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MTAB

www.mtabindia.com

Hydraulics
&
Pnuematics

FMS
CIM

CNC
Industrial Trainer

Robotics

CNC Technology
e-learning
Automation

e-Training

Mechatronics

Skill
Development
Software
Simulators
PLC Trainers

Complex Systems, Simplified Training Solutions

ABOUT US

MTAB has been in the market for more than 25 years providing solutions in
Technical Training Systems, manufacturing advanced Industrial training
equipments in India, creating a diversified product portfolio in the areas of
CNC, FMS/CIM, robotics, CAD/CAM & virtual reality software, PLC and
automation, robots, mechatronics and electronics range of products. MTAB
Engineers is the winner of the Defence Technology Spin-Off Award for Robot.
MTAB is equipped with modern Manufacturing facilities, Mechanical and
Electronic Assembly and Testing facilities, including CNC Vertical Machining
Centre, High Precision Grinding Machine, Measuring Machine & Quality
Control equipment like Renishaw laser ballbar & testing equipment.
MTAB serves the educational and industrial training sectors, fulfilling
Advanced Manufacturing Technology and Automation requirements with
indigenous and imported systems to leading engineering and technical
training institutions including IITs, NITs and Government & private training
centers and tool room training all over India & overseas.
The manufactured equipment meets international standards for quality and
performance. The company exports to Europe, Malaysia, Singapore,
Thailand, Afghanistan, Zimbabwe, Sudan, Egypt, South Africa, Sri Lanka, UAE
& South American countries.
MTAB is one of the foremost organizations to introduce the concept of Center
of Excellence in CNC , Robotics , Automation & Mechatronics
HONORS AND CREDITS

ISO 9001:2008 Certified

Defence Technology Spin-Off award

MSME National Award - 2007

C2 Credit rating by Dunn & Bradstreet

MTAB PRODUCTS
1.0 CNC EQUIPMENT
1.1

MINI LATHE Table-top CNC Trainer Lathe

1.2

MINI MILL Table-top CNC Trainer Mill

1.3

XL TURN Bench-top CNC Trainer Lathe

1.4

XL MILL Bench-top CNC Trainer Mill

1.5

EXL TURN CNC Trainer Lathe

1.6

EXL MILL CNC Trainer Mill

1.7

COMPACT DRILL CNC Trainer Drill

1.8

FLEX TURN CNC Lathe Machine for Intermediate Training

1.9

FLEX MILL CNC Milling Machine for Intermediate Training

1.10 COMPACT MILL CNC Milling for Advance Training


1.11 MAX TURN plus CNC Turning Center for Advance Training
1.12 MAX TURN plus+ CNC Turning Center for Advance Training
1.13 MAX MILL plus CNC Machining Center for Advance Training
1.14 SREYAS CNC Tapping Center for Advance Training
2.0 ROBOTICS
2.1

ARISTO 6XT 6 axis Articulated Robot

2.2

QUEST SCARA Robot

2.3

MINI ROBOT 5 axis Table-top Robot

3.0 MANUFACTURING AUTOMATION

3.1

Flexible Manufacturing System (FMS)

3.2

Computer Integrated Manufacturing System (CIM)

3.3

ROVER Automated Guided Vehicle

3.4

Assembly Station with Vison Inspection System

3.5

Automatic Storage and Retrieval System (ASRS)

3.6

Loading and Unloading Arm for Lathe & Milling Machines

4.0

MECHATRONICS (Industrial Automation)

4.1

PLC Trainer Kit

4.2

Sensor Trainer Kit

4.3

Modular Type Bottling Plant

4.4

Flexible Automation System (FAS)

4.5

Modular Automation Production System (MAPS)

4.6

Mechatronics Training Package

5.0 SOFTWARE
5.1

Mechatronics Simulation Software

5.2

CNC Simulation Software

5.3

Robotic Simulation Software

5.4

CIM / FMS Simulation Software

6.0 TRAINING
6.1

CNC Turning, Milling Programming & Operation

6.2

Robotics Programming & Application

6.3

Manufacturing Automation FMS & CIM System

6.4

Pneumatics and Hydraulics

6.5 Sensor Technology


6.6 Mechatronics

TABLE-TOP CNC TRAINER MACHINES

MINI CNC MILL

MINI CNC LATHE

TECHNICAL SPECIFICATION
MINI MILL
Travels
X axis
Y axis
Z axis
Distance between table top and spindle nose
Spindle center to column
Table
Table size
Spindle
Maximum spindle speed
Spindle motor power
Feed rate
Rapid traverse X, Y, Z axis
Programmable feed rate
Turret
Tool Collet
Max tool diameter
CNC and Electrical Details
No of Axes
Power supply
Axis motor
Machine Dimensions
L x W x H (approx)
Weight (approx)

mm
mm
mm
mm
mm

130
130
130
40 120
72

mm

340 x 100

mm
w

100 1400
60

mm/min
mm/min

750
0 750
RD16
10

FEATURES:

Table-top compact design

Used for Institutional training

PC-based

Link to CAM Self Commissioning


& Installation

User-friendly

Tutorial help

Programming assistance

3
230 V, 1 phase 50Hz
Stepper motor (0.8NM)
mm
kg

800 x 620 x 680


65

mm
mm
mm
mm
mm

80
25
70
84
202

mm
mm

MINI LATHE
Capacity
Chuck
Maximum turning diameter
Maximum turning length
Swing over cross slide
Swing over bed
Tail Stock
Quill size
Quill Stoke
Spindle
Spindle speed range
Spindle motor power
Axes
X Axis
Z Axis
Rapid rate
Feed rate
CNC and Electrical Details
Number of Axes
Axis Motor
Electrical
Machine Dimensions
L x W x H (approx)
Weight (approx)

FEATURES:

Table-top compact design

20
80

Used for institutional training

PC-based

rpm
W

100 1400
60

Used to machine acrylic,


soft wood & wax

mm
mm
mm/min
mm/min

130
130
750
0 750

Direct drive

Link to CAM Self Commissioning


& Installation

User-friendly

Tutorial help

Programming assistance

2
Stepper Motor (0.8NM)
230V, 1 phase, 50 hz
mm
kg

800 x 620 x 290


65

BENCH-TOP CNC TRAINER MACHINE

XL TURN

FEATURES:

