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CSPTCL- ADLS

FU

- FDS - 132kV Koni Substation

NCTIONAL DESIGN SPECIFICATION (FDS)

FOR

AUTOMATIC DATA LOGGING SYSTEM (ADLS)

\J
i

AT
CSPTCL 132KY Koni

Substation

vshfs*N

Submitted

BY

Venson Electric Private Limited

#331, 9th Cross, 4th Phase,Peenya lndustrial Area, Bangalore-550058
Phone: +9L 80 2836t2O8,28360223

CSPTCL- ADLS

FDS -

132kV Koni Substation

3.3 Custom graphicaluser interface and navigation

3.4 Substation single line screens - sample.....

..

....................13
.................14

3.5 Device tabular screen - sample.....

...........14

3.5 Point Summary Screen - sample.....

..........15

3.7 Alarms
3.7.1 D400 alarm screen - sample.....
3.7.2 D4OO alarm history screen - sample

www vensonelectric.om

................16
........16

.....................I7

Poge 2 oJ 18

CSPTCL- ADLS

FDS -

132kV Koni Substation

CONFIDENTIALIW
This proposql is being submitted to Chhottisgarh State Power
Transmission Compony Limited (CSPTCL) by Venson Electric Privote
Limited (Venson) on the understonding that the contents would not be

divulged to ony third porty without prior written consent from the lotter.

Page 3 of 78

CSPTCL- ADLS

FDS

- 132kV Koni Substation

Document Control
Venson Program Number:

20t40225

Document Version:

L.0

Date:

25'n February 2Ot4

Approvals
lssued by:

Mr. Gangadhar K, Mr. Prashanth M

Reviewed by:

Mr. Prashanth M

Technical Guidance:

Mr. Prashanth M

Distribution Control
Copy No.

Approval Copy

Chhattisgarh State Power Transmission Company Limited

Approval Copy

Venson Electric Private Limited

Revision History
Version
1.0

Date
l5'n February2OL4

Change

Page

By

:irst version

1.1

Poge 4 of 78

\--./

CSPTCL- ADLS

7.7

- FDS - 132kV Koni Substation

About this document

The functional design specification is prepared based on our discussion, demonstration

and understanding the requirement during our visit to CSPTCL - Raipul Bhilai and

Gandai on 23'd and 24'h October 2013.

This document provides a overview of the Automatic data logging system(ADLS) for
CSPTCL 132KV Substation at Koni. This project has the following systems'

Relay and Meter information - Existing

7.2

This following is the bay wise relay and meter information available in the existing
control and panels.

CSPTCT

ADLS System

- Koni 132kV substation

BAY DETAILS
3ap

Sl No.

Rating

Feeder

TBC

TFR

132KV
33KV

Bank

Trt{l

cQA

ob{

Total

rfl

BAYWISE DETAITS OF COMMUNICAIION RETAYS AND METERS

No. ol
telay /

relay
per

Protection

)442

132KV Feeder

)i sta nce

Make bav
I
I
\l stom

P747

132KV Feeder

Jver current

Al

P442

132KVTransfer bus
132KVTransfer bus
132KV Tra nsformer
132KV Tra nsformer
]3 KV Tra nsformer

)i sta nce

?141,

>642

)L47

>t4t
)747
)141

>t47

Jver current
)i fferenti a I
Jver current
Jver current

Sver current
33KV Capacitor Bank Cver current
Cver current
33KV Feeder

l3KVTransfer

All
Meters

fype

Bav

Mleter

Ba

Bus

Bavs

relays

ttion
rrotocol

EC61850

stom
\l stom
Al stom

EC61850

EC51850

EC51850

Alstom

EC61850

\l stom

l-

EC61850

\l stom

EC61850

\l stom

EC61850

\l stom
\l stom

)ecure

10

EC618s0
I

EC61850

Rs485

Bays-except CaP.

nk

lommunic

No. ol Iotal

Meters

Modbus

Poge 5 of 18

CSPTCL- ADLS

FDS -

132kV Koni Substation

7.3 lntroduction
The proposed ADLS system architecture is as shown below.
CSPTCL - Konr Substation

Automatic Data Logging System(ADLS)

System Archttecture

PROPOSED

SYSTEM

LEGfI{D

*
*
Lasr PrinlDr

6ttsa.'

q+S{cas) eaHe soorF.tirq tEC6135s relays

udti&apconrcfngretw

-sE- 9t00

Etilemet switci)

r.Jrkv

r22kv

r32kv

tuedef

Tcffiier

Trensfc

6s

Coup,ier

.rrkv
fftel

IransJormer TaFster
Ew rBqds

C;pilitcr

llk!'
Feeder

llk!
ieeder

r:kv

lSkv

Feeder 3

F+-edar 4

Poge 6 of 78

CSPTCL- ADLS

7.4

FDS -

132kV Koni Substation

System Detoils

The features in the proposed architecture is as follows

I

2.

