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IS : 10297-1982
Reaffirmed 2008
Indian Standard
CODE OF
PRACTICE FOR DESIGN AND CONSTRUCTION
OF FLOORS AND ROOFS USING PRECAST
REINFORCED/PRESTRESSED CONCRETE
RIBBED OR CORED SLAB UNITS
( First Reprint APRIL 2000 )
Copyright 1982
BUREAU OF
MANAK BHAVAN, 9
INDIAN STANDARDS
BAHADUR SHAH ZAFAR MARG
Gr 4
1982
IS I 10297 1982
Indian Standard
CODE OF
PRACTICE FOR DESIGN AND CONSTRUCTION
OF FLOORS AND ROOFS USING PRECAST
REINFORCED PRESTRESSED CONCRETE
RIBBED OR CORED SLAB UNITS
Prefabricated and Composite Construction Sectional Committee, BDe 32
Repr,s,,,ting
Engineering Construction Corporation, Madras
Chairman
SURI
A.
RAIIAKRISUANA
SUR)
M""b,r,
S. SUBRAMANIAN ( .,4lt,rnat, to
Shri A. Ramakrishana )
ADDliJON.4L DIRECTClR (STANDARD) RDSa, LUCXNOW
SaRI ASHOX KllJrlAR (
BRIO
S. AULUW ALIA
J.
..4"""al, )
( Contirw,J on P(J.~' 2 )
~ ~oR'"
ar /"
l ~ti2
18 I 10297 1982
( CMtUaud frtJm pa" 1 )
R'/Jr,satu.,
M""HrI
SRBI G. K. MAJUMDAR
Ssal M. KUNDU ( .41",,,.,.
SJlRJ S. M\TKt7B
SSBI Y. K. MiI-I'l'A
SaRI E. T. A!rru. (
SRBI P. V. N \I1C
SHRIA.C.NARWAXl(A.I",uu)
B. C. PATEL
MIs M. N. Dastur at Co Pvt Ltd, Calcutta
C. M. P ATaL
Bihar Prestreeing PVt Ltd, Bbalalpur ( Bihar)
SaBI SUllnsa B. PATBL
Shirish Patel &. Associates, Bomoay
SURI P. H. SRlNlY A.8A.OBAB ( .tf.lt"nal, )
DR V. P ABAIIA81VAII
Indian Institute of Technologv, Madras
DR N. R \QR \ Y_DBA
Cement Research Institute of India, New Delhi
PRO.. c. K. RAJI~B
Indian Institute of rechnology, Bombay
SHBI P. V. SHAH
Sh:tb Construction Co Ltd, Bombay
SaBT S. R. SlY ASW AllY
Gammon India Ltd, Bombay
S 'fBI A. K. CtI.~'l'TBB"BB ( AlIn1l41, )
SHRI K. S. SIi,IJlIVASAJI
National Buildings Organization, New Delhi
SRBJ
SRRI
DR R. C.
AI,,,,,,,,, )
81181
S~
K. AVA8TRY
Aaiatant Director ( Civ Eoa ), lSI
SRBI A.
CO'IItJItW
G. K. MAJt1IIDAB
MIrIIHrI
M. Ktnmt1 ( .41tmlllll to
Shri G. K. Majumdar)
SBBI P. S. AlIs(J[.
City and Induttri1,l D~velopment CorporatioD 01
Mabarashtra Ltd, Bombay
SH'RI P. M. DMU-dD. ( .41,.",.,,)
SHBt E. T. A1fl'IA
The Concrete Auociation or India, Bombay
S KRt N. C. DUGGAL (
SKBI A. BK,aADWAJ
In penonat capacity ( 201 Golf Liw. He D11h1)
SSRI S. N. CJlA.1fDA
Metatlurgfeal & Engineerilll Comultantl (India)
Ltd, Ranchi
SHBI PASWA'1'BY ( Jflm,"*)
( CMliauMl.
If )
SBBI
AI,,,.,,.,, )
/M,'
'o.s All standards, whether given herein above or cross-referred to in the main
text of this standard, are subject to revision. The parties to agreement based on
this standard are encouraged to investigate the possibility of applying the most
recent editions of the standards. '
(Page 4, clause 2.1, Note) - Substitute the following for the existing note:
'NOTES
I The units with nominal width of minimum 300 rom may al80 be used in residential
buildinp.
