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SPE 30086
Formation Damage due to Losses of ea-based Brine and How It Was Revealed
Through Post Evaluation of Scale Dissolver and Scale Inhibitor Squeeze
Treatments
K. Lejon, Statoil as, J. Tuxen Thingvoll, Statoil as, E.A. Vollen, Statoil as, P. Hammonds, Baker Performance Chemicals
Copyright 1995, Society at Petroleum Engineers, Inc,
This paper was prepared for presentation at the European Formation Damage Conference held In The Hague, The Netherlands, 15-16 May 1995,
This paperwas selected for presentation by an SPE Program Committee following review of information contained in an abstract submitted by the author(s). Contents of the paper, as presented,
have not been reviewed by the Society of Petroleum Engineers and are subjected to correction by the author(s), The material, as presented, does not necessarily reflect any position of the
Society of Petroleum Engineers, Its officers, or members, Papers presented at SPE meetings are SUbject to publication review by Editorial Committees of the Society of Petroleum Engineers.
Permission to copy is restricted to an abstract of not more than 300 words. illustrations may not be copied, The abstract should contain conspicuous acknowledgment of where and by whom
the paper is presented, Write Librarian, SPE, P,O. Box 833836. Richardson. TX 75063-3836, U,S.A. (Facsimile 214-952-9435).
ABSTRACT
INTRODUCTION
Ca2+ + SO/
l' J,
75
Formation Damage due to Losses of Ca-based Brine and How It Was Revealed
Through Post Evaluation of Scale Dissolver and Scale Inhibitor Squeeze Treatments
NTA
HEDTA
EDTA
DTPA
11.40
14.40
10.30
18,70
Ca'+
6.40
8.30
10,70
10,80
elapsed from the time of completion to the apperance of the production problems,
A list of events and observations leading to the verification of a
causal link between observed productivity problems and losses
of completion brine is given below,
Chelant
A1 3+
SPE 30086
Fe'+
8,30
12,20
14.30
16.40
Fe3+
15.90
19,80
25,10
28,00
Ba'+
4.80
6,30
10,70
10,80
QIo'=
Sr'+
5.00
6,90
8,70
9.80
P lbhp=
PI = Q 10' j (P res - P
I'CS
Ibhp)
where:
WELL HISTORIES
During a period of less than six months several gravel packed
wells experienced a sudden and sharp decline in productivity,
The problems appeared shortly after seawater breakthrough or in
connection with scale inhibitor squeeze treatments.
It was soon realized that the problems could be related to heavy
losses of calcium brine during completion operation,
During most completion operations, the bulk part ot the brine
volumes used are backproduced during the clean-up period.
Brine still remaining in the formation, so-called "lost brine", is
expected to return over the next few days together with oil and
produced water.
For the problematic wells, heavy losses of high density calcium
brine (150-1000 m3 ) were recorded, The volumes lost are summarized in table 2. For these wells, several months to a year
76
During a short period, three more gravel packed wells experienced productivity decline that have been linked to residuals of
calcium brine in the neal' well bore area,
In Well C, breakthrough of produced water with high sea water
content (98 %) 11 month after completion had a dramatic effect
on productivity:
During a few months produced water rate decreased
significantly and eventually ceased completely
The productivity (PI) alsoclecreased and this trend
continued after the water production ended,
Well 0 produced only I % water after, compared to 18 % before,
gravel pack operation. Analyses of pr!lduced water showed a
threefold increase in Ca'+ after gravel pack operation (from 1612
SPE 30086
K. Lejon, J. Tuxen Thingvoll, E.A. Vollen, Statoil, P. Hammonds, Baker Performance Chemicals
Choke
mm
P WII
bar
SmJ/d
QUiI
Water
cut
17
138
958
17.11.93
24.8
109
1.564
02:12.93
24.2
81
449
17.12.93
24.2
80
348
01.01.94
53.9
80
210
For all wells, except well B, the potential for sulphate scale
formation was evident due to high concentrations of sulphate
(eg. high sea water content) and high calcium.
High GR-readings readings are normally scen when sulphate
scales of barium and strontium are formed. In well A, the presence of sulphate scale incorporating NORM was detected. Thus
the observed formation damage could be due to both natural
formed barium sulfate scale and calcium sulphate from lost
brine.
