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GWS 323

Questionnaire For Gearbox Selection

Brach Name:

Sr. No.:

Please furnish the following information/detail to enable us to select the suitable type of gear unit required.
# Will be consider as default If nothing is selected
* Compulsory filled
+ If nothing is selected, We will decide
1 *Area of application/industry? []
13 *Prime mover connected to
a) GB[Input] by?
b) driven M/C[output] by?
1 [Input][P]
1 [Output][P]
2 *Type of Prime mover? []
0 Belt-Pulley
0 Belt-Pulley
0 Chain-Sprocket 0 Chain-Sprocket
0 Pinion
0 Pinion
3 Power of prime mover? []
1 R Coupling
1 R Coupling
Min.
Max.
0 other
0 other
*Normal
[kW]
[input]
[Output]
PCD
4 *Absorbed power by the driven M/C?[]
[mm]
"X"
Min.
Max.
[mm]
*Normal
Weight
[kW]
[kg]
c) Please specify and provide detail[]
5 Input speed to Gearbox?[]
[Input]
[Output]
Min.
Max.
*Normal
[rpm]
d) If other, please specify and provide detail[]
[Input]
[Output]
6 Required output speed of Gearbox?[]
Min.
Max.
*Normal
[rpm]
14 Operating Hours/day? [P]
<3 hours
>10 Hours
3-10 hours Continuous operation #
7 Required ratio accuracy?[P][]
3% #
or
%
15 No of Starts per hours[P]
1#
41 to 80
Over 320
8 Rotation? [P]
#
Non-reversible
Reversible
1 to 20 81 to 160
21 to 40 160 to 320
9 If non-reversible Hold back required?[P]
Yes
No #
16 *load cycle attached ?[P] [graphical/tabular]
Yes
No
10 *Direction of rotation(looking from its end)?
CW CCW
Input[P]
17 *Ambient Temperature?[]
st
CW CCW
Min.
Normal
Max.
1 Output[P]
[C]
11 Motor mounting bracket required?[P]
Yes
No #
18 *Location of Installation?[][City, State, Country]
*If Yes, please provide motor & coupling detail.

[] Multiple selection allowed


[P] Only Single selection allowed
[] Data to be filled in

12 Extra Bearing Support on the output shaft?


Yes
No #
*If Yes, please provide detail sketch.

Date: 12/3/2014

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19 Gear calculation required as per?[P]


DIN # AGMA
ISO
Other
*If other, please specify[]

ISSUE-02

GWS 323
Questionnaire For Gearbox Selection

Please furnish the following information/detail to enable us to select the suitable type of gear unit required.
[] Multiple selection allowed
# Will be consider as default If nothing is selected
[P] Only Single selection allowed
* Compulsory filled
[] Data to be filled in
+ If nothing is selected, We will decide
20 Minimum required Service factor?[][P]
25 Arrangement of FLS?[P]
Will be picked from Mfg. catalogue #
1
2
3
Motor
or
Based on Motor power
Gearbox 4
#
Consumed power by driven M/C
7
6
5
21 Electrical Supply for Instruments & motor? [P] []
FLS in quadrant
1-
1 2# 3 4 5 6 7
AC 3-
Hz (if AC supply)
DC
V
Select One Option
26 Piping between Gearbox & FLS?[P]
Yes
No #
Explosion protection required?[P]
Yes
No
Select One Option
If NO, required Enclosure Protection []
IP 55 #
Other
IP 56
if other specify IP