Industrial slant-bed design

PC-based

8 station programmable turret

Programmable spindle

Fully enclosed working area

Pneumatic chuck

Auto door

FMS / CIM Compatible

TECHNICAL SPECIFICATION
XL TURN
Capacity
Chuck Size
Maximun turning Diameter
Maximun turning Length
Bed
No. of axes
Swing over way covers
Swing over crossslide
Accuracy
Positioning Accuracy
Repeatability
Spindle
Spindle nose taper
Bore through spindle
Programmable spindle speed
Spindle motor
Programmable feed rate
CNC Detail
Control system
Turret
Tool cross section
No. of Station
Boring bar size (capacity)
Axes
X- axis travel
Z - axis Tavel
Rapid feed rate
Distnce between centres
Axis motor
Slides
Tailstock
Tailstock base travel
Tailstroke Quill Stroke
Quill Diameter
Tailstroke Taper
Coolant / Lubrication
Capacity
Coolant motor
Lubrication

mm
mm
mm
type
no
mm
mm

100
32
120
45 deg Slant bed
2
150
50

mm
mm

0.015
0.008

mm
rpm
hp
mm/min

A2-3/MT3
20
150-3000
1 hp AC Induction
0 - 1000
PC based 2 axis continuos path

no
mm

12 x 12
8
16

mm
mm
mm/min
mm

80
180
5000
210
Stepper
Hardened ground guide ways

mm
mm
mm

150
40
26
MT2

Ltrs
Kw

Not appicable
Not appicable
Centralised system

Power source
Main supply
230V, Single Ph, 50 Hz
Stabilizer
1 phase servo type
Machine dimensions
LxWxH
mm
880 x 575 x 615
Weight (approx)
Kgs
150
Optional Accessories
Auto door, Pnuematic chuck, Loading / Unloading arm, Stabilizer and Tooling package
Features
Compatability / Upgradable
FMS / CIM system

BENCH-TOP CNC TRAINER MACHINE

XL MILL

FEATURES:

10

PC-based

6 station programmable ATC

Programmable Spindle

Fully enclosed working area

Hydro-pneumatic vice

Auto door

FMS / CIM Compatible

TECHNICAL SPECIFICATION
XL MILL
Travel
X axis
mm
225
y axis
mm
150
Z axis
mm
115
Table
Table size
mm
360 x 132
T- Slot
mm
2 x 10 x 50
Load on table
Kgs
15
Spindle
Spindle nose to table top
mm
70 to 185
Spindle to Column
mm
110
Spindle nose taper
BT 30
Spindle motor capacity
hp
0.5
Programmable spindle speed
rpm
150 - 4000
CNC Detail
Control system
PC based 3 axis continuos path
Feed Rate
Progammable feed rate
mm/min
0 - 1200
Rapid feed
mm/min
1200
ATC (Optional)
Tool shank
type
BT 30
No of tool
no
6
Actuation type
Pnuematic
Maximum tool dia
dia
16
Maximum tool length
mm
40
Accuracy
Positioning accuracy
mm
0.010
Repeatability
mm
0.005
Guide ways/ Ball Scres
Slides
Hardened ground guide ways
Ball screws
type
C5 class
Electric Motors
Axis motor
Stepper
Axis motor capacity
Nm
0.8
Power Source
Main supply
230V, Single Ph, 50 Hz
Stabilizer
1 phase servo type
Machine Dimensions
LxWxH
mm
1000 x 575 x 650
Weight (approx)
Kgs
170
Coolant / Lubrication
Capacity
Ltrs
Not appicable
Coolant motor
Kw
Not appicable
Lubrication
Centralised system
Optional Accessories
Auto door, Hydro pnuematic vice, Loading / Unloading arm, Stabilizer and Tooling package
Features
Compatability / Upgradable
FMS / CIM system

11

CNC TRAINER LATHE

EXL TURN

FEATURES:

12

8 station programmable Turret

Programmable Spindle

Fully enclosed working area

30O Slant bed

Auto door

FMS / CIM Compatible

TECHNICAL SPECIFICATION
EXL TURN
Capacity
Chuck Size
mm
100
Maximun turning Diameter
mm
38
Maximun turning Length
mm
135
Bed
type
30 deg Slant bed
No. of axes
no
2
Swing over way covers
mm
240
Swing over crossslide
mm
80
Accuracy
Positioning Accuracy
mm
0.010
Repeatability
mm
0.005
Spindle
Spindle nose taper
A2-3/MT3
Bore through spindle
mm
20
Programmable spindle speed
rpm
150-2800
Spindle motor
1.5 hp AC Induction
Programmable feed rate
mm/min
0 - 5000
CNC Detail
Control system
SIEMENS 802C
Turret
Tool cross section
12 x 12
No. of Station
no
8
Boring bar size(capacity)
mm
16
Axes
X- axis travel
mm
90
Z - axis Tavel
mm
180
Rapid feed rate
mm/min
5000
Distnce between centres
mm
265
Axis motor
AC Servo motor
Slides
Linear motion guide ways
Tailstock
Tailstock base travel
mm
150
Tailstroke Quill Stroke
mm
30
Quill Diameter
mm
35
Tailstroke Taper
MT2
Coolant / Lubrication
Capacity
Ltrs
60
Coolant motor
Kw
0.08
Lubrication
Centralised system
Power source
Main supply
415V, 3 Ph, 50 Hz
Stabilizer
3 pahse servo type
Machine dimensions
LxWxH
mm
1100 x 760 x 1300
Weight (approx)
Kgs
450
Optional Accessories
Auto door, Pnuematic chuck, Loading / Unloading arm, Stabilizer and Tooling package
Features
Compatability / Upgradable
FMS / CIM system

13

CNC TRAINER MILL

EXL MILL

FEATURES:

14

8 station programmable ATC

Programmable Spindle

Fully enclosed working area

Hydro-pneumatic vice

Auto door

FMS / CIM Compatible

TECHNICAL SPECIFICATION
EXL MILL
Travel
X axis
mm
230
y axis
mm
150
Z axis
mm
160
Table
Table size
mm
400 x 150
T- Slot
mm
3x 10 x 50
Load on table
Kgs
40
Spindle
Spindle nose to table top
mm
70 to 230
Spindle to Column
mm
195
Spindle nose taper
BT 30
Spindle motor capacity
Kw
0.82
Programmable spindle speed
rpm
150 - 4000
CNC Detail
Control system
SIEMENS 802C
Feed Rate
Progammable feed rate
mm/min
0 - 5000
Rapid feed
mm/min
5000
ATC (Optional)
Tool shank
type
BT 30
No of tool
no
8
Actuation type
Hydraulic
Maximum tool dia
dia
16
Maximum tool length
mm
40
Accuracy
Positioning accuracy
mm
0.010
Repeatability
mm
0.005
Guide Ways/ Ball Scres
Slides
Linear motion guide ways
Ball screws
type
C3 class
Electric Motors
Axis motor
AC servo
Axis motor capacity
Nm
1.6
Power Source
Main supply
415V, 3 Ph, 50 Hz
Stabilizer
3 phase servo type
Machine Dimensions
LxWxH
mm
1435 x 1210 x 1900
Weight (approx)
Kgs
650
Coolant / Lubrication
Capacity
Ltrs
60
Coolant motor
Kw
0.08
Lubrication
Centralised system
Optional Accessories
Auto door,Hydro pnuematic vice, Loading / Unloading arm, Stabilizer and Tooling package
Features
Compatability / Upgradable
FMS / CIM system

15

CNC TRAINER DRILL

COMPACT DRILL

16

FEATURES:

Industrial training purpose

In-built Industrial control


(SIEMENS 802C)

Canned drilling cycles

Wood peck cycle

Graphic verification

Boring cycle, PCD, Matrix


and Polar co-ordinate

TECHNICAL SPECIFICATION

COMPACT DRILL
Bench type CNC Drilling Machine with X,Y &Z axis servo motor driven. X and Y Axes fitted with LM
Guides and Ball Screws. Drilling head quill can travel up and down for drilling by ball screws. Head stock
shall be manually adjusted by rack & pinion and locked to the pillar column to suite height of job. The
column is mounted on a X,Y table. The machine is fitted with suitable machine cover to protect the
operator from chips. Ergonomically designed machine operator panel and monitor shall be fitted
with cover.
Drilling Capacity
In Steel & Cast iron
mm
8
In Aluminuim
mm
10
Tapping Capacity
In Steel & Cast iron
M6
In Aluminuim
M8
Table
Size
mm
480 X 180
Table maximum loadinig capacity
kgs
15
Travel X - Axis
mm in dia
250
Travel Y - Axis
mm
170
Quill Travel (Vertical)
mm
80
Feed Rate
mm/min
0-2000
Rapid Feed
mm/min
2000
Drilling head column pillar dia
mm
90
Distance Between Table top & Spindle nose
(head stock shall be manually adjustable
mm
120 - 270
by 100mm along the column and locked)
Spindle Speed infinitely variable
rpm
200-1400
Following drilling cycle shall be possible, Peck drilling cycle, PCD drilling cycle, Array (Rows and Column)
drilling cycle, Tapping cycle.
Accuracies
Repeatability X,Y
Positional Accuracy
Permissible tilt of pillar
Spindle Motor
Axes Servo Motor X & Y axes
(Quill) Z axis
Axis guides
CNC Control system

mm
mm
mm
Kw
NM
NM

0.010
0.020
0.35
0.82 AC servo
1.5
1.5
LM rail & blocks for table. Ball screw for
X, Y, & Z axis
SIEMENS 802C

17

CNC LATHE FOR INTERMEDIATE TRAINING

FLEX TURN

FEATURES:

Industrial slant-bed design

8 Station programmable turret

Cartridge spindle gray cast-iron bed

Closed loop Servo motors

Integrated base with coolant tank

Linear motion guide ways

Automated lubrication system

FMS/CIM compatible

SPECIAL FEATURES:

18

C axis with spindle brake

LIVE TOOL for axial & radial

TECHNICAL SPECIFICATION
FLEX TURN
Capacity
Chuck Size
Maximun turning Diameter
Maximun turning Length
Bed
No. of axes
Swing over way covers
Swing over crossslide
Accuracy
Positioning Accuracy
Repeatability
Spindle
Spindle nose taper
Bore through spindle
Programmable spindle speed
Spindle motor
Programmable feed rate
CNC Detail
Control system
Turret
Tool cross section
No. of Station
Boring bar size(capacity)
Axes
X- axis travel
Z - axis Tavel
Rapid feed rate
Distnce between centres
Axis motor
Slides
Tailstock
Tailstock base travel
Tailstroke Quill Stroke
Quill Diameter
Tailstroke Taper
Coolant / Lubrication
Capacity
Coolant motor
Lubrication
Power source

mm
mm
mm
type
no
mm
mm

100
80
195
45 deg Slant bed
2
275
80

mm
mm

0.010
0.005

mm
rpm
Kw
mm/min

A2-3 / MT3
20
150-4000
3.7 AC servo
0 - 5000

8 Tool Turret

SIEMENS / FANUC

no
mm

12 x 12
8
16

mm
mm
mm/min
mm

95
210
5000
300
AC Servo motor
Linear motion guide ways

mm
mm
mm

170
30
35
MT2

Ltrs
Kw

60
0.08
Centralised system

Live Tooling (optional)

Main supply
415V, 3 Ph, 50 Hz
Stabilizer
3 phase servo type
Machine dimensions
LxWxH
mm
1700 x 1600 x 1100
Weight (approx)
Kgs
950
Optional Accessories
Auto door, Pneumatic chuck, Loading / Unloading arm, Stabilizer and Tooling package
Features
Compatibility / Up gradable
FMS / CIM system

19

CNC MILLING FOR INTERMEDIATE TRAINING

FLEX MILL

FEATURES:

