200 Capral

200 Series Door
Index
TECHNICAL MANUAL HISTORY
Manual History
History..
1
FEATURES & BENEFITS

Features & Benefits
Section 1..
1
PRODUCT SPECIFICATIONS
Product Specifications
Structural & Water Test Report Summary Alcan 358/R - D
Acoustic Test Report Summary ATF1796 - D
Acoustic Test Report Summary 4389-18 & 4389-19 - F
Acoustic Test Report Summary 4389-20, 4870-12 & 4870-8 - F
Span Table 61/70mm Plain Stile EK7836
Span Table 113/122mm Plain Stile EP8534
Span Table 201/210mm Plain Stile EP8537
Span Table 61/70mm French Door Stile EK7836/EP8539
Span Table 113/122mm French Door EP8534/EP8533
Span Table 76/94mm Midrail EL4057
Span Table 178/186mm Midrail EN3619
Maximum Glass Thickness Table 76/94mm Midrail EL4057
Maximum Glass Thickness Table 178/186mm Midrail EN3619
Section 2..
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EXTRUSIONS
Extrusions
Extrusion Data
Section 3..
1-6
7-8
COMPONENTS
Components
Section 4..
1-5
CONFIGURATIONS
Configurations
Section 5..
1
ARRANGEMENT DETAILS
Vertical Arrangement 01, 02 & 03 Rails & Midrails
Vertical Arrangement 01 & 03 Louvre Panel
Vertical Arrangement 04 & 05 Hinge Door Head & Sill
Vertical Arrangement 04 Hinge Door Frame Alternatives
Vertical Arrangement 04 & 05 Pivot Door Transom & Sill
Vertical Arrangement 04 Pivot Door Frame Alternatives
Vertical Arrangement 04 & 05 Sliding Door Heads & Floor Tracks (1021, 1022)
Vertical Arrangement 04 & 05 Sliding Door Head Track (1026, 1030)
Vertical Arrangement 04 Alternate Sliding Door Head Tracks (1031, 1061)
Horizontal Arrangement 07 & 08 Hinged Jambs & Meeting Stiles
Horizontal Arrangement 07 & 08 Pivot Jambs & Meeting Stiles & Louvre Panel
Horizontal Arrangement 07 & 08 Slider Jambs & Interlocks
Section 6..
1
2
3
4-5
6
7
8
9
10
11
12
13
GLAZING DETAILS
Glazing Details
Door Rebate Table
Section 7..
1
2
This Technical Manual contains Capral priviledged information and is subject to Copyright
01-01-2014
Index - Page 1
200 Series Door

Index
CUTTING FORMULAS & BOMs
Cutting Formula & BOM
Section 8..
1-3
ASSEMBLY DETAILS
Assembly Door Panel
Assembly Midrails & Interlock Adaptor
Assembly Heel & Toe Glazing
Assembly Pentagon & Mortice Locks
Assembly G Handle
Assembly Door Stops
Assembly 9800 COC Transom
Assembly 9800 COC Threshold Pivot
Assembly 7726 Door Closer Open Out
Assembly 7726 Door Closer Open In
Assembly Flush Bolt
Assembly Head Roller
Section 9..
1
2
3
4
5
6
7
8
9
10
11
12
MACHINING DETAILS
Machining Stiles
Machining Rails
Machining Door Stops Head Option 1 - Notched
Machining Door Stops Head Option 2 - Mitred
Machining Door Stops Threshold Option 1 - Notched
Machining Frame COC Transoms
Machining 76 & 101.6mm Frame Thresholds
Machining 100 & 150mm Frame Thresholds
Machining Pentagon Lock
Machining 3541 Mortice Lock
Machining Lock Strikes
Machining 9800 COC Transom & Filler
Machining 9800 COC Rails & Stile
Machining 7714 & 7726 Closer Open Out Head
Machining 7714 Closer Open Out Rails & Stile
Machining 7726 Closer Open Out Rails & Stile
Machining 7714 Closer Open In Head & Rails
Machining 7726 Closer Open In Head & Rails
Machining 1022 & 1021 Floor Rollers & Head Guides
Machining 1030 & 1031 Head Rollers
Machining Flush Bolt
Machining G Handle
Section 10..
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Index - Page 2
01-01-2014
200 Series Door

Index
DISCLAIMER
..
Whilst every effort has been made to ensure the technical details contained herein are accurate and correct, Capral can
take no responsibility for any loss or damage whatsoever arising as a result of any errors contained in this manual. Also,
interpretation of standards or codes within this manual is Caprals interpretation of such codes. Responsibility for code
compliance remains with the user of this manual. In some cases product dimensions may vary or be changed without
notice. Capral assumes no duty of care in respect of any drawings or information contained in this manual. Readers should
not act or rely upon any information contained in this manual without obtaining appropriate professional advice relating to
their particular circumstances. Capral disclaims all liability for loss of damage suffered by any party who acts or fails to act
in reliance of this manual.
COPYRIGHT
..
This technical manual remains the property of Capral and contains information which is the subject of copyright. The
manual or any part of it may not be reproduced, copied or loaned in any form without the prior written permission of Capral.
The manual is to be returned to Capral on request. By using this manual you acknowledge these conditions.
CAPRAL GENERAL WARRANTY
..
No warranty, condition or term applies to the supply by Capral of products and their components manufactured by it unless
it is set out in this Condition or is implied by law and cannot be excluded.
If any term is implied into this Condition by law, and it would be illegal for Capral to exclude it, then so far as the law allows,
the liability of Capral for breach of that term is limited to the cost of repair or replacement (at Capral's option) of any product
or component manufactured by it that Capral determines is defective in materials under normal use and service. Capral is
not liable for any other direct or indirect cost, loss or damage to person or property, or for any consequential losses,
including cartage and installation.
While any product or component is in the custody of Capral for investigation or repair it will be at the risk of the purchaser
and Capral or its employees or agents will not be liable for any damage to it.
Capral is not liable to the purchaser unless the purchaser notifies Capral in writing immediately on it becoming aware of the
alleged defect, and in any event no later than 30 days after the date of delivery.
Capral is not liable for any product or component that is not manufactured by it, but Capral will use its reasonable endeavors
to obtain for the purchaser the benefit of any applicable manufacturers warranty.
01-01-2014
Index - Page 3
200 Series Door

Technical Manual History
The table below is a record of this manuals history. Any changes or additions to this manual are listed below.
DATE
DESCRIPTION
01-01-2013
New Manual Released

Additional Extrusions &
General Updates
01-01-2014
01-03-2014
Addition of 450 Door Stop
DESTROY PAGES
INSERT PAGES
All
All
Manual History
Section 3, Page 3 & 8
Section 6, Page 4
Manual History
Section 3, Page 3 & 8
Section 6, Page 4
01-03-2014
Manual History - Page 1
200 Series Door

Features & Benefits
__________________________________________________________________________________________
61/70mm, 113/122mm & 201/210mm Stiles
78/87mm, 102/111mm & 133/142mm Rails
44mm 200mm Midrails
Single Glazed (up to 10mm) & Double Glazed
Options (up to 28mm)
Exclusively designed components to improve
the systems performance and function
Serviceability Limit State (SLS)

Pressures up to 1240Pa*
Ultimate Limit State (ULS)
Pressures up to 3000Pa*
Water Performance up to 1000Pa*
Acoustic Sound Transmission Rating (STC) up
to 34*
NATA tested to Australian Standards

