Professional Documents
Culture Documents
AT
Kullu (H.P.)
Himachal Pradesh Power Corporation Ltd.
(H.P.P.C.L.)
Submitted to
Civil Engineering
By
ACKNOWLEDGEMENT
I wish to express my deep sense of gratitude to the Engineers of Himachal
Pradesh Power Corporation Ltd. (Sainj Hydroelectric Power Project) for their
guidance, encouragement and sustained interest during the period of Industrial
Training I undertook at their project ( 1 Jan2014- 30June 2014).
I also wish to record my sincere thanks to the field staff of the department and
Engineers & workers of the Contracting Company H.C.C. (Hindustan Construction
Company) who put lot of hard work in hostile working conditions to make the life
comfortable for the rest of countrymen.
I wish to convey our sincere gratitude to all the faculties of Civil Engineering
Department who have enlightened me during my studies. The facilities and cooperation received from the technical staff of Civil Engineering Department is
thankfully acknowledged.
LOVE KUMAR THAKUR
ABSTRACT
As a part of academic program in the Engineering Institutions a six month
industrial training is provided during the final year of the course to the
Engineering students at work sites to have first hand physical experience on the
theoretical knowledge gained during the studies at college.
India is making big strides in the field of infrastructural development and Civil
Engineers are the builder of the nation. As the country progresses requirement of
the power increases proportionally. So we need to keep on adding the power
plants to keep the momentum of this development going. The available identified
resources of power generation are limited and we need to explore alternative
resources. The newest and most potential source at present is nuclear power but
the disaster in Nuclear Power Plant due to earthquake in Japan leads to rethinking
over the suitability of this form of power.
The other major source of power is thermal power but its environmental impacts
and limited availability of fuel are the factors, which go against this mode of
power production.
Hydro power being environmental friendly and renewable source make it best
source of power generation. The only factor against this type of power is long
construction period and comparatively higher initial cost but the running
maintenance cost is quite low.
Our country has hydro power potential available in few states of the country in
J&K, Himachal Pradesh, Uttrakhand and North East states. Himachal Pradesh
alone is gifted with about 25% of hydro power capacity of the whole country with
estimated potential of 22000MW. Various agencies exploiting this potential are
HPSEB Ltd., H.P.P.C.L., NHPC, NTPC, SJVNL, private sector companies like JP
Hydro, AD Hydro, DCM Sriram, NB Seeds etc and many small projects are under
execution by small Independent Power Producers (IPPs) under the guidance of
HIMURJA.
DECLARATION BY CANDIDATE
I, hereby, certify that this work, on Sainj Hydroelectric Power Project100MW, is
presented in partial fulfillment for the award of degree of B.Tech (Civil) at Surya
School of Engineering & Tech. This report is an authentic record of my own work
(observations at site) carried out during a period from 1 January 2014 to 30 June
2014. The matter presented in this report has not been submitted by me in any
other University / Institute for the award of B.Tech Degree.
This is to certify that the above statement made by the candidate is correct to the
best of our knowledge.
Table of Content
Page No.
1. Chapter1: Introduction
1.1
1.2
1.3
1.4
1.5
1.6
1.7
4. Progress Photographs:
4.1
4.2
4.3
General..73
Basic Assessments of construction method0logy73
Pre-construction activities74
Approach Roads..74
Basic Consideration..75
Tunneling.75
1. Wedge Cut76
2. Burn Cut.77
3. Sequence of Detonation.78
4. Steps followed in Tunnel construction.. .78
7. Photographs of Machinery:
Photographs of Machinery Used in Project.102
General117
Impacts on water environment.117
Impacts on Air Environment.................................120
Impacts on Noise Environment....121
Impacts on Land Environment122
Socio economic Impacts of the project125
9. Bibliography.126
Chapter 1
Introduction
MISSION:
Development and prosperity in Himachal Pradesh through Power generation.
AIM:
To come up as a major power generating company of India with good managerial
and technical capabilities
TARGET
To develop 1111 MW Power generating capacity by March 2017 and; 2400 MW
by the year 2022.
Towards achieving this target HPPCL is engaged with development of several
power projects in various parts of the state with a total projected capacity of
more than 1000 MW.