20

Industrial 3 axis milling machine

Offered with industrial control

Cartridge spindle

Flood coolant system

8 tool programmable Hyd. ATC

Stable gray cast-iron bed

Closed loop Servo motors

Integrated base with coolant tank

Linear motion guide ways

Automated lubrication system

FMS / CIM Compatible

TECHNICAL SPECIFICATION
FLEX MILL
Travel
X axis
y axis
Z axis
Table
Table size
T- Slot
Load on table
Spindle
Spindle nose to table top
Spindle to Column
Spindle nose taper
Spindle motor capacity
Programmable spindle speed
CNC Detail
Control system
Feed rate
Progammable feed rate
Rapid feed
ATC (Optional)
Tool shank
No of tool
Actuation type
Maximum tool dia
Maximum tool length
Accuracy
Positioning accuracy
Repeatability
Guide Ways/ Ball Scres
Slides
Ball screws
Electric Motors
Axis motor
Axis motor capacity
Power source
Main supply
Stabilizer
Machine Dimensions
LxWxH
Weight (approx)
Coolant / Lubrication
Capacity
Coolant motor

mm
mm
mm

250
150
200

mm
mm
Kgs

480 x 180
3x 10 x 50
40

mm
mm

100 to 310
200
BT 30
1.1 kw AC Induction
150 - 4000

Kw
rpm

SIEMENS / FANUC
mm/min
mm/min

0 - 5000
5000

type
no
dia
mm

BT 30
8
Hydraulic
16
40

mm
mm

0.010
0.005

type

Linear motion guide ways


C3 class

Nm

AC servo
3
415V, 3 Ph, 50 Hz
3 phase servo type

mm
Kgs

2030 x 1435 x 1210


950

Ltrs
Kw

60
0.08

Lubrication
Centralised system
Optional Accessories
Auto door, Hydro pneumatic vice, Loading / Unloading arm, Stabilizer and Tooling package
Features
Compatibility / Up gradable
FMS / CIM system

21

CNC MILLING FOR ADVANCE TRAINING

COMPACT MILL

FEATURES:

22

Industrial 3 axis milling machine

Offered with industrial control

Tool room applications

Spindle AC Servo motor direct drive

Cartridge spindle

Flood coolant system

8 tool programmable Hyd. ATC

Stable gray cast-iron bed

Closed loop Servo motors

Integrated base with coolant tank

Linear motion guide ways

FMS / CIM Compatible

TECHNICAL SPECIFICATION
COMPACT MILL
Travels
X axis
Y axis
Z axis
Distance between table top and spindle nose
Table
Table size
Maximum loading capacity
Accuracy
Positioning accuracy
Repeatability
Spindle
Spindle motor
Spindle to column
Spindle nose taper
Programmable spindle speed
CNC
Control system
Feed rate
Rapid traverse rate X x Y x Z axis
ATC Unit (Optional)
Tool shank
Tool storage capacity
Maximum tool length
Maximum tool diameter
Electric motors
Axis motor
Axis motor torque
Guide ways and ball screws
Guide ways
Ball screws
Coolant tank

mm
mm
mm
mm

250
150
250
120 370

mm
kg

600 x 180
50

mm
mm

0.010
0.005

kw
mm
rpm

1.1 kw AC induction / 3.3 kw AC servo*


200
BT 30
150-4000

SIEMENS / FANUC

m/min

15, 15, 10

pcs
mm
mm

BT30
8
40
16

Nm

AC servo
3

dia & pitch

Linear motion guide ways


16mm & 5mm, C3 class

Rotary Table for 4th Axis

Capacity
L
60 (approx)
Coolant motor power
kW
0.08
Power source
Power supply
415V 2% 50Hz 3 Phase
Machine dimensions
Height x Length x Depth
mm
2200 x 1570 x 1210
Machine weight
kg
1000 (approx)
Optional accessories
Hydro-pneumatic vice, Air compressor, Servo stabilizer, Rotary table for 4th axis
Features
Up gradable / Compatibility
FMS & CIM System

Cartridge Spindle

23

CNC TURNING CENTER FOR ADVANCE TRAINING

MAX TURN

24

FEATURES:
Industrial 2 axis slant-bed lathe
Cartridge spindle
Flood coolant system
8 tool programmable turret
Hydraulic chuck with Tailstock
Gray cast-iron body
Integrated base with coolant tank
Linear motion guide ways
C3 class ball screws
FMS / CIM Compatible

TECHNICAL SPECIFICATION
SPECIFICATIONS
Capacity
Chuck size (hydraulic)
Maximum turning diameter
Maximum turning length
Bed
Number of axes
Swing over bed
Swing over cross slide
Distance between centers
Accuracy
Positioning of axes
Repeatability of axes
Spindle
Spindle nose taper
Hole through spindle
Spindle speed range
Spindle motor
Spindle motor capacity
(cont. / 15 min rate)

CNC Details
Control
Turret & Tooling
Number of stations
Tool cross-section
Boring bar size
Axes
X axis travel
Z axis travel
Ball screw (X & Z axis)
Rapid feed rate X & Z
Feed rate
Axis motor (X and Z axis)
Axis motor torque
Slides/Guide ways
Tailstock
Tailstock base stroke
Tailstroke quill stroke
Quill diameter
Tailstock taper
Machine Dimensions
LxWxH
Lubrication
Weight
Power Source
Main supply
Optional Accessories
Features
Compatible / Up gradable

UNITS

MAX TURN +

MAX TURN Plus+

mm
mm
mm
mm
mm
mm

135
200
200
Slant bed 45deg
2
350
126
350

165
235
360
Slant bed 45deg
2
410
160
380

mm
mm

0.010
0.005

0.010
0.005

mm
rpm
-

A2-4
40
150 6000
AC Servo

A2-5
52
150 6000
AC Servo

kw

3.7 / 5.5

5.5 / 7.5

SIEMENS / FANUC

SIEMENS / FANUC

mm
mm

8 tool (BTP 63)


20 x 20
Dia 32

8 tool (BTP 80)


25 x 25
Dia 40

mm
mm
dia & pitch
mm/min
mm/min
Nm
-

120
200
25mm & 10mm
30000
0 10000
AC Servo motors
4
Linear motion guide ways

140
380
32mm & 10mm
30000
0 10000
AC Servo motors
7
Linear motion guide ways

mm
mm
mm
-

190
75
50
MT4

190
75
50
MT4

mm
kg

1700 x 1600 x 2100


Automatic lubrication system
2000 (approx)

2300 x 1600 x 2100


Automatic lubrication system
3000 (approx)

415V 2% 50Hz, 3 Phase

415V 2% 50Hz, 3 Phase

Auto door, Servo stabilizer

Auto door, Servo stabilizer

FMS & CIM System

FMS & CIM System

25

CNC MACHINING CENTER FOR ADVANCE TRAINING

MAX MILL plus

FEATURES:
Industrial 3 axis VMC
Offered with industrial control
Cartridge spindle
Flood coolant system
20 tool Arm type ATC
Gray cast-iron body
Closed loop Servo motors
Integrated base with coolant tank
Linear motion guide ways
C3 class ball screws
Automated lubrication system
Rotary table for 4th axis

26

TECHNICAL SPECIFICATION

SPECIFICATIONS
Travels
X axis
Y axis
Z axis
Distance between table top and spindle nose
Table