All the 1EC61850 relays like P442, P642 and P141 are connected to the Ethernet
switch using RJ45(catS) cable.
The communication from Ethernet switch to D400 is achieved by connecting
through RJ45 cable. D400 will collect the data from the Alstom relays using IEC
61850 protocol.

3. The Secure
4.
5.

premier energy meters are connected by multi-drop method to

happens through RS485 port present in meters and
The
communication
D4OO.
D400. The protocol used is Modbus.
The ADLS system is built using D400 HMl. The application is accessed through
Internet Explorer browser on Windows PC by specifying the URL.
The laser jet printer is connected to PC, The PC and D40O are connected to

Ethernet switch.
6. Allthe relay status, metering data can be viewed in the HMl.
7. All reports, trends and alarm status can be printed'
8. The D400 will have 4 slots (8 ports) of RS 485, 2 ports are used by relays, 2 by
meters and 4 ports are spare.
9. The SLD will simultaneously show the relay status and meter status. The meter
status includes the values like MW, MVAR, average voltage and average current.
10. The Micom software will be installed in the PC to view the disturbance recorder
files.
The following reports will be developed with the application.

l. Bay wise details of Voltage, current, MW MVAR.

2. Bay wise - hourly and half hourly details of energy, KWH, KVRH etc'
3. Plot of daily maximum, minimum of voltage, current, MW MVAR.
4. Protection status of each baY.
5. Daily report on energy balance like import and export of Power'
. For entire substation
2 . For l-32kV bay and 33kV baYs
1

6.

Report on Transformer losses

Poge 7 of 18

CSPTCL- ADLS

FDS

- 132kV Koni Substation

2.7 BOM
st

Make

Description

UOM Qtv

Remarks

No

Supplied

No.
1

Windows

PC,

monitor,

HP

Dell

by Shreem

keyboard and mouse

2

Laser Printer

HP

Dell

No

Supplied
by Shreem

SAS Panel

Venson

No

Data concentrator with HMI

GE D400 model -

No

No

Set

D400 model - D400

KAU 2222UUUU AU

Mounted
in Panel

].U AAAA
5

Ethernet Switch

GE

Multilin

M12400-B-Hl-XX-A4-

Mounted
in Panel

A4-A4-XX-X with 24
RJ 45 Ports
6

Wipro

UPS

Supplied
by Shreem

Required cables and

interfaces for connecting
meters and relays to D400

2.2 Moior

Set

SYstem ComPonents

Following are the major system components included in the system:

t. D400 Substation data concentrator
2. Ethernet Switches

2.2.1

D400

Subsfafion Data Concentrator

Supplied
by Shreem

CSPTCL- ADLS

- FDS - 132kV Koni Substation

The D400 is a SCADA gateway device that encompasses the functionality of several
typical substation devices in one. lt can carry out a variety of functions, including:
o Data concentration - collect data from intelligent electronic devices (lEDs)
installed in the substation
Data presentation - present collected data to a Supervisory Control and Data

Acquisition (SCADA) system

Digital Event Manager - monitor devices for alarm conditions and issue alarms
to the operator for action
Terminal server - provide transparent access (also known as pass-through) to
connected devices using vendor-supplied PC programs

The primary function of the D400 is to concentrate substation data by polling and
receiving information from connected lEDs (lntelligent Electronic Devices). Each device
communicates data to the D4OO through a serial or Ethernet network connection using
a selected protocol. The D400 retrieves point information from and sends control
requests to each communicating device.
The D4OO can manipulate the data from devices to produce additional local/pseudo
data points. The real data collected from devices and the calculated data are stored in
database in the D4O0 and are available to pass on to SCADA master stations and/or
HMI (Human-Machine Interface) applications.
The D400 is able to accomplish these tasks through the use of embedded software
applications. You configure these software applications to set up the D400 to operate
as your system requires.
Benefits and Strengths

o
e
.
o
o
.