In well B, no increase in radiation was detected after production
decline indicating precipitation of calcium and inhibitor.
SCALE DISSOLVER TREATMENTS
In order to remove the formation damage and restore the productivity, scale dissolver treatments were carried out in well A, C, D
and E.
Well A, C and D
The dissolver treatments were carefully designed and carried out
according to the following procedure:
A scale dissolver formulation incorporating EDTA was
chosen from laboratory studies.
Solutions were bullheaded except in one operation (well
D, 1st treatment) where coiled tubing was employed.
A spear of sea water (*) containing demulsifier and
scale inhibitor was pumped ahead of the scale dissolver.
Sea water containing scale inhibitor was used as the
displacement fluid.
The shut in period was set to 48 hours to achieve
optimum reaction temperature and enough time for
chemicals to react.
To obtain the highest possible dissolution rate, sea
water was pumped every 4 hours during the shut in
77
Well A
The backflow profile was established by offshore monitoring of
pH and level of scale dissolver. See Figure 2.
Based on these analyses, the sampling period was established.
Onshore analyses for ion compositions were carried out on the
same samples using Inductively Coupled Plasma Spectrometry
(lCP) and volumetric titrations (Mettler Auto Titrator).
The amount of dissolved scale was estimated t1'om material balance calculations based on the percentage of formation water
and seawater/dissolver solution in back produced water
In principle, all ions or species that do not take part in any physicalor chemical reaction during the dissolver process can be used
as indicators for the formation water content. As no such species
exist, a comprimise was chosen.
The concentration of magnesium ions (Mg 2+) was selected as the
best indicator because sea water (dissolver solvent) is high and
formation water low in magnesium. More importantly, there are
few slightly soluble magnesium compounds, and the one which
may be present downhole (MgC0 3 ) is relatively unaffected by
EDTA at pH<10. It is also acknowledged, that the concentration
of strontium ions (Sr 2+) is another worthy chemical tracer.
The percentage of formation water in each sample has been calculated from the foil wing formula:
%sw= 1OO%*([MJ,amplo-[MswD/([MFW-[MswD
[MJ,nmplc.sW.FW
= conc. of indicator ion in sample,
sea water/dissolving solution and formation water respectively
From these calculations, the ions in excess were found to be
Ca2+, CI', SO/ and Ba2+.
The results are presented in Figure 3.
Formation Damage due to Losses of Ca-based Brine and How It Was Revealed
Through Post Evaluation of Scale Dissolver and Scale Inhibitor Squeeze Treatments
The concentration of excess calcium ions throughout the backflow period is not balanced by chloride or sulphate ions. The
surplus of Ca'+ ions is reported as calcium carbonatelcalcium
chloride (CaCO/CaCI,).
(Bicarbonate was not included In the ion analyses.)
The rationale for doing this is as follows:
The dissolver has probably dissolved some CaC0 3, but to ascribe the whole surplus of Ca'+ to dissolved CaC0 3 is not realistic based on solubility considerations.
Large concentrations of bicarbonate and carbonate will form
downhole due to the injection of the alkaline dissolver solution:
CO, (oil)
CO2 (aq)
HC0 3'
HC0 3'+OH'
CO/'+2HP
SPE 30086
It is conceiveable that precipitation of sodium chloride will occur when concentrated calcium brine is mixed with alkaline
EDTA solution containing sodium ions. This happens because
sodium chloride is much less soluble than calcium chloride
CaCI, (s,aq) + 2Na\aq) = 2NaCI (s) + Ca'\aq)
78
The backflow profile in well C is different from well A. The major part of the mobilised material is returned between 30 and 80
hours suggesting that the brine was lost further out in the formation. Also, a larger amount of brine was removed in well C compared to well A.
CaS0 4 is returned at a constant level from 14 to 40 hours. The
presence of CaCO/CaCI, is again observed when the concentration of chloride starts to climb (35-60 hours). This creates a favorable condition for NaCI precipitation as suggested for well A.
Therefore the amount of CaC03 should be less than reported
830 kg).
The total quantities removed during the dissolver operation are
summarized in table 6
WellD
The quantities of solids mobilised during the 10 hours backflow
period was determined as decribed above for A and C, and the
results are plotted in figure 6.
