Professional Documents
Culture Documents
under
FACTORIES AND MACHINERY ACT 1967
TABLE OF CONTENTS
Strategies of safety regulations.
Main provision of safety regulations.
Ten Regulations and one rules of Safety
Regulations under FMA 1967.
OBJECTIVES
PREVENTING ACCIDENTS DUE THE USE
AND HANDLING OF MACHINERY AT THE
FACTORY.
ESTABLISHING A MINIMUM STANDARD TO
PROTECT WORKERS.
STRATEGIES OF SAFETY
REGULATIONS
To protect employees by:
Provided standard for dangerous or risky
machinery;
Identification and assessment the level of
machinery risk and environmental circumstance.
Reduction employee exposure by:
- engineering control
- administrative control
- personal protective equipment.
STRATEGIES OF SAFETY
REGULATIONS
Protect employee exposure with:
Provide standard for the persons in
charge of certain machinery;
Create safety awareness amongst
employees with training and related
information.
i.
Factories and Machinery
(Certificates of Competency)
Regulations, 1970
MAIN PROVISION
APPEAL BOARD
Any person dissatisfied (if fail) with panel
decision can appeal to appeal board.
Its decision is final.
EXAMINATIONS
First/Second Grade Engineer (Steam/Internal
Combustion Engines).
First/Second Grade Engine Driver (Steam/Internal
Combustion Engines).
Dredge master (Steam & Electric/Internal
Combustion Engines & Electric/Electric)
APPLICATION
Apply to sit for exam.
Certain fee shall be paid & possess the required
qualification
CERTIFICATES OF COMPETENCY
ii.
Factories and Machinery
(Electric Passenger and Good
Lift) Regulations, 1970
INTERPRETATION
GOODS LIFT
A lift primarily used to carry goods
but in which an attendant and the
person required to load and unload
the goods are permitted to ride.
PASSENGER LIFT
A lift primarily used to carry persons
other than the operator and persons
necessary for loading and unloading
and such lift includes a hospital bed
lift.
APPLICATION
Shall apply to lift that are used to transport
passengers and also goods in a vertical
direction.
Unless:
Exemption by Chief Inspector to such
condition as he may specify therein.
The owner of any lift must comply with any
other written law contained in these
regulations.
DESIGN, CONSTRUCTION,
INSTALLATION AND TESTS
The capacity of a lift is based on the lift car floor
area, and it must be displayed clearly on each lift
car (Reg.7)
Specifications for the following components of a lift
system:
- Machine room (Regulation 9);
- Lift well (Regulation 10);
- Landing doors (Regulations 12 & 13);
- Lift car (Regulations 14 to 19); and
- Suspension system (Regulations 20 to 29)
NOTICES
The owner of every lift shall cause the
certificate of registration thereof to be
posted in the lift car or adjacent to the
bottom terminal landing.
ATTENDANTS
PENALTY
Any offence against these regulations for
which no corresponding penalty is
provided by the Act shall be liable to a fine
not exceeding RM 1000.
iii.
Factories and Machinery
(Fencing of Machinery and
Safety) Regulations, 1970
MAIN PROVISIONS
MAIN PROVISIONS
All dangerous parts of a machine must be
guarded.
Construction and maintenance of fencing.
Construction of machinery.
Starting and stopping appliances for
machinery.
Electrical apparatus.
MAIN PROVISIONS
SCHEDULES
First Schedule
Second Schedule
Third Schedule
Fourth Schedule -
- Specifications and
types of guarding.
- Construction of
railings.
- Construction of
protection hoods for
abrasive wheels.
Construction of
flanges for abrasive
wheels.
SCHEDULES
Fifth Schedule - Bridge guard for mee rollers.
Sixth Schedule - Platform guard in the
manufacture of crepe rubber.
Seventh Schedule - Guarding for power and
punch presses.