So far HPPCL has following Projects in hand:
450 MW
Sainj HEP
100 MW
Uni. Roll No. 100770102083 9
42 MW
111 MW
Kashang HEP
243 MW
40 MW
HPPCL is a fast upcoming power generating utility with all the Technical and
Organizational capabilities at par with other generating companies like
NTPC/SJVNL/NHPC. Efforts are afoot to further strengthen the respective
departments with professionals of proven credentials and qualified technical
manpower.
DIVERSIFICATION:
HPPCL, apart from Hydro Power Development, intends to diversify its power
development activities in other areas such as thermal, renewable sources of
energy, mainly solar power etc. The basic idea is to have a long term corporate
plan for planned implementation of power projects to meet the growing energy
demand, ensuring environment and ecological balance for contributing towards
the progress and prosperity of the State. HPPCL intends to meet the challenges of
dynamically transforming business and environment to build a sustainable
relationship with the stakeholders for maximum benefits and economic growth by
achieving performance excellence.
1. Hydel Energy:
Water from sea is evaporated due to heat of the sun and gets transported
to higher reaches where it comes down in the form of snow and rain and
the water flows through rivers which are tapped to produce Hydro Power.
2. Thermal Energy:
4. Solar Energy:
Sun light is collected by Solar panels with photovoltaic cells which converts
the solar energy into Electrical Energy. This type of energy is costly in initial
phases of development, but in future it may be the major resource.
5. Tidal Energy:
Tidal Energy is the form of hydropower that converts the energy of tides
into useful forms of power, mainly electricity. This energy is produced by
the natural rise and fall of tides.Due to gravitational pulls by Sun and moon
there are high tides in the sea.
6. Nuclear Energy:
Its basic principal is same as a thermal energy, only difference is that the
fuel in such plants is the Uranium or thorium. Their nuclear fission produces
enough energy to produce steam from water to run the turbines.
9.81XcXQXhn
MW
1000
Where c = cumulative efficiency of generator & turbine
Q = discharge
Hnet = net head available.
After that hydrological, topographical and geological investigation are started.
Uni. Roll No. 100770102083 17
Discharge
Rainfall
HRT
Surge Shaft
Pressure Shaft
Power House
Tail Race Tunnel
Diversion Structure:
Diversion structures are the structures constructed across the river to
divert the river. Diversion of river water can be made by either of following
structure depending on the suitability as per site conditions.
(i)
Concrete Gravity Dam
(ii)
Earth Dam
(iii) Rock fill Dams
(iv) Barrage
(v)
Broad Crested Weir
(vi) Trench Weir
(i)
Earth Dam:
If bearing capacity of the river bed is low, earthquake intensity is high
and sufficient clay material is available nearby we can construct a
Earth dam.
Rockfill Dam
If clay quantities are available in smaller proportion then we can go
for Earth cum rock fill dam. Only inner core is made from clay while
outer periphery comprises of boulder.
Uni. Roll No. 100770102083 21
Barrage:
Where rock is available at large depths in the river bed we can
provide barrage as diversion structure. Its stability comes from the
strength of concrete against flexural stress (bending). Barrage can be
for smaller height only whereas dams can be very high. Barrage
cannot be given of high heights because seepage shall be difficult to
control. It can also not bear uplift pressure due to smaller weight of
barrage.
(vi)
Trench Weir:
Trench weir is small channel type structure laid in the small rivers
where river water falls into these trenches which is taken away into
the water conductor system.
2. Intake Structures:
The diverted river water is taken into the water conductor system through
intake structure provided with trash racks and gates. Trash racks control
the entry of floating trashes into the water conductor system and gates
regulate the flow of water into the water conductor system.
3. De-silting Chambers:
From intake structures water is taken to De-silting basin in order to setting
of the silt particles when the velocity of the water gets reduced due to
wider area of the De-silting chambers.
The silt is taken out through the Silt Flushing Tunnel and clearer water is
taken to Power House.
4. Water Conductor System(HRT):
Depending upon the site conditions the water is taken through open
channels or pipes or Tunnels. The shape of the Tunnel can be D-shaped,
hours Shoe type and circular type.
Tunnels are provided with supports which are combination of shotcrete,
Wire mesh, ribs and finally concrete lining. After that concrete grouting is
done to fill the gaps left behind the rock after lining. Grouting also controls
the seepage of water through the rocks.