Data concentration
Ease

of use/configuration

Embedded substation HMI and alarming

Soft Logic Capabilities
Non-operational data support
Support for NERC@ CIP comPliance

wwwvensonelecrflc.om

Poge 9 oJ 18

CSPTCL- ADLS

.
o
.
.
o

FDS

- 132kV Koni Substation

Embedded security applications

Legacy protocol support

Expandable and upgradeable platform

Redundancy
Role Based Access Control

Features
a
a

Secure web server (128 bit encryption)

Secure access using SSH (Secure Shell)/SCP (Secure Copy)/HTTPS

Secure terminal server, gateway, and/or Substation Gateway using Secure

Sockets Layer or Transport Layer Security (SSL/[LS)

User configurable security levels/access

Support for remote user authentication
Analog Data Logging with browser based viewer
Built-in alarm Annunciator
Support for Network Time Protocol (NTP)
Supports multiple SCADA protocols for communications to multiple masters

a
a
a
a

Built-in basic math/logic functions

Event notification (e-mail, pager)
,
Memory stick support for historical logs

Internal SQL database

a
a

2.2.2 Ethernet Switch

The switch wg have considered is Industrial grade managed Ethernet switch. This is
designed for industrial usage and substations. lt provides reliable high speed
networking for all critical applications. Provides flexibility in usage, security and ease of

maintenance.
We have considered following Ethernet switches for this project for the network
connectivity of the system.
The Ethernet switches are Industrially Hardened and IEC 61850 Compliant for
networking equipment used in utility substations. lt is also IEEE 1613 Compliant for
Electric Power Substation comm u nications equipment.
The switch has implemented the most advanced network management and security
features available for Ethernet Switches, including SNMP, SNTB web management
interface, VLAN, lPV6, SSL web encryption and SSH securing switch access over

unauthorized network.
The following functions are available in the switch,

www.vensonelectric om

CSPTCL- ADLS

a
a

a
a
a

FDS

- 132kV Koni Substation

8 no's of 100 MBPS

Ports can be mounted on the Front or Rear of the switch
All common media types supported, including: - 1-0/100 Base Copper (RJ45
Connector)
1000Base Copper (RJ45)
Port Arrangement - Rear Mounted
Power Supply - 110-250 VDC(O0-240 VAC Power Supply
RJ45 Ports

The switch has been designed for the unique needs of the Protection and Control
Industry with features that including:

o
o
o
o

Link Loss Alert allows for recovery from broken fiber connection on a relay for
both 10Mbit and 100Mbit applications
SMART RSPT provides recovery of Ring Network Architectures in less than 5
milliseconds per switch (hop)
Modbus Protocol Support enabling integrating Switch Data and Network Alarms
into DCS and SCADA monitoring systems.
Simple Switch Configuration and System Integration

The software allows for easy to use conf'lguration, monitoring and integration of the
Ethernet Switch.
The software covers the following functionality

o
o
.
o

Launchpad providing Document Management and Update Notification

The Software allows for programming of all settings

Monitoring of all Ports and Alarming of network problems including: Port

Failures, Power Supply Failures, Security Intruder Alarms
The Integrator will retrieve all of the information such as port status, network
statistics and Network Alarms in the switch and send this data to your existing
SCADA monitoring systems

3.7 lntroduction
www.vensonelectric.om

Poge 77 of 18

CSPTCL- ADLS

FDS -

132kV Koni Substation

The D400 is a hardware and software solution for monitoring the facility's electrical
power. D400 is used to interface with monitoring devices connected to the electrical
distribution equipment. Information from these field devices is monitored by the
computers, stored and can be displayed on a graphical screen. The application software
that is running on the computers is GE D400. GE D400 software has the capability to
communicate to power monitoring lEDs from GE and other manufacturers on IEC
61850 protocol.

Information from the D400 is presented via a graphical user interface (GUl). The D400
software is an application which runs on the Microsoft Windows operating system.

