Presentasi Laporan Kerja Praktik Di PT Pertamina (Persero) RU-IV Cilacap Tahun 2014

11/26/2014
)
PT PERTAMINA (PERSERO)
RU-IV CILACAP
UU RI No. 32 / 2009 Article 59

Some hazardous
waste produced by
PT Pertamina
(Persero) RU-IV
Cilacap
(1 ) Everyone who
produces hazardous waste
wajib do
melakukan
must
hazardous waste
pengelolaan limbah B3 yang
management
dihasilkannya
(3) In case he cant

do the hazardous waste
management himself, the
management is given to
other party
(1 )
PT PERTAMINA (PERSERO) RU-IV CILACAP
must do hazardous waste
management
OUTLINE
11/26/2014
HAZARDOUS WASTE PACKAGING
HAZARDOUS WASTE SYMBOLLING &

LABELLING
HAZARDOUS WASTE REDUCTION
HAZARDOUS WASTE STORAGING
HAZARDOUS WASTE IDENTIFICATION
HAZARDOUS WASTE TRANSPORTATING
HAZARDOUS WASTE MANAGEMENT

GUIDELINES
HAZARDOUS WASTE PROCESSING
REGULATION RELATED TO HAZARDOUS

WASTE
HAZARDOUS WASTE UTILIZING

LABELLING

GUIDELINES

WASTE
UU RI No. 32 Year 2009 about Environmental Management
PP No. 18 tahun 1999 Jo. PP No. 85 Year 1999 about Hazardous Waste Management
Permen LH No. 18 Year 2009 about Hazardous Waste Management Licensing Procedure
Kep-01/BAPEDAL/09/1995 about Procedures and Technical Requirement for Hazardous Waste Storage
and Collection
Keputusan Bupati Cilacap No. 660.1/133/30/tahun 2011 about Permitting Hazardous Waste Storage to PT
Pertamina (Persero) RU-IV Cilacap
Kep-02/BAPEDAL/09/1995 about Hazardous Waste Manifestation Document
Kep-03/BAPEDAL/09/1995 about Hazardous Waste Technical Managements Requirement
Peraturan Menteri Negara Lingkungan Hidup No. 14 Tahun 2013 about Hazardous Waste
Symbols and Labels
ORGANIZATION WORKING
PROCEDURE B-002
about
Preparedness and Emergency Response
HAZARDOUS WASTE
ORGANIZATION WORKING
PROCEDURE B-005
MANAGEMENT
GUIDELINES
IN PT PERTAMINA (PERSERO)
RU-IV CILACAP
about
Placing and Storaging Hazardous Waste
in Warehouse
HAZARDOUS WASTE
about
Handling Sludge in Sludge Pond
about
Hazardous Waste Management
INDIVIDUAL WORKING
PROCEDURE C-016
INDIVIDUAL WORKING
PROCEDURE C-002, C-003, C-012, C-017
REGULATION RELATED TO HAZARDOUS WASTE IN

MANAGEMENT
GUIDELINES
IN PT PERTAMINA (PERSERO)
RU-IV CILACAP

LABELLING

GUIDELINES

WASTE
11/26/2014
CHARACTERISTIC OF HAZARDOUS WASTE

by PT PERTAMINA (PERSERO) RU-IV CILACAP
AMOUNT OF HAZARDOUS WASTE IN PT PERTAMINA (PERSERO)

RU-IV CILACAP (JULI 2013-JUNI 2014)
-Sulphur
-Waste water
-Spent adsorbent
-Contaminated material
-Used accu/battery
-Used cartridge/toner
-Ex-hazardous container/
package
-Asphalt
-Slack wax
-Waste water
-Spent catalyst
-Rockwool
-Zeolite
-Sludge
-Rocksalt
-Pyrite
-Used lubricant
-Sludge
TOTAL AMOUNT : 1065, 487 TON
HAZARDOUS WASTE AMOUNT IN PT PERTAMINA (PERSERO)

RU-IV CILACAP YEAR 2010 - 2014
MASS BALANCE OF HAZARDOUS WASTE

Form 1
MASS BALANCE OF HAZARDOUS WASTE

Form 2
HAZARDOUS WASTE MANAGEMENT PERFORMANCE

=
[(+)]
100%
A = initial amount of waste,

B = amount of waste to treatment (stored, used, sent, etc),
C = residue,
D = amount of waste not managed (A-B)
Management performance =
1065,487 Ton 0 + 0
1065,487 Ton
x 100%
100%
11/26/2014
100% means :
PT PERTAMINA (PERSERO) RU-IV CILACAP already