UNITS

MAX MILL PLUS

mm
mm
mm
mm

480
360
500
120 620

Table size
Maximum load on table
T-Slot
Spindle
Spindle motor capacity
Programmable spindle speed
Spindle nose taper
Accuracy
Positioning accuracy (as per VDI 3441/ISO)
Repeatability
Feed rate

mm
kg
mm

600 x 350
250
3x14x100

kw
rpm
-

3.7 (FANUC), 5.5 (SIEMENS)


10 10000
BT 40

mm
mm

0.010
0.005

m/min
mm/min

30
0 6000

pcs
mm
AC
Direction
mm

16/20 tool Arm type


250
415V, 3 Phase, 50 Hz
Bi-directional
80

Rapid traverse X x Y x Z axis


Programmable feed rate X x Y x Z axis
ATC Unit (Optional)
Tool storage capacity
Maximum tool length
ATC motor
ATC
Maximum tool diameter
Power source
Transformer for drives
Mains supply
Machine dimensions
Height x Length x Depth
Machine weight
CNC
Control system
Slides
Slides
Ball screws X , Y and Z axis
Lubrication
Lubrication
Chip tray & Coolant tank
Features
Compatible / Up gradable

15 kva 3 Phase
415V2% 50 Hz and
15A, 3 Phase
mm
kg

2100 x 1750 x 2150


3000 (approx)
SIEMENS / FANUC

dia & pitch

Linear motion guide ways


32mm & 10mm, C3 Class

Ltr

Automatic lubrication system


100
FMS/CIM Systems

27

CNC TAPPING CENTER FOR ADVANCE TRAINING

SREYAS DTC

FEATURES:
Industrial type DTC
Offered with industrial control
Cartridge spindle
Flood coolant system
14 tool ATC
Gray cast-iron body
Closed loop Servo motors
Integrated base with coolant tank
Linear motion guide ways
C3 class ball screws
Automated lubrication system
Rotary table for 4th axis

28

TECHNICAL SPECIFICATION

SREYAS
Travels
X axis
Y axis
Z axis
Distance between table top and spindle nose
Table
Table size
T-slot
Maximum load on table
Spindle
Spindle type
Spindle motor capacity
Programmable spindle speed
Spindle nose taper
CNC
Control system
Slides
Slides
Ball screws X, Y and Z axis
Accuracy
Positioning accuracy
Repeatability
Feed rate
Rapid traverse X, Y, Z axis
Programmable feed rate X x Y x Z axis
ATC unit
ATC unit tool storage capacity
Maximum tool length
ATC motor
Maximum tool diameter
Power source
Transformer for drives
Input power supply
Lubrication
Lubrication system
Chip tray & coolant tank
Machine Dimensions
Height x Length x Depth
Machine weight

mm
mm
mm
mm

480
360
270
170 440

mm
mm
kg

600 x 350
3x14
250

kW
rpm
-

Cartridge type
5.5 AC spindle motor
10 10000
BT 30

SIEMENS / FANUC

dia & pitch

Linear motion guide ways


32mm & 10mm, C3 Class

mm
mm

0.010
0.005

m/min
mm/min

30
0 6000

pcs
mm
AC
mm

12/14 tools angular type


200
415V, 3 Phase, 50Hz
60
15 kVA, 3 Phase
415V 2% 50Hz, 3 Phase

Ltrs

Automatic lubrication
80

mm
kg

2100 x 1750 x 2150


3000 (approx)

29

ROBOTICS

EXERCISE TABLE

ARISTO 6 XT

QUEST-SCARA

30

MINI ROBOT

TECHNICAL SPECIFICATION
Description
Number of axes
Link 1
Link 2
Vertical height
Joint actuators
Payload
Axis 1 (Waist)
Axis 2 (Shoulder)
Axis 3 (Elbow)
Axis 4 (Roll)
Axis 5 (Pitch)
Axis 6 (Roll)
Controller
Control software
Path type

Communication
Input/Output
Power supply
Repeatability
Resolution
Weight
Field of Application
Pick and place
Palletizing
Writing
Machine Loading/Unloading
Assembly
Interfaceability with Machines
Training Material
Manuals
Work book
Simulation software

Units
mm
mm
mm
kg
deg
deg
deg
deg
deg
deg
-

mm
deg (or) mm
kg

Quest - Scara
4
200
200
DC Servo geared motors
1.5
270
270
100
600
PC-based PID control algorithm
User programming
Point to Point,
Continuous path

Mini Robot
Aristo 6XT
5
6
120
300
100
400
250
400
Stepper motors
DC Servo geared motors
0.25
2.5
300
300
90
60
90
60
170
330
200
180
330
PC-based stepper control algorithm PC-based PID control algorithm
User programming
User programming
Point to Point
Point to Point,
Linear & Circular Interpolation Path

PC parallel port
3 digital I/O
230V AC, 50/60Hz, 8A
0.3
0.1deg
20 (approx)

PC USB port
8 digital I/O
230V AC, 50/60Hz, 5A
1
1mm
8 (approx)

PC parallel port
3 digital I/O
230V AC, 50/60 Hz, 5A
0.3
0.1deg
35 (approx)

YES
YES
N/A
N/A
YES
YES

YES
YES
YES
N/A
N/A
N/A

YES
YES
YES
YES
YES
YES

Construction Manual, Programming Manual, Operation Manual, Maintenance Manual


Teachers Work book, Students Work book
ARISTO SIMULATION, WORK SPACE

Toggle
3 Finger

Parallel

ARISTO Robotic Simulation

Gripper Types for ARISTO

31

AUTOMATION

FMS SETUP

TOUCH SCREEN

LOADING/
UNLOADING ARM
LATHE
ASRS
SHUTTLE
CONVEYOR

32

LOADING/
UNLOADING ARM
MILL

TECHNICAL SPECIFICATION
Flexible Manufacturing System (FMS) is an integrated, computer controlled,
automated manufacturing system that covers material handling systems,
CNC machine tools, inspection storage and retrieval systems that can
simultaneously process medium-sized volumes of a variety of parts. The
system can be further expanded to Computer Integrated Manufacturing
(CIM) system by addition of a conveyor system, Co-ordinate Measuring
Machine (CMM), Automated Guided Vehicle (AGV) and assembly
automation system.
Built on the integral principles of any manufacturing system, MTAB-FMS is
designed to be flexible, modular, expandable and affordable. MTAB-FMS is
configured to work with the equipment shown in tabular form below. The FMS
can be controlled using PLC-based HMI (Touch Screen), PLC-based SCADA
or cell controller and software.

