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POWER CYCLE
BESTMAN, TOMPIRIMA
bt021
000635542
10/11/2014
Table of Contents
Introduction .............................................................................. Error! Bookmark not defined.
Design summary ...................................................................... Error! Bookmark not defined.
Objectives of the design ........................................................... Error! Bookmark not defined.
Main component of a steam power cycle ................................ Error! Bookmark not defined.
Increasing the efficiency in rankine cycle ............................... Error! Bookmark not defined.
Energy Analysis for the Cycle ................................................. Error! Bookmark not defined.
Lowering the condenser pressure............................................. Error! Bookmark not defined.
Superheating the steam to high temperature ............................ Error! Bookmark not defined.
Increasing the boiler pressure .................................................. Error! Bookmark not defined.
Assumption to consider............................................................ Error! Bookmark not defined.
Discussion ................................................................................ Error! Bookmark not defined.
Reheat cycle ............................................................................. Error! Bookmark not defined.
Discussion on reheating cycle .................................................. Error! Bookmark not defined.
Regenerative Rankine cycle ..................................................... Error! Bookmark not defined.
Regenerative cycle with open feed water heater...................... Error! Bookmark not defined.
Regenerative cycle of one open and one close feed-water heater of reheating cycle .......Error!
Bookmark not defined.
Closed feed-water heater.......................................................... Error! Bookmark not defined.
Open feed-water heater ............................................................ Error! Bookmark not defined.
Advantage of a Regenerative cycle over a simple Rankine cycleError!
defined.
Disadvantage of a Regenerative cycle over a simple Rankine cycleError!
defined.
Bookmark
Bookmark
not
not
INTRODUCTION
Steam power cycle that convert heat into work. The vapour cycle of the working fluid exists
in the vapour phase during one part of the cycle and the liquid phase during another part.
Steam is the most common working fluid used in vapour power cycles because of its many
desirable characteristics, such as low cost, availability, and high enthalpy of vaporization.
This cycle is called the Rankine cycle because it is named after William John Macquom
Rankine, a Scottish polymath. The Rankine cycle is the fundamental thermodynamic concept
underpinning the steam engine. Around 90% of the steam power plants in the world use
Rankine cycle. Before the inception of Rankine cycle there was a cycle called Carnot cycle
for the purpose of thermodynamics. But the due to practical impossibility that Carnot cycle
could not use. Hence the Rankine cycle was introduced as a solution for that practical
problem. One of the main applications of steam power cycle is generated of electricity. Steam
power plants are categorised as coal plants, nuclear plant or natural gas plants, depending on
the type of fuel used to supply heat to the steam. However, the steam goes through the same
basic cycle in all of them. Power generation coupled with providing useful heating is called
co-generation. The continued search for higher thermal efficiencies has resulted in some
innovation modification to the basic vapour power cycle like reheat and generative cycle, as
well as combined gas-vapour power cycles.
The basic principle used to design a steam power cycle is established to produce a minimum
efficiency of 40%. Moreover, the designing process in this assignment, different approach
has employed to maximize the efficiency. However increasing the efficiency may affect the
quality at the exhaust of the turbine which can create damage to the turbine. For an individual
to design a better a better and efficient system, the moisture content of the steam kept at less
than 10%.
At the initial stage the ideal Rankine cycle was taking into account to design the steam power
cycle, by reducing the condenser pressure, increasing the boiler pressure and superheating the
steam to high temperature while the efficiency has been able to increase by certain amount.
On the second attempt the ideal reheat Rankine cycle has been considered. As a result of
reheating the steam twice the efficiency and steam quality was improved.
DESIGN SUMMARY
A clear thermodynamic analysis was carried to determine the best efficient system of steam
power cycle that could possibly achieve a minimum of 40% efficiency. In this case study
different steam power structure has been considered, such as the ideal Rankine cycle; reheat
cycle and the regenerative cycle to design the basic required steam power cycle. During the
design process it is has been realised that the efficiency changes while the configuration of
the structure changes. Furthermore, the quality of the steam at the turbine exhaust has been
kept high to attain the long lasting turbine operating system. The functional condition such as
back work ratio and specific steam consumption has been placed into cognisance in designing
the process of the steam power cycle. By considering the analytical result achieved from the
calculating from the regenerative cycle with open, close feed-water and the reheat design has
been selected. Also was able to record the complete result.