(AS2047-1999)
Compatible with:
Narrowline Framing Systems
Flushline Framing Systems
Window Energy Rating Scheme (WERS) data

available; www.wers.net
* Refer to Section 2 for specific details and

limitations
01-01-2013
Section 1 - Page 1
200 Series Door

Product Specifications
SIZE LIMITATIONS: PIVOT DOOR
Panel Height
Minimum:
Maximum:
2100mm
2700mm
Panel Weight
Maximum:
115kg
Panel Width
Minimum:
Maximum:
750mm
1000mm
Panel Width
Minimum:
Maximum:
750mm
1000mm
Panel Width
Minimum:
Maximum:
750mm
1800mm
SIZE LIMITATIONS: HINGED DOOR

Panel Height
Minimum:
Maximum:
2100mm
2700mm
Panel Weight
Maximum:
300378 40kg with 3 Hinges
SIZE LIMITATIONS: SLIDING DOOR

Panel Height
Minimum:
Maximum:
2100mm
2700mm
NOTE: Max panel width dependant on track system
Panel Weight
Maximum:
300kg
Panel Aspect Ratio:
3:1 (Max Height : Min Width)

NOTE: To avoid racking of narrow sashes
NOTE: Refer to the information below & Span Tables to check the maximum sizes that can be achieved for the
assigned performance requirements of the installation.
SERVICEABILITY PRESSURE & WATER PERFORMANCE
Residential (L/180) & Commercial (L/250) Applications:
The Serviceability Pressures listed in the Span Tables have not been limited by a water performance.
Where water performance is necessary the product should be limited to the following maximum water ratings or
serviceability pressures:
Configuration
Sill
Transom
Max. Water
Rating (Pa)
400-445 (EP2366)
N/A
600
Note:
Max. Serviceability
Pressure (Pa)
(Max. Water Rating / 30%)
2000
The use of a standard Subsill has been assumed for the Water Performance Ratings listed above.
01-01-2013
Section 2 - Page 1
200 Series Door

Test Report Summary
STRUCTURAL & WATER - TEST REPORT NUMBER: Alcan 358/R
Performed by: Capral Mechanical Test Laboratory, Victoria April, 1992
Test Drawing Number: Test 358
Configuration: D
Glass: unknown
Approved to Standard: AS2047-1977
DEFLECTION TEST RESULTS:
+ Test Pressure
2000Pa
(Span/2000)
- Test Pressure
1240Pa
(Span/3000)
Hinged Jamb Stile: 200-016 (EK7836)

(2100mm Nom Span)
1240Pa
(Span/820)
Lock Jamb Stile: 200-015 (EK7620)

(2100mm Nom Span)
1240Pa
(Span/150)
Midrail: 400-417 (EN2849)

(900mm Nom Span)
AIR INFILTRATION RESULTS:

0.47L/s.m2 @ 75Pa Positive Test Pressure
2.58L/s.m2 @ 75Pa Negative Test Pressure
WATER PENETRATION RESULTS:
Sill : 400-538 (EP5693) / 400-445 (EP2836)
ULTIMATE STRENGTH RESULTS:
Achieved Non Air Conditioned Rating
600Pa Pressure for a period of 15mins
+ Test Pressure
3000Pa
- Test Pressure
3000Pa
Section 2 - Page 2
01-01-2013
200 Series Door

Test Report Summary
ACOUSTIC
Performed by: Australian Hearing National Acoustic Laboratories, New South Wales December, 2005
Configuration: D
TEST REPORT NUMBER: ATF1796
Test Drawing Number: SPD01760A
Framing System: 400 Narrowline
TEST SAMPLE DETAILS:
Glass:
10.38mm Laminate / 12mm Air Gap / 6.38mm Laminate
Glazing Wedge:
300001 3mm Gap Wedge
Door Seals:
QEZ 6.9 Perimeter Seal
SOUND TRANSMISSION CLASS:
STC:
35
SOUND INSULATION RATING:
Rw (C;Ctr):
35 (-1;-2)
01-01-2013
Section 2 - Page 3
200 Series Door

Test Report Summary
ACOUSTIC
Performed by: Day Design Acoustic Consulting Engineers, New South Wales
Configuration: D
TEST REPORT NUMBER: 4389-18
Test Drawing Number: 31-426
December, 2010

Glass:
Glazing Wedge:
Door Seals:
300023 7mm Door Stop
Rw (C;Ctr):
31 (-1;-2)
December, 2010

Glass:
10.38mm Laminate
Glazing Wedge:
Door Seals:
Rw (C;Ctr):
31 (-1;-2)
Section 2 - Page 4
01-01-2013
200 Series Door

Test Report Summary
December, 2010

Glass:
Glazing Wedge:
300011 7.5mm Gap Wedge
Door Seals:
Rw (C;Ctr):
33 (-1;-3)
Framing System: 419 Flushline
July, 2012

Glass:
Glazing Wedge:
Backing Gasket:
302444 Acoustic Door Stop
Rw (C;Ctr):
34 (-1;-4)
July, 2012

Glass:
6.38mm Laminate / 12mm Air Gap / 10.5mm Hush Laminate
Glazing Wedge:
Backing Gasket:
302444 Acoustic Door Stop
Rw (C;Ctr):
33 (-1;-2)
01-01-2013
Section 2 - Page 5
200 Series Door

Span Table
61/70mm PLAIN STILE - EK7836
Note:
Serviceability pressures for L/150 applications have been limited to
a maximum Serviceability Pressure of 3000Pa.
Serviceability pressures for L/180 & L/250 applications have not
been limited by water performance. Where water performance is
necessary, refer to Product Specifications page.
Hinged Doors are currently excluded from the requirements of
AS2047 and therefore these tables have been produced as an
indication of performance only.
This table has been based on a lock height of 1050mm.
Sash Height (mm)

S (L/250)
S (L/180)
2700
S (L/150)
U
S (L/250)
S (L/180)
2600
S (L/150)
U
S (L/250)
S (L/180)
2500
S (L/150)
U
S (L/250)
S (L/180)
2400
S (L/150)
U
S (L/250)
S (L/180)
2300
S (L/150)
U
S (L/250)
S (L/180)
2200
S (L/150)
U
S (L/250)
S (L/180)
2100
S (L/150)
U
Sash Width (mm)
Maximum Design Pressure (kPa)

0.449
1.743
0.463
0.556
2.010
0.420
0.584
0.701
2.345
0.540
0.750
0.900
2.770
0.709
0.985
1.182
3.323
0.419
1.626
0.433
0.519
1.876
0.545
0.654
2.189
0.504
0.700
0.840
2.586
0.662
0.919
1.103
3.102
0.487
1.759
0.511
0.613
2.052
0.472
0.656
0.787
2.424
0.621
0.862
1.034
2.908
0.458
1.656
0.481
0.577
1.931
0.445
0.617
0.741
2.281
0.584
0.811
0.973
2.737
0.433
1.564
0.454
0.545
1.824
0.420
0.583
0.700
2.155
0.552
0.766
0.919
2.585
0.430
0.516
1.728
0.552
0.663
2.041
0.523
0.726
0.871
2.449
0.490
1.641
0.525
0.630
1.939
0.496
0.689
0.827
2.326
700
750
800
850
900
950
1000
LEGEND: S = Serviceability Pressure, U = Ultimate Pressure

