesting phase transformation of
a-TCP to HA [19]. By day 7 only HA phase was observed, suggesting
complete transformation. The EDS analysis supported the phase
conversion of a-TCP to HA, as deduced from the change in Ca/P ratio, which increased from 1.517 (similar to a-TCP) to 1.659 (similar
to HA). Based on this phase evolution of the CPCalginate under
simulated body uid conditions, the scaffold developed here is
considered to retain good bioactivity and to provide favorable substrate conditions for bone-associated cells to grow and develop
into tissue, as the scaffold in body uid will transform into bone
mineral like HA phase, which should play a signicant role in biological reactions [20,21].
While the CPCalginate scaffolds showed pore congurations
and compositions that are favorable for use in tissue engineering,
the mechanical properties of the scaffolds need to be improved
for load-bearing applications. Although the scaffolds were shown
to be relatively brittle, the elastic moduli of the scaffolds measured
Please cite this article in press as: Lee G-S et al. Direct deposited porous scaffolds of calcium phosphate cement with alginate for drug delivery and bone
tissue engineering. Acta Biomater (2011), doi:10.1016/j.actbio.2011.04.008
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Fig. 3. Immersion tests of the CPCalginate 3-D porous scaffolds in simulated body uid for different times. (a) SEM microstructure change before (0d) and after immersion
for days 1, 3 and 7 (days are noted in each image). Tiny crystallites started to appear on day 1, which grew considerably over day 3 and 7, with development of highly faceted
nanocrystallines. (b) XRD patterns of the scaffolds during the immersion tests. The initial a-TCP phase started to transform into HA phase on day 1, which continued to
develop with immersion time to reach almost complete transformation into HA at day 7. (c) EDS analysis of the Ca and P atomic composition of the transformed phase,
showing the increment in Ca/P ratio from 1.517 to 1.659, supporting the phase transformation of a-TCP to HA.
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To address the possibility of using the CPCalginate porous scaffolds for bone tissue engineering we rst investigated the responses of MSC derived from rat bone marrow to scaffolds with
different levels of porosity. 1 105 MSC were seeded on the scaffolds and cultured for up to 14 days in osteogenic medium containing ascorbic acid, dexamethasone and b-glycerophosphate. Cell
growth was measured as mitochondrial activity of the cells (MTS
assay), as shown in Fig. 4. MSC proliferated well on all three types
of scaffolds, showing an ongoing increase in MTS level with culture
time. At the initial time point of 3 days cell proliferation was significantly higher in the high porosity scaffold compared with the low
and medium porosity scaffolds (P < 0.05), and this was maintained
for up to 7 days. By day 14 the difference between the scaffolds
with medium and high porosity was reduced.
The cell morphology on the brous scaffolds was observed by
SEM at different magnications during culture for 7 and 14 days,
as shown in Fig. 5 (low Fig. 5a, medium Fig. 5b and high porosity
Fig. 5c). Cells on day 7 showed an elongated morphology with good
adherence to the underlying ber stems. By day 14 cells showed
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Fig. 4. Proliferation of mesenchymal stem cells (MSC) derived from rat bone
marrow upon the 3-D porous scaffolds with different porosity levels (low, medium
and high) during culture for 3, 7 and 14 days. Signicant differences were noticed
between the scaffolds at each culture time (P < 0.05 vs. low porosity and #P < 0.05
vs. medium porosity, ANOVA, n = 4).
Please cite this article in press as: Lee G-S et al. Direct deposited porous scaffolds of calcium phosphate cement with alginate for drug delivery and bone
tissue engineering. Acta Biomater (2011), doi:10.1016/j.actbio.2011.04.008
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Fig. 6. Specic alkaline phosphatase activity of cells cultured upon the 3-D porous
scaffolds with different porosity levels (low, medium and high) during culture for 7,
14 and 21 days. Signicant differences were noticed between the scaffolds at each
culture time (P < 0.05 vs. low porosity and #P < 0.05 vs. medium porosity, ANOVA,
n = 4).
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Cells were cultured on the scaffolds with different levels of porosity for up to 21 days in osteogenic medium and the ALP level measured, as shown in Fig. 6. The ALP activity showed ongoing
increases with culture time up to 21 days for all scaffolds. This
increment was greater for the scaffold with high porosity than it
was for the others. The results demonstrate that the MSC cultured
upon the 3-D porous scaffolds were stimulated to differentiate
along the osteogenic lineage and it was greater in the scaffold with
high porosity. The cell proliferation and ALP activity results suggest
the use of a scaffold with high porosity to obtain better in vitro
MSC function upon the 3-D brous matrix, which will ultimately
be useful for the production of ex vivo tissue engineered constructs
for bone tissue engineering.
The scaffold with high porosity is believed to provide good
spaces and substrate conditions for cells to migrate and proliferate
three-dimensionally, making it easier for cell movement and function through the open spaces [17,18]. However, clear reasons why
the cells favor more open scaffolds cannot be elucidated from our
experiments and results. The conditions used here are somewhat
limited in design, i.e. 2-D static culture conditions, so that the geometrical effects of the scaffolds cannot be fully considered. This
ultimately warrants further study on 3-D dynamic cultures, such
as ow perfusion systems. At least from these in vitro results on
MSC behavior, the CPCalginate porous scaffolds with high porosity are considered to have potential as a 3-D scaffold for bone tissue engineering. Based on the cellular compatibility tests we
briey performed an experiment on in vivo tissue responses to
the scaffolds, such as bone in-growth, as a pilot study.