The major four component related with Rankine cycle are the boiler, turbine, condenser and
the pump, and these devices are steady flow device; thus, are all the four process that made
up the Rankine cycle which analyses the steady flow processes. The two major source
(Kinetic and potential energy) changes the phase of the steam which normally have a direct
relationship with the work and heat transfer which could be neglected.
improve the efficiency of the cycle on which steam power plant operates; but the basic idea
behind the modification of to increase the thermal efficiency of the power cycle operates on
same principle to achieve a maximum efficiency while maintaining the quality of the steam
which could exceed 90%
Energy Analysis for the Cycle
These are the four components of the Rankine cycle and they are steady-state steady-flow
devices. The potential and kinetic energy effects can be neglected. The first law per unit mass
of steam can be written as:
Pump
q=0
Boiler
W=0
Turbine
q=0
Condenser
W=0
Wpump,in = h2 h1
qin = h3 h2
Wturbine,out = h3 h4
qout = h4 h1
moisture content of the steam at the turbine exit increases. This undesirable effect can be
corrected by reheating the steam.
The operating pressure of boiler have progressively increased over these period of time to
30MPa, producing enough steam to produce a net power output of 1000MW or more in a
larger power plant. Furthermore, in this task it has been used lesser pressure to achieve over
40% efficiency while conserving the moisture content lower than 10%. Could also vary the
temperature and pressure parameters at the condenser and boiler to ascertain different
operating limits
Considering the above calculation, a high efficiency has been found by using 12kpa at
condenser pressure and 200bar at boiler pressure; and the temperature is 600oC. The quality
of the steam has gone below the tolerance. Furthermore, the problem one is facing is all about
the excessive moisture at the exhaust of the turbine. This will be discussed in the next
solution which was design to improve the efficiency and the quality of the steam. This
calculations shows how the efficiency of 44.4% could be achieved
Assumption to consider
Every part of the cycle is investigated as a control volume at a constant steady state
Working fluid is pumped from low to high pressure, the high pressure liquid enters a
boiler where it is heated at constant pressure by an external heat source to become a
dry saturated vapour
The wet vapour then enters a condenser where it is condensed at a constant pressure
to become a saturated liquid, while the kinetic and the potential energy could be
neglected
State 1
P1 =0.12bar
At 0.12bar = 0.12 x 100 = 12kpa, h1 = hf = 206.9kj/kg
v1 = vf = 0.001012m3/kg and vg = 12.36 m3/kg
State 2
Wpump,in =
= 23.8kj/kg
h2 = h1 + Wpump, in = 230.7kj/kg
State 3
P3 = 200bar
h3 = 3701.7kj/kg
T3 = 600oC
s3 = 8.2695kj/kg3
State 4
P4 = 0.12bar,
hf = 206.9kj/kg
hfg = 2384.2kj/kg
sf = 0.696kj/kg. K
sfg = 7.390kj/kg. K
s3 = s4 = 6.505
Therefore,
s4 = sf + x4sfg
Thus,
T =
Qin = h3 h2 =
Discussion
In this context it is necessary to place the condenser pressure to 12bar and as well the boiler
pressure to 200bar; the efficiency have drastically increased to 44.4%. Moreover the system
is faced with high moisture content at the turbine exit. To provide solution to the problem, the
steam could be superheated to a very high temperature before it enters the turbine. If continue
to increase the temperature, it mean introducing more problem that could cause more damage
to the system if the material used to build the component cannot withstand that amount of
temperature. By taking this into cognisance, the whole system could be modify by increasing
the steam in the turbine in two stages and reheat it in between by integrating a single reheat in
our current day power plant and it also increase the efficiency.