5. Surge Shaft/Fore bay:
Uni. Roll No. 100770102083 23
Chapter 2
Salient Features of the
Project
Chapter 2
2.1 SALIENT FEATURES OF THE PROJECT
LOCATION:
State
Himachal Pradesh
Dist.
Kullu
River
Barrage Site
Adit 1
At Samba
Adit2
HYDROLOGY
Catchment area at Diversion Site
408sqm
Snow Catchment
176sqm km above EL
4250m
1047.72mm
1800cumec
42.31 ham
437.04cumec at Talara
1752.00m
1753.00m
1738.50m
Gross Storage
Live Storage
4hours
Peaking Available
Diversion Structure
Type
Gated Barrage
24.50m
1754.00m
1730.00m
SPILLWAY
Design flood
1800cumec
Type
Nos. of Spillways,
Crest Elevation
Clear Waterway of Spillways
1733.00m
8m each
60m
El 1729.00m
INTAKE STRUCTURE
Type
Surface
Sill Level
EL. 1735.00m
35.88cumec
APPROACH TUNNEL
No.
Velocity
2.85m/sec
Length
100m
35.88cumec
Type
Underground
Length
139m
Width
9m
Depth
14m
Depth of Hopper
4m
.2mm
Uni. Roll No. 100770102083 31
4m
SFT Length
670m
Adits
6300m
Diameter
3.85m
Nominal Discharge
28.70cumec
Section ( Finished )
Circular
Section Excavated
2 Nos
Adit 1
Adit 2
4m D-shaped,364m long
SURGE SHAFT
Height
85m
9m
Diameter of Orifice
1.5m
Gate Size (W X H)
2.30mX2.75m
Type
Fixed wheel
1779.00m
1709.00m
Uni. Roll No. 100770102083 32
Valve Chamber
Type
Underground
Valve Type
Butterfly Valve
Number
Diameter
2.75m
1702.125m
size
PRESSURE SHAFT
Type
Underground
Length
550m
Diameter
2.75m
Nominal Discharge
28.70cumec
Velocity
4.83m/sec
Angel of Inclination
52 degree
Quality of Steel
ASTM-A537, ASTM-A517
Underground
Lining
Shotcrete
Size (LXBXH)
81X18X64m
TURBINE
Type
2 Nos
Capacity
50MW
1337.90m
14.35 m3/s
Gross Head
409.60m
Design Head
397.36m
Rated Speed
375rpm
2.76m
TRANSFORMER
Number
(6+1)
Rated output
55.56MVA
0.9
Rated voltage
11kV
Finished Diameter
4.5m
Length
400m
1332.10m
1335.70m
POTHEAD YARD
Type
Outdoor
Uni. Roll No. 100770102083 34
400kV
No. of Bays
POWER GENERATION
Installed capacity
2X50 = 50MW
399.57GWhr
436.90GWhr
COST ESTIMATE
Capital cost of the Project
Civil Works
Rs. 213.82 crore
Electrical Works (P-Production)
Rs. 517.95 crores
Cost of Generation
Rs. 27.21 crosres
Transmission
Rs. 545.16 Crores
Total Cost including Generation
Rs. 630.08 Crore
Generation Cost
Chapter 3
Detailed description of The
Project Components
Chapter 3
DETAILED DESCRIPTION OF COMPONENTS OF THE PROJECT
3.1
(1) Reservoir:
A reservoir is anticipated with maximum reservoir level of 1753.0m.a.s.1.
During maximum flood operating level of the reservoir is 1752.00m.a.s.1.
The minimum drawdown level is 1738.5m.a.s.1
(v)
A 15m long 7m wide and 13.5m high underground valve chamber has
been proposed to house a 2.75m diameter butterfly valve. An E.O.T
crane is proposed at the valve chamber. A separate adit is constructed
Fig.3.31: Transformer
Chapter 4
Progress Photographs of the
Project
Chapter 4
Progress Photographs of the Project.
4.1 Progress Photographs of Barrage Site:
Fig.7 (a)
Fig.7 (b)
Fig.7 Reinforcement and Shuttering in Di-sander (a-b)
Uni. Roll No. 100770102083 68
Fig.6: Excavation of Drift to top of the Surge Shaft (11 Apr 2014)
Chapter 5
Construction Methodology
Chapter 5
Construction Methodology
5.1 General:
The project envisages construction of barrage, power intake, Intake Tunnel,
Branch Tunnel, De-silting chamber, Silt flushing tunnel, Connecting Tunnel, Head
race tunnel, Surge Shaft, Pressure Shaft, Underground power house, Tail Race
Tunnel and all infrastructure works. The construction methodology and
equipment planning for various works is based on the site conditions prevailing in
the project area. Construction activities are planned in such a way that the project
will be completed in the shortest possible time period. The following assumptions
have been made for construction methodology and equipment planning of the
project.
