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h i g h l i g h t s
" Cellulose conversion was calculated at cessation of cellulase activity.
" Steam-exploded pine feedstock provided data for a worked example.
" Conversion at relatively low enzyme loading characterized enzyme deactivation.
" Conversion at relatively high enzyme loading characterized cellulose occlusion.
" Enzyme requirements doubled when the temperature was raised from 30 C to 50 C.
a r t i c l e
i n f o
Article history:
Received 20 August 2012
Received in revised form 9 November 2012
Accepted 16 December 2012
Available online 23 December 2012
Keywords:
Softwood
Steam explosion
Enzymatic hydrolysis
Enzyme deactivation
a b s t r a c t
A new model for enzymatic hydrolysis of lignocellulosic biomass distinguishes causal inuences from
enzyme deactivation and restrictions on the accessibility of cellulose. It focuses on calculating the
amount of unreacted cellulose at cessation of enzyme activity, unlike existing models that were constructed for calculating the time dependence of conversion. There are three adjustable parameters: (1)
occluded cellulose is dened as cellulose that cannot be hydrolysed regardless of enzyme loading or
incubation time, (2) a characteristic enzyme loading is sufcient to hydrolyse half of the non-occluded
cellulose, (3) a mechanism index measures deviations from rst-order kinetics. This model was used to
predict that the optimal incubation temperature is lower for lignocellulosics than for pure cellulose. For
steam-exploded pine wood after 96 h incubation, occluded cellulose was 24% and 26% at 30 C and 50 C,
and the characteristic enzyme loadings were 10 and 18 FPU/g substrate, respectively.
2013 Elsevier Ltd. All rights reserved.
1. Introduction
The lignin in lignocellulosic biomass inhibits enzymatic hydrolysis, and the unique chemistry of softwood lignin makes softwoods particularly challenging for bioconversion (Mabee et al.,
2006). Manseld et al. (1999) suggested that two distinct mechanisms are involved: lignin binds cellulases in non-productive complexes, while also blocking cellulose from being accessible to
cellulases. This paper describes a mathematical model developed
to assist in distinguishing between the two mechanisms, and uses
softwood biomass to illustrate use of the model.
Lignin and other phenolic substances can inhibit enzymatic
hydrolysis through non-productive binding (Pan, 2008; Ximenes
et al., 2010) or permanent deactivation (Ximenes et al., 2011).
The distinction between the two mechanisms is important. Nonproductive binding to the substrate or hydrolysis products slows
the hydrolysis of cellulose to glucose, but the enzymes are eventually released to continue the hydrolysis process. On the other hand,
permanent deactivation, e.g. through denaturation or chemical
deactivation reactions with the substrate, can lead to cessation of
hydrolysis before all of the cellulose has been converted to glucose.
Ximenes et al. (2011) studied the effects of phenolic substances
formed by degradation of lignin, e.g. vanillin, cinnamic acid and
4-hydroxycinnamic acid, and reported considerable enzyme deactivation for substances that showed only traces of non-productive
binding. Sinitsyn et al. (1982) washed steam-exploded hardwood
and found that the wash water contained cellulase inhibitors. They
also found that adding the wash water to the washed wood resulted in markedly inferior glucose yields, with hydrolysis halted
after incubation for 84 h. The latter observation indicated enzyme
deactivation by water-soluble components of pretreated wood.
Sewalt et al. (1996) suggested that deactivation of cellulase by
lignin involves chemical reactions with quinone methide
intermediates.
Permanent deactivation can also occur in the absence of lignin,
e.g. as a result of shear forces generated by agitation (Taneda et al.,
758
Conversion % AC 0 C 1 C 1
0
Here A is the percentage of cellulose that can be hydrolyzed at relatively high enzyme loadings and long incubation times, i.e., 100A
is the percentage of occluded cellulose. The rate of deactivation of
the enzyme was assumed proportional to a function f(E):
dE=dt kd f E
dC=dt kh C m1 f E
dE=dC kd kh C m1
The elimination of f(E) from Eq. (4) means that it is not necessary to
consider details of the conversion processes that are time dependent, e.g., the rate of exchange of enzymes between non-bound
and non-productively bound states.
A general relationship between enzyme loading and nal conversion can be obtained by integrating Eq. (4) from the initial condition to the nal condition. In the present work, just two values of
m are considered: m = 0 or 1 in Models 1 and 2, respectively.
In Model 1, any decline in reaction rate is attributed to deactivation of the enzyme rather than changes in accessibility of cellulose. Integration of Eq. (4) with m = 0 gives:
1
E0 kd kh ln C 0 ln C 1
Conversion % A1 expkd kh E0
Conversion % A1 expce1 EL
In Model 2, the rate of enzymatic hydrolysis declines more steeply than in Model 1. Integrating Eq. (4) with m = 1 and inserting the
result in Eq. (1) gives:
Here e remains dened as the value of EL required to achieve conversion of half of the cellulose, other than occluded cellulose, and
in Model 2 the value of e is:
1
e XC 2
0 kd kh
10
759
760
e (FPU/g substrate)
RMSDa (%)
10
18
1.4
1.1
12
19
2.3
2.2
Model
100A (%)
a
Root-mean-square deviation of the best-t curve from experimental data
points.
Sattler et al. (1989) studied enzymatic hydrolysis of steam-pretreated willow wood and reported good ts to Eq. (9), i.e., Model 2.
Their procedure for assessing the quality of the t was reassessed.
Sattler et al. (1989) plotted the reciprocal of conversion against the
reciprocal of enzyme loading and reported linear plots, consistent
with the inverted form of Eq. (9):
1
Conversion
1
eA1 E1
L A
11
Close inspection of their plots revealed slight deviations from linearity. Results from the present work (Fig. 4) likewise showed a deviation from linearity for high enzyme loadings, i.e., at the left-hand
side of the plot. A broken line in Fig. 4 indicates extrapolation from
the linear portion of the plot, as carried out by Sattler et al. (1989) in
order to determine the intercept 1/A in Eq. (11). In Fig. 4, the intercept of the broken line on the vertical axis corresponds to A > 100%,
yet the experimental data points curve away from broken line towards the intercept indicated by the solid curve. That intercept corresponds to A = 76% as determined by direct least-squares tting to
Model 1 (Table 1). Clearly it is important to use direct least-squares
tting rather than the procedure suggested by Sattler et al. (1989).
It is also important to use enzyme loadings much greater than the
loadings compatible with commercial processing, i.e., it is important to place multiple data points on the right-hand side of Fig. 2
or left-hand side of Fig. 4.
Sattler et al. (1989) and Lu et al. (2002) used wet substrates obtained by pretreating willow and Douglas r, respectively, and reported that cellulose conversion rose to >90% at relatively high
enzyme loadings. Luo and Zhu (2011) studied pretreated lodgepole
pine and showed that air drying led to decreased enzyme digestibility, attributed to hornication and consequent loss of enzyme
Fig. 4. The inverse of cellulose conversion plotted against the inverse of initial
enzyme loading, for incubation at 30 C. Error bars show 95% condence intervals
based on replication of data. The solid curve represents the best t to Model 1
(m = 0), and the broken line indicates extrapolation from the linear portion of the
solid curve as in Eq. (11) for Model 2 (m = 1).
761
762
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