CNC Lathe Machines


CNC Milling Machines
Robots
Other Equipment

Equipment offered for FMS


XL Turn/Flex Turn/Max Turn
XL Mill/Flex Mill/Max Mill
ARISTO 6 XT/FANUC LR mate 100ib
Automatic storage & Retrieval system
Linear shuttle conveyor
Pallet conveyor
Loading & Unloading arm: 2 Axes for Lathe/3 Axes for Mill

Control
HMI Touch Screen panel, SCADA-based PLC
Cell control unit
Software
FMS interfacing software
WORK SPACE/ARISTO software for Robots
EDGE CAM/ESPRIT CAM

33

AUTOMATION

CIM SETUP

34

TECHNICAL SPECIFICATION

Computer Integrated Manufacturing (CIM) System is an integrated,


computer-controlled, automated manufacturing system for training that
covers material handling systems like Automated Guided Vehicle, CNC
machine tools, automatic storage and retrieval systema that can
simultaneously process medium-sized volumes of a variety of parts. The
parts being produced can be assembled automatically on the assembly
station, and can be inspected with the help of a built-in VISION system. In
addition to this, a CMM can also be used to check the dimensional accuracy
of the component produced in the CIM System.
The system is built on the integral principles of modern manufacturing
systems. MTAB-CIM is designed to be flexible, modular, expandable and
affordable. MTAB-CIM is configured to work with the equipment shown in
tabular form below. The CIM can be controlled using a PLC/SCADA based
system or cell controller and software with the help of HMI touch screen.

CNC Lathe Machines


CNC Milling Machines
Robots
CMM
Other Equipment

Equipment offered for CIM


XL Turn/Flex Turn/Max Turn
XL Mill/Flex Mill/Max Mill
ARISTO 6 XT/FANUC LR mate 100ib
HELMEL make or equivalent DCC CMM
18 cell automatic storage & retrieval system
Linear shuttle conveyor
Pallet conveyor
Automated Guided Vehicle
Transfer conveyor
Loading & unloading system
Assembly station
Vision inspection system

CIM Control
SCADA-based PLC
PLC-based HMI Touch Screen
Cell control unit
Software
CIM interfacing software
WORK SPACE/ARISTO Software for Robot
EDGE CAM

35

CIM/FMS ACCESSORIES

AGV

Features

Automated Guided Vehicle


Material handling system with integration to conveyors, manufacturing
assembly stations and ASRS. Built-in guidance and routing for material
flow and obstacle sensing to avoid accidents

Guidance & routing

Guidance and routing for material-flow obstacle sensing and accident


prevention load transfer through power push/pull conveyor

Load carrying capacity


Maximum travel speed
Minimum turning radius
Control
Sensor & guidance
Drive
Dimensions

30 kg (max)
20m/min or 66 ft/min
1000mm (or) 40
Microcontroller-based
Track cable and magnetic pick-up
DC
30 (L) x 17 (W) x 36 (D)

ASSEMBLY STATION
The station consists of linear conveyor, pick & place units, pneumatic
process control for bearing and shaft assembly with Vision
Inspection System. The station can be controlled through OMRON or
equivalent PLC.

ASRS
Automatic Storage & Retrieval System
ASRS is a training system that can be used for stand-alone or integrated manufacturing automation to
teach the principles of material handling
Platform

36

The platform is traversed in X & Y axes by belt & AC Servo motors and
controlled by PIC controller
Guides
LM guide ways
Number of storage cells 18 (6 rows x 3 columns)
Transfer station will be provided to accept the pallet from the ASRS platform,
Transfer station
conveyor or AGV. The transfer height is adjustable according to the
height of the conveyor or AGV or Linear Slide
Controller
PIC control
Interfacing
Possible to interface with CIM system
Width
1300 mm
Depth
530 mm
Height
1500 mm
Load carrying
2 kg
Travel X axis
950 mm
Travel Y axis
840 mm
Travel Z axis
195 mm
Digital I/O
8

CIM/FMS ACCESSORIES

LOADING/UNLOADING
ARM LATHE

Number of axes
Type
Axis 1 (Y Movement)
Axis 2 (Arm Movement)
Gripper
Handling capacity
Control

Number of axes
Type
Axis 1 (Shoulder Movement)
Axis 2 (Component insertion)
Handling capacity
Gripper (Rack and
pinion angular gripper)
Control

Mill Loading/Unloading arm


3
Pneumatic actuated with gripper
Rotary (0-150 deg), combined with 90 deg rotation of the wrist
Vice/Pallet (25mm)
3 Finger gripper
100g
Cell controller, PLC-based HMI or SCADA

CMM

Lathe Loading/Unloading arm


2
Pneumatic actuator manipulator with gripper
Rotary (0-150 deg), combined with 90 deg rotation of the wrist
Chuck/Pallet (25 mm)
100 g
16 mm
Cell controller, PLC-based HMI or SCADA

LOADING/
UNLOADING
ARM MILL

Make
Model
Travel
Resolution
Repeatability
Linear Accuracy
Joystick
Axis motors
Scales
Design
Surface plate
Clamping inserts
Machine base cabinet
System hardware and software

Co-ordinate Measuring Machine


Helmel or Equivalent
Phoenix DCC 112-102
12 x 12 x 10
0.00002 (0.0005mm)
0.00012 (0.0003mm)
00018+000006 per inch (0.0045+ 00015 per 25mm)
3 axis
DC Servo
Optical Non-Contact
Dual steel beam bridge
Granite
3/8 16
YES
YES

37

MECHATRONICS

PLC TRAINER KIT

FEATURES:

38

Compact, bench-mounted

User-friendly modules for


any type of PLC

6 static modules

3 dynamic modules

Sensor kit with pneumatic


cylinder for testing

Flexible and mobile

TECHNICAL SPECIFICATION
Static Modules

PLC Trainer Kit


Learning Objectives:

Temperature
Control

PLC Programming, Mounting, Wiring and Operation, PLC


application-demonstration of static and dynamic
applications involving process control and automation.
Modules:
Elevator Operation, Temperature/Pressure/Flow/Level
Measurement & Control modules, Sensor & Relay
modules, Conveyor modules, etc.
PLC: OMRON or SIEMENS make
Process Control Module

Traffic
Signal
Control

Elevator
Control

This demonstrates the following principles of operation


using PLC I/O:
Static Modules:

Lift Operation Module


Temperature Control Module
Process Level Control Module
Conveyor Automation

Dynamic Modules:
RELAY & CONTACTORS
Learning Objectives:

Industrial Process
Control

Relay logic, NC, NO operation, relay and contactor


operation, application, selection, control circuit, forward/
reverse circuit, fan & lamp operation control.