2 A:I the aize ofthe alab panel units depends on the handling equipment and the design method
notwithstandingthe size Bivenin 2.1, any other size may be used. '
(Page 6, clause 4.4.3) - Insert the following note after first para:
'NOTE - For non-circular core sections, the top thickness d 1 should be checked for local
bendins'
[Page 7, clause 6.1(a)] - Substitute 'IS nun' for 12 mm' and '20 mm' for
'1' mm'.
sentence:
"The concrete mix used shall be minimum of M20 gmde in accordance with
IS 456 : 2000 'Code of practice for plain and reinforced concrete (fourth
revision)'. However for prestressed concrete units, higher sttength grade of
concrete is required in accordance with IS 1343 : 1980 'Code of practice for
prestressed concrete (first revlslon)'.1t
(CED 51)
Repro....pby Unit,81S, New Delhi, India
IS : 10297 1982
Indian Standard
CODE OF
PRACTICE FOR DESIGN AND CONSTRUCTION
OF FLOORS AND ROOFS USING PRECAST
REINFORCEDJPRESTRESSED CONCRETE
RIBBED OR CORED SLAB UNITS
o.
F0
I~
EW 0 R D
0.1 This Indian Standard was adopted by the I rulian Standard" Institution
on 30 September 1982, after the draft finalized by the Prclabricated and
Composite Construction Sectional Committee had been approved by the
Civil Eng.neering Division Council.
0.2 Precast ribbed slab units generally have a thin flange stiffened by
longitudinal and/or transverse ribs. Cored slab units are those precast
panels in which voids are created in manufacturing process to reduce
the crass section without appreciably decreasing the stiffness or strength.
These ribbed slabs as well as cored slabs are generally lighter than the
normal cast in situ solio slabs or beam and slab. Structurally advantageous sections like channels, double tees, hollow core cross sections can
be used, effectinR consic'erably decrease in dead load and resultant saving
in material. These units can be used for floors, roofs as well as for wall
panels, in general building construction including residential, public and
industrial buildings. These units can be advantageously used for spans
up to 9 metres in caseof reinforced concrete units and up to 30 metres
in case of prestressed concrete units.
0.3 In the formulation of this standard due weightage has been given to
international coordination among the standards and practices prevailing
in different countries in addition to relating it to the practices in the field
in this country.
18 I 10297 1982
I. SCOPE
1.1 This standard covers the details of design and construction of floors
an i roofs using precast reinforced and prestressed concrete ribbed/cored
slab units. This standard is intended to supplement the requirements
for design and construction already covered by IS: 4561978. and
IS : 13431980f and other relevant codes for reinforced/prestressed
concrete structures.
2.2 The overall depth of the longitudinal ribs shall not be less than 1/25
of span for reinforced concrete units and 1/30 of span in the case of
prestressed concrete units. It is, however, recommended that deflection
calculations in accordance with the relevant Indian Standard code are
made to ensure that these serviceability conditions are met ( s" IS : 456J978 and IS : 1343-1980t ).
2.3 The minimum width of the rib shall not be less than 50 mm for
spans up to 5 m and 70 mm in the case of larger spans, The cross section
of the rib shall, however, have adequate slopes to facilitate demoulding
during manufacture. Normally, the internal slopes may be in the range
of 1'15 to 1/8.
2.4 The minimum thickness of flange shall be 35 mm provided the concreting is done with proper mechanical vibration or by other methods to
achieve equivalent compaction assuming that the maximum size of
aggregate shall be 12 mm. It is essential that the reinforcement in the
flange shall be provided in the form of a mesh with spacing of bars/wires
not exceeding those stipulated for slabs in IS : 456-1978* subject to the
or
*Code
practice for plain and ...,inforced concret. ( thi,d ,,,,isiM).
fCode of pracdce Cor pr.tr-.d concrete (fir" ,1ViSiM ).
IS
10297 1982
condition that the maximum unreinforced concrete area does not exceed
15,2 where t is the thickness of tile f'ange, In the thin units ( of 35 mm
thickness ot flange) the spacing may be a maximum of 150 mm both
ways.
3. MATERIALS
3.1 The materials used for the construction shall conform to IS : 4561978 and IS : 1343-1980t.
4. STRUCTURAL DESIGN
4.1 The precast units shall have adequate strength and stability in accordance with the relevant code of practice ( IS : 456-1~78 or IS : 13431~80t ) during the following stages:
a) Demoulding;
b) Handling, stacking, transporting and placing; and
c) With all design loads together with dead load of in sit" concrete
placed for connection purposes.
