K.Doc. No.

:
5712-1-1-CS-001
Doc. No. :
PK-10-M2-CS-001

NPK GRANULAR II
PT PUPUK KUJANG

Rev.

:A

Date

: 05-09-14

Page

:1/6

MECHANICAL CALCULATION FOR DAP BIN (2-V-001 A)

PROJECT

: NPK GRANULAR II PT PUPUK KUJANG

OWNER

: PT. PUPUK KUJANG

LOCATION

: CIKAMPEK

DOCUMENT NO.

: PK-10- M2- CS-001

JOB NO. : 5712

Issued for Approval

05-09-14

DSW

FJR

MFT

REV.

DESCRIPTION

DATE

PREPARED

CHECKED

APPROVED

APPROVED BY
OWNER

NPK GRANULAR II
PT PUPUK KUJANG
MECHANICAL CALCULATION
FOR DAP BIN (2-V-001 A)
REVISION HISTORICAL SHEET
REV. NO.

DATE

05 September 2014

DESCRIPTION
Issued For Approval

K.Doc. No. :
5712-1-1-CS-001
Doc. No. :
PK-10-M2-CS-001
Rev.

:A

Date

: 05-09-14

Page

:2/6

K.Doc. No. :
5712-1-1-CS-001

NPK GRANULAR II
PT PUPUK KUJANG

Doc. No. :
PK-10-M2-CS-001

MECHANICAL CALCULATION
FOR DAP BIN (2-V-001 A)

PAGE REVISION
Page

Page

No.

No.

Rev.

:A

Date

: 05-09-14

Page

:3/6

NPK GRANULAR II
PT PUPUK KUJANG
MECHANICAL CALCULATION
FOR DAP BIN (2-V-001 A)

K.Doc. No. :
5712-1-1-CS-001
Doc. No. :
PK-10-M2-CS-001
Rev.

:A

Date

: 05-09-14

Page

:4/6

TABLE OF CONTENT
REVISION HISTORICAL SHEET ......................................................................... 2
PAGE REVISION ................................................................................................ 3
TABLE OF CONTENT........................................................................................... 4
1.

PURPOSE ................................................................................................... 5

2.

DESIGN DATA ............................................................................................ 5

3.

REFERENCE ................................................................................................ 5

4.

CALCULATION ............................................................................................ 5

ATTACHMENT A (HOPPER CALCULATION SHEET) ........................................... 6

NPK GRANULAR II
PT PUPUK KUJANG
MECHANICAL CALCULATION
FOR DAP BIN (2-V-001 A)
1.

K.Doc. No. :
5712-1-1-CS-001
Doc. No. :
PK-10-M2-CS-001
Rev.

:A

Date

: 05-09-14

Page

:5/6

PURPOSE
The purpose this calculation is to check volume capacity of bin/hopper as per requirement and to make sure
material that used in this hopper is satisfy.

2.

DESIGN DATA
This design data as per data sheet No. NPK 2/PKG-PKC-NPK 2/2013/JM-67-45

3.

4.

a.

Stored Product

: DAP

b.

Bulk Density

: 960 1040

kg/m3

c.

Nominal Capacity

: 30

ton

d.

Design Temperature

: AMB

e.

Design Pressure

: ATM

f.

Corrosion Allowance

:3

g.

Material Plate

: A 283 Gr. B or Equivalent

h.

Thickness Plate

:8

mm

mm

REFERENCE
1.

Data sheet No. NPK 2/PKG-PKC-NPK 2/2013/JM-67-45

2.

API 650 Tenth Edition, Welded Steel Tank for Oil Storage

3.

Pressure Vessel Handbook ,Twelfth Edition, Eugene F Megyesy

4.

Roarks Formulas for Stress and Strain, Warren C. Young

CALCULATION
Please see attachement A. Bin & Hopper Calculation Sheet

NPK GRANULAR II
PT PUPUK KUJANG
MECHANICAL CALCULATION
FOR DAP BIN (2-V-001 A)

ATTACHMENT A (BIN & HOPPER CALCULATION SHEET)

K.Doc. No. :
5712-1-1-CS-001
Doc. No. :
PK-10-M2-CS-001
Rev.

:A

Date

: 05-09-14

Page

:6/6

EQUIPMENT : DAP BIN

ENGINEERING & CONSTRUCTION

PT KRAKATAU ENGINEERING

I.

