Professional Documents
Culture Documents
Pad-mount &
substation
transformers
Catalog information
Technical Data
Effective March 2014
Pad-mount &
substation transformers
catalog contents
Contents
Description
Page
www.cooperpower.com
Single-phase pad-mounted
distribution transformers
General
Eatons Cooper Power Systems manufactures
a complete line of single-phase pad-mounted
distribution transformers. They are available in
standard ratings and configurations or can be
customized to meet specific needs.
Single-phase transformers are available as
Shrubline, MaxiShrub, and Ranch Runner
transformers (shown above in order). All of these
distribution transformers are oil-insulated, selfcooled, available in loop or radial feed, and are
dead-front.
Both the Shrubline and MaxiShrub transformer
versions are manufactured with ratings from10-167
kVA. All of these transformers meet or exceed
ANSI, IEEE and NEMA standards.
The Shrubline transformer from Eatons Cooper
Power Systems is a Type-2 single-phase deadfront pad-mounted transformer. The low profile
design blends visually with surroundings-shrubs,
low hedges, and home air conditionersmaking it
ideal for residential applications.
The MaxiShrub transformer from Eatons Cooper
Power Systems is an ANSI and IEEE Type-1
201-20-1
DOOR
LIFTING PROVISION
BAY-O-NET FUSE
NAMEPLATE
LOW-VOLTAGE BUSHING
PARKING STAND
HIGH-VOLTAGE BUSHING
GROUNDING STRAP
DUAL VOLTAGE
SWITCH
GROUNDING PROVISIONS
REMOVABLE
SILL
GROUNDING PROVISIONS
Standard features
Meet or exceeds
ANSI,
IEEE
Optional features
Removable sill
Ground connectors
RUS design
201-20-2
www.cooperpower.com
Temperature gauge1
Loadbreak switches1
Drain/sampling valve1
Single-phase pad-mounted
shrubline transformer
Single-phase pad-mounted
maxishrub transformer
Product Scope:
Product Scope:
kVA: 10-167
kVA: 10-167
kVA: 10-50
Primary Voltage: 2400-14,400 V
Secondary Voltage: 120-600 V
16"
NP
X3
X1
X2
H1A
Approx.
Weight
(lbs.)
Approx.
Weight (lbs.)
10
281
33-36
700
15
381
33-36
700
10
24
33
600
24
291
33
625
25
24
291
33
650
25
281
33-36
700
37.5
24
301
33
700
37.5
281
33-36
750
33-36
800
50
24
321
33
750
50
301
75
24
341
33
1000
75
321
33-36
1000
1150
100
341
36
1150
1650
167
461, 2
36
1650
167
30
471, 2
36
36
15
371
X2
291
30
X3
X1
H1A H1B
30"
100
Product Scope:
kVA
Single-phase pad-mounted
ranch runner transformer
Approx.
Weight
(lbs.)
10
24
28.5
21
400
15
24
28.5
21
500
25
24
32.5
21
600
37.5
24
35.5
21
650
50
24
35.5
21
720
www.cooperpower.com
201-20-3
Protection options
Quality control
Fluid options
Transformers can be filled with standard electrical grade mineral
insulating oil, Envirotemp FR3 fluid, or other dielectric coolants.
For fire-sensitive locations, Envirotemp FR3 fluid, a fire resistant
natural ester-based fluid is recommended. Envirotemp FR3 fluid
also offers the benefits of a soy oil-based dielectric coolant that is
sustainable and has unique environmental and material properties in
addition to increased fire safety over conventional mineral oil.
Check with Eatons Cooper Power Systems for the availability of
other dielectric coolants in single-phase, pad-mounted transformers.
Poly-pad
Eatons Cooper Power Systems offers a poly-pad that is usable
with most transformers conforming to ANSI C57.12.25-1990
standard (Type-1 or Type-2). This polymer pad enables transformers
to be shipped and installed on the same pad. Use of the poly-pad
can eliminate the purchasing, inventory, and administrative costs
associated with conventional concrete, polymer or fiberglass
pads. Installation costs can also be significantly reduced since the
transformer is pre-mounted to its pad. These forkliftable units can be
transported damage free during shipping and handling.
Eaton
1000 Eaton Boulevard
Cleveland, OH 44122
United States
Eaton.com
Eatons Cooper Power Systems Business
2300 Badger Drive
Waukesha, WI 53188
United States
Cooperpower.com
2014 Eaton
All Rights Reserved
Printed in USA
Publication No. 201-20
March 2014
201-20-4
General
PEAK transformers from Eatons Cooper Power
Systems are a class of transformer technologies
that are designed to improve performance in
terms of kVA rating, compact dimensions, lighter
weight, safety, and sustainability. Conventional
transformers operate at 65 C for the Average
Winding Rise (AWR) at full load. PEAK
transformers are currently available with ratings up
to 75 C AWR.
PEAK transformers are ANSI compliant, available
with all current conventional transformer options
and are backed by Eatons Cooper Power Systems
quality control assurances. They are offered in
either 65/75 C slash rated or 75 C rise rated
configurations. A 65/75 C rated PEAK transformer
is comparable in size to a conventional transformer
but has nameplated overload capability. A 75 C
rise rated PEAK transformer is smaller in size
but delivers the same kVA as its conventional
counterpart.
201-60-1
DOOR
LIFTING PROVISION
AUTOMATIC PRESSURE
RELIEF DEVICE
BAY-O-NET FUSE
NAMEPLATE
LOW-VOLTAGE BUSHING
PARKING STAND
HIGH-VOLTAGE BUSHING
GROUNDING STRAP
DUAL VOLTAGE
SWITCH
GROUNDING PROVISIONS
REMOVABLE
SILL
GROUNDING PROVISIONS
Standard features
The PEAK transformer in the Shrubline style is a Type-2 singlephase dead-front pad-mounted transformer. The low profile design
blends visually with surroundings-shrubs, low hedges, and home air
conditioners-making it ideal for residential applications.
Removable sill
201-60-2
www.cooperpower.com
Optional features
Loadbreak switches1
Drain/sampling valve1
Temperature gauge1
Ground connectors
MaxiShrub-style
Ranch Runner-style
Product Scope:
Product Scope:
Product Scope:
kVA: 10-167
kVA: 10-167
kVA: 10-50
16"
X3
H1B
X1
X2
H1A
Approx.
Weight
(lbs.)
10
24
281
33
580
15
24
281
33
610
25
24
281
33
630
37.5
24
291
33
680
50
24
311
33
730
75
24
331
33
970
100
30
361
36
1120
167
30
461, 2
36
1600
kVA
X2
NP
X3
X1
H1A H1B
30"
Approx.
Weight
(lbs.)
kVA
Approx.
Weight (lbs.)
10
271
33-36
680
10
24
27.5
21
390
15
271
33-36
680
15
24
27.5
21
485
25
271
33-36
680
25
24
31.5
21
580
37.5
271
33-36
730
37.5
24
34.5
21
630
50
291
33-36
780
50
24
34.5
21
700
75
311
33-36
970
100
331
36
1120
167
451, 2
36
1600
kVA
201-60-3
Protection options
Door and tank covers are permanently domed to eliminate retention of water. All external parts are full-welded to eliminate corrosion
caused by moisture entrapment. Bumper pads on doors reduce
shipping damage. Lifting provisions are recessed to reduce damage
during handling.