LABELLING
HAZARODUS WASTE IDENTIFICATION

GUIDELINES

WASTE

LABELLING

GUIDELINES

WASTE
MANAGED ALL HAZARDOUS WASTE they produced
BUT HOW ABOUT THE TECHNICAL MANAGEMENT ?
REDUCTION
Inventory potential source of waste
Good housekeeping
Waste separation (hazardous waste and non hazardous waste)
PACKAGING
Iron drum for solid hazardous waste:
Volume 200 liters
-spent catalyst
-office hazardous waste (lamp, cartridge, etc)
-spent adsorbent
-ex hazardous waste container/package
-contaminated material
-used accu and used battery
-sulphur
-off spec product
Volume 1000 liters
IBC and plastic barrel for liquid

hazardous waste, for example laboratory
waste
Volume 250 liters
11/26/2014
Jumbo bag for solid hazardous waste,

for example sand filter
Net Weight: 1000 kgs

LABELLING

GUIDELINES

WASTE
SYMBOLLING & LABELLING (In Package)

LABEL
SYMBOL
Label is above the symbol!
SYMBOLLING & LABELLING (In Package)

Lid containers
symbol
SYMBOLLING & LABELLING (In Warehouse)
In the warehouse door

there are 5 HW
characteristics symbol
that was stored inside
Empty container
symbol
11/26/2014
LABELLING (In Transport Vehicle)
There are hazardous

waste character
symbols that was
transported
STORAGING

LABELLING

GUIDELINES

WASTE
Warehouse Layout
HW Warehouse
25 m x 30m
Warehouse Condition
Warehouse Condition
Ventilation, separate
wall, nameplate
Roof without ceiling,

15 lamps
Sliding metal door

equipped with small
door
11/26/2014
Warehouse equipment
Warehouse Condition
Channel
Waterproof concrete floor,

no surging and cracks,
tilted toward the drainage
First aid kit, fire extinguisher, logbook, telephone, corner tools, ladder,
scale, shower and eyewash, emergency response procedure
Storaging layout
-Divided into 3 parts
separated by wall
-2x2 block packing
-60 cm wide gang
(just in left-right, not
also in front and
behind)
-room enough for
forklift
Storaging system
60 cm
Drum with
maximum 3 stacks
with pallet
STORAGING
IBC without
pallet up to 2
stacks
Jumbo bag with

maximum 2 stacks
with pallet
Sludge Pond Equipment
Sludge Pond
4,5 m x 20 m x 2m
First aid kit, fire extinguisher, HW symbol, lamps, logbook, manual

emergency response and evacuation route instruction
11/26/2014
Monitor wells
TRANSPORTATING
Internal transportation

lABELLING

GUIDELINES

WASTE
TRANSPORTATION VIDEO
External transportation
(with transporter )
Hazardous Waste Manifestation Document

PRODUCENT

LABELLING

GUIDELINES

WASTE
ENVIRONMENT
GOVERNMENT
TRANSPORTER
PROCESSING
11/26/2014
PROCESSING
PT WASTEC INTERNATIONAL
RU-IV CILACAP
PT PASADENA METRIC
INDONESIA
PT HOLCIM INDONESIA TBK
Treatment plan
Processing with SOR (Sludge Oil Recovery) method
PROCESSING
RAW MATERIALS
FUEL
HAZARDOUS WASTE
CO-PROCESSING METHOD
PT HOLCIM INDONESIA TBK
Flowchart SOR
Decanter
Cake
Sludge
Water
Oil

LABELLING

GUIDELINES

WASTE
UTILIZING
Reuse (ceramic ball, used drum, oil from oil sludge)
Recycle (drum ex. catalyst container used as trash can and
rotary kiln)
11/26/2014
HAZARDOUS WASTE PRODUCED BY PT PERTAMINA (PERSERO)

RU-IV CILACAP (JULI 2013-JUNI 2014)
26 WASTES
1065.487 TON
7,7%
CONCLUSION
Others
33,6%
32,9%
33,5%
Spent adsorbent
Sludge
92,3%
Amount
Characteristics
-mineral wool/rockwool (isolasi)

-sulphur
-asphalt kotor (off spec. product)
-slack wax (off spec. product)
-pyrite
-zeolite
-rocksalt
-used lubricant
-chloride adsorbent (spent adsorbent)

-ceramic ball (spent adsorbent)
-molecular sieve (spent adsorbent)
-spent activated carbon (spent adsorbent)
-activated alumina (spent adsorbent)
-adsorbent PSA (spent adsorbent)
26
KINDS
OF HAZARDOUS WASTE
100%
RU-IV CILACAP
-ex hazardous material container/package