Conveyor Automation

Industrial Proces
Control

SENSOR TECHNOLOGY
Learning Objectives:
Sensor properties, technical details, symbols, types of
sensors, modes of operation, electrical circuitry, mounting,
adjustments, applications & selection, limitation of
application, analog signal processing, connection of
sensors to PLC.
STAR-DELTA MODULE
Learning Objectives
Starting of 3 phase induction motor using Star-Delta
function, PLC programming of Star-Delta operation.

Washing Machine
Control

Door Open / Close


Control

39

SENSOR TRAINERS

DISTANCE &
DISPLACEMENT SENSOR

ANALOG SENSOR

DIGITAL SENSOR

40

TECHNICAL SPECIFICATION

Sensor Modules

Digital Sensor Package (Model MSP)


Magnetic proximity switch, inductive proximity switch,
capacitive proximity switch, ultrasonic proximity switch,
one-way light barrier, reflex light barrier, diffuse reflective
optical sensor, retro-reflective optical sensor, limit switches,
micro-switches.
Accessories
Distribution unit, output unit, digital multimeter, digital
vernier, steel ruler, positioning slide, counter.

Analog Sensor (MSFP) and Distance &


Displacement Sensor (MSDD)
Analog optical distance sensor, analog ultrasonic distance
sensor, analog inductive distance sensor, proximity
sensors, displacement sensors, pressure sensors.
Accessories
Distribution unit, output unit, digital multimeter, digital
vernier, steel ruler, positioning slide, counter, amplifier,
analog connection unit.

Process Sensor Package


Process sensors, pressure sensors, force sensors, strain
gauge.

Accessories
Distribution unit, output unit, digital multimeter, digital
vernier, steel ruler, positioning slide, counter, amplifier,
analog connection unit.
Standard Control Unit
Input signal voltage/Power
consumption

15 V/1.5 W

Accuracy
Pulse output 100 pulse/sec :
Pulse output 1000 pulse/sec :
Internal clock
:

6%
5%
3%

Rotary Unit
Current consumption
Speed range

100 mA
100 4000 rpm

:
:

Test Objects
50 test pieces combining different materials like copper,
brass, aluminum, mild steel, stainless steel, plastic, film,
cardboard.
Application
Drive units
Single axis slide using ball screw,
geared motor and encoder
Coursewear:
Instruction manual and sensor reference manual.

41

INDUSTRIAL AUTOMATION TRAINING SYSTEM

MAPS

BOTTLING PLANT

FLEXIBLE AUTOMATION SYSTEM

42

INDUSTRIAL AUTOMATION TRAINING SYSTEM


Industrial Automation Training System
The system is intended to train industrial users and
mechatronics students in the area of system design of
industrial automation system using components from fields
including mechanical, pneumatic, hydraulic, electrical,
electronic & PLC. The system is provided with multiple
modules.
Once a project is conceived, the user/trainee can design
the automation system manually or using automation
studio software. The circuitry generates the bill of material
of the modules, simulates, verifies and validates the
automation design system using modules offered by
MTAB. To facilitate the system design, MTAB offers Modular
Automation Production Systems (MAPS) like Bottling plant,
Flexible Automation System, etc.
Each of the above MAPS has several self-contained
functional block modules that can be assembled to form
logical Automation Stations, & from stations a System.

Dispensing
Module

Rotary Pick &


Place Module

Rotary Indexing
Module

Screw Fixing
Module

Linear Indexing
Module

New Features

Modular approach different projects,


common modules

Easy to assemble

Easy to design

Easy to connect

Realistic design & execution of automation

Approach to the equipment from a designers


and users role

Integrated circuit (Pneumatic, Hydraulic, Electrical,


Electronics & PLC) design, operation and
simulation verification

Profile Plate
Sensor Module

Printing Module

Belt Conveyor Module

Valve Module
43

AUTOMATION MODULES
Linear Slide
Linear Slide base has the capability to control linear
movement along an axis. Students can make use of this kit
to control the linear movement of the slide with respect to
the homing position and to and fro movement possible, for
increased flexibility in controlling various applications.

Belt Conveyor
Belt conveyor is an equipment to move materials/objects
from one end to other between its extreme ends. This is a
miniature model of a real time industrial conveyor system.
The operation of the conveyor is limited to single direction
according to the usage.The conveyor belt rolls over two
pulleys fixed on either end. The pulleys roll freely and
maintain a free movement for the belt.

Pneumatic Kit
Mechatronics Pneumatic Kit has the capability to control
solenoid valves, different cylinders, different control valves,
sensors, etc. Students can make use of this kit to control
and actuate the various movements of the Linear
single/Double acting cylinders, adding feasibility to the
sense of the position of the cylinder with the help of
different types of sensors; one for Inductive and other for
Non-inductive applications, controlling various types of
solenoid valves, regulators, etc. for pneumatic automation
applications.

Rotary Table
Rotary Table can control the rotary movement of the
conveyor about an axis. This kit is used to control the rotary
movements of the conveyor as required based on the
application; it can track the count of indexed intervals etc.,
aware of Geneva mechanism applications, and has bidirectional control.

X-Y Table
X-Y Table positioning control controls the positioning of X &
Y within the Table.
The software aims at controlling the table movement with
ease of control and flexibility in handling. Engineering
students can learn and use these automation systems,
giving them a good practical knowledge of operation and
control of motors prior to entering the Automation
industries.
44

SOFTWARE
MECHATRONICS SIMULATION
MEC SIM

MTAB
MEC SIM is a user-friendly simulation software that allows
you to design a Mechatronics system virtually, to build the
circuits & controls and simulate the system in an offline and
online environment. MecSim imitates the real system in a 3D
environment thus allowing you, the user, to observe an
operation through simulation. This ensures that the design
of the equipment and its process will be as close to design
specifications as possible without incurring any accidents
in a system. This simulation software allows you to also
generate faults and causal relationships in the system, thus
enabling you to analyze many scenarios.