The Quality System at Eatons Cooper Power Systems Transformer
Products is ISO 9001 certified.
Additional information
fuse1
Poly-pad
Eatons Cooper Power Systems offers a poly-pad that is usable
with most transformers conforming to ANSI C57.12.25-1990
standard (Type-1 or Type-2). This polymer pad enables transformers
to be shipped and installed on the same pad. Use of the poly-pad
can eliminate the purchasing, inventory, and administrative costs
associated with conventional concrete, polymer or fiberglass pads.
Installation costs can also be significantly reduced since the transformer is pre-mounted to its pad. These forkliftable units can be
transported damage free during shipping and handling.
201-50,
240-34,
235-64,
235-16,
Quality control
240-46,
240-48,
240-31,
240-32,
PEAK transformers from Eatons Cooper Power Systems pass routine tests as prescribed per ANSI and IEEE prior to shipment.
PEAK transformers offered in the MaxiShrub style ANSI and IEEE
Type-1, Shrubline style ANSI and IEEE Type-2 and Ranch Runner
style designs are in full compliance with IEEE Std C57.12.28-2005
standard security requirements.
Corrosion resistance is optimized with the utilization of a superior
coating system, combined with the strategic use of stainless steel
material, and a tank designed to reduce the retention of water. Our
coating systems exceed IEEE Std C57.12.28-2005 and IEEE Std
C57.12.29-2005 standards stainless steel components include
door hinge pins and barrels, parking stands, mounting studs, and
recessed lifting provisions.
Eaton
1000 Eaton Boulevard
Cleveland, OH 44122
United States
Eaton.com
Eatons Cooper Power Systems Business
2300 Badger Drive
Waukesha, WI 53188
United States
Cooperpower.com
2014 Eaton
All Rights Reserved
Printed in USA
Publication No. 201-60
201-60-4
Three-phase pad-mounted
compartmental type transformer
General
At Eatons Cooper Power Systems, we are
constantly striving to introduce new innovations
to the transformer industry, bringing you the
highest quality, most reliable transformers. Eatons
Cooper Power Systems Transformer Products
are ISO 9001 compliant, emphasizing process
improvement in all phases of design, manufacture,
and testing. In order to drive this innovation, we
have invested both time and money in the Thomas
A. Edison Technical Center, our premier research
facility in Franksville, Wisconsin. Headquarters
for the Systems Engineering Group of Eatons
Cooper Power Systems, such revolutionary
products as distribution-class UltraSIL
Polymer-Housed Evolution surge arresters and
EnvirotempFR3 fluid have been developed at
our Franksville lab.
210-12-1
Bay-O-Net fusing
Drip shield
Nameplate
laser-scribed anodized aluminum
LOW-VOLTAGE
BUSHING
Low-voltage
molded epoxy
bushings with
NEMA spades
LOWVOLTAGE
BUSHING
SUPPORT
LOADBREAK SWITCH
HIGH-VOLTAGE BUSHING
SILL
Suitable for skidding,
rolling, and jacking
Fluid Type
Coil Configuration
Size
45 12,000 kVA
Primary Voltage
2,400 46,000 V
Secondary Voltage
208Y/120 V to 14,400 V
Inverter/Rectifier Bridge
K-Factor (up to K-19)
Vacuum Fault Interrupter (VFI)
UL Listed & Labeled and Classified
Specialty Designs
210-12-2
www.cooperpower.com
Removeable cabinet
walls
Transformers are available in the standard ratings and configurations shown or can be customized to meet specific needs.
Decibels (dB)
45-500
56
501-700
57
701-1000
58
1001-1500
60
1501-2000
61
2001-2500
62
2501-3000
63
3001-4000
64
4001-5000
65
5001-6000
66
6001-7500
67
7501-12000
68
kV BIL
Distribution
1.2
30
10
2.5
45
15
60
19
8.7
75
26
95
34
125
40
25
150
50
125
40
34.5
150
70
46
200
95
15
25 (grd Y Only)
Standard
Optional
65 C
55 C, 55/65 C, 75 C
40 C
50 C
30 C
40 C
80 C
65 C
www.cooperpower.com
210-12-3
A*
H
F-3
3.5"
I-3
E
F
PAD DIMENSIONS
CABINET/TANK DIMENSIONS
Gallons of
Fluid
Approx. Total
Weight (lbs.)
45
75
112.5
150
225
300
500
750
1000
1500
2000
2500
3000
3750
5000
7500
50
50
50
50
50
50
50
64
64
73
73
73
73
84
84
94
110
115
120
125
140
160
190
270
350
410
490
530
620
660
930
1,580
2,100
2,250
2,350
2,700
3,150
3,650
4,650
6,500
8,200
10,300
12,500
14,500
16,700
19,300
25,000
41,900
kVA Rating
Gallons of
Fluid
Approx. Total
Weight (lbs.)
45
75
112.5
150
225
300
500
750
1000
1500
2000
2500
3000
3750
5000
7500
50
50
50
50
50
50
50
64
64
73
73
73
73
84
84
94
110
115
115
120
140
160
200
255
300
410
420
500
720
800
850
1,620
2,100
2,350
2,500
2,700
3,250
3,800
4,800
6,500
7,800
10,300
11,600
14,000
18,700
20,500
25,000
46,900
68
68
68
68
72
72
89
89
89
89
72
72
84
85
96
102
39
39
49
49
51
51
53
57
59
86
87
99
99
108
108
122
42
42
42
42
42
42
42
42
42
42
42
42
46
47
48
54
26
26
26
26
30
30
30
30
30
30
30
30
37
38
48
48
68
68
68
68
72
72
72
72
72
72
72
72
84
85
96
102
72
72
72
72
76
76
93
93
93
93
76
76
88
88
100
100
43
43
53
53
55
55
57
61
63
90
91
103
103
112
112
126
20
20
20
20
20
20
20
20
20
24
24
24
24
24
24
24
1 Weights, gallons of fluid, and dimensions are for reference only and not for construction. Please contact Eatons Cooper Power Systems for exact dimensions.
* Add 9" for Bay-O-Net fusing.
64
64
64
64
64
64
81
89
89
89
72
72
84
85
96
102
39
39
49
49
51
51
53
57
59
86
87
99
99
108
108
122
34
34
34
34
34
34
34
42
42
42
42
42
46
47
48
54
30
30
30
30
30
30
30
30
30
30
30
30
37
38
48
48
64
64
64
64
64
64
64
72
72
72
72
72
84
85
96
102
69
69
69
69
73
75
85
93
93
93
76
76
88
88
100
100
43
43
53
53
55
55
57
61
63
90
91
103
103
112
112
126
20
20
20
20
20
20
20
20
20
24
24
24
24
24
24
24
Weights, gallons of fluid, and dimensions are for reference only and not for construction. Please contact Eatons Cooper Power Systems for exact dimensions.
www.cooperpower.com
Standard features
Tank/cabinet features
Parking Stands
Valves/plugs
Nameplate
www.cooperpower.com
210-12-5
Optional features
Overcurrent protection
Cartridge fusing in series with a partial range under-oil ELSP current limiting fuse (above 23 kV)
Fuse/switch interlock
Tank/cabinet features
Valves/plugs
Overvoltage protection
Kirk-Key provisions
Metering/fan/control
Nitrogen blanket
Metering Socket
NEMA 4 control box (optional stainless steel)
Special designs
UL Classified
Triplex
Fan Packages
High altitude
Testing
K-Factors
Step-up
Critical application
Modulation transformers
Switches
Delta-wye switch
Coatings (paint)
Nameplate
Ground connectors
210-12-6
www.cooperpower.com
Mr. Ouch
Bi-lingual warning
DOE compliant
Customer stenciling
Non-PCB decal
Construction
Core
The three-legged, step-lap mitered core construction is manufactured using a high-quality cutting machine. For maximum efficiency,
cores are precisely stacked, virtually eliminating gaps in the corner
joints.