27 For RTD required?[P]


No Provision, No RTD #
Only Provision at extension side only
22 *Required handing of Input & output shaft?[P]
LH
RH
DR
RR
LL
Only Provision at all assessable bearings only
DL
LD
RD
DD
Other
Provision + RTD at extension side only
Provision + RTD at all bearing (assessable only)
*If Other, Please provide sketch/reference.
If Only Provision, 1/2'' BSP hole will be provided
23 Any Statutory & Regulatory requirements
to be followed?[P]
28 Foundation/Holding Bolt?
#
Yes
No
Yes
No #
Gearbox
No #
Oil system(FLS) Yes
*If Yes, Please provide detail
*If Yes, please provide detail of base
plate/foundaton
24 Permitted Cooling (If required)[]
Fan
Cooling Coil
R Force lubrication system (FLS)
29 Sole plate(if applicable)?
Yes
No #
If Force lubrication system[P]
Pump? Single Pump Double pump #
30 Key(if applicable)?
Yes
No #
Select One Option
High speed shaft
Yes
No #
Oil Cooler?[P]
Low speed shaft
#
Water Cooled (Plate type)
Air Cooled
Water Cooled (Shell type)
31 Foundation dowel(if applicable)?
Yes
No #
Select One Option
#
No
Local control panel?[P] Yes
1
*If Yes, please provide detail.
Yes
No # 1
Junction Box?[P]
Yes
No # 1
Heater?[P]
32 *Construction of housing/Casing?[P]
+
No
Fabricated Casting
1 4
Separate Oil Tank? [P] Yes
Select One Option for LCP JB Heater Oil Tank

Date: 12/3/2014

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ISSUE-02

GWS 323
Questionnaire For Gearbox Selection

Please furnish the following information/detail to enable us to select the suitable type of gear unit required.
[] Multiple selection allowed
# Will be consider as default If nothing is selected
[P] Only Single selection allowed
* Compulsory filled
[] Data to be filled in
+ If nothing is selected, we will decide
Additional detail for Sugar Mill application only
Additional detail for Stirrer Application
1 Output Shaft type?[P]
R Square #
Cylindrical
400 [mm]
A=
C=
[mm]
510 [mm]
B=

2 Load detail of output shaft due to mill lifting,


attached?[P]
Yes
R No
Additional detail for Vertical rolling mill
application only
1 *Axial Load[]
Static
[kN]
Dynamic
[kN]
Thrust force application radius
[mm]
2 Gear Unit Design[P]
Hydrodynamic
Partial Hydrostatic
Fully Hydrostatic
R As per Mfg. standard

Additional Detail for elevator traction machine


1 *Traction machine location[P]
Above
Basement/Pit
MRL
2 *Rated load & Passenger capacity

1:1 #

*Rope diameter
Compensation chain
4 *Control method

2 *Total length of stirrer shaft(L)

[mm]

3 *Mounting blade distance


From shaft end(L1)

[mm]

4 *Type of coupling used


5 *Detail of additional support (B)?
Type of Bearing

1:2
Qty. of bearing/Bush
[mm]
With
Without # 7 *Pitch of blade (P)?
VVVF

[mm]

*No of blade

5 *Brake details required


6 *Traction sheave diameter & groove
detail required

Date: 12/3/2014

[mm]

[kg]
[m/s]
Qty. of bearing
[m]
[kg]
6 *Detail of additional support (C)?
Type of Bearing/Bush

*Travel speed of cabin


*Travel height
*Cabin weight

3 Roping[P]

Refer above figure for legends


1 *Diameter of stirrer shaft(D)

8 Nature of medium to be stirred?[P]


Constant density #
Variable density

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ISSUE-02

GWS 323
Questionnaire For Gearbox Selection

Please furnish the following information/detail to enable us to select the suitable type of gear unit required.
[] Multiple selection allowed
# Will be consider as default If nothing is selected
[P] Only Single selection allowed
* Compulsory filled
[] Data to be filled in
+ If nothing is selected, We will decide
If
any special remark please elaborate
Additional details for Pinion stand/Rubber mixer/
Crane/Conveyor application Only
1 Extension Diameter?[]
Tolerance?[]
Lower
Higher

[mm]
[mm]
[mm]

2 Extension length?[]

[mm]
Additional requirement/scope of supply?

3 Acoustic hood(Noise protection cover)?[P]


Yes
No #
4 Coupling guard?[P]
Yes
No #
5 Position of output shaft?[P]

Input

Output2
Output1
List of Customer instruction/drawing list if any.

Input

Output1
Output2

*Client Name:

*Client Address:

*Client Signature:

Date: 12/3/2014

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ISSUE-02

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