All the pre-construction activities like land acquisition, infrastructure works and
government approvals are completed before the start of construction works on
main components of the project. All civil, hydro-mechanical and electromechanical works are executed in following main Adits:
CIVIL WORKS
Barrage works
Adit 3: De-silting Chambers, Intake tunnels, branch tunnels, connecting
tunnels, SFT.
Adit 1: Head race Tunnel Face1 and Face2
Adit 2: HRT face3,face 4
Adit4A: Access portal to surge shaft, valve house, pressure shaft, HRT.
Adit 4: Access portal to Valve House
Adit5: Access portal to top of the surge shaft.
Adit7: CT and VT
Power House: civil works of power house, transformer cavern, control
building, TRT
5.6 Tunneling:
There are two reasons to go underground and excavate:
(i) To use the excavated space, e.g. for storage, transport etc.
(ii) To use the excavated material, e.g. mining and quarrying
operations.
In both cases tunneling forms an integral part of the entire operation.
The main difference between tunnel blasting and bench blasting is that
tunnel blasting is done towards one free surface while bench blasting is
done towards two or more free surface.
Various drilling patterns have been developed for blasting solid rock
faces, such as:
a. Wedge cut or V cut
b. Pyramid or diamond cut
c. Drag cut
d. Fan cut
e. Burn cut
Uni. Roll No. 100770102083 81
(i)
(ii)
Tunnel Boring Machine (TBM).
Excavation of tunnel in Sainj HEP is done by Drill and Blast method.
3. Drilling:
After marking the profile drilling is done with Tam Rock. After the drilling
the holes are cleaned.
Uni. Roll No. 100770102083 85
1. Rock Bolt:
A rock is a long anchor bolt for stabilizing rock excavation which may be
used in tunnels or rock cuts. It transfers the load from the unstable exterior
to the confined and much stronger interior of the rock. Bolts are usually
constructed of steel because of the metals ability to accept large amount of
stress and pressure.
2. For-poling
The basic purpose of for-poling is to support the falling rocks in tunnel. For
polling is done in horizontal direction. It consists of a steel bar which is
hoisted between the rock strata.
3. Wire Meshing:
4. Shot-Crete:
Uni. Roll No. 100770102083 91
5. Ribs:
Ribs are used to support the very loose rock strata in tunnels. In Sainj HEP
the ribs are used in various points. These are also used where cavities are
found in the tunnel.
Chapter 6
Machinery used in the Project
Chapter 6
Machinery Used in the Project
Different machineries have been used in Sainj HEP some of them are:
6.1 MACHINERY USED IN RIVER DIVERSION:
1. Excavator PC 300 (or equivalent)
2. Excavator PC 200 (or equivalent)
3. Jack Hammer.
4. Dozer D6 or (or equivalent)
5. ROC 203 Crawler Drill (or equivalent)
6. Shortcrete Machine 30 Cum/Hr
7. Dumper 15T
8. Dumper with bucket for concrete
9. Mobile Crane 30T
10.Traveling type Tower Crane 10t @40 m
11.Transit Mixer 4 Cum
12.Batching Plant 60 Cum/hr
13.Grout Pump.
7. Dumper 15 T
8. Concrete Pump.
9. Shotcrete Machine (30 Cum/hr.
10.Transit mixer 4 Cum capacity
Chapter 7
Photographs of the Machinery
Used in the Project
Chapter 7
Photographs of the Machinery used In the Project
Fig.7.2 Terex
Fig.7.9 ROC
Fig.7.13 Excavator
Fig.7.17 Manitou
Fig.7.21 Vibrator
7.23:Hiywa
Uni. Roll No. 100770102083 120
Chapter 8
Effect of the Project on
Environment
Chapter 8
Effects of the Project on Environment
8.1 GENERAL:
Based on the project details and the baseline environmental status, potential
impacts as a result of the construction and operation of the proposed Sainj
hydroelectric project have been identified. This Chapter deals with the anticipated
positive as well as negative impacts due to construction and operation of the
proposed project. The mitigation measures have also been given where ever is
possible.