Five-legged wound core or shell-type triplex designs are used for
wye-wye connected transformers, and other special transformer
designs.
Cores are manufactured with precision cut, burr-free, grain-oriented
silicon steel. Many grades of core steel are available for optimizing
core loss efficiency.
Coils
Pad-mounted transformers feature a rectangular coil configuration
with wire-wound, high-voltage primaries and sheet-wound
secondaries. The design minimizes axial stress developed by short
circuits and provides for magnetic balancing of tap connections.
Coils are wound using the highest quality winding machines providing exacting tension control and conductor placement for superior
short-circuit strength and maximum efficiency.
Extra mechanical strength is provided by diamond pattern, epoxycoated paper insulation, used throughout the coil, with additional
epoxy at heavy stress points. The diamond pattern distribution of the
epoxy and carefully arranged ducts, provide a network of passages
through which cooling fluid can freely circulate.
Tanks
Transformer tanks are designed for high strength and ease of
handling, installation, and maintenance. Tanks are welded using
precision-cut, hot rolled, pickled and oiled steel. They are sealed to
protect the insulating fluid and other internal components.
Tank finish
An advanced multi-stage finishing process exceeds IEEE Std
C57.12.28-2005 standards. The eight-stage pre-treatment process
assures coating adhesion and retards corrosion. It converts tank
surfaces to a nonmetallic, water insoluble iron phosphate coating.
The paint method consists of two distinct layers of paint. The first
is an epoxy primer (E-coat) layer which provides a barrier against
moisture, salt and corrosives. The two-component urethane final
coat seals and adds ultraviolet protection.
Vacuum processing
Transformers are dried and filled with filtered insulating fluid under
vacuum, while secondary windings are energized. Coils are heated
to drive out moisture, ensuring maximum penetration of fluid into
the coil insulation system.
Insulating fluid
Transformers from Eatons Cooper Power Systems are available
with electrical-grade mineral insulating oil or EnvirotempFR3
fluid. The highly refined fluids are tested and degassed to assure a
The VFI transformer combines a conventional distribution transformer from Eatons Cooper Power Systems with the proven Vacuum
Fault Interrupter (VFI). This combination provides both voltage transformation and transformer over current protection in one space saving and money saving package. The pad-mounted VFI transformer
protects the transformer and provides proper coordination with
upstream protective devices. When a transformer fault or overload
condition occurs, the VFI breaker trips and isolates the transformer.
The three-phase VFI breaker has independent single-phase initiation,
but is three-phase mechanically gang-tripped. A trip signal on any
phase will open all three phases. This feature eliminates single-phasing of three phase loads. It also enables the VFI breaker to be used
as a three-phase load break switch.
Due to the resettable characteristics of the VFI breaker, restoring
three-phase service is faster and easier.
The sealed visible break window and switch is an option that can
be installed to provide visible break contact. This feature provides
enhanced safety and allows an operator to see if the loadbreak
switch contacts are in an open or closed position before performing
maintenance.
www.cooperpower.com
210-12-7
Solar transformer
Reduction in footprint
www.cooperpower.com
Wind transformer
Eatons Cooper Power Systems is offering custom designs for
renewable energy power generation. Eatons Cooper Power
Systems manufactures Generator Step-Up (GSU) transformers for
installation at the base of every wind turbine. Additionally, grounding
transformers are available for wind power generation.
DOE efficiency
K-Factor transformer
Inverter/rectifier bridge
With a drastic increase in the use of ferromagnetic devices, arcing devices, and electric power converters, higher frequency loads
have increased significantly. This harmonic loading has the potential
to generate higher heat levels within a transformers windings and
leads by as much as 300%. Harmonic loading has the potential to
induce premature failure in standard-design distribution transformers.
Eatons Cooper Power Systems complements its range of applications for transformers by offering dual winding designs. These
designs are intended for connection to 12-pulse rectifier bridges.
Modulation transformer
Bundled with an Outboard Modulation Unit (OMU) and a Control
and Receiving Unit (CRU), a Modulation Transformer Unit (MTU) is
designed to remotely achieve two way communication.
The use of an MTU reduces travel time and expense versus traditional meter reading performed by high voltage electricians.
Additionally, with MTU it is possible to manage and evaluate energy
consumption data, providing reduced metering costs and fewer tenant complaints.
An MTU utilizes existing utility infrastructure, therefore eliminating
the need to engineer and construct a dedicated communication network.
Product attributes
To set us apart from other transformer manufactures, Eatons Cooper
Power Systems includes the following guarantees with every threephase pad-mounted transformer.
Testing
Eatons Cooper Power Systems performs routing testing on each
transformer manufactured including the following tests:
Induced Potential: 3.46 times normal plus 1000 volts for reduced
neutral designs.
210-12-9
210-12-10
www.cooperpower.com
www.cooperpower.com
210-12-11
Eaton
1000 Eaton Boulevard
Cleveland, OH 44122
United States
Eaton.com
Eatons Cooper Power Systems Business
2300 Badger Drive
Waukesha, WI 53188
United States
Cooperpower.com
2014 Eaton
All Rights Reserved
Printed in USA
Publication No. 210-12
August 2013
210-12-12
210-15-1
FILLING/FILTER PRESS
CONNECTION
One inch upper filling and
filter press connection.
PRESSURE/VACUUM
GAUGE
Available with bleeder and/or
alarm contacts
LIQUID LEVEL GAUGE
Monitors oil level. Available
with alarm contacts.
NAMEPLATE
Laser-scribed
anodized
aluminum or
stainless steel
LIQUID
TEMPERATURE
GAUGE
For easy monitoring
of oil temperature.
Available with
multiple alarm
contacts.
DE-ENERGIZED
TAP CHANGER
Tap changer is
externally
operable.
FULL LENGTH
CABINET
THROAT
Allows
connection
to lowvoltage gear.
CONTROL BOX
Weather-resistant,
dust-proof,
NEMA-rated
control box for
controls and alarm
contacts.
COOLING
RADIATORS
GROUND PADS
Non-corrosive,
stainless steel or
copper faced
ground pads on the
front and rear.
Figure 1. Unit type substation transformer with standard features and optional accessories.
210-15-2
www.cooperpower.com
BASE
Suitable for skidding, rolling
and jacking.