In situations where in situ concrete brings in monolithic connection
and continuity it shall be designed according to IS : 3~351 66:.
NOT. - Where Portland pozzolana cement is wed delayed Itrenlth developmeDt
at the early .,es shall be considered.
The actual strength of the cross section at this stage can either be
calculated or proved through necessary tests.
4... meetlve I'IaDle Wldtb
4.4.1 &in.!or"tl Ctme,," Ribbed Slab Units - When the thickness of flange
i. more than 1/10 of overall depth of the rib, the overall width of the
flange i. effective in the compressive zone and can be taken into constderation in calculations for moment of resistance of the cross sections In case
the thickness of flange is less than 1/10 of the overall depth of the rib, the
effective RanKe width can be taken as in T-~ectjon in accordance with
IS : 456-1978*. Typical sketch of the channel unit and double tee unit
is shown in Fig. 1.
-Cod.
IS I 10297 1982
P"'3"',lItl
t.4.2
Coner,', Ribb,d SltJb U"itr - In the design of prestressed
ribbed slabs, However, the entire flange should be taken as effective for all
cases and the T-beam formula should not be applied as this may lead
to underestimation of the prestressing force required, if a lesser cross
section is assumed to be effective.
4.4.3 RiinjiJrcid or P"slr,ss,tl Co"d Slab Units - The thickness 'tl' of
cored slab units shan be in accordance with 2.2. The dimension 'tllt
shan be at least I tl and 'tIs' shall be at least 1 d ( SI' Fig. 2) subject to
minimum of 20 mm.
TOP
1
------------I-----....IJ
d
BOTTOM
FlO.
CORED SLAB
UNIT
...
'1.:'
IS I 1.7 1982
4.4.3.1 R~inforc,d or prestressed cored slab "nils - The effective cross
section for design can be modified by adopting equivalent rectangularl
square instead of circular or elliptical openings as given in Fig. 3.
5. MOULD
5.1 The mould used for manufacturing ribbed slabs normally consist of
two parts, (a) bottom mould, ani (b) side moulds. 'I he bottom mould
can be made out of timber, masonry, concrete, steel, FRP, plastic 0" any
other material acceptable to engineer-in-charge. The side moulds
similarly can be of timber, steel, FRP, or plastic. When using masonry
or concrete moulds, the top surface shall be finished to the required
accuracy ( se Table 1 ) and made smooth.
In case of masonry moulds, the use of chicken mesh or fibre
reinforcement in the top surface will help in making the mould last
longer for higher efficiency.
5.2 In the case of cored slabs, the voids can be created either by an
extrusion process, by inflated tubes, mild steel tubes, timber, cardboardj
hard paper or any other material.
5.3 The castellationsfdepressionsfroughening of required depth shall be
provided in the sides of the precast units. Suitable provisions in the
side shutters of the DaU111d may create better keying between in situ
concrete and precast concrete units at the joints.
6. REINFORCEMENT COVER
6.1 Minimum cover for the reinforcement for precast units shall be as
0110\\'5:
6.2 It shall be ensured that the reinforcement cages are not in any way
distorted during storage, handling, placement and casting. In the case
of mass production in large precasting factories, the use of reinforcement
ladders and mesh made by usin~ a resistant-welding machine will be
advantageous for improving production.
II I 10217 1982
_-1-
1-:.1
o
18 I 10297 1982
7. CONCRETE
7.1 The concrete mix used shall be minimum of M-15 grade in accordance with IS: 4561978 but M-20 and above grade of concrete ia
preferred for reinforced concrete units and in accordance with IS: 13431980t in the case of prestressed concrete units. The maximum size
aggregate used shall be restricted to 12 mm in the case of ribbed slabs
and cored slabs with flange thickness less than 50 mm,
or
t. TOLERANCES
t.1 Tolerances of units shall be as follows.
9.1.1 Ungt" -
greater.
9.1.3 Strai,hlnul of
is greater.
BDW -
3 mm or Ol
percent, whichever is
5 mm
10 mm
-10-0
Length
Width
Height
Diagonal
Warp/Bow
-s-o
+3-0
S-O
3'O
9.3 Suitable erection tolerances shall be taken into account while erecting
the precut unite,
done
in
accordance with
AppendixA.
4~6
1978-.
10.2.2 All the units passing the load test can be used in the construction.
10.3 After the load test, an optional test on the precast unit up to
destruction can be performed as agreed to between the supplier and the
purchaser. This te!t is primarily intended to re-confirm the load-factor
actually available rJu-a-rJiI the design load.