NOTE: This table is based on theoretical section properties, not on approved tests as specified by AS2047.
A maximum stress level of 110MPa has been applied when generating this table.
Section 2 - Page 6
01-01-2013
200 Series Door

Span Table
113/122mm PLAIN STILE - EP8534
Note:
Sash Height (mm)

S (L/250)
S (L/180)
2700
S (L/150)
U
S (L/250)
S (L/180)
2600
S (L/150)
U
S (L/250)
S (L/180)
2500
S (L/150)
U
S (L/250)
S (L/180)
2400
S (L/150)
U
S (L/250)
S (L/180)
2300
S (L/150)
U
S (L/250)
S (L/180)
2200
S (L/150)
U
S (L/250)
S (L/180)
2100
S (L/150)
U
Sash Width (mm)

0.466
0.559
2.467
0.562
0.675
2.796
0.495
0.687
0.824
3.195
0.613
0.851
1.021
3.685
0.772
1.072
1.287
4.299
0.991
1.377
1.652
4.500
1.302
1.809
2.171
4.500
0.435
0.522
2.303
0.525
0.630
2.609
0.462
0.641
0.769
2.982
0.572
0.794
0.953
3.440
0.721
1.001
1.201
4.012
0.925
1.285
1.542
4.500
1.216
1.688
2.026
4.500
0.489
2.159
0.492
0.590
2.446
0.433
0.601
0.721
2.795
0.536
0.745
0.894
3.225
0.675
0.938
1.126
3.761
0.867
1.205
1.446
4.444
1.140
1.583
1.899
4.500
0.461
2.032
0.463
0.556
2.302
0.566
0.679
2.631
0.505
0.701
0.841
3.035
0.636
0.883
1.060
3.540
0.816
1.134
1.361
4.182
1.073
1.490
1.788
4.500
0.435
1.919
0.437
0.525
2.174
0.534
0.641
2.485
0.477
0.662
0.794
2.866
0.600
0.834
1.001
3.343
0.771
1.071
1.285
3.950
1.013
1.407
1.688
4.500
0.412
1.818
0.414
0.497
2.060
0.506
0.607
2.354
0.452
0.627
0.753
2.716
0.569
0.790
0.948
3.167
0.730
1.015
1.217
3.742
0.960
1.333
1.599
4.489
0.472
1.957
0.481
0.577
2.236
0.429
0.596
0.715
2.580
0.540
0.751
0.901
3.009
0.694
0.964
1.157
3.555
0.912
1.266
1.520
4.264
700
750
800
850
900
950
1000

01-01-2013
Section 2 - Page 7
200 Series Door

Span Table
201/210mm PLAIN STILE - EP8537
Note:
Sash Height (mm)

S (L/250)
S (L/180)
2700
S (L/150)
U
S (L/250)
S (L/180)
2600
S (L/150)
U
S (L/250)
S (L/180)
2500
S (L/150)
U
S (L/250)
S (L/180)
2400
S (L/150)
U
S (L/250)
S (L/180)
2300
S (L/150)
U
S (L/250)
S (L/180)
2200
S (L/150)
U
S (L/250)
S (L/180)
2100
S (L/150)
U
Sash Width (mm)

0.780
1.083
1.300
4.500
0.941
1.307
1.568
4.500
1.149
1.597
1.916
4.500
1.424
1.978
2.374
4.500
1.794
2.492
2.990
4.500
2.304
3.000
3.000
4.500
3.000
3.000
3.000
4.500
0.728
1.011
1.214
4.500
0.878
1.220
1.464
4.500
1.073
1.490
1.788
4.500
1.329
1.846
2.216
4.500
1.675
2.326
2.791
4.500
2.151
2.987
3.000
4.500
2.825
3.000
3.000
4.500
0.683
0.948
1.138
4.500
0.823
1.144
1.372
4.500
1.006
1.397
1.676
4.500
1.246
1.731
2.077
4.500
1.570
2.180
2.617
4.500
2.016
2.800
3.000
4.500
2.649
3.000
3.000
4.500
0.642
0.892
1.071
4.500
0.775
1.076
1.292
4.500
0.947
1.315
1.578
4.500
1.173
1.629
1.955
4.500
1.478
2.052
2.463
4.500
1.898
2.635
3.000
4.500
2.493
3.000
3.000
4.500
0.607
0.843
1.011
4.309
0.732
1.017
1.220
4.500
0.894
1.242
1.490
4.500
1.108
1.539
1.846
4.500
1.396
1.938
2.326
4.500
1.792
2.489
2.987
4.500
2.354
3.000
3.000
4.500
0.575
0.798
0.958
4.082
0.693
0.963
1.156
4.500
0.847
1.176
1.412
4.500
1.049
1.458
1.749
4.500
1.322
1.836
2.203
4.500
1.698
2.358
2.830
4.500
2.231
3.000
3.000
4.500
0.546
0.758
0.910
3.878
0.659
0.915
1.098
4.395
0.805
1.118
1.341
4.500
0.997
1.385
1.662
4.500
1.256
1.744
2.093
4.500
1.613
2.240
2.688
4.500
2.119
2.943
3.000
4.500
700
750
800
850
900
950
1000

Section 2 - Page 8
01-01-2013
200 Series Door

Span Table
48mm FRENCH DOOR STILE - EK7836 / EP8539
Note:
Sash Height (mm)

S (L/250)
S (L/180)
2700
S (L/150)
U
S (L/250)
S (L/180)
2600
S (L/150)
U
S (L/250)
S (L/180)
2500
S (L/150)
U
S (L/250)
S (L/180)
2400
S (L/150)
U
S (L/250)
S (L/180)
2300
S (L/150)
U
S (L/250)
S (L/180)
2200
S (L/150)
U
S (L/250)
S (L/180)
2100
S (L/150)
U
Sash Width (mm)

0.485
0.673
0.808
1.945
0.544
0.756
0.907
2.101
0.614
0.852
1.023
2.277
0.695
0.966
1.159
2.477
0.793
1.101
1.321
2.704
0.909
1.262
1.515
2.964
1.049
1.457
1.749
3.264
0.454
0.631
0.757
1.822
0.510
0.708
0.850
1.968
0.575
0.799
0.959
2.134
0.652
0.906
1.087
2.322
0.744
1.033
1.240
2.536
0.853
1.185
1.422
2.781
0.986
1.369
1.643
3.064
0.428
0.594
0.713
1.714
0.480
0.667
0.801
1.853
0.542
0.753
0.904
2.009
0.615
0.854
1.025
2.187
0.702
0.974
1.169
2.389
0.805
1.119
1.342
2.622
0.931
1.293
1.551
2.890
0.562
0.674
1.619
0.454
0.631
0.757
1.751
0.513
0.713
0.855
1.900
0.582
0.809
0.970
2.068
0.665
0.923
1.108
2.261
0.763
1.060
1.272
2.482
0.883
1.226
1.472
2.738
0.533
0.640
1.536
0.431
0.599
0.719
1.661
0.487
0.677
0.812
1.803
0.553
0.768
0.922
1.964
0.632
0.878
1.053
2.148
0.726
1.009
1.211
2.359
0.841
1.168
1.401
2.604
0.508
0.609
1.461
0.411
0.571
0.685
1.581
0.464
0.645
0.774
1.717
0.528
0.733
0.879
1.871
0.603
0.837
1.005
2.047
0.694
0.963
1.156
2.250
0.803
1.116
1.339
2.486
0.485
0.582
1.395
0.546
0.655
1.510
0.444
0.617
0.740
1.640
0.505
0.701
0.841
1.788
0.577
0.802
0.962
1.958
0.664
0.923
1.107
2.153
0.770
1.070
1.284
2.380
700
750
800
850
900
950
1000