Low-voltage bushings
Sidewall-mounted low-voltage molded
epoxy bushings with NEMA spades
Product Scope
Type
Fluid Type
Size
Primary Voltage
2400 46,000 V
Secondary Voltage
Specialty Designs
Three-Phase kVA
Self-Cooled and Forced-Air Cooled with 65 C
Temperature Rise
65 C Rise KNAN
55 C Rise
KNAN
65 C Rise KNAN/KNAF
65 C Rise
KNAN
55C Rise
KNAN/KNAF
65 C Rise
KNAN/KNAF
500
N/A
500
560
N/A
N/A
750
863
750
840
863
966
1150
1000
1120
1150
1288
1725
1500
1680
1725
1932
2000
2300
2000
2240
2300
2576
2500
3125
2500
2800
3125
3500
3750
4688
3750
4200
4688
5250
6250
5000
5600
6250
7000
9375
7500
8400
9375
10500
12500
10000
11200
12500
14000
12000
13440
16000
17920
1000
1500
5000
7500
+15%
+25%
10000
12000
+33%
16000
+12%
kVA Rating
(1PH and 3PH)
HV BIL
(kV)
LV 600 V and
below
LV above 600 V
112.5-749
200
1.70-5.75
1.70-5.75
750-4999
110
5.75
5.75
750-4999
150
6.75
6.5
750-4999
200
7.25
750-4999
250
7.75
7.5
5000-10000
150
6.5
5000-10000
200
5000-10000
250
7.5
NNote: Impedances listed above are per IEEE Std C57.12.36-2007 standard.
Impedances per IEEE Std C57.12.10-2010 standard are also available.
www.cooperpower.com
210-15-3
NEMA Average
dB, KNAN
dB, KNAF
500
56
N/A
501-700
57
67
701-1000
58
67
1001-1500
60
67
1501-2000
61
67
2001-2500
62
67
2501-3000
63
67
3001-4000
64
67
4001-5000
65
67
5001-6000
66
68
6001-7500
67
69
7501-10000
68
70
10001-12500
69
71
Power
Applied
Test
60Hz
(kV)
1.2
30
45
10
2.5
45
60
15
60
75
19
75
95
26
95
110
34
kV Class
Induced Test
180 or 400Hz
7200 Cycle
8.7
15
25 (Grd Y Only)
TWICE
RATED
VOLTAGE
125
150
40
25
150
150
50
150
200
50
34.5
200
200
70
46
250
250
95
Optional
Unit Rating
65 C
55 C, 55/65 C
40 C
50 C
30 C
40 C
65 C
55 C
80 C
65 C
NNote: D
erate kVA by 0.4% for each 100 M (330 ft.) that the altitude is above
1000 M (3300 ft.).
210-15-4
www.cooperpower.com
Gallons
Of Fluid
Approx. Total
Weight (lbs.)
(With Fluid)
500
66
51
26
52
45
45
30
60
35
300
5600
750
75
59
26
52
55
55
34
68
35
360
7000
1000
75
67
26
52
55
55
38
76
35
420
8400
1500
75
59
59
80
55
55
34
68
35
400
9500
2000
85
67
67
90
55
55
38
76
39
520
12000
2500
85
75
68
92
55
55
42
84
41
570
14600
3750
85
75
70
120
65
65
42
84
45
790
20500
5000
99
87
72
144
65
65
48
96
49
1050
26000
7500
99
95
74
148
75
75
52
104
53
1320
35000
10,000
99
103
76
152
75
75
56
112
57
1740
43000
12,000
99
103
82
164
75
75
56
112
61
1850
49000
1 Weights, gallons of fluid, and dimensions are for reference only and not for construction. Please contact Eaton's Cooper Power Systems for exact dimensions.
Gallons
Of Fluid
Approx. Total
Weight (lbs.)
(With Fluid)
500
66
51
26
52
45
45
30
60
35
310
5900
750
75
59
26
52
55
55
34
68
35
370
7400
1000
75
67
26
52
55
55
38
76
35
430
8800
1500
75
59
59
80
55
55
34
68
35
420
10000
2000
85
63
67
90
55
55
36 G
72
39
500
12800
2500
85
67
68
92
55
55
38
76
41
590
14900
3750
85
75
70
120
65
65
42
84
45
830
21500
49
1090
28000
53
1360
37000
57
1780
45000
61
1880
50000
5000
99
87
72
144
65
65
48
96
7500
99
95
74
148
75
75
52
104
10,000
99
103
76
152
75
H2
75
56
12,000
99
103
82
164
75
H1
75
56
H3
X3
X2
X1
X0
112
112
1 Weights, gallons of fluid, and dimensions are for reference only and not for construction. Please contact Eaton's Cooper Power Systems for exact dimensions.
H
G
H3
X3
X2
X1
X0
H2
H1
A
D
4
1
B
J base depth
Top View
Elevation
www.cooperpower.com
210-15-5
38"
34"
18"
9"
15"
10.5"
20"
2" (TYP.)
8"
BUSHINGS
CL
10.5"
0.50"
12 HOLES
4"
8"
BUSHINGS
CL
9"
38"
34"
2" (Typ.)
9"
9"
9"
9"
42"
Figure 4. Throat.
40"
10.5"
44"
10.5"
4"
9"
0.50"
16 HOLES
9"
9"
9"
36"
Figure 7. Flange.
38.3"
10"
BUSHING
CL
38.3"
34"
24"
24"
FRONT VIEW
(with Lift-Off Front Panel)
18"
22"
34"
BUSHING
CL
10"
FRONT VIEW
(with Lift-Off Front Panel)
18"
22"
10"
BUSHING
CL
24 "
BUSHING
CL
55"
55"
18"
FRONT VIEW
(with Lift-Off Front Panel)
22"
18"
22"
www.cooperpower.com
FRONT VIEW
(with Lift-Off Front Panel)
Standard features
Fluid
Mechanical features
Tank
Dial-type thermometer
Valves/plugs
Valves/plugs
Coatings (Paint)
Control boxes
Nameplate
Optional features
Overcurrent protection
Throat
SCADA
Flange
Relays
Motor Operator
Pressure/vacuum gauge
Overvoltage protection
Tank
www.cooperpower.com
210-15-7
210-15-8
www.cooperpower.com
Construction
Tanks
Core
The three-legged, step-lap mitered core construction is manufactured using a high-quality cutting machine. For maximum efficiency,
cores are precisely stacked, virtually eliminating gaps in the corner
joints.
Five-legged wound core or shell-type triplex designs are used for
wye-wye connected transformers, and other special transformer
designs.
Cores are manufactured with precision cut, burr-free, grain-oriented
silicon steel. Many grades of core steel are available for optimizing
core loss efficiency.
Coils
Substation transformers feature a rectangular coil configuration with
wire-wound, high-voltage primaries and sheet-wound secondaries.
The design minimizes axial stress developed by short circuits and
provides for magnetic balancing of tap connections.
Coils are wound using the highest quality winding machines
providing exacting tension control and conductor placement for
superior short-circuit strength and maximum efficiency.
Extra mechanical strength is provided by diamond pattern, epoxy
coated paper insulation, used throughout the coil, with additional
epoxy at heavy stress points. The diamond pattern distribution of the
epoxy and carefully arranged ducts, provide a network of passages
through which cooling fluid can freely circulate.
Coil assemblies are heat-cured under calculated hydraulic pressure
to ensure performance against short-circuit forces.
Tank finish
An advanced multi-stage finishing process exceeds IEEE Std
C57.12.28-2005 standard. The eight-stage pre-treatment process
assures coating adhesion and retards corrosion. It converts tank
surfaces to a nonmetallic, water insoluble iron phosphate coating.
The paint method consists of three distinct layers of paint. The first
is an epoxy primer (E-coat) layer which provides a barrier against
moisture, salt and corrosives. The two-component urethane final
coat seals and adds ultraviolet protection.