The impacts which have been covered in the present Chapter are
categorized as below:
1. Impacts on Water Environment
2. Impacts on Air Environment
3. Impacts on Noise Environment
4. Impacts on Land Environment
5. Impacts on Biological Environment
6. Impacts on Socio-Economic Environment
8.2.1Water quality:
1. Construction phase
The major sources of surface water pollution during project construction
phase are as follows:
75-85
69-81
74-81
Material
Coarse aggregate
Fine aggregate
Cement
Structural steel
Reinforced steel
BQ steel
Quantity
0.111 Mm3
0.066Mm3
63800 ton
1000 ton
10400 ton
1190 ton
The cement will be transported from ACC Barmana and Ambuja cement factories.
The steel transported from Jalandhar by road. However the requirement of
concrete can be met from quarry has already been acquired for Larji Project to be
utilized for Sainj project also. The quarry site is located at Silly Larji and about 30
km from the barrage site. A part of the concrete can be met by using the muck
generated during excavation of the tunnel, powerhouse and other project
Uni. Roll No. 100770102083 130
Efforts must be made to site the contractors working space in such a way that the
adverse impacts on environment are minimal, i.e. to locate the construction
equipment, so that impacts on human and faunal population are minimal.
3. Soil erosion
The runoff from the construction sites will have a natural tendency to flow
towards river Sainj or its tributaries. For some distance downstream of major
construction sites, such as barrage, power house, etc. there is a possibility of
increased sediment levels which will lead to reduction in light penetration, which
in turn could reduces the photosynthetic activity to some extent of the aquatic
plants as it depends directly on sunlight. This change is likely to have an adverse
impact on the primary biological productivity of the affected stretch of river Sainj.
Since, river Sainj has significant flow, hence, impacts on this account are not
expected to be significant. However, runoff from construction sites, entering
small streams would have significant adverse impact on their water quality. The
runoff would increase the turbidity levels with corresponding adverse impacts on
photosynthetic action and biological productivity. The impacts on these streams
and rivulets thus, would be significant. Adequate measures need to be
implemented as a part of EMP to ameliorate this adverse impact to the extent
possible.
4. Muck disposal
A large quantity of muck is expected to be generated as a result of tunneling
operations, construction The total quantity of muck expected to be generated has
been estimated to be of the order of 0.8 Mm3. Based on the geological nature of
the rocks and engineering properties of the soil, about 30% of the muck
generated can be used as construction material. However, the balance needs to
be suitably disposed. Considering increase in muck volume, due to bulking by
40%, the total quantum of muck to be disposed is (1.4 * 0.524) of the order of
0.735 Mm3. Normally, muck is disposed in low-lying areas or depressions. Trees, if
any, are cut before muck disposal, however, shrubs, grass or other types of
undergrowth in the muck disposal at sites perish. The total area earmarked for
muck disposal is 10.729 ha. The average height at muck disposal site shall be of
the order of 6.9 m. The muck disposal sites will be suitably stabilized on
completion of the muck disposal. The details of stabilization of muck disposal sites
5. Construction of roads
The project construction would entail significant vehicular movement for
transportation of large construction material, heavy construction equipment.
New access roads would have to be constructed. Some of the existing roads in the
project area, would require widening. The construction of roads can lead to the
following impacts:
1. The topography of the project area has steep to precipitatuous slope, which
descends rapidly into narrow valleys. The conditions can give rise to erosion
hazards due to net downhill movement of soil aggregates.
2. Removal of trees on slopes and re-working of the slopes in the immediate
vicinity of roads can encourage landslides, erosion gullies, etc. With the
removal of vegetal cover, erosive action of water gets pronounced and
accelerates the process of soil erosion and formation of deep gullies.
Consequently, the hill faces are bared of soil vegetative cover and
enormous quantities of soil and rock can move down the rivers, and in
some cases, the road itself may get washed out.
3. Construction of new roads increases the accessibility of a hitherto
undisturbed areas resulting in greater human interferences and subsequent
adverse impacts on the ecosystem.
BIBLIOGRAPHY
Engineers of HPPCL:
1)
2)
3)
4)
5)
6)