The plot shows elevated amounts of CaCI" one peak appearing
at 1-2 hours and another broader peak at 4 -10 hours. A minor
amount of CaS0 4 is observed after 1 hour, but the bulk is produced back after 4-10 hours.
The dissolver treatment also mobilised a constant amount of
BaS0 4 throughout the initial backflow period indicating that the
conditions were favourable(high pH, sufficient concentration of
EDTA) for dissolving this hard and difficult scale. This also suggests that a significant amount of CaC0 3 is dissolved ..
Prior to the dissolver treatment, the produced water of well D
contained enhanced levels of Ca'+ (6226 mg/l compared to 1612
mg/I in the formation water). If correction is made for the enhanced Ca'+ levels, both the broad peaks of mobilised CaCl, disappear while the amount of CaC0 3 diminishes (figure 7). The
amount ofCaS04 and BaS0 4 remains the same.
This indicates that the lost brinc (CaCI/ CaBr,) is located further
out in the formation than the CaSO/BaS0 4 scale, and that the
dissolver solution has not penetrated the area of lost brine. This
observation may also suggest that when CaS0 4 is formed, sulphate ions from the passing sea water/injection water picks up
SPE 30086
K. Lejon, J. Tuxen Thingvoll, E.A. Yo lien, Statoil, P. Hammonds, Baker Performance Chemicals
Ca2+ ions from the brine and move into, or to the vicinity of the
gravel pack where deposition occurs.
The second dissolver treatment in well D with limited volume of
solvent (EDTA) also removed some CaS0 4 and CaC0 3 in
addtion to iron. The backproduced aqueous phase was deficient
in chloride ions, indicating that precipitation of NaCI may have
occured.
The analyses and post evaluation of the second dissolver treatment was somewhat difficult due to lack of analytical results
from the backflow period. Low water cut and formation of stable
oil/water emulsions made it difficult to obtain enough water for
ion analysis.
WellC
The well was put on production at a rate of approximately 1000
Sm 3/d. This rate was chosen to minimize any process problems
due to high concentration of spent dissolver fluid and high pH.
The production rate was increased in stcps over a period of 24
hours.
Before the scale dissolver treatment, the well produced with an
oil rate of 2900 Sm 3/d at a wellhead pressure of 76 bar. After
the treatment the well was producing 5700 Sm 3/d at maximum
choke setting and a wellhead pressure of95 bar.
During the sampling period wellhead pressure decreased from
94 to 84 bar and water cut increased from 2% to 15%.
WellE
The quantities of solids mobilised during the 22 hours backflow
period are presented in figure 8.
The plot shows that the return of CaS0 4 is minor during the first
4 hours, but later the content increases and reaches a constant
level from 5 to 22 hours after which sampling was terminated.
As observed for well A, precipitation ofNaCI has occured concurrent with an increase in CaCO/CaCI 2 The bulk part of the
material mobilised is believed to be CaCI 2 based on solubility
considerations.
PRODUCTION IMPROYEMENTS
Well A
As described in the previous chapter a relatively large amount of
CaS0 4 scale was removed from the gravel pack or near well bore
area.
In table 4, well tests before and after the dissolver treatment are
listed. An immediate increase in productivity was observed, the
oil rate increasing from 2871 Sm3/d to 3465 Sm 3/d. However,
this increase only lasted a few days. 10 days later the welltest
showed an oil rate of 2743 Sm3/d. In the following weeks the
productivity showed a further decrease. Due to the short term effect on productivity no data acquisition programme was carried
out in this well.
Despite the short effect of the dissolver treatment, the net profit
from increased oil production more than balanced the operational cost, including chemicals.
Table 4: Well A - Production data before and after dissolver
treatment
FWHP
Qoi!
Sm 3/d
Water
PI
bar
cut
Sm3/d/bar
14.12.93be
fore
77
2.871
26.5
92
06.0 I. 94aft
er
77
3.465
31.2
177
12.01.94aft
er
75
2.743
34
88
Date
Date
FWHP
PI
bar
Qoi!
Sm 3/d
Water cut
%
Snl/d/bar
02.11.93
before
76
2.900
31
24.12.93
after
95
5.700
210
30.12.94
after
84
3.960
II
80
%
As can be seen from figure 9, the well produced at a higher oil
rate during January - April 94 compared with the well test pet
formed prior to the treatment.