Vacuum processing
Transformers are dried and filled with filtered insulating fluid under
vacuum, while secondary windings are energized. Coils are heated
to drive out moisture, ensuring maximum penetration of fluid into
the coil insulation system.
Cooling system
Less flammable fluid filled-Air cooling (KNAN) is provided with
transformers rated 500 kVA. A choice of KNAN/ Future KNAF (Future
Forced-Air) or KNAN/KNAF (Forced-Air) cooling is provided with units
rated 750 kVA and above.
Insulating fluid
Transformers from Eaton's Cooper Power Systems are available
with Envirotemp FR3 fluid or electrical grade mineral insulating
oil. The highly refined fluids are tested and degassed to assure a
chemically inert product with minimal acid ions. Special additives
minimize oxygen absorption and inhibit oxidation. To ensure high
dielectric strength, the fluid is re-tested for dryness and dielectric
strength, refiltered, heated, dried, and stored under vacuum before
being added to the completed transformer.
Eaton's Cooper Power Systems transformers filled with
EnvirotempFR3 fluid enjoy unique fire safety, environmental,
electrical, and chemical advantages, including insulation life extending properties.
A bio-based, sustainable, natural ester dielectric coolant,
EnvirotempFR3 fluid quickly and thoroughly biodegrades in
the environment and is non-toxic per acute aquatic and oral toxicity
tests.
Building for Environmental and Economic Sustainability (BEES)
total life cycle assessment software, utilized by the US Dept. of
Commerce, reports its overall environmental performance impact
score at 1/4th that reported for mineral oil. EnvirotempFR3 fluid
has also earned the EPA Environmental Technology Verification of
transformer materials.
With a fire point of 360C, EnvirotempFR3 fluid is FM
Approved and Underwriters Laboratories Classified LessFlammable per NEC Article 450-23, fitting the definition of a Listed
Product per NEC.
www.cooperpower.com
210-15-9
Specialty designs
Grounding transformers
Eaton's Cooper Power Systems offers customized grounding
transformers for applications where a ground path needs to be
introduced to a system.
K-Factor
Eaton's Cooper Power Systems can design transformers with
appropriate K-factor correction to mitigate the effects of non-linear
harmonic loading conditions.
Solar/wind designs
Eaton's Cooper Power Systems is offering custom designs for
renewable energy power generation. Eaton's Cooper Power Systems
manufactures Generator Step-Up (GSU) transformers for use at
the base of each wind turbine. Additionally, grounding transformers
are available for wind power generation. For the solar photovoltaic
industry, Eaton's Cooper Power Systems is offering inverter step-up
transformers, as well as dual secondary designs to isolate a twoinverter input.
210-15-10
www.cooperpower.com
Testing
Relays
iDP-210 relay: Full featured, multi-function programmable relay
includes Phase currents and Event Recorder data and trip
signal to LV Circuit breaker (by others).
Induced Potential: 3.46 times normal plus 1000 volts for reduced
neutral designs.
Standard features
Switch
Enclosure
Standardized modular self supporting, bolted design
Temperature Rise: Our automated heat run facility ensures that any
design changes meet ANSI and IEEE temperature rise criteria.
Standard ratings
600 A continuous and load break; 40 kA fault close and
momentary
Optional Features
1200 A continuous and load break current rating; 61 kA fault
close and momentary. Requires 1200 A copper bus option.
Optional Tests
The following tests are available for purchase:
RIV (Corona)
www.cooperpower.com
210-15-11
Eaton
1000 Eaton Boulevard
Cleveland, OH 44122
United States
Eaton.com
Eatons Cooper Power Systems Business
2300 Badger Drive
Waukesha, WI 53188
United States
Cooperpower.com
2014 Eaton
All Rights Reserved
Printed in USA
Publication No. 210-15
March 2014
210-15-12
General
PEAK transformers from Eaton's Cooper
Power Systems represent the next generation of
transformer design, and with two distinct product
offerings there is a PEAK transformer to fit your
needs. The first PEAK transformer option is a
75 C average winding rise (AWR) design that
offers users a smaller and lighter footprint than
todays 65 C AWR transformers. This design
is ideal for applications with size, weight, and
dimensional constraints. The second PEAK
transformer option is a 65/75 C AWR design that
offers users sustained overload capacity while
maintaining IEEE Std C57.91-2011 standard
per unit life requirements. This design offers
customers flexibility in transformer sizing by
offering the ability to accommodate future load
growth without oversizing relative to current load,
or the ability to meet periods of peak demand
without oversizing based on continuous load.
210-80-1
Drip shield
Low-Voltage
Bushing
Low-voltage
molded epoxy
bushings with
NEMA spades
Low-Voltage
Bushing
Support
Loadbreak Switch
High-Voltage Bushing
SILL
Suitable for skidding, rolling,
and jacking
Fluid Type
Coil Configuration
Size
45 12,000 kVA
Primary Voltage
2,400 46,000 V
Secondary Voltage
208Y/120 V to 14,400 V
Inverter/Rectifier Bridge
K-Factor (up to K-19)
Solar/Wind Designs
Specialty Designs
Differential Protection
Seismic Applications (including OSHPD)
Hardened Data Center
UL Listed & Label and Classified
Factory Mutual (FM) Approved
210-80-2
www.cooperpower.com
Removable cabinet
walls
kVA Available1:
45, 75, 112.5, 150, 225, 300, 500, 750, 1000, 1500, 2000, 2500, 3000, 3750, 5000, 7500, 10000, 12000
1Transformers are available in the standard ratings and configurations shown or can be customized to meet specific needs.
Decibels (dB)
45-500
56
501-700
57
701-1000
58
1001-1500
60
1501-2000
61
2001-2500
62
2501-3000
63
3001-4000
64
4001-5000
65
5001-6000
66
6001-7500
67
7501-12000
68
kV BIL Distribution
1.2
30
10
2.5
45
15
60
19
75
26
95
34
25 (grd Y Only)
125
40
25
150
50
125
40
34.5
150
70
8.7
15
65/75 C
40 C
40 C
30 C
30 C
90 C
90 C
www.cooperpower.com
210-80-3
A*
H
F-3
3.5"
I-3
E
F
PAD DIMENSIONS
CABINET/TANK DIMENSIONS
kVA
GALLONS
WEIGHT
45
75
112.5
150
225
300
500
750
1000
1500
2000
2500
3000
3750
5000
7500
10000
50
50
50
50
50
50
50
64
64
64
72
72
84
84
84
94
94
66
66
66
66
71
71
79
82
82
76
76
79
88
88
99
100
100
40
40
40
41
50
50
52
56
59
90
90
97
98
103
108
108
120
41
41
41
41
41
41
41
41
41
42
42
42
49
49
50
48
48
25
25
25
25
30
30
30
30
30
29
29
29
29
29
30
48
48
66
66
66
66
71
71
71
71
71
71
71
71
78
78
80
96
96
70
70
70
70
75
75
83
86
86
80
80
83
92
92
103
104
104
44
44
44
45
54
54
56
60
63
94
94
101
102
107
112
112
124
20
20
20
20
20
20
20
20
20
24
24
24
24
24
24
24
24
102
102
108
115
127
136
170
242
305
356
520
550
625
671
910
1017
1500
1990
1990
2150
2330
2810
3200
4200
5390
7120
9980
11079
13340
14820
17640
21750
25100
38900
Weights, gallons of fluid, and dimensions are for reference only and not for construction. Please contact Eaton's Cooper Power Systems for exact dimensions.