01-01-2013
Section 2 - Page 9
200 Series Door

Span Table
113/122mm FRENCH DOOR STILE - EP8534 / EP8533
Note:
Sash Height (mm)

S (L/250)
S (L/180)
2700
S (L/150)
U
S (L/250)
S (L/180)
2600
S (L/150)
U
S (L/250)
S (L/180)
2500
S (L/150)
U
S (L/250)
S (L/180)
2400
S (L/150)
U
S (L/250)
S (L/180)
2300
S (L/150)
U
S (L/250)
S (L/180)
2200
S (L/150)
U
S (L/250)
S (L/180)
2100
S (L/150)
U
Sash Width (mm)

0.832
1.155
1.386
3.205
0.933
1.296
1.556
3.462
1.053
1.462
1.754
3.752
1.193
1.657
1.988
4.081
1.359
1.888
2.266
4.455
1.559
2.165
2.598
4.500
1.800
2.499
2.999
4.500
0.779
1.083
1.299
3.001
0.875
1.215
1.458
3.243
0.987
1.371
1.645
3.516
1.119
1.554
1.865
3.825
1.276
1.772
2.127
4.177
1.464
2.033
2.440
4.500
1.691
2.349
2.818
4.500
0.734
1.019
1.223
2.824
0.824
1.145
1.374
3.052
0.930
1.292
1.550
3.310
1.055
1.465
1.758
3.603
1.203
1.671
2.006
3.936
1.381
1.919
2.302
4.319
1.597
2.218
2.661
4.500
0.694
0.964
1.156
2.668
0.780
1.083
1.299
2.885
0.880
1.222
1.467
3.130
0.999
1.387
1.664
3.408
1.140
1.583
1.900
3.725
1.309
1.819
2.182
4.089
1.515
2.103
2.524
4.500
0.659
0.915
1.098
2.530
0.740
1.028
1.234
2.737
0.836
1.161
1.393
2.970
0.949
1.318
1.582
3.235
1.084
1.505
1.807
3.538
1.246
1.730
2.076
3.887
1.442
2.003
2.404
4.290
0.627
0.871
1.045
2.408
0.705
0.979
1.175
2.605
0.797
1.107
1.328
2.829
0.905
1.257
1.509
3.082
1.034
1.437
1.724
3.373
1.190
1.652
1.983
3.707
1.378
1.914
2.297
4.095
0.599
0.832
0.998
2.298
0.674
0.936
1.123
2.487
0.762
1.058
1.270
2.702
0.866
1.203
1.443
2.946
0.990
1.375
1.650
3.225
1.140
1.583
1.900
3.547
1.322
1.835
2.203
3.921
700
750
800
850
900
950
1000

Section 2 - Page 10
01-01-2013
200 Series Door

Span Table
76/94mm MIDRAIL - EL4057
Note:
Serviceability pressures for L/150 applications have been limited to a
maximum Serviceability Pressure of 6000Pa.
Serviceability pressures for L/180 & L/250 applications have not been
limited by a water performance. Where water performance is necessary,
refer to Product Specifications page.
This table has been based on a below midrail height of 900mm.
Above Midrail
Height (mm)
S (L/250)
S (L/180)
2100
S (L/150)
U
S (L/250)
S (L/180)
1950
S (L/150)
U
S (L/250)
S (L/180)
1800
S (L/150)
U
S (L/250)
S (L/180)
1650
S (L/150)
U
S (L/250)
S (L/180)
1500
S (L/150)
U
S (L/250)
S (L/180)
1350
S (L/150)
U
S (L/250)
S (L/180)
1200
S (L/150)
U
Midrail Width (mm)

6.000
6.000
6.000
9.946
6.000
6.000
6.000
9.946
6.000
6.000
6.000
9.946
6.000
6.000
6.000
9.946
6.000
6.000
6.000
9.946
6.000
6.000
6.000
9.946
6.000
6.000
6.000
9.946
3.415
4.743
5.692
6.356
3.415
4.743
5.692
6.356
3.415
4.743
5.692
6.356
3.415
4.743
5.692
6.356
3.415
4.743
5.692
6.356
3.415
4.743
5.692
6.356
3.415
4.743
5.692
6.356
2.041
2.835
3.402
4.385
2.041
2.835
3.402
4.385
2.041
2.835
3.402
4.385
2.041
2.835
3.402
4.385
2.041
2.835
3.402
4.385
2.041
2.835
3.402
4.385
2.041
2.835
3.402
4.385
1.310
1.819
2.183
3.183
1.310
1.819
2.183
3.183
1.310
1.819
2.183
3.183
1.310
1.819
2.183
3.183
1.310
1.819
2.183
3.183
1.310
1.819
2.183
3.183
1.315
1.826
2.191
3.214
0.885
1.229
1.475
2.398
0.885
1.229
1.475
2.398
0.885
1.229
1.475
2.398
0.885
1.229
1.475
2.398
0.885
1.229
1.475
2.398
0.889
1.234
1.481
2.417
0.908
1.260
1.513
2.475
0.622
0.864
1.037
1.858
0.622
0.864
1.037
1.858
0.622
0.864
1.037
1.858
0.622
0.864
1.037
1.858
0.625
0.868
1.042
1.871
0.636
0.884
1.060
1.910
0.655
0.910
1.092
1.974
0.452
0.627
0.753
1.474
0.452
0.627
0.753
1.474
0.452
0.627
0.753
1.474
0.454
0.630
0.756
1.482
0.461
0.640
0.768
1.509
0.473
0.656
0.788
1.553
0.490
0.681
0.817
1.615
900
1050
1200
1350
1500
1650
1800

01-01-2013
Section 2 - Page 11
200 Series Door

Span Table
178/186mm MIDRAIL - EN3619
Note:
Serviceability pressures for L/150 applications have been limited to a
maximum Serviceability Pressure of 6000Pa.
Serviceability pressures for L/180 & L/250 applications have not been
limited by a water performance. Where water performance is necessary,
refer to Product Specifications page.
This table has been based on a below midrail height of 900mm.
Above Midrail
Height (mm)
S (L/250)
S (L/180)
2100
S (L/150)
U
S (L/250)
S (L/180)
1950
S (L/150)
U
S (L/250)
S (L/180)
1800
S (L/150)
U
S (L/250)
S (L/180)
1650
S (L/150)
U
S (L/250)
S (L/180)
1500
S (L/150)
U
S (L/250)
S (L/180)
1350
S (L/150)
U
S (L/250)
S (L/180)
1200
S (L/150)
U
Midrail Width (mm)