3.2 System Overview

D400 is a very easy-to-use supervisory monitoring and control software product. lt
consolidates the collection of data from your facility's sensors and devices, and then
transforms the data into dynamic text, alarm and graphic displays. lt gives you access to

real-time information, helping you make appropriate decisions to improve quality,

p rod uctivity a n d, u lti m ately, p rofita bi lity.
visually present the substation in one-line diagrams and display
communications data to a system operator to monitor, control and operate the
substation locally, or remotely over a network
D400 HMI

One-Line Desigher
The One-Line Designer is a specialized drawing tool for creating substation one-line
diagrams and forms, such as a Digital Event Manager panel. The One-Line Designer is
accessed from within the D400 Online Configuration Tool.

The One-Line Designer is a tool that enables you to create specialized diagrams and
forms. customized to vour substation environment and viewable via the One-Line
Viewer.
ln addition to creating a diagram or schematic of your network, you can display real
time readouts of the values of selected ports and points.
Graphic screen customized will include:

l.

Overview screen

3. One line screen

4. Tabular screens
5. Alarm screens

www.venSonelectric.om

CSPTCL- ADLS

FDS

- 132kV Koni Substation

Sample screens are provided later in this chapter and actual data required on each
screen shall be listed in the points database supplied by CSPTCL.

3.3

Custom grophicol user interface and navigation

Start the D400 application and login to HMI server application as "administrator or
operator", password to be selected by client on site.
Double click the shortcut for D400 screen icon on desktop and run whole HMI system.
Customer must provide the Corporate Logo by properly format.
Access

to the screens within the D400 applications requires the entry of a valid "User

lD" and "Password".

Failure to enter a valid User lD and Password will result in the D400 system displaying
pop-up message stating that "The user name and/or password specified are invalid".

lf the Login attempt has failed, the use? must repeat the User lD and Password entry
process.

Upon entry of a valid User lD and Password, the D400 system will grant access to the
D400 screens.

D400 Heoder Bar ond Legend

Title bar (contains

t and screen name, current date/time and 'Legend"

Figure 7 Title bar and Legend

3.4

Substation single line screens - somple

From this One-Line screen, users can navigate to IED tabular screens by clicking on the
IED small faceplates (icons) located adjacent to the monitored substation equipment.
Breaker status for this equipment is acquired via the relays.

Poge 73 of 18

CSPTCL- ADLS

- FDS - 132kV Koni Substation

Real-time data is displayed adjacent to the load descriptions.

Navigation to other screens may also be accomplished via the Menu Bar located at the
bottom ofthe screen.

Figure 2 Substotion Single Line-somple

3.5

Device tobular screen - sdmple

Device Tabular screens are D4OO/D400 software components that provide convenient
access to live (dynamic) metering data. The Tabular screens primarily provide
monitoring capabilities, but some limited information can be sent to the meter via the
Tabular screen (for example, demand counters can be reset from the demand screen, if

available for the selected device).

A screen shot of each device's configured tabular screens are available on the following
pages.

www.vensonelectnc om

Poge 14 of 18

CSPTCL- ADLS

FDS

- 132kV Koni Substation

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Note: Each device tabular screen will display data that is available from the respective device
rype.

3.6

Point Summary Screen - sample

The point summary screen, opens the list of the lEDs configured in the system. The l/O
point details of each devices can be obtained by clinking the "Details" button which will
open the detail list of the l/O points configured for the particular device.

www.vensonelectric.om

Poge 15 oJ 78

CSPTCL- ADLS

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- 132kV Koni Substation

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www.vensonetectnc om

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Poge 1.5 of 18

CSPTCL- ADLS

3.7

FDS

- 132kV Koni Substation

Alarms

3.7.7 D4O0 alarm screen

- sample

The D4OO Alarm screen provides access to view active alarms in the D4OO system.
Alarms can be individually acknowledged or acknowledged as a group by clicking the
buttons at the bottom of the screen. The D400 Alarm screen shows the time and date
that an alarm occurred, how long is has been active, the current state of the alarm
(ALARM or NORMAL), whether it has been acknowledged by a user, and a description
of the alarm. The colour and animation of the alarm text will depend on the
acknowledge state of the alarm.

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D400 olarm history sueen - somple

The D400 Alarm History screen provides access to view historical alarms in the
D400 system. The user can select a date range to view alarms in the specified date
period. The user can also print to a printer or export the data and save it to an Excel
spreadsheet from the screen controls.

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Poge 17 of 18

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Poge 18 of 18