kVA
GALLONS
WEIGHT
45
75
112.5
150
225
300
500
750
1000
1500
2000
2500
3000
3750
5000
7500
10000
50
50
50
50
50
50
50
64
64
64
64
64
72
72
84
84
84
66
66
66
66
70
70
70
70
70
71
71
71
71
78
85
88
88
40
40
40
40
40
50
53
57
58
64
68
91
108
102
112
120
130
41
41
41
41
41
41
41
41
41
42
42
42
42
46
47
48
48
25
25
25
25
29
29
29
29
29
29
29
29
29
32
38
40
40
66
66
66
66
70
70
70
70
70
71
71
71
71
78
85
88
88
70
70
70
70
74
74
74
74
74
75
75
75
75
82
89
92
92
44
44
44
44
44
54
57
61
62
68
72
95
112
106
116
124
134
20
20
20
20
20
20
20
20
20
24
24
24
24
24
24
24
24
102
102
104
106
120
132
168
237
284
347
393
406
559
634
755
890
990
1990
1990
2150
2310
2710
3160
4090
5300
6650
9840
10790
13300
14560
17440
20645
23060
27300
Weights, gallons of fluid, and dimensions are for reference only and not for construction. Please contact Eaton's Cooper Power Systems for exact dimensions.
www.cooperpower.com
Standard features
Tank/cabinet features
Parking stands
Valves/plugs
Nameplate
www.cooperpower.com
210-80-5
Optional features
Overcurrent protection
Fuse/switch interlock
Tank/cabinet features
Valves/plugs
Overvoltage protection
Metering/fan/control
Metering socket
Kirk-Key provisions
Nitrogen blanket
Fan packages
Special designs
Testing
Triplex
High Altitude
K-Factors
Step-up
Critical application
Modulation transformers
Switches
Coatings (Paint)
Dual-voltage switch
Delta-wye switch
Nameplate
Bi-lingual warning
DOE compliant
Customer stenciling
Ground connectors
Non-PCB decal
210-80-6
www.cooperpower.com
Construction
Insulating fluid
Core
Coils
Pad-mounted transformers feature a rectangular coil configuration
with wire-wound, high-voltage primaries and sheet-wound
secondaries. The design minimizes axial stress developed by short
circuits and provides for magnetic balancing of tap connections.
Coils are wound using the highest quality winding machines
providing exacting tension control and conductor placement for
superior short-circuit strength and maximum efficiency.
Extra mechanical strength is provided by diamond pattern, epoxycoated paper insulation, used throughout the coil, with additional
epoxy at heavy stress points. The diamond pattern distribution of the
epoxy and carefully arranged ducts, provide a network of passages
through which cooling fluid can freely circulate.
Tanks
Transformer tanks are designed for high strength and ease of
handling, installation, and maintenance. Tanks are welded using
precision-cut, hot rolled, pickled and oiled steel. They are sealed to
protect the insulating fluid and other internal components.
Transformer tanks are pressure-tested to withstand 7 psig without
permanent distortion and 15 psig without rupture.
Tank finish
An advanced multi-stage finishing process exceeds the IEEE Std
C57.12.28-2005 standard. The eight-stage pre-treatment process
assures coating adhesion and retards corrosion. It converts tank
surfaces to a nonmetallic, water insoluble iron phosphate coating.
The paint method consists of two distinct layers of paint. The first
is an epoxy primer (E-coat) layer which provides a barrier against
moisture, salt and corrosives. The two-component urethane final
coat seals and adds ultraviolet protection.
Vacuum processing
Transformers are dried and filled with filtered insulating fluid under
vacuum, while secondary windings are energized. Coils are heated
to drive out moisture, ensuring maximum penetration of fluid into
the coil insulation system.
www.cooperpower.com
210-80-7
K-Factor transformer
Solar transformer
As a result of the increasing number of states that are adopting
aggressive Renewable & Alternative Energy Portfolio Standards,
the solar energy market is growingnearly doubling year over
year. Eaton's Cooper Power Systems, a key innovator and supplier
in this expanding market, is proud to offer Envirotran transformers
specifically designed for Solar Photovoltaic medium-voltage
applications. Eaton's Cooper Power Systems is working with top
solar photovoltaic developers, integrators and inverter manufacturers
to evolve the industry and change the way we distribute power.
In accordance with this progressive stance, every Eaton's
Cooper Power Systems Envirotran Solar transformer is filled with
non-toxic, biodegradable EnvirotempFR3 dielectric fluid,
made from renewable seed oils. On top of its biodegradability,
EnvirotempFR3 fluid substantially extends the life of the
transformer insulation, saving valuable resources. What better way
to distribute green power than to use a green transformer. In fact,
delaying conversion to Envirotran transformers places the burden
of todays environmental issues onto tomorrows generations.
Eaton's Cooper Power Systems can help you create a customized
transformer, based on site specific characteristics including:
temperature profile, site altitude, solar profile and required system
life. Some of the benefits gained from this custom rating include:
Reduction in footprint
Modulation transformer
Bundled with an Outboard Modulation Unit (OMU) and a Control
and Receiving Unit (CRU), a Modulation Transformer Unit (MTU) is
designed to remotely achieve two way communication.
The use of an MTU reduces travel time and expense versus
traditional meter reading performed by high voltage electricians.
Additionally, with MTU it is possible to manage and evaluate energy
consumption data, providing reduced metering costs and fewer
tenant complaints.
An MTU utilizes existing utility infrastructure, therefore eliminating
the need to engineer and construct a dedicated communication
network.
Wind transformer
Eaton's Cooper Power Systems is offering custom designs for
renewable energy power generation. Eaton's Cooper Power
Systems manufactures Generator Step-Up (GSU) transformers for
installation at the base of every wind turbine. Additionally, grounding
transformers are available for wind power generation.
DOE efficiency
The United States Department of Energy (DOE) has mandated
efficiency values for most liquid type, medium voltage transformers.
As a result, all applicable Eaton's Cooper Power Systems
transformers are designed to meet or exceed the standard efficiency
values per DOE 2010; Final Ruling, 10 CFR Part 431.
210-80-8
www.cooperpower.com
Inverter/rectifier bridge
Testing
Induced Potential: 3.46 times normal plus 1000 volts for reduced
neutral designs.
Product attributes
To set us apart from other transformer manufactures, Eaton's
Cooper Power Systems includes the following guarantees with every
three-phase pad-mounted transformer.
www.cooperpower.com
210-80-9
210-80-10
www.cooperpower.com
www.cooperpower.com
210-80-11
Eaton
1000 Eaton Boulevard
Cleveland, OH 44122
United States
Eaton.com
Eatons Cooper Power Systems Business
2300 Badger Drive
Waukesha, WI 53188
United States
Cooperpower.com
2013 Eaton
All Rights Reserved
Printed in USA
Publication No. 210-80
August 2013
210-80-12
210-90-1
NAMEPLATE
Laser-scribed
anodized
aluminum or
stainless steel
LIQUID TEMPERATURE
GAUGE
For easy monitoring of oil
temperature. Available
with multiple alarm
contacts.
DE-ENERGIZED
TAP CHANGER
Tap changer is
externally
operable.