6.000
6.000
6.000
10.000
6.000
6.000
6.000
10.000
6.000
6.000
6.000
10.000
6.000
6.000
6.000
10.000
6.000
6.000
6.000
10.000
6.000
6.000
6.000
10.000
6.000
6.000
6.000
10.000
6.000
6.000
6.000
10.000
6.000
6.000
6.000
10.000
6.000
6.000
6.000
10.000
6.000
6.000
6.000
10.000
6.000
6.000
6.000
10.000
6.000
6.000
6.000
10.000
6.000
6.000
6.000
10.000
5.706
6.000
6.000
10.000
5.706
6.000
6.000
10.000
5.706
6.000
6.000
10.000
5.706
6.000
6.000
10.000
5.706
6.000
6.000
10.000
5.706
6.000
6.000
10.000
5.706
6.000
6.000
10.000
3.661
5.085
6.000
8.898
3.661
5.085
6.000
8.898
3.661
5.085
6.000
8.898
3.661
5.085
6.000
8.898
3.661
5.085
6.000
8.898
3.661
5.085
6.000
8.898
3.676
5.105
6.000
8.984
2.474
3.436
4.124
6.703
2.474
3.436
4.124
6.703
2.474
3.436
4.124
6.703
2.474
3.436
4.124
6.703
2.474
3.436
4.124
6.703
2.485
3.451
4.141
6.758
2.537
3.524
4.228
6.919
1.740
2.416
2.900
5.195
1.740
2.416
2.900
5.195
1.740
2.416
2.900
5.195
1.740
2.416
2.900
5.195
1.747
2.426
2.912
5.232
1.778
2.470
2.964
5.339
1.832
2.545
3.054
5.518
1.263
1.754
2.105
4.119
1.263
1.754
2.105
4.119
1.263
1.754
2.105
4.119
1.268
1.761
2.113
4.144
1.287
1.788
2.146
4.218
1.321
1.835
2.202
4.340
1.370
1.903
2.283
4.516
900
1050
1200
1350
1500
1650
1800

Section 2 - Page 12
01-01-2013
200 Series Door

Maximum Glass Thickness Table - Deadload Assessment
76/94mm MIDRAIL - EL4057
Note:
Glass thickness has been limited to 20mm according to the capacity of
the suite.
These tables have been developed to assist Fabricators in making an

assessment of the maximum glass thickness that the midrail member can
support before it is considered unstable (deflection & stress).
Wind load and human impact requirements are not included in the tables
below. A glass thickness assessment for windload and human impact
must still be completed in accordance with AS1288.
Height Above
Midrail (mm)
2150
20
20
12
10
1950
20
20
16
10
1800
20
20
16
12
1650
20
20
16
12
1500
20
20
20
12
10
1350
20
20
20
16
10
1200
20
20
20
16
12
Midrail Width (mm)

Downward
Deflection (mm)
600
800
1000
1200
1400
1600
1800
1.0
1.3
1.7
2.0
2.3
2.7
3.0
Maximum Glass Thickness with Support Blocks at 1/4 Points (mm)
Height Above
Midrail (mm)
2150
20
20
20
20
12
1950
20
20
20
20
12
1800
20
20
20
20
12
10
1650
20
20
20
20
16
10
1500
20
20
20
20
16
12
1350
20
20
20
20
20
12
1200
20
20
20
20
20
12
10
Midrail Width (mm)

Downward
Deflection (mm)
600
800
1000
1200
1400
1600
1800
1.0
1.3
1.7
2.0
2.3
2.7
3.0
NOTE: This table is based on theoretical section properties.

A deflection ratio of L/600 has been assumed, resulting in the individual deflection figures listed on the tables.
01-01-2013
Section 2 - Page 13
200 Series Door

Maximum Glass Thickness Table - Deadload Assessment
178/186mm MIDRAIL - EN3619
Note:
Glass thickness has been limited to 28mm according to the capacity of
the suite.
These tables have been developed to assist Fabricators in making an

assessment of the maximum glass thickness that the midrail member can
support before it is considered unstable (deflection & stress).
Wind load and human impact requirements are not included in the tables
below. A glass thickness assessment for windload and human impact
must still be completed in accordance with AS1288.
Height Above
Midrail (mm)
2150
28
28
28
28
28
28
28
1950
28
28
28
28
28
28
28
1800
28
28
28
28
28
28
28
1650
28
28
28
28
28
28
28
1500
28
28
28
28
28
28
28
1350
28
28
28
28
28
28
28
1200
28
28
28
28
28
28
28
Midrail Width (mm)

Downward
Deflection (mm)
600
800
1000
1200
1400
1600
1800
1.0
1.3
1.7
2.0
2.3
2.7
3.0
Height Above
Midrail (mm)
2150
28
28
28
28
28
28
28
1950
28
28
28
28
28
28
28
1800
28
28
28
28
28
28
28
1650
28
28
28
28
28
28
28
1500
28
28
28
28
28
28
28
1350
28
28
28
28
28
28
28
1200
28
28
28
28
28
28
28
Midrail Width (mm)

Downward
Deflection (mm)
600
800
1000
1200
1400
1600
1800
1.0
1.3
1.7
2.0
2.3
2.7
3.0
NOTE: This table is based on theoretical section properties.

A deflection ratio of L/600 has been assumed, resulting in the individual deflection figures listed on the tables.
Section 2 - Page 14
01-01-2013
200 Series Door
Section 3 - Page 1
200 Series Door
Section 3 - Page 2
200 Series Door
Section 3 - Page 3
200 Series Door
Section 3 - Page 4
200 Series Door
Section 3 - Page 5
200 Series Door
Section 3 - Page 6
200 Series Door

Extrusion Data
Extrusion
E01854
E14422
E18685
E18686
E18687
E18714
E19991
E34300
E35737
E53243
EK5884
EK5885
EK5925
EK5939
EK7556
EK7619
EK7620
EK7621
EK7817
EK7818
EK7836
EK8593
EK9075
EL2074
EL2096
EL2590
EL4053
EL4057
EL5387
EL6478
EN2258
EN3619
EN4016
EN5214
EN6402
EN8012
EP11096
EP11671
EP13363
EP13539
EP13540
Description
101.6 x 12.7mm Flat Threshold
100mm Coc Filler
1031 Head Track Base
1031 Track Cover
Jamb Adaptor
100mm Coc Transom
419 SG Flush Filler
419 DG Flush Filler
76mm x 22mm Threshold
Fin Jamb Adaptor
Top Rail
102/111mm Bottom Rail
400/601 Flush Filler
Coc Filler
22mm Bead
61/70mm Wiper Stile
61/70mm Pivot Stile
Slider Guide
1030 Head Track Base
1030 Track Cover
61/70mm Plain Stile
Recessed Slider Track
Double Slider Head
50mm Louvre Frame
50mm Louvre
133/142mm Bottom Rail
400/601 Door Stop
63/72mm Midrail
Interlock Adaptor
Plant On Door Stop
13mm Bead
179/186mm Midrail
425 Door Stop
10mm Midrail
13mm Bevel Bead
Roller Head
Alt. 425 Sash Adaptor
HD Interlock
419 50mm Sash Adaptor
100mm x 15mm Ramped Threshold
150mm x 15mm Ramped Threshold
Structural Properties *
Ixx (103mm4)
4.309
0.321
499.881
153.453
45.099
106.602
0.382
0.317
7.478
41.384
208.602
406.037
0.452
0.121
5.135
130.341
128.654
127.043
1187.456
451.960
129.576
9.282
120.579
122.909
68.133
988.819
2.769
126.157
0.251
0.983
1.317
2542.667
5.363
0.729
0.875
180.759
5.407
1716.315
21.531
4.907
7.441
Iyy (103mm4) Zxx (103mm3) Zyy (103mm3)
406.749
178.518
191.889
0.648
211.367
690.998
2.812
14.497
176.308
183.698
155.204
203.251
1.356
193.824
2.142
141.998
138.750
359.245
392.502
5.201
148.657
75.429
1069.961
26.633
50.821
274.222
1.405
121.398
3.937
3.548
1.325
339.363
19.292
38.257
0.758
161.741
20.275
384.812
47.806
341.231
1102.091
0.551
0.056
9.109
3.382
1.289
2.849
0.073
0.052
0.589
1.870
6.025
8.056
0.062
0.045
0.351
5.682
5.787
4.462
16.956
7.592
5.829
1.129
4.127
4.134
2.077
15.354
0.225
5.046
0.079
0.111
0.143
33.368
0.344
0.146
0.114
7.182
0.347
26.610
0.878
0.581
0.949
8.007
3.688
4.276
0.131
7.046
13.820
0.270
0.763
4.237
5.649
7.023
9.197
0.166
3.921
0.279
5.599
5.502
9.725
7.792
0.477
5.735
3.165
19.254
1.086
2.090
12.408
0.163
5.493
0.241
0.260
0.188
15.356
0.931
1.731
0.085
7.352
0.924
14.904
1.652
6.036
13.486
01-01-2014
Section 3 - Page 7
200 Series Door