PRIME MOVERS
Every flywheel, electric generator, motor or
rotary converter, cranks, cross heads,
connecting rods, tail rods, extension piston
rods or cooling fans, governors and starting
arrangements shall be securely fenced.
Exhaust gases shall be led to a position of
safety in the open air.
Exhaust pipe shall be covered with heat
insulation material and safe from contact by
any person.
TRANSMISSION MACHINERY
The parts of a machine below shall be
guarded/fenced completely:
All shafting and shafting under work benches;
Trenches;
Friction drivers;
Clutches;
Gears;
Sprockets and chains;
Pulleys; and
Cone or stepped pulley.
TRANSMISSION MACHINERY
No person shall lubricate, adjust or apply
dressings to any transmission machinery in
motion unless can be performed from position
outside the fencing.
DRIVEN MACHINERY
All machinery using rolls:
Rolling mills;
Crushing rolls;
Dough rollers;
Rubber creping rolls; and
Rubber sheeting machine.
shall be effectively fenced.
DRIVEN MACHINERY
These Regulations relating to fencing and
safety also shall apply to abrasive, grinding,
polishing and buffing machinery.
Protection for the eyes of workers on a
around grinding, polishing or buffing
machinery shall be provided.
DRIVEN MACHINERY
OTHER PROVISIONS
To provide safety control such as:
- governor at the prime mover;
- at driven machinery.
Every devices or appliances shall be provided
and maintained by which the power can promptly
be cut-off from the transmission machinery.
Every overhead structure, crane, block, sling and
other appliances for lifting a load shall be of
sound construction and in every way suitable for
the purpose.
Cleaning and testing of machines using rolls.
PENALTY
Any offence against these regulations for
which no corresponding penalty is
provided by the Act shall be liable to a fine
not exceeding RM 1000.
iv.
MAIN PROVISIONS
Notification of operation of factory, use of
machinery, accidents and industrial diseases.
Machinery requiring certificates of fitness.
Inspection of every factory and machinery.
Inspection fees of factories and machinery.
SCHEDULES
First Schedule
- Operation of factory
and use of machinery.
Second Schedule - Factory general
register.
Third Schedule
- Notice pursuant to
Section 42 of the Act.
Fourth Schedule
- Installation of
machinery.
SCHEDULES
Fifth Schedule
Sixth Schedule
Seventh Schedule
Eighth Schedule
Ninth Schedule
- Notification of accident
and industrial diseases.
- Certificate of fitness.
Notice of inspection.
- Notice of immediate
prohibition.
- Notice of prohibition
PENALTY
Any offence against these regulations for
which no corresponding penalty is
provided by the Act shall be liable to a fine
not exceeding RM 1000.
v.
MAIN PROVISIONS
Machinery required to be in charge of persons
holding certificates of competency.
Duties of visiting engineer.
Assessment of drivers.
Training of operators of machinery.
INTERPRETATION
VISITING ENGINEER
The holder of an engineers certificate of competency for steam
boiler, steam engine or internal combustion engines who is
employed by an owner to make periodical visits to, and inspections
of, his machinery.
CERTIFICATE OF COMPETENCY
A certificate granted under this Act by the Chief Inspector
certifying that the holder is duly qualified to be in charge
of machinery to which the certificate of competency relates.
INTERPRETATION
DRIVER
The holder of a drivers certificate of competency
For steam boiler, steam engine or internal
combustion engines
CERTIFICATE OF COMPETENCY
Visiting engineer duties. (Reg.5)
Assessment of drivers of steam
boilers/steam engine number and grade.
(Reg.13)
STEAM DREDGE
Shall be in charge of a person who holds:
An engineers (steam) certificate of
competency, such person having served for a
period of not less than 6 MONTHS as an
assistant in charge of a shift on a dredge and
had such certificate endorsed accordingly; or
A dredge masters (steam and electric)
certificate of competency.