-Code or practice lor plaiD and reinforced CODcrete ( ,lirl,.,1M ).
10
IS I 10297 1982
11. TRANSPORTATION
ELEMENTS
AND
ERECTION
OP
PRECAST
11
IS I 10297 1982
13. FIXTURES
13.1 Designers shall indicate provisions for fixtures like fanhooksjinsertsj
electric conduits, etc, to be incorporated within the precast units or the
in situ joints/screed concrete,
13.1.1 In case of concealed wiring, conduits may be placed within the
joints along the length or within the screed before concreting, If
adequate thickness is available this may be concealed within the floorl
roof finish.
FI~ISH
14.1 In case of floor slab, the floor finish shall be done as per the
relevant Indian Standard Code of practice. The Indian Patent Stone
or mosaic flooring shall be layed in bays with the bay lines in the
direction of the unit coinciding with any of the joints between the units.
14.2 When the floor is made up of series of strips, mechanical connections/screed concrete/overlapping reinforcement may be provided to
account for differential loading.
APPENDIX A
(Clause 10.1 )
SAMPLING PROCEDURE FOR PRI:CAST SLAB UNITS
A-I. LOT
A-I.I AJI the precast slab units of the same sise, manufactured from the
same materia) under similar conditions of production shall be grouped
together to constitute a lot.
12
IS I 10297 1982
A-l.2 The number of units to be selected from each lot for dimensional
requirements shall depend upon the size of the lot and shall be in
accordance with coli and 2 of Table 2.
TABLE 2 SAMPLE SIZE AND REJECTION NUMBER
LOT SIZE
(1)
Up to 100
101 to 300
301 to 500
501 and above
SECOND
FIRST SAID'LE
SIZE
SAMPLE SIZE
(2)
(3)
(4)
(5)
5
8
13
20
2
2
8
13
20
2
2
4
A-l.2.1 The units shall be selected from the lot at random. In order
to ensure the randomness of selection, procedure given in IS : 4905-1968*
may be followed.
A-2. NUMBER OF TESTS AND CRITERIA FOR CONFORMITY
A-2.1 All the slab units selected at random in accordance with coli and
2 of Table 2 shall be subjected to the dimensional requirements. A unit
failing to satisfy any of the dimensional requirements shall be termed as
defective. The lot shall be considered as conforming to the dimensional
requirements if no defective is found in the sample, and shall be rejected
jf the number of defectives is greater than or equal to the first rejection
number. If the number of defectives is less than the first rejection
number the second sample of the same size as taken in the first stage
shall be selected from the lot at random and subjected to the dimensional
requirements, The number of defectives in the first sample and the
second sample shall be combined and if the combined number of
defectives is less than the second rejection number, the lot shall be
considered as conforming to the dimensional requirements; otherwise
not.
A-2.2 The lot which has been found as satisfactory with respect to the
dimensional requirements shall then be tested for load test. For this
purpose one unit shall be selected for every 300 units or part thereof.
'fhe lot shall be considered as conforming to the requirement if all the
units meet the requirement; otherwise not.
~ampling.
13
IS I 10297 1982
( Continued from page 2 )
Al~nhen
Repus'ntmf
8HBI
Engin~ers
N. K. GUPT \
SHBI P. C. JAIN
SHRt
SHRI
A. NANOY
C. M. PATEL
DR N. RAGHAVENDRA
Snnt 8. RAY
SHRt ARUP KUMAII DUTT.o\ (
SHRt
L. R. S ",STln
Alternate)
famil Nadu Pollee Housing Corporation, Madra,
(CSIR),
Roorkee
SHRt N. N. BH18E ( Altetnat)
SHRI K. S. SRIN'IVA8 \N
Sxnr SUN IL BEU,V ( Alternate)
SURVEYOR 01' WORKS V
SHIU
R. K.
StNOA RAM (
Alternat, )
DR A. G. M \DH:'V.~
R.40 (
Madras
Altemat )
14
,.,.---.:
Telegrams : Manak.......
(Common to all Offices)
c.,,,.~:
I~ Sahlbabad Industrial
Telephone
8-77 00 32
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BANGALORE 560058
GMgotrl Complex, 5th Floor, Bhadbhada Road, T. 1: Nagar. BHOPAL 482003
Plot No. 62-63, Unit VI, Ganga Nagar, BHUBANESHWAR 751001
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