Extrusion Data
Extrusion
EP14141
EP0892
EP1546
EP2211
EP2212
EP2365
EP2366
EP3480
EP3482
EP5796
EP6047
EP8533
EP8534
EP8535
EP8536
EP8537
EP8539
EPD0284
EU5003
EU6659
Structural Properties *
Description
Ixx (103mm4)
450 Door Stop

Slider Track
Meeting Stile Adaptor
425/625 Flush Filler
101.6mm Open In Threshold
101.6mm Flat Threshold
100mm x 44mm Open Out Threshold
101.6mm Coc Transom
150mm Coc Transom
150mm x 44mm Open Out Threshold
419 Door Stop
113/122mm Cover Stile
113/122mm Plain Stile
113/122mm Wiper Stile
113/122mm Pivot Stile
201/210mm Stile
61/70mm Cover Stile
F/D Weather Strip
300 Door Stop
22mm DG Bead
6.225
0.299
2.380
2.265
14.983
9.058
133.519
106.271
260.785
179.117
2.816
285.948
237.965
238.842
236.658
553.086
175.852
1.995
2.832
5.154
Iyy (103mm4) Zxx (103mm3) Zyy (103mm3)
44.394
21.717
4.843
19.082
603.487
531.175
644.442
764.660
2322.211
1635.409
48.691
1062.577
902.749
878.933
872.878
5309.329
189.908
0.255
5.609
0.536
0.402
0.057
0.219
0.169
1.072
0.742
5.570
2.794
7.612
6.876
0.220
9.915
10.685
10.545
10.636
23.995
6.348
0.183
0.233
0.401
1.581
0.914
0.303
0.927
10.802
9.730
11.541
15.052
30.963
20.807
1.582
18.547
17.327
17.063
16.969
56.100
5.772
0.051
0.361
0.056
* NOTE: The structural properties listed above are using the orientations as listed within the extrusion pages.
Section 3 - Page 8
01-03-2014
200 Series Door
Section 4 - Page 1
200 Series Door
Section 4 - Page 2
200 Series Door
Section 4 - Page 3
200 Series Door
Section 4 - Page 4
200 Series Door
Section 4 - Page 5
200 Series Door
Section 5 - Page 1
200 Series Door
Section 6 - Page 1
200 Series Door
Section 6 - Page 2
200 Series Door
Section 6 - Page 3
200 Series Door
Section 6 - Page 4
200 Series Door
Section 6 - Page 5
200 Series Door
Section 6 - Page 6
200 Series Door
Section 6 - Page 7
200 Series Door
Section 6 - Page 8
200 Series Door
Section 6 - Page 9
200 Series Door
Section 6 - Page 10
200 Series Door
Section 6 - Page 11
200 Series Door
Section 6 - Page 12
200 Series Door
Section 6 - Page 13
200 Series Door
GLASSWIDTH
4mm
5mm
6mm
8mm
10mm
12mm
14mm
16mm
18mm
20mm
20mm
22mm
24mm
26mm
28mm
BEAD
BEAD
EN2258,
EN6402or
EK7556
EN2258,
EN6402or
EK7556
EU6659
EK7556
EU6659
EU6659
WEDGE
306916
300013
300013
300001
300001
300003
300013
300013
300001
300001
300003
300013
300013
300001
300001
6mm
5mm
5mm
3mm
3mm
7mm
5mm
5mm
3mm
3mm
7mm
5mm
5mm
3mm
3mm
WEDGE
306916
306916
300013
300013
300001
300003
300003
300013
300013
300001
300003
300003
300013
300013
300001
6mm
6mm
5mm
5mm
3mm
7mm
7mm
5mm
5mm
3mm
7mm
7mm
5mm
5mm
3mm
Section 7 - Page 1
200 Series Door
DOOR REBATE TABLE

FRAMING SYSTEM
DOOR STOP
EXTRUSION
REBATE
WITHOUT
SEAL
300 Narrowline
EU5003
EU7719
EP0903
EL4053
51mm
46mm
40mm
37mm
48mm
43mm
37mm
34mm
46mm
41mm
35mm
32mm
44mm
39mm
33mm
30mm
400 Narrowline
EL4053
EP0903
EK5926
49mm
52mm
43mm
46mm
49mm
40mm
44mm
47mm
38mm
42mm
45mm
36mm
425 Narrowline
EN4016
EP11096
49mm
43mm
46mm
40mm
44mm
38mm
42mm
36mm
406 St Lucia
Plant on
NA
601 Narrowline
EL4053
EP0903
EK5926
49mm
52mm
43mm
46mm
49mm
40mm
44mm
47mm
38mm
42mm
45mm
36mm
open in door)
EL4053
EP0903
EK5926
98mm
101mm
92mm
95mm
98mm
89mm
93mm
96mm
87mm
91mm
94mm
85mm
600 Narrowline
Plant on
NA
Position as required
625 Narrowline
Plant on
EN4016
EP11096
NA
73mm
67mm
70mm
64mm
68mm
62mm
66mm
60mm
419 Flushline
EP6047
50mm
47mm
45mm
43mm
601 Narrowline
(Ex ternally glazed frame
REBATE WITH
REBATE WITH
REBATE WITH
3mm DOOR STOP 5mm DOOR STOP 7mm DOOR STOP
(300021)
(300022)
(300023)
Section 7 - Page 2
200 Series Door
HEIGHTS
HEAD CLEARANCE
400's, 600's Frame with Door Stop
300, 419 Frame with Door Stop
Coc Transoms
E53243 OR E18687 Slider Guides
EK9075 1026 Double Slider Head
EK7817/EK8718 1030 Head Track
E18685/E18686 1031 Head Track
EN8012 1061 Roller Head
RAIL HEIGHT
EK5884 with 13mm Bead
EK5885 with 13mm Bead
EL2590 with 13mm Bead
BEAD HEIGHT
13mm Bead
22mm Bead
THRESHOLD CLEARANCE
Hinged Door with Threshold
Pivot Door with Threshold
Sliding Door without Track
1022 Slider Track
1021 Recessed Slider Track
THRESHOLD HEIGHT
Wheelchair
Open Out
Flat
Open In
HC
-3
-5
-3
+ 17
+ 23
+ 17
+ 14
- 20
RH
- 65
- 89
- 120
BH
- 26
- 44
TC
-3
-8
- 10
-8
- 10
TH
- 15
- 44
- 17
- 25
WIDTHS
FORMULA VARIATIONS
JAMB CLEARANCES
Hinged Door
Pivot Door
Sliding Door
Double Hinged Door
Double Pivot Door
Double Sliding Door
DOOR STOP (Hinged Only)
300, 40/6010 & 425 Door Stops
419 & Plant on Door Stops
STILE WIDTH
61/70mm Stiles
113/122mm Stiles
301/210mm Stiles
BEAD WIDTH
13mm Bead
22mm Bead
JC
-6
-8
+ 13
- 10
- 12
+ 30
DS
0
-4
SW
- 96
-200
- 376
BW
- 26
- 44
Section 8 - Page 1
200 Series Door
HEIGHTS
FORMULAS
Description
Panel Height
48mm Plain Stile
100mm Plain Stile
48mm Pivot Stile
100mm Pivot Stile
48mm Wiper Stile
100mm Wiper Stile
48mm Cover Stile
100mm Cover Stile
188mm Stile
300 Door Stop
400/601 Door Stop
419 Door Stop
425 Door Stop
Plant On Door Stop
Bead
Bevel Bead
Tall Bead
DG Bead
50mm Louvre Frame
Section
EK7836
EP8534
EK7620
EP8536
EK7619
EP8535
EP8539
EP8533
EP8537
EU5003
EL4053
EP6047
EN4016
EL5478
EN2258
EN6402
EK7556
EU6659
EL2074
Formula
Door Rebate Height - HC - TC
Panel Height
Door Rebate Height - TH
Panel Height - (2 x RH)