The benefical effect of the dissolver trcatmcnt is also reflected in
the economic results. The operational cost for the treatment was
estimated to $100.000. As a comparison, the extra oil produced
during this period was worth about $40 million.
79
Formation Damage due to Losses of Ca-based Brine and How It Was Revealed
Through Post Evaluation of Scale Dissolver and Scale Inhibitor Squeeze Treatments
WellD
The first dissolver treatment in Well D gave an increase in wellhead pressure that enabled the production rate initially to be kept
at the target rate of 1100 Sm3/d, but shortly after the operation
the wellhead pressure started declining"
Three months after the treatment the wellhead pressure was back
at the same level as before. The positive scale dissolver result
experienced in well E (next section), triggered another treatment
in well D using the same procedure and dissolver volumes as in
well E. After the 2nd treatment the wellhead pressure was stable
at a high level for several months, maintaining the production
rate at the target of 1100 Sm3/d.
The results are summarized in table 7.
SPE 30086
WellE
Production data in table 3 clearly show that well E experienoed
a dramatic decrease in productivity prior to the dissolver treatment. There was a conoern that the well oould be oompletely
blooked, thus preventing the pumping of soale dissolver
solution.
The treatment enabled the well to be produced at an oil rate that
was above the initial rate following the gravelpack operation, indicating that the gravel paok operation had oaused formation
damage that now was removed.
The wellhead pressure deolined slightly during the next 2
months, but then stabilized. For the next 8 months no further decrease in produotion rate or wellhead pressure was observed.
1.
2.
3.
4.
5.
6.
7.
CONCLUSIONS
The major reason for the deoline in produotivity in gravel paoked
wells has been confirmed to be due to heavy losses of calciumbased brine during completion operation. Breakthrough of sea
water has led to precipitation of CaS0 4 Use of sea water as solvent for scale dissolvers and scale inhibitors has also added to
the deleterious effects.
The observations and findings have lead to following conclusions and recommendations:
Formation damage is related to the volume of brine lost
during completion operation.
Lost Ca-brine during gravel paoking has been found to
be present in the formation after many months of
produotion.
Loss of oompletion fluids during gravel paoking should
be minimised and monitored properly.
Laboratory compatibility studies of treating chemicals
should be initiated if heavy losses of completion brine
has occurred.
Use of soale dissolver has been identified as an effective
and economical method for repairing formation damage
related to sulphate scale.
80
ATTACHMENT 1
Table 2: Calcium Based Brine Injected and Lost During Completion Operation
Type (*)
Specific
Gravity
Lost
(m 3)
Perforation length
CaCl 2
CaCl 2
CaCl 2
CaBr2
CaBr2
1.38
1.36
1.33
1.68
1.63
1000
500
400-450
450
150
57 m
71 m
35 m
27 m
26m+15 m
Well A
WellB
WellC
WellD
WellE
(*) = The brines contain both CaCl 2 and CaBr2. Low density brine is low in CaBr2. High density brine is rich in CaBr 2
Well A
WellB
WellC
Well D, no 1 (*)
Well D, no 2 (*)
Well E (*)
(*)
(**)
=
=
CaCI 2
CaS0 4
CaCO/CaCI 2
BaS0 4
SrS0 4
NaCI
1700 kg
300 kg
450 kg
5 kg
6200 kg
5.5 kg/m 3
1.2 kg/m 3
280 kg
1.2 kg/m 3
1.5 kg/m 3
5 kg/m3
830 kg
4 kg/m 3
8 kg/m 3
17 kg/m 3
o kg
0
0
0
0
0
0
(-15 kg/m 3)
(- 13 kg/m 3 )
I kg/m 3
0
0
Total amount dissolved not determined because volume produced water was not recorded
Precipitation of sodium chloride
(after)
(Sm 3/d)
Q"
Maximum
improvement
(Sm 3/d)
Duration
(4)
2871
3465
594
10 days
Q"
Well A
WellB
Welle
Well D (I)
Well D (2)
Well E (3)
P WH
(1)
(2)
(3)
(4)
(*)
=
=
=
=
=
=
2900
518
1014
210
5700
986
1060 (*)
1542
2800
468
46 (*)
1332
70-120 days
<2 months
>8 months
>8 months
Wellhead pressure
First dissolver treatment, large dissolver volume injected, coiled tubing
Second dissolver job, small dissolver volume injected, pump job, bullheading
Small dissolver volume injected, pump job, bullheading
Period of increased oil production
Oil rate kept at about 1100 Sm3/d due to production limitation
81
ATTACHMENT 2
Figure 1
WELL B: Calcium Concentration in Produced Water
4500
T..~===-;::===:;~==::;j~===-;:::;====;-~~~~---=TI
.