ELECTRIC DREDGE
A dredge driven by electric power from bulk supply
shall be under the charge of a person who holds:
An engineers (steam) or an engineers (internal
combustion engines) certificate of competency,
such person having served for a period of not
less than 6 MONTHS as assistant in charge of a
shift on dredge, and had such certificate
endorsed accordingly; or
A dredge masters certificate of competency.
ASSESSMENT OF DRIVERS
An Inspector may ignore any steam boiler, steam engine
or internal combustion engine which:
Is required for standby purposes only;
Of itself does not require a driver under these
Regulations;
Is required to drive plan auxiliaries only.
For the purposes of assessing the number and grade of
drivers required.
TRAINING OF OPERATORS OF
MACHINERY(cont.)
No person can operate or work in any machinery
under Schedule (refer to the Regulation) unless:
had a course of instruction in the working of the
machinery and for a period not less than 10 days of
supervision by an experienced operator; and
in the immediate company of any operator with not
less than 6 months experience of the operation of
such machinery.
PENALTY
Any offence against these regulations for
which no corresponding penalty is provided
by the Act shall be liable to a fine not
exceeding RM 1000.
vi.
MAIN PROVISIONS
MAIN PROVISIONS
OTHER PROVISIONS
Premises or building or part or portion of any
premises or building used as a factory cannot be
used as family dwelling.
Underground room not to be used for a factory.
Machinery cannot be installed on any floor
above the ground floor.
SCHEDULES
First Schedule
Second Schedule
Third Schedule
Fourth Schedule
- Classes, description or
parts of factories.
- Standard of lighting.
- activities that need eye
protection or protective
screens .
- First aid box contents.
SAFETY PROVISIONS
Every part of any floor shall be maintained in a level,
good and non-slippery and free from holes. (Reg.6)
No materials or goods or other articles shall be
stacked on such aisles or gangways to access to
place of work. (Reg.7)
Every stairway, floor and teagle shall be fenced on
every exposed side. (Reg.8)
A stairway shall be provided to where any person is
regularly employed on any floor above the ground
floor. (Reg.9)
HEALTH PROVISIONS
The floor of every factory shall be cleaned at least
once every week or by regular sweeping or other
method. (Reg.23)
Natural ventilation or mechanical ventilation or both
shall be provided. (Reg.25)
Air cleanliness shall be maintained to protect
persons against inhalation of the fume or dust and
to prevent accumulating in factory. (Reg.26)
An Inspector shall require that suitable provision to
reduce the effect of high temperature on any person
employed. (Reg.28)
HEALTH PROVISIONS(cont.)
Provisions relating to lighting shall apply to every
factory. (Reg.29)
Emergency lighting system shall be provided in
every factory where more than 50 persons are
employed at any one time during hours of darkness.
(Reg.29)
WELFARE PROVISIONS
Working clothes, personal protective clothing and
appliances such as safety helmets, goggles, earplugs and screens, protection clothes, gloves and
respiratory protective equipment shall be provided.
(Reg.32)
Shall be provided adequate accommodation for
clothing not worn during working hours. (Reg.33)
At least one rest and dressing room shall be
provided where 15 or more women are employed.
(Reg.33)
WELFARE PROVISIONS(cont.)
Shall supply the clean and safe drinking water. (Reg.34)
Where persons of both sexes are employed sanitary
conveniences shall be separately arranged for persons
of each sex. (Reg.37)
First aid box or cupboard shall be equipped in
accordance with the Fourth Schedule and shall be
marked with red cross on a white background. (Reg.38)
More than 20 persons are employed, be trained in firstaid treatment. (Reg.38)
More than 150 persons are employed, first aid room
shall be equipped. (Reg.38)
DUTY OF OCCUPIER
Ensure that the process carried on does not affect
adversely the health of any person employed r the
public.
Comply with the provisions of these Regulations and
ensure that they are observed.
Shall be a duty of every persons employed to use
every facility to ensure his safety, health and
welfare.