REHEAT CYCLE
The reheat cycle is often used to prevent liquid droplet formation. The first turbine accepts
vapour from the boiler at high pressure. After the vapour has passed through the first turbine,
it re-enters the boiler and reheated before passing a second, lower pressure turbine. Among
other advantage, this prevents the vapour from condensing during its expansion which can
seriously damage the turbine blades. The reheat does not significantly influence the thermal
efficiency of the cycle, but it does increase the work output.
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Assumption
Components in the cycle will be investigated under a control volume at steady state.
The working fluid in the processes are reversible
The condensed liquid exits the condenser as a saturated liquid
The pump and the turbine both have adiabatic function
The two forms of energy(kinetic and potential energy) are always negligible
State 1
h1 = 0.12bar
11
hf = 206.9kj/kg
vf = 0.00101m3/kg
State 2
Wpa =
State 3
P3 = 200bar, h3 = 3537kj/kg
T3 = 600oC
S3 = 6.505kj/kg. K
State 4
P4 = 50bar,
h4s = 3134kj/kg
T4 = 375oC
S3 = S4 = 6.505kj/kg
T =
State 5
P5 = 50bar,
h5 = 3702kj/kg
T5 = 600oC
S5 = S6 = 7.258kj/kg .K
State 6
P1 = 0.12bar
s5 = s6 = 8.35kj/kg.K
12
s6 = sf + xSfg, s6 sf = xSfg
x=
= 88.81%
Change of enthalpy:
From the value gotten from state 6, the turbine work is the sum of high pressure turbine and
low pressure turbine.
h1 = 206.9kj/kg
h2a = 230.65kj/kg
h3 = 3537kj/kg
h4a = 3154.2kj/kg
h5 = 3702kj/kg
h6a = 2726.7kj/kg
WT = WHP + WLP = (h3 h4a) + (h5 h6a)
WT = (3537 - 3154) + (3702 2726.7)
WT = 1358.3kj/kg
WP = (h2a h1) = 230.65 206.9 = 23.75kj/kg
Wnet = WT WP = 1358.3 23.75 = 1334.6kj.kg
Qin = (h3 h2) + (h5 h4) = (3537 230.65) + (3702 3154.5) = 3853.9
Qout = (h3 h4) + (h5 h6) = (3537 3154.2) + (3702 2726.7) = 1358.1
SSC =
= 2.697kj/KW.h
13
= 0.0174
BWR =
=
0.346 = 34.6%
14
qout = (1 - Y) (h7 h1 )
Wtub,out = (h5 h0) + (1 - Y) (h0 h2)
Wpump, in = (1 - Y) wpump,I in + wpump,II in
15
To carry out a clear study on this step of the assignment, we must determine the mass flow rate on
each of the component.
6 + 7 = 5, In order to stabilise the equation with regards to the mass flow rate by dividing
through by 5.
Flow-rate at point shows that,
6/5 = y and 7/5 = 1 y
Without heat loss at FWH, let us carry out a balance of the energy across the FWH;
yh6 + (1 - y) h2 = 1h3
y=
When,
P1 = 0.12bar
P2 = 50bar
P3 = 200bar
State 1
h1 = hf = 206.9kj/kg
v1 = vf = 0.001012m3/kg
State 2
Wpump,in =
= 5.93kj/kg
State 3
P3 = 50bar, h3 = hf = 1154.5kj/kg
Saturated liquid
V = 0.001012m3/kg
State 4
P4 = 200bar
Wpump,in =
=
16
State 5
P5 = 200bar,
h5 = 3539kj/kg
T5 = 600oC
s5 = 6.507kj/kg.K
State 6
P6 = 50bar,
s6 = s5 = 6.507kj/kg.K
By interpolating the temperature between 350 degrees and 400 degrees:
Therefore,
,=
7.05
78 - 0.195T
358. 3
17
5254.2 = 50 (3196 -
) = 5254.2 = 159800 - 50
Kj/kg
y=
0.323
State 7
6.507kj/kg
x=
==
= 0.786 = 78.63%
18
=1=
Ssc =
=
=
BWR =
=
0.0205
Regenerative cycle of one open and one close feed-water heater of reheating cycle
There is a drastic increase in the efficiency compare to the reheat cycle of the regenerative
with one open and one close feed water heating system. Steam power plant normally operates
on an ideal reheat-regenerative Rankine cycle with one open feed-water heater, one closed
feed-water heater, and one reheater. The stream fractions extracted from the turbines and the
thermal efficiency of the cycle are to be determined.