-contaminated material (cotton waste, filter,
sawdust, gloves, cellusorb)
-contaminated soil (contaminated material)
-contaminated rust (contaminated material)
-waste water
-catalyst dust (spent catalyst)
-spent catalyst
-sludge
-used accu & battery
-used lamp (office hazardpus waste)
-used cartridge & toner (office hazardous
waste)
Hazardous Waste Management Performance

by PT Pertamina (Persero) RU-IV Cilacap
Reduction
Packaging
HW Management
at PT Pertamina (Persero)
RU-IV Cilacap
Symbolling & Labelling

Storaging
SUGGESTION
Transportating
Processing (by 3rd party)
Utilizing
Penimbunan
10
11/26/2014
Buy a machine to press the cans
SUGGESTION
Replace the rusty and dented drums with drums in

good condition and have a lid
SUGGESTION
Enlarge the hazardous waste warehouse

area
Making an emergency door and equipments room,

adding fire alarm and lightning protection, relocate
and adding fire extinguisher, increase the number
of worker in hazardous waste warehouse
Always follow up permission from

KLH for hazardous waste utilizing
and sludge treatment with SOR
5035 mm
SUGGESTION
SUGGESTION
30 20mm
5
SUGGESTION
Increase the number of forklift
SUGGESTION
11
11/26/2014
7
SUGGESTION
Make an effective agreement with

3rd party for processing hazardous
waste
WE DO NOT INHERIT THE EARTH FROM OUR ANCESTORS,

WE BORROW IT FROM OUR CHILDREN
-ANCIENT PROVERB-
12

Presentasi Laporan Kerja Praktik Di PT Pertamina (Persero) RU-IV Cilacap Tahun 2014

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11/26/2014

UU RI No. 32 / 2009 Article 59

(3) In case he cant

HAZARDOUS WASTE PACKAGING

HAZARDOUS WASTE SYMBOLLING &

HAZARDOUS WASTE REDUCTION

HAZARDOUS WASTE STORAGING

HAZARDOUS WASTE IDENTIFICATION

HAZARDOUS WASTE TRANSPORTATING

HAZARDOUS WASTE MANAGEMENT

HAZARDOUS WASTE PROCESSING

REGULATION RELATED TO HAZARDOUS

HAZARDOUS WASTE UTILIZING

HAZARDOUS WASTE PACKAGING

HAZARDOUS WASTE SYMBOLLING &

HAZARDOUS WASTE REDUCTION

HAZARDOUS WASTE STORAGING

HAZARDOUS WASTE IDENTIFICATION

HAZARDOUS WASTE TRANSPORTATING

HAZARDOUS WASTE MANAGEMENT

HAZARDOUS WASTE PROCESSING

REGULATION RELATED TO HAZARDOUS

UU RI No. 32 Year 2009 about Environmental Management

HAZARDOUS WASTE UTILIZING

REGULATION RELATED TO HAZARDOUS WASTE IN

HAZARDOUS WASTE PACKAGING

HAZARDOUS WASTE SYMBOLLING &

HAZARDOUS WASTE REDUCTION

HAZARDOUS WASTE STORAGING

HAZARDOUS WASTE IDENTIFICATION

HAZARDOUS WASTE TRANSPORTATING

HAZARDOUS WASTE MANAGEMENT

HAZARDOUS WASTE PROCESSING

REGULATION RELATED TO HAZARDOUS

HAZARDOUS WASTE UTILIZING

CHARACTERISTIC OF HAZARDOUS WASTE

AMOUNT OF HAZARDOUS WASTE IN PT PERTAMINA (PERSERO)

TOTAL AMOUNT : 1065, 487 TON

HAZARDOUS WASTE AMOUNT IN PT PERTAMINA (PERSERO)

MASS BALANCE OF HAZARDOUS WASTE

MASS BALANCE OF HAZARDOUS WASTE

HAZARDOUS WASTE MANAGEMENT PERFORMANCE

A = initial amount of waste,

HAZARDOUS WASTE PACKAGING

HAZARDOUS WASTE SYMBOLLING &

HAZARDOUS WASTE REDUCTION

HAZARDOUS WASTE STORAGING

HAZARODUS WASTE IDENTIFICATION

HAZARDOUS WASTE TRANSPORTATING

HAZARDOUS WASTE MANAGEMENT

HAZARDOUS WASTE PROCESSING

REGULATION RELATED TO HAZARDOUS

HAZARDOUS WASTE UTILIZING

HAZARDOUS WASTE PACKAGING

HAZARDOUS WASTE SYMBOLLING &

HAZARDOUS WASTE REDUCTION

HAZARDOUS WASTE STORAGING

HAZARDOUS WASTE IDENTIFICATION

HAZARDOUS WASTE TRANSPORTATING

HAZARDOUS WASTE MANAGEMENT

HAZARDOUS WASTE PROCESSING

REGULATION RELATED TO HAZARDOUS

HAZARDOUS WASTE UTILIZING