Panel Height - (2 x RH)
WIDTHS
FORMULAS
Description
Panel Width
Panel Width - Double Door
Top Rail
89mm Bottom Rail
120mm Bottom Rail
Bead
Bevel Bead
Tall Bead
DG Bead
36/54mm Midrail
76/94mm Midrail
178/186mm Midrail
50mm Louvre
Section
EK5884
EK5885
EL2590
EB2258
EN6402
EK8556
EU6659
EN5214
EL4057
EN3619
EL2096
GLASS
Description
SG Glass
DG Glass
Height
Width
Height
Width
Formula
Door Rebate Width - JC
Door Rebate Width / 2 - JC
Panel Width - (2 x SW)
Panel Width - (2 x SW) - (2 x BW)

Formula
Panel Height - (2 x RH) - (2x HR) + 18
Panel Width - (2 x SW) - (2 x BW) + 18
Panel Height - (2 x RH) - (2x HR) + 24
Panel Width - (2 x SW) - (2 x BW) + 24
Section 8 - Page 2
200 Series Door

BILL OF MATERIALS
HINGED
Description
Glazing Wedge 3mm Gap
Door Stop 3mm
Door Stop 5mm
Door Stop 7mm
Narrowline Door Stop
Wool Pile 13mm
Part No.
300001
300013
300003
300021
300022
300023
300032
300045
Wool Pile 6mm
300017
COMPONENTS
Std Door Package *

300379
Deep Door Package **
As **
Midrail Clip
300127
50mm Midrail Spigot
301211
150mm Midrail Spigot
300126
M6 Socket Set Screw
315486
Jacking Screw Foot SG
315486
Jacking Screw Foot DG
315487
1021 Floor Roller
300375
1022 Floor Roller
300376
1030 Head Roller
300381
1031 Head Roller
300480
1061 Head Roller
300371
AL Fast Fix Hinge
300378
SS Fast Fix Hinge
301387
9800 Conceal Overhead Closer
- non H/O
316125
- 90 H/O
316126
- 105 H/O
316127
7714 Door Closer
- H/O
316121
- Slide Rail
316122
7726 Door Closer
- H/O
316123
- Slide Rail
316124
Handle
^ Part Number may not reflect Unit of Measure (UOM)
PIVOT
SLIDING
UOM^
Qty.
UOM^
Qty.
UOM^
Qty.
mm
4DOH + 4DOW
mm
4DOH +
4DOW
mm
4DOH +
4DOW
mm
2DRH + 2DRW
mm
4DRH
mm
mm
DRH
4DRH +
3DRW
each
each
each
each
each
each
each
each
each
each
each
each
pair
each
each
As Req.
Refer Section 2
each
each
UOM*
each
each
each
each
Qty.
4
4
8
8
each
each
SET
* STD DOOR PACKAGE (300379)

Description
Std Corner Clip
Std Nut Plate
Std Rollpin
6g x 20mm cap screw
Part No.
300128
300129
300682
300067
** DEEP DOOR PACKAGE (Order Separately)

SET
Description
Part No.
Deep Corner Clip
301208
Deep Nut Plate
301209
Small Rollpin
301212
6g x 20mm cap screw
300067
For Deep/Std door panel order half of each package
UOM*
each
each
each
each
Qty.
4
4
16
8
Section 8 - Page 3
200 Series Door

Assembly - Door Panel
Not To Scale
NOTE: 102mm RAIL SHOWN AS EXAMPLE, OTHER RAILS SIMILAR.
DOOR PACKAGE
- APPLY CORNER CLIP TO STILES WITH THE NUT BRACKET

& SCREWS
- ASSEMBLE RAILS TO STILES AND INSERT ROLLPINS.
STILE
COVER CLIP
300246
BEAD
M6 SOCKET SET SCREW

315486
JACKING SCREW FOOT

STD CORNER CLIP
PART OF 300379
OR 300128
6mm x 20mm
CAP SCREW
PART OF 300379
OR 300067
STD ROLLPIN
PART OF 300379
OR 300682
GLASS SETTING BLOCK
BEAD
SILICONE INTO PLACE
STD NUT BRACKET
RAIL
PART OF 300379
50mm LOUVRE
EL2096
50mm LOUVRE FRAME

EL2074
8g x 25mm CSK SCREW
LOUVRE PANEL
FIX LOUVRES TO LOUVRE FRAME &
ASSEMBLE PANEL, AS ABOVE, AROUND
THEM.
01-01-2013
Section 9 - Page 1
200 Series Door

Assembly - Midrails & Interlock Adaptor
Not To Scale
MIDRAIL
6g CSK SCREW
50mm MIDRAIL SHOWN AS EXAMPLE,

110mm, 152mm, & 200mm MIDRAILS SIMILAR
STILE
@ 200 CTRS
MIDRAIL SPIGOT
8g x 15mm PAN SCREW
301086
ROLLPIN
ALT. USE 8g SCREWS
MIDRAIL
INTERLOCK ADAPTOR
EL5387
36/54mm MIDRAIL
MIDRAIL CLIP
300127
8g x 15mm PAN SCREW

301086
8g x 12mm CSK SCREW
Section 9 - Page 2
01-01-2013
200 Series Door
Section 9 - Page 3
200 Series Door

Assembly - Pentagon & Mortice Locks
Not To Scale
REFER TO PRODUCT INSTRUCTIONS FOR INSTALLATION & SET-UP INSTRUCTIONS.
PENTAGON LOCK
STILE
CYLINDER
LOCKSET
COVER PLATE
HANDLE
MORTICE LOCK
MORTICE LOCK
AT INTERLOCK
ONLY ONE CYLINDER USED, DISCARD OTHER.
STILE
CYLINDER
LOCKSET
COVER PLATE
VIEW FROM INSIDE
Section 9 - Page 4
01-01-2013
200 Series Door