THROAT
Allows
connection
to lowvoltage gear.
FULL LENGTH
CABINET
CONTROL BOX
Weather-resistant,
dust-proof,
NEMA-rated
control box for
controls and alarm
contacts.
COOLING
RADIATORS
GROUND PADS
Non-corrosive,
stainless steel or
copper faced
ground pads on the
front and rear.
DRAIN FILTERING VALVE
The combination drain and
filtering valve contains a fluid
sampling device.
BASE
Suitable for skidding, rolling
and jacking.
LOW-VOLTAGE BUSHINGS
Sidewall-mounted low-voltage molded
epoxy bushings with NEMA spades.
Figure 1. PEAK substation transformer with standard features and optional accessories.
Product Scope
Type
Fluid Type
Size
Primary Voltage
2400 46,000 V
Secondary Voltage
Specialty Designs
210-90-2
www.cooperpower.com
55 C
Rise KNAN
75 C Rise KNAN/KNAF
65 C
Rise KNAN
75 C Rise
KNAN
65 C Rise
KNAN/
KNAF
75 C Rise
KNAN/
KNAF
500
N/A
500
560
610
N/A
N/A
N/A
750
863
750
840
916
863
966
1053
1000
+15%
1150
1000
1120
1221
1150
1288
1404
1725
1500
1680
1831
1725
1932
2106
2000
2300
2000
2240
2442
2300
2576
2808
2500
3125
2500
3750
4688
3750
1500
5000
7500
+25%
10000
12000
+33%
+12%
2800
4200
+9%
3052
3125
3500
3815
4578
4688
5250
5723
6250
5000
5600
6104
6250
7000
7630
9375
7500
8400
9156
9375
10500
11445
12500
10000
11200
12208
12500
14000
15260
16000
12000
13440
14650
16000
17920
19533
1 If 65 C Rise is the base rating, the 75 C slash rating will increase the kVA capacity by 12%.
55 C Rise
KNAN/
KNAF
kV BIL
kVA Rating
(1PH and 3PH)
HV BIL
(kV)
LV 600 V and
below
LV above 600 V
kV Class
Distribution
Power
Applied
Test
60Hz
(kV)
112.5-749
200
1.70-5.75
1.70-5.75
1.2
30
45
10
750-4999
110
5.75
5.75
2.5
45
60
15
750-4999
150
6.75
6.5
60
75
19
750-4999
200
7.25
8.7
75
95
26
750-4999
250
7.75
7.5
15
95
110
34
5000-10000
150
6.5
25 (Grd Y Only)
125
150
40
5000-10000
200
25
150
150
50
5000-10000
250
7.5
150
200
50
34.5
200
200
70
46
250
250
95
Note: Impedances listed above are per IEEE Std C57.12.36-2007 standard.
Impedances per IEEE Std C57.12.10-2010 standard are also available.
Induced Test
180 or 400Hz
7200 Cycle
TWICE
RATED
VOLTAGE
NEMA Average
Standard
dB, KNAN
dB, KNAF
Unit Rating
75 C, 65/75 C, 55/75 C
500
56
N/A
40 C, 65/75 C, 55/75 C
501-700
57
67
30 C, 65/75 C, 55/75 C
701-1000
58
67
75 C, 65/75 C, 55/75 C
1001-1500
60
67
1501-2000
61
67
2001-2500
62
67
Note: Derate kVA by 0.4% for each 100 M (330 ft.) that the altitude is above
1000 M (3300 ft.).
2501-3000
63
67
3001-4000
64
67
4001-5000
65
67
5001-6000
66
68
6001-7500
67
69
7501-10000
68
70
10001-12500
69
71
www.cooperpower.com
210-90-3
Gallons
Weight
500
66
51
26
47
45
45
29
58
35
290
5400
750
66
55
26
52
55
55
31
62
35
330
6200
1000
66
59
26
52
55
55
33
66
35
360
7200
1500
75
59
26
52
55
55
33
66
35
370
9200
2000
75
63
50
78
55
55
35
70
35
400
11000
2500
75
67
56
85
55
55
37
74
37
460
12300
3750
85
75
64
95
65
65
41
82
41
730
18500
5000
85
83
66
107
65
65
45
90
45
820
22600
7500
99
87
67
120
75
75
47
94
47
1100
31000
10000
99
95
70
142
75
75
51
102
53
1360
38000
12000
99
103
75
152
75
75
55
110
57
1550
45000
1 Weights, gallons of fluid, and dimensions are for reference only and not for construction. Please contact Eaton's Cooper Power Systems for exact dimensions.
Gallons
Weight
500
66
47
26
47
45
45
27
54
35
280
5200
750
66
51
26
52
55
55
29
58
35
340
6300
1000
66
55
26
52
55
55
31
62
35
360
7400
1500
75
59
26
52
55
H
55
33
66
35
410
9700
2000
75
59
55
83
55
55
2500
75
63
61
89
55
55
33
66
35
420
11200
35
70
35
460
12800
3750
75
71
64
95
55
55
39
5000
85
79
66
105
65
65
43
78
41
590
17200
86
45
880
23700
7500
85
87
67
120
75
H3
75
47 X3
94
47
990
30800
10000
99
91
69
140
75
H2
75
49 X2
98
51
1310
37000
12000
99
95
74
150
75
H1
75
51 X0
102
55
1430
43000
X1
1 Weights, gallons of fluid, and dimensions are for reference only and not for construction. Please contact Eaton's Cooper Power Systems for exact dimensions.
H
G
H3
H2
H1
X3
X2
X1
X0
2
4
J base depth
Top View
Elevation
210-90-4
E
www.cooperpower.com
A
F
Gallons
Weight
500
66
51
26
45
45
45
29
58
35
300
5500
750
66
55
26
52
55
55
31
62
35
350
6600
1000
66
59
26
52
55
55
33
66
35
390
7800
1500
75
59
50
78
55
55
33
66
35
400
9400
2000
75
63
55
84
55
55
35
70
37
450
11600
2500
85
67
62
91
55
55
37
74
35
520
14000
3750
85
75
64
104
65
65
41
82
41
770
19600
5000
85
83
66
120
65
65
45
90
45
920
24000
7500
99
91
68
137
75
75
49
98
49
1260
33300
10000
99
99
70
141
75
75
53
106
53
1550
40000
12000
99
103
75
152
75
75
55
110
57
1670
47000
1 Weights, gallons of fluid, and dimensions are for reference only and not for construction. Please contact Eaton's Cooper Power Systems for exact dimensions.
Gallons
Weight
500
66
47
26
45
45
45
27
54
35
290
5600
750
66
55
26
52
55
55
31
62
35
360
7000
1000
66
59
26
52
55
55
33
66
35
390
8200
1500
75
55
50
78
55
55
31
62
35
410
9900
2000
75
63
61
89
55
55
35
70
35
450
12000
2500
75
67
61
89
55
55
37
74
35
480
13600
3750
85
75
65
110
65
65
41
82
43
740
20000
5000
85
83
66
120
65
65
45
90
45
960
25000
7500
99
91
68
137
75
75
49
98
49
1250
34000
10000
99
95
70
141
75
75
51
102
53
1520
41000
12000
99
103
75
152
75
75
55
110
57
1740
46000
1 Weights, gallons of fluid, and dimensions are for reference only and not for construction. Please contact Eaton's Cooper Power Systems for exact dimensions.
www.cooperpower.com
210-90-5
38"
34"
18"
9"
4"
8"
BUSHINGS
CL
9"
38"
34"
2" (Typ.)