AUTOMATION STUDIO

AUTOMATION STUDIO offers a wide array of intuitive tools


to help you teach programs related to hydraulic, pneumatic,
PLC, and electrical technologies. Complete and flexible, it
allows you to create rich and flexible course material, to
illustrate the concepts studied in class through simulation
and animation. Students can learn faster by creating,
testing and troubleshooting projects for maintenance,
operation, or design purposes, in a safe and virtual
environment.

45

SOFTWARE
CNC SIMULATION
CNC TRAIN

CNC TRAIN is a complete CNC training system covering all


aspects of CNC set-up & MDI programming and offers 2D
and 3D simulation for 2- and 3- axis machining codes. CNC
TRAIN has powerful graphics, multifunctional
programming capabilities which include Dual View
Graphics, Toolpath Graphics and 3D Graphics. Further, it is
empowered with a strong kernel which supports multiple
controls and output modes to CNC. The SINUTRAIN key
board simulates a machine control panel, thus enabling
students to practice authentic operation and programming
on a PC. This makes it easier to learn and also saves time
when switching to the actual machine.

46

SOFTWARE
MTS

MTS CNC system provides programming of


comprehensive 2-axis turning with standard turning cycles,
3-axis milling processes in any desired machining planes
on machining centers with up to 5 axes (milling with axes X,
Y, Z and 2 of A, B, C; turning with axes Z, X and C, Y, B
including counter-spindle having FANUC, SINUMERIK,
HAAS and all other major industrial Control Systems.)It
allows for virtual machining, virtual measurement & surface
finish testing, emulating the actual CNC system and

47

SOFTWARE
ROBOTICS SIMULATION
ARISTO SIM

MTAB - ARISTO
ARISTO SIM is a user-friendly software for robot
programming and simulation. Ready-made applications
are available to train the user in the operations of the robot
such as movement, programming and code generation.
This software gives you the flexibility to design your
applications and import them into the software for
simulation. ARISTO SIM has graphics which enable you to
visualize the robot from various angles as the robot moves
in the simulated application. It allows you to watch your
code at work thus finalizing your program for operation and
protecting the robot from accidents. An offline and online
software, once your programs are ready and verified, the
students can use it in the online mode to work the robot.

WORKSPACE LT

WORKSPACE LT brings Industrial Grade Robot and


Automation Simulation to Educational Institutions. An
industrial solution tuned for education, Workspace LT
provides an affordable solution for teaching the concepts
and programming of Robots and other manufacturing
automation equipment. While targeted at the educational
market, it offers full offline programming, and the ability to
simulate complex work cells with multiple robots and
automation devices. Workspace LT allows you to make
maximum use of limited Robot lab resources.

48

SOFTWARE
MANUFACTURING SIMULATION
FMS/CIM SIM

MTAB - CIM SIM


Computer-Integrated Manufacturing (CIM) in engineering is
a method of manufacturing in which the entire production
process is controlled by computer. CIM incorporates a
number of other technologies that are industries unto
themselves, such as CAD/CAM, machine tools, controllers,
material handling equipment and robotics. CIM support
software allows the movement of information between parts
of the manufacturing process, and is thus the key to making
the system work.
The software teaches shop floor design, factory planning,
production planning & execution.

49

TRAINING CENTER
Infrastructure
MTAB Training Center, is equipped with the state of art
systems and equipments in 3000 sq.ft with capacity of 60
trainees to provide training to industry and education
participants alike. Our training programs are skill oriented
and hands-on training targeted to improve your
employability in the industry. The course are designed &
MTAB is a leading training solution provider for over
25 years particularly in the field of Advanced Manufacturing
Technology.
MTAB provides solution in Technical Training Systems
through its equipments and training programs conducted
by experts in the fields with extensive industry experience.

Benefits

Pioneer in Advanced Manufacturing


Technology Training

Teachware

Instruction & Operation Manuals

Installation & Maintenance Manuals

Programming Manual

Software Manual

e-Learning

Reference manuals Some are listed below

Sensor manual

Robot manual

FANUC Control Manual

SIEMENS Control Manual

PLC Programming Manual

Web Trainers for Hydraulic/Pneumatic/Automation/


PLC/Sensors

Highly Qualified and Experienced Faculty

Industry Standard Curriculum

CBT for Hydraulics

Contemporary and Latest Skills Offered

Range of Training Equipment

Books, manuals, CDs and videos on Fluid Technology,


drive and sensor technology and mechatronics

Training on Industrial Control

Training from Manufacturer

Training charts, transparencies and magnetic symbols


for Fluid Technology, drive and sensor technology and

Internationally Accredited Courses

mechatronics

State-of-the-art Infrastructure

50

SOME OF OUR ESTEEMED CUSTOMERS,


USING MTAB TRAINING EQUIPMENT FOR YEARS WITH SUCCESS:
NITs

Universiti Tunku Abdul Rahman (UTAR), Malaysia

IITs

Multimedia University, Malaysia

BITS

Universiti Kebangsaan Malyasia (UKM), Malyasia

ISRO

Ministry of Education, Afghanistan

HMTI

Electronica Veneta, Italy

VTU

Helwan Training Center (Defence), Egypt

FAG Bearing

Zimbabwe Training Institute, Zimbabwe

Anna University

Rajamangla University, Thailand

DVET, DET & SPIUs

UAE University & Manipal University, Dubai

Deemed Universities

Delorenzo, Brazil

IGTR, IDTR, GTTC, CTTC

Ministry of Higher Education & Research, Sudan

DRDO, DMRL.RCI, ARDE

Hanoi University, Vietnam

JNTU Andhra Pradesh

ADNOC, UAE

Osmania University

College of Tech., Kandy, Sri Lanka

Andhra University

VTC, Batticaloa, Sri Lanka

DS&D, Hariyana

Cape Peninsula Univ. of Tech, Cape Town, SA

51

OUR PRESENCE IN THE GLOBAL ARENA

MTAB Engineers Pvt.Ltd


133 Developed Plots, Electrical & Electronics Industrial Estate, Perungudi, Chennai - 96
Tel: +91-44-24960188, 65251589, 24345867 Fax: +91-44-24337655
Email: sales@mtabindia.com, export@mtabindia.com, Website: www.mtabindia.com
MTAB reserves the rights to alter machine design and specifications without prior notice

02/12

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