Iseve,ol month,l
4000
~~~~~~
--~---~I
-l----~~~=~----IH~----=====-------.-:-J------
3500 - 1 - - - - - - - - - - - - - - . - - - 1 \------_---\l.ill"')..1JJlllJ'-'"""=L.-
tl
3000 + - - - - - - - - - - - - - - - ' - - - - {
Q
+'
'ij 2000 + - - - - - - - - - - " ' - - - 7 J
~
1500
+------t--------"ll~
500
~.
~.
.~
Semple number
Figure 2
Well A: Return Curves for Scale Dissolver and pH (2nd y-axis)
....
~
15
~'#.
40
11
35
10,5
30
10
25
9,5
20
C.
15
8,5
10
7,5
OL,....--"'--'-"'--..l-_L---'-_..l-_L---'-_..l-_L----'-_..l-_-'---==-----"""--l!!!Ill"-.......~. .-----'
10
Hours
82
11
12
13
14
15
16
17
18
Figure 3
WELL A : EXCESS ION CONCENTRATIONS (me/l)
140.00
/1 0-.........
II 1\
\
120.00
1100.00
,~
80,00
'"
60.00
40,00
20.00
-..."' ,@;]
'"-.
/'
--.
-II-Ca
---D-
""""'-
r--....
.-/
........
.- --=::::: ~
Ba
.........
-804
..........- C[
0.00
-20.00
~ ~.-
10
12
14
16
110111'5
Figure 4
WELL A: Compounds Removed During Dissolver Treatment
12000
10000
'"
i
0
E 6000
,B
'l:j
"
4000
0'
2000
1.5
2.75
3.25
3,75
Hours
83
4.75
5,75
7,75
11.17
14,75
FigureS
WELL C: Compouuds dissolved duriug dissolver treatmeut
14000
-y--------------------------------------,
12000
+---------~------------_A-~-------------j
~ 10000
'll
8000 +-~~----------~~----__i
,~
6000 +-----~---'==~==~""-y
''
4000
+-------------~V
2000
Hours
Figure 6
Well D: Compouuds Removed Duriug Dissolver Treatmeut
12,00
10,00 -
'"~
1l
6
e
~
8,00 -
6,00
rJ
'-l:!
'-g
!l
4,00
CI
2,00
0,00
0,5
1,5
2,5
4,5
Hours
84
10
Figul'c 7
Wcll D: Compounds Removcd Dul'ing Dissolvcl' Treatmcnt
Correction Made for Enhanced Levels ofCa in Produced Waler Prior to Treatment
12,00
10,00
;;,
Ei
8,00
6,00 -
,~
'+l
4,00
""=
C'
2,00
0,00
2,5
1,5
0,5
10
4,5
Hours
Fignl'e 8
Wcll E: Componnds Removcd Dnl'ing Dissolvcl' Treatment
90,00 - . - - - - - , - - - - - , - - - - - , - - - - , - - - - - , - - - - - , - - - - , - - - - - - , - - - - - , - - - , - - - - - , - - - - , - - - - - ,
80,00
-1-__l---_-I__---+
70,00
t-----I-----j,----t---+---\-7
60,00
40,00
30,00
i!l
20,00
'~
10,00
!l
C'
IcaC03fCaC1 21
50,00
'+l
~----1---d.----~-L---l----'-----'-----.L----L-,__-I
0,00
-10,00
-20,00
+---+----1---+---1
1,5
4,5
10
Hours
85
13
16
19
22
Figure 9
Well C : Production rates
GOOO
5500
5000
r--.
:'2
4500
'8
4000
3000
~
[i 3500
2500
.g"
2000
'.0
Po<
7(J~120dllYS
1500
1000
500
/
0
50
100
150
200
250
Days
86
300
350
400
450
500