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Please cite this article in press as: Lee G-S et al. Direct deposited porous scaffolds of calcium phosphate cement with alginate for drug delivery and bone
tissue engineering. Acta Biomater (2011), doi:10.1016/j.actbio.2011.04.008
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Fig. 7. (a) X-ray image and (b, c) micro-computed tomography (lCT) of the calvarium defect recovered 6 weeks after implantation of the CPCalginate scaffold with high
porosity, and a blank defect used as a negative control. (b) 2-D and (c, d) 3-D constructed images. The scaffold was implanted in a rat calvarium with a critical size defect of /
= 5 mm, and at 6 weeks post-implantation tissue samples were harvested and examined by lCT. The defect region showed 100% coverage, associated with both the scaffold
and newly formed bone. Dotted bar scale 1 mm.
Fig. 8. Histological staining of the tissues generated by the scaffold with high porosity at 6 weeks post-operation: (a, b) hematoxylin and eosin (HE) stain; (c, d) Massons
trichrome (MT) stain at different magnications. Arrows indicate defect margins (a). OB, old bone; NB, new bone; S, scaffold (b). Connective bone tissue lled the pore channel
of the scaffold throughout the defect region (a), and newly formed tissue lined the ber stems of the scaffold (b). Pale or dark blue areas stained with MT demonstrate the
formation of bony tissue, the major bone extracellular matrix.
Please cite this article in press as: Lee G-S et al. Direct deposited porous scaffolds of calcium phosphate cement with alginate for drug delivery and bone
tissue engineering. Acta Biomater (2011), doi:10.1016/j.actbio.2011.04.008
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MT staining at different magnications. No observable inammatory responses to or tissue rejection of the implanted scaffolds
were found. Connective bone tissue was shown to ll the pore
channel of the scaffold throughout the defect region (Fig. 8a). A
magnied image showed newly formed tissue (dark red) lining
the ber stems of the scaffold (pale red) (Fig. 8b). MT staining demonstrated the formation of bony tissue, with the extracellular matrix appearing pale or dark blue (Fig. 8c and d).
In the histological images MT staining was even found within
the CPCalginate scaffold framework, demonstrating possible
replacement of the scaffold by cells and tissues. Although a large
portion of the scaffolds appeared not to be biodegraded during
the 6 weeks of implantation in rat calvarium, the results support
possible in vivo degradation of the composite, either CPC or alginate or both. In general, CPC derived from a-TCP have HA as the
major phase in vivo, so they are degraded very slowly due to the
transformed HA, remaining present sometimes over years in vivo
[28]. On the other hand, alginate degradation is known to occur
relatively quickly, possibly in weeks to months even in vitro,
depending on the alginate concentration and degree of cross-linking [29]. At least from this study, the CPCalginate scaffolds developed are considered to maintain their structural integrity for
6 weeks in rat calvarium, although there were indications of possible biodegradation. Although biodegradation should be controlled
in concert with the rate of tissue regeneration, the use of CPC based
on brushite instead of HA may be favored when faster degradation
is required [30,31].
The in vivo tissue responses in rat calvarium showed that the
CPCalginate porous scaffolds developed here have good tissue
compatibility and even a level of regenerative potential of bone tissue, suggesting potential as an implantable material for bone
regeneration. Based on the cell and tissue compatibility, further
study is needed into preparing constructs of stem cells in this novel
porous scaffold and in vivo implantation of the constructs for bone
tissue engineering. To obtain further stimulation of cellular responses within the scaffolds we performed a feasibility study of
the protein delivery potential of the scaffolds.
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Fig. 9. Release proles of the proteins BSA and lysozyme from the CPCalginate
porous scaffold. The protein loading method was varied in two ways: one was to
add the protein to the alginate solution and then mix this with CPC powder, which
was subsequently deposited in a protein-containing porous scaffold (loading I);
the other was to add the protein to the CPC suspension, which was incubated for 1 h
with gentle agitation, and then the solution was mixed with alginate solution which
was then deposited in a porous scaffold (loading II). The protein content in each
scaffold was set at 33.3 lg mg scaffold1. Release tests were carried out in
phosphate-buffered saline, pH 7 (PBS), for up to 14 days. The protein-containing
scaffolds were immersed in PBS. At each measurement time point the scaffold was
removed and the remaining medium assessed by the BCA method. In the case of
BSA there was no signicant difference in the release prole dependent on the
method of drug loading, however, the release rate of lysozyme was signicantly
reduced after loading II compared with loading I. P < 0.05 for lysozyme loading II
vs. lysozyme loading I and #P < 0.05 for lysozyme loading II vs. BSA loading II,
ANOVA, n = 3).
Table 1
Zeta potential measurement of the CPC powder and the proteins used in the study.
Sample
Zeta potential at pH 7
CPC powder
18.14
Lysozyme
2.53
BSA
16.84
Please cite this article in press as: Lee G-S et al. Direct deposited porous scaffolds of calcium phosphate cement with alginate for drug delivery and bone
tissue engineering. Acta Biomater (2011), doi:10.1016/j.actbio.2011.04.008
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matrices for stem cells, recruiting them into osteogenic development. Ongoing studies on the use of CPCalginate composite scaffolds as cell delivery devices for bone tissue engineering are
underway, in combination with tissue cells and stimulatory proteins within the structure.
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4. Conclusions
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Acknowledgements
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This work was supported by a Priority Research Centers Program (no. 2009-0093829) and a WCU Program (no. R31-10069)
through the National Research Foundation funded by the Ministry
of Education, Science and Technology.
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References
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Please cite this article in press as: Lee G-S et al. Direct deposited porous scaffolds of calcium phosphate cement with alginate for drug delivery and bone
tissue engineering. Acta Biomater (2011), doi:10.1016/j.actbio.2011.04.008