15"
10.5"
20"
2" (TYP.)
8"
BUSHINGS
CL
10.5"
0.50"
12 HOLES
9"
9"
9"
9"
42"
Figure 4. Throat.
40"
10.5"
44"
10.5"
4"
9"
0.50"
16 HOLES
9"
9"
9"
36"
Figure 7. Flange.
38.3"
38.3"
10"
BUSHING
CL
24"
34"
24"
34"
BUSHING
CL
10"
FRONT VIEW
(with Lift-Off Front Panel)
18"
FRONT VIEW
(with Lift-Off Front Panel)
18"
22"
22"
38.3"
38.3"
10"
BUSHING
CL
24 "
BUSHING
CL
55"
55"
18"
FRONT VIEW
(with Lift-Off Front Panel)
22"
www.cooperpower.com
18"
22"
FRONT VIEW
(with Lift-Off Front Panel)
Standard features
Fluid
Mechanical Features
Tank
Dial-type thermometer
Valves/Plugs
Coatings (Paint)
Valves/Plugs
Nameplate
Optional features
Bushing Enclosure Options
Throat
Flange
Pressure/vacuum gauge
Control Boxes
Overcurrent Protection
Overvoltage Protection
Tank
www.cooperpower.com
210-90-7
Construction
Cooling system
Core
Coils
Substation transformers feature a rectangular coil configuration with
wire-wound, high-voltage primaries and sheet-wound secondaries.
The design minimizes axial stress developed by short circuits and
provides for magnetic balancing of tap connections.
Coils are wound using the highest quality winding machines
providing exacting tension control and conductor placement for
superior short-circuit strength and maximum efficiency.
Extra mechanical strength is provided by diamond pattern, epoxy
coated paper insulation, used throughout the coil, with additional
epoxy at heavy stress points. The diamond pattern distribution of the
epoxy and carefully arranged ducts, provide a network of passages
through which cooling fluid can freely circulate.
Coil assemblies are heat-cured under calculated hydraulic pressure
to ensure performance against short-circuit forces.
Tanks
Transformer tanks are designed for high strength and ease of
handling, installation, and maintenance. Tanks are welded using
precision-cut, hot rolled, pickled and oiled steel. They are sealed to
protect the insulating fluid and other internal components.
Transformer tanks are design tested to withstand 7 psig without
permanent distortion and 15 psig without rupture.
Tank finish
An advanced multi-stage finishing process exceeds IEEE Std
C57.12.28-2005 standard. The eight-stage pre-treatment process
assures coating adhesion and retards corrosion. It converts tank
surfaces to a nonmetallic, water insoluble iron phosphate coating.
The paint method consists of three distinct layers of paint. The first
is an epoxy primer (E-coat) layer which provides a barrier against
moisture, salt and corrosives. The two-component urethane final
coat seals and adds ultraviolet protection.
Vacuum processing
Transformers are dried and filled with filtered insulating fluid under
vacuum, while secondary windings are energized. Coils are heated
to drive out moisture, ensuring maximum penetration of fluid into
the coil insulation system.
210-90-8
www.cooperpower.com
Insulating fluid
Transformers from Eaton's Cooper Power Systems are available
with EnvirotempFR3 fluid. The highly refined fluid is tested
and degassed to assure a chemically inert product with minimal
acid ions. Special additives minimize oxygen absorption and inhibit
oxidation. To ensure high dielectric strength, the fluid is re-tested for
dryness and dielectric strength, refiltered, heated, dried, and stored
under vacuum before being added to the completed transformer.
Eaton's Cooper Power Systems transformers filled with
EnvirotempFR3 fluid enjoy unique fire safety, environmental,
electrical, and chemical advantages, including insulation life
extending properties.
A bio-based, sustainable, natural ester dielectric coolant,
EnvirotempFR3 fluid quickly and thoroughly biodegrades in
the environment and is non-toxic per acute aquatic and oral toxicity
tests.
Building for Environmental and Economic Sustainability (BEES)
total life cycle assessment software, utilized by the US Dept. of
Commerce, reports its overall environmental performance impact
score at 1/4th that reported for mineral oil. EnvirotempFR3 fluid
has also earned the EPA Environmental Technology Verification of
transformer materials.
Underwriters Laboratories
listing is a verification of the
design and construction of the transformer to the ANSI and IEEE
standards. UL listing generally is the most efficient, cost-effective
solution for complying with relevant state and local electrical codes.
UL
Specialty designs
Hardened data center
Envirotran Hardened Data Center (HDC) transformers are designed
for critical Data Center power delivery where the absolute highest
reliability is required and where mere "Industry Standard" isn't good
enough! HDC liquid filled transformers are engineered with higher
electrical withstand, increased levels of insulation, and greater
electrical clearance. All HDC transformers are subjected to a more
stringent series of factory tests which include a higher BIL withstand
than standards dictate for its kV rating and special assurance tests
for sealing integrity. Furthermore, Envirotran HDC transformers are
provided with bio-based Envirotemp FR3 fluid that carries FM
Approved rated fire resistance, provides extended insulation life,
and ultimate biodegradability. All of these characteristics far surpass
those of more traditional dry type transformers. Rest assured,
Envirotran HDC will deliver the highest standard of reliability, quality,
and performance available in the industry today. See Bulletin B21010035, Data Center Solutions for details.
Enclosure
Standardized modular self supporting, bolted design
Mechanical safety interlock prevents access when switch is
closed or closing of switch when door is open.
Optional features
1200 A continuous and load break current rating; 61 kA fault
close and momentary. Requires 1200 A copper bus option.
Grounding transformers
Eaton's Cooper Power Systems offers customized grounding
transformers for applications where a ground path needs to be
introduced to a system.
K-Factor
Eaton's Cooper Power Systems is designing transformers with
appropriate K-factor correction to mitigate the effects of non-linear
harmonic loading conditions.
Solar/Wind Designs
Eaton's Cooper Power Systems is offering custom designs for
renewable energy power generation. Eaton's Cooper Power Systems
manufactures Generator Step-Up (GSU) transformers for use at
the base of each wind turbine. Additionally, grounding transformers
are available for wind power generation. For the solar photovoltaic
industry, Eaton's Cooper Power Systems is offering inverter step-up
transformers, as well as dual secondary designs to isolate a twoinverter input.
www.cooperpower.com
210-90-9
Testing
Optional Tests
Induced Potential: 3.46 times normal plus 1000 volts for reduced
neutral designs.
210-90-10
www.cooperpower.com
RIV (Corona)
www.cooperpower.com
210-90-11
Eaton
1000 Eaton Boulevard
Cleveland, OH 44122
United States
Eaton.com
Eatons Cooper Power Systems Business
2300 Badger Drive
Waukesha, WI 53188
United States
Cooperpower.com
2014 Eaton
All Rights Reserved
Printed in USA
Publication No. 210-90
March 2014
210-90-12
Eaton
1000 Eaton Boulevard
Cleveland, OH 44122
United States
Eaton.com
Eatons Cooper Power Systems Business
2300 Badger Drive
Waukesha, WI 53186
United States
CooperPower.com
2014 Eaton
All Rights Reserved
Printed in USA