Assembly - G Handle
Not To Scale
ASSEMBLED DOOR PANEL
G HANDLE SPACER
301311
G HANDLE PULL
G HANDLE BOLT
301305
01-01-2014
Section 9 - Page 5
200 Series Door

Assembly - Door Stop
Not To Scale
NOTE: 400 FRAME & DOOR STOP SHOWN AS EXAMPLE, OTHERS SIMILAR
ALL FRAME JOINTS & DOOR STOPS TO BE SEALED
REFER TO RESPECTIVE FRAMING TECHNICAL MANUALS FOR FURTHER FRAME ASSEMBLY INFORMATION
HEAD OPTION 1 - NOTCHED
HEAD OPTION 2 - MITRED
THRESHOLD OPTION 1 - NOTCHED
THRESHOLD OPTION 2 - SQ. CUT + FILLER
Section 9 - Page 6
01-01-2013
200 Series Door

Assembly - 9800 COC Transom
Not To Scale
ALL ITEMS EXCLUDING FRAME & ASSEMBLED PANEL ARE PART OF 9800 CONCEALED OVERHEAD CLOSER. REFER TO
PRODUCT INSTRUCTIOND FOR FURTHER INFORMATION. 61/70mm, 78/87mm STILES & 133/142mm TOP RAIL ONLY.
COC TRANSOM
SEAL ENDS WITH SMALL JOINT SEALANT
FRAME
COC FILLER
SEAL INTO POSITION
ASSEMBLED PANEL
01-01-2013
Section 9 - Page 7
200 Series Door

Assembly - 9800 COC Threshold Pivot
Not To Scale
NOTE: ALL ITEMS EXCLUDING FRAME & ASSEMBLED PANEL ARE PART
OF THE 9800 CONCEALED OVERHEAD CLOSER. FLOOR MOUNTED
PIVOT ALSO INCLUDED. REFER TO PRODUCT INSTRUCTIONS FOR
FURTHER INFORMATION.
ASSEMBLED PANEL
FRAME
THRESHOLD
Section 9 - Page 8
01-01-2013
200 Series Door

Assembly - Door Closer Open Out
Not To Scale
NOTE: 7726 CLOSER SHOWN. 7714 CLOSER SIMILAR. ALL ITEMS EXCLUDING FRAME &
ASSEMBLED PANEL ARE PART OF DOOR CLOSER. REFER TO PRODUCT
INSTRUCTIONS FOR FURTHER INFORMATION.
MUST USE 133/142mm TOP RAIL.
NOT COMPATIBLE WITH 300 NARROWLINE.
SPACER
FIXING BRACKET
ASSEMBLED FRAME
ARM
ASSEMBLED PANEL
COVER
BODY
VIEW FROM INSIDE
01-01-2013
Section 9 - Page 9
200 Series Door

Assembly - Door Closer Open In
Not To Scale
NOTE: 7726 CLOSER SHOWN, 7714 CLOSER SIMILAR.

ALL ITEMS EXCLUDING FRAME & ASSEMBLED PANEL ARE PART OF DOOR CLOSER. REFER TO PRODUCT
INSTRUCTIONS FOR FURTHER INFORMATION.
ASSEMBLED FRAME
ARM
BODY
COVER
ASSEMBLED PANEL
Section 9 - Page 10
01-01-2013
200 Series Door

Assembly - Flush Bolt
Not To Scale
ASSEMBLED PANEL
FLUSH BOLT GUIDE
PART OF 300380 OR 301744

CSK FIX TO HEAD/TRANSOM
FLUSH BOLT
300380
01-01-2013
Section 9 - Page 11
200 Series Door

Assembly - Head Roller
Not To Scale
NOTE: 1030 HEAD ROLLER SHOWN AS EXAMPLE, 1031 HEAD ROLLER SIMILAR
M8 BOLT
PART OF 300381
1030 HEAD ROLLER

300381
8g PAN SCREW
RAIL
32mm x 6 x 200mm FLAT BAR

EX4022
SCREW FIX TO RAIL PRIOR
TO PANEL ASSEMBLY
Section 9 - Page 12
01-01-2013
200 Series Door
Section 10 - Page 1
200 Series Door
Section 10 - Page 2
200 Series Door
Section 10 - Page 3
200 Series Door
Section 10 - Page 4
200 Series Door
THRESHOLD HEIGHT
E35737
EP13539 (100mm), EP13540 (150mm)
EP2366 (100mm), EP5796 (150mm)
EP2365 (101.6mm)
EP2212 (101.6mm)
E01854(101.6mm)
76mm
Ramped
Open Out
Flat
Open In
Flat
19
15
44
17
25
12.7
Section 10 - Page 5
200 Series Door
Section 10 - Page 6
200 Series Door
Section 10 - Page 7
200 Series Door
Section 10 - Page 8
200 Series Door
Section 10 - Page 9
200 Series Door
Section 10 - Page 10
200 Series Door
200 Series Door
200 Series Door
200 Series Door
200 Series Door
200 Series Door
200 Series Door
200 Series Door
200 Series Door
200 Series Door
200 Series Door
200 Series Door

200 Capral

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200 Series Door

FEATURES & BENEFITS

200 Series Door

200 Series Door

CAPRAL GENERAL WARRANTY

200 Series Door

New Manual Released

Addition of 450 Door Stop

Manual History - Page 1

200 Series Door

Serviceability Limit State (SLS)

NATA tested to Australian Standards

Window Energy Rating Scheme (WERS) data

* Refer to Section 2 for specific details and

200 Series Door

SIZE LIMITATIONS: HINGED DOOR

300378 40kg with 3 Hinges

SIZE LIMITATIONS: SLIDING DOOR

NOTE: Max panel width dependant on track system

Panel Aspect Ratio:

3:1 (Max Height : Min Width)

(Max. Water Rating / 30%)

200 Series Door

Hinged Jamb Stile: 200-016 (EK7836)

Lock Jamb Stile: 200-015 (EK7620)

Midrail: 400-417 (EN2849)

AIR INFILTRATION RESULTS:

Achieved Non Air Conditioned Rating

600Pa Pressure for a period of 15mins

200 Series Door

200 Series Door

TEST SAMPLE DETAILS:

TEST SAMPLE DETAILS:

200 Series Door

TEST SAMPLE DETAILS:

TEST SAMPLE DETAILS:

TEST SAMPLE DETAILS:

200 Series Door

Sash Height (mm)

Maximum Design Pressure (kPa)

LEGEND: S = Serviceability Pressure, U = Ultimate Pressure

200 Series Door

Sash Height (mm)

Maximum Design Pressure (kPa)

LEGEND: S = Serviceability Pressure, U = Ultimate Pressure

200 Series Door

Sash Height (mm)

Maximum Design Pressure (kPa)

LEGEND: S = Serviceability Pressure, U = Ultimate Pressure

200 Series Door

Sash Height (mm)

Maximum Design Pressure (kPa)

LEGEND: S = Serviceability Pressure, U = Ultimate Pressure

200 Series Door

Sash Height (mm)

Maximum Design Pressure (kPa)

LEGEND: S = Serviceability Pressure, U = Ultimate Pressure

200 Series Door

Maximum Design Pressure (kPa)

LEGEND: S = Serviceability Pressure, U = Ultimate Pressure

200 Series Door

Maximum Design Pressure (kPa)

LEGEND: S = Serviceability Pressure, U = Ultimate Pressure

200 Series Door