PENALTY
Any offence against these regulations for
which no corresponding penalty is provided
by the Act shall be liable to a fine not
exceeding RM 1000.
vii.
MAIN PROVISION
General conditions of steam boilers and unfired
pressure vessels.
Manufacture of steam boilers and unfired pressure
vessels.
Imported steam boilers and unfired pressure
vessels.
Requirement of steam boilers and unfired
pressure vessels.
SCHEDULES
First Schedule
Second Schedule
Third Schedule
Fourth Schedule
SCHEDULES
Fifth Schedule
Sixth Schedule
- Certificating of inspecting
authority.
- Certificates of hydrostatic
test of a steam boilers and
unfired pressure vessels.
APPLICATION
Every steam boiler and unfired pressure vessel to
which an authorized safe working pressure has
not been assigned by the Chief Inspector, unless
given exemption by the Chief Inspector subject to
such conditions as he may specify in the
certificate.
STEAM BOILERS
HYDROSTATIC TEST
Testing of steam boiler and unfired pressure
vessels before being put into service for the first
time. (Initial test)
Steam boiler shall be tested hydrostatically at
intervals not exceeding 7 years.
No person shall test any steam boilers or unfired
pressure vessel without the writing approval of
an Inspector.
Certificate shall be issued by Inspector after any
satisfactory hydrostatic test and on payment of
the prescribed fees for such test.
OTHER PROVISIONS
PENALTY
Any offence against these regulations for
which no corresponding penalty is provided
by the Act shall be liable to a fine not
exceeding RM 1000.
viii.
MAIN PROVISION
Responsibilities of Chief Inspector
Records to be kept by Chief Inspector, Senior
Inspector and Inspector in charge of State or
Area.
Fees that can be charged for an Inspectors
service.
SCHEDULES
First Schedule
Second Schedule
- Notice to an assessor.
(Reg. 6(2))
- Summons to a witness.
(Reg. 6(3))
RESPONSIBILITIES OF CHIEF
INSPECTOR
MANNER OF PAYMENT
All fees shall be paid within 30 days of the date
service and credited to the revenue of the
government.
ix.
MAIN PROVISION
Offer to compound
Payment
Schedule
- Offer to compound an
offence
OFFER TO COMPOUND
Chief Inspector or Deputy Chief Inspector shall
be send personally serve on the person
reasonably suspected of having committed the
offence an offer to compound as in Schedule.
(refer to the Regulation)
Shall state the sum will be compounded and
date the sum must be paid.
PAYMENT
May be made in cash or by money order, postal
order or by draft.
Issued the payment receipt to whom the offer to
compound was made.
x.
xi.
MAIN PROVISION
MAIN PROVISION
e) Hazards such as drowning, slipping, tripping
and electrical hazards.
f) Chemicals, dusts and gases.
g) Eye, body, respiratory protection and the
use of safety helmets
h) Storage of a materials and disposal of
debris.
i) Public vehicular traffic.
j) Stability of structures.
MAIN PROVISION
k)
l)
m)
n)
o)
DUTIES
DUTIES
Safety supervision
General promotion of safe work conduct among
employees
SAFETY COMMITTEE
i.
Catch platform
Chute
Runways and ramps
Ladders and step-ladders
Scaffolds
Work platform
Provision for maintenance of roofs,
gutters, windows, louvers and ventilators
Crawling boards
Safety belt and respirators
Safety net
Electrical wires
CERTIFIED DESIGN BY A
PROFESSIONAL ENGINEER
Catch platform
Metal tube scaffolds > 40m
Other types of scaffolds > 15m
Concrete wok such as:
i. Formwork
ii. reshores
CONCLUSION
CONCLUSION
These Regulations stipulate detailed provisions
and measures in the prevention and the control
of hazards that an employer and workers should
undertake to prevent unwanted incidences at the
workplace.
The Regulations also stipulate controls over use
and handling machinery establishing the need
for certificate of fitness and the registration of the
competent persons.
Any question..????