Assumptions:
All components in the reheat Reg cycle operate at steady state.
Both Kinetic and potential energy changes and are negligible.
Both the pump and the turbine are adiabatic
Formation of condensate leaves the condenser as a saturated liquid
19
Considering this process, we have to determine the fraction of steam extracted from the
turbines. And the enthalpies at various states and the pump work per unit mass of fluid
flowing through them can be determined by using the water tables.
State1
= 10 kPa, h1 = 191.83 kJ/kg
= 0.00101 m3/kg
State 2
= 1 MPa (given)
Wpump ,in = v1 (P2 - P1) = 0.00101(1000 - 10) = 1.0 kJ/kg
= + wpump,in = 192.829 kJ/kg
State 3
= 1 MPa,
h3 = 762.81 kJ/kg
= 0.00113 m3/kg
State 4
= 16 MPa
wpump, in = v3 (P4 - P3) = 0.001010 (16,000 - 1,000) = 16.9 kJ/kg
= + wpump, in = 762.81+ 16.9 = 779.71 kJ/kg
State 5
20
= 6.6988 kJ/kg.K
State 8
P8 = 5 MPa, h8 = 3,665.6 kJ/kg, s8= 7.2731 kJ/kg.K
= 600oC (given)
State 9
P9 = 1 MPa,
h9 = 3138.1 kJ/kg
= = 7.2731 kJ/kg.K
State 10
P10 = 10 kPa,
= 7.2731 kJ/kg.K
= sf + x8sfg
= (s8 - sf) /sfg
=
= 88.3%
=
= 1154.2 kJ/kg
State 12
=
= 1154.2 kJ/kg
21
Total network output from 1kg mass of water (H2O) passing through the boiler is
wnet, out = wturb, out - wpump, in = 1090 - 17.423 = 1072.577 kj/kg
The maximum heat input of the cycle is equal to the sum of the heat input in the boiler and as
well the heat input from the reheater.
Qin = (1) (h6 - h5) + (1 - y) (h8 - h7)
= (3569.8 - 1650) + (1 - 0.42)(3666 - 3222.44)
= 2177 kj/kg
Qout = 1 y z (h12 h1) = 1
The thermal efficiency is =
49.3%
Total efficiency of the cycle is 49% and the quality of steam at the turbine outlet increased to
88.3%.
22
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condenser are normally used for larger application in commercial building. Design types
include shell and tube, shell and coil, and tube-in-tube water cooled steam condensers to
achieve the required heat exchange, Pipe-in-pipe", sometimes called the double pipe or
coaxial capacitor. Its name reflects its design. One tube is placed in a big pipe, and the ends
of large tubes are sealed. Water circulates through one of the tubes, while the refrigerant
passes through the other and the selection of condenser is dependent upon the manufacturers
because it has three main features which includes flawless finishing, optimum strength and
very easy to use in the industrial application
The cooling loop, in which water passes through tubes in the condenser removing heat from
the condensing steam, is an important water path in large steam plants. This cooling water,
clearly separate from the working fluid, is usually discharged into a nearby body of water (a
river, or a natural or man-made lake)
Design and selection criteria
The temperature of hot water entering the tower and cold water leaving the tower
should be known
Condenser water depends on many factors such that the process that is cold and
optimization of the pumping system
The process lines should be air tight in order to avoid leakage of gas or steam cloud in
the process area
Limitation
The rate at which air enters the condenser should be control to avoid excess freezing
Always drain the cold water if it not useful during the operation.
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Scribd.com, (2014). STEAM POWER CYCLE. [online] Available at:
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