BIN & HOPPER

CALCULATION SHEET

DESIGN DATA
Dimension
Height of Bin Portion
Vertical Height of Hopper Portion
Top Opening Side 1
Top Opening Side 2
Bottom Opening Side 1
Bottom Opening Side 2
Main Plate Thickness
Corrosion Allowance

:
:
:
:
:
:
:
:

1000
2980
5470
2860
400
400
8
3

ITEM NO

: 2-V-001 A

JOB NO

: 5712

mm
mm
mm
mm
mm
mm
mm
mm

5470

40
0

2980

1000

2860

400
Material
Shell
Stiffener
Stored Product
Bulk Density

II.

:
:
:
:

A 283 Gr B or Eq.
A 36 or Eq.
DAP
1040
Kg/m3

( 960 -1040 kg/m3 )

VOLUME & CAPACITY CALCULATION

Volume of Bin Portion

3
16 m

Volume of Hopper Portion

3
17 m

Total Volume of Hopper

3
33 m

Capacity of Hopper

34.320 Kg

1 of 8

34,3 Ton

EQUIPMENT : DAP BIN

ENGINEERING & CONSTRUCTION

PT KRAKATAU ENGINEERING

BIN & HOPPER

CALCULATION SHEET

ITEM NO

: 2-V-001 A

JOB NO

: 5712

III. MECHANICAL CALCULATION

3.1

Shell Side

a
P
A
q
a
b

=
=
=
=
=

Load of Hopper
Cross Section Area
Load per area
Horizontal length without reinforced
Vertical length without reinforced

Yield stress of material

Ratio a/b
a
=
b

16.640
54.700
0,30
90,00
50,00

36.000,00 psi
2
2.531 Kg/cm
3.0*E+7 psi
206.842.719 kPa

Elastic Modulus of Material

1,8

0,1017

0,5888

3.1.1. Thickness Required

max
t2
t

=
=

qb 2
t2

t2

kg
cm2
kg/cm2
cm
cm

qb 2
max

0,18
0,42 cm

4,2 mm

Shell Thickness Required (t + CA)

7,2 mm

Adopted Shell Thickness is

8 mm

Therefore, adopted thickness is satisfactory

2 of 8

EQUIPMENT : DAP BIN

ENGINEERING & CONSTRUCTION

PT KRAKATAU ENGINEERING

BIN & HOPPER

CALCULATION SHEET

ITEM NO

: 2-V-001 A

JOB NO

: 5712

3.1.2. Check for maximum deflection (Ymax)

y max

q b4
Et 3

Load per area

Width without stiffener

ta
Ymax

=
=
=
<

Adopted thickness
*q*b4/(E*ta3)
1,83
mm
1/2 ta
1,83mm

Ymax

<

0,30
30,42
50
500
8

kg/cm2
kg/mm2
cm
mm
mm

0,30
29,83
900
500
0,8055

kg/cm2
Kpa
mm
mm
kN/m

8,5917 kN/m

4mm

Therefore, adopted thickness is satisfactory

3.1.3. Check for Stiffening Frame

Pd

Load per area

a
b
R1

=
=
=

Horizontal length without reinforced

Vertical length without reinforced
0.03*Pd*a

:
:
:
:
:

R2

0.32*Pd*a

Sa

Allowable Stress

:
:

16.600 psi
114.453 kPa

a. Minimum Required Moment of Inertia for horizontal top edge stiffening (I1)

I1

R1

R1 a 4

192 E t a

R`2

a
Moment inertia required:
4
I1
= R1*a /(192*E*ta)

4
1663,37 mm
4
0,1663 cm

Momen Inertia of used stiffener (WF Beam 150 x 75):

4
Ix
=
666 cm
4
Iy
=
49,5 cm

3 of 8

EQUIPMENT : DAP BIN

BIN & HOPPER

CALCULATION SHEET

ENGINEERING & CONSTRUCTION

PT KRAKATAU ENGINEERING

ITEM NO

: 2-V-001 A

JOB NO

: 5712

Position Stiffener frame at hopper

X
Y

Shell

Stiffener

I1

Iy

=====>

0,1663

<

49,5

Therefore, Stiffener is satisfactory

b. Minimum Required Moment of Inertia for horizontal intermediate stiffening (I2)

R2 a 4

192 E t a

I2

Moment inertia required:

4
I2
= R2*a /(192*E*ta)

4
17742,62 mm

4
1,7743 cm

Momen Inertia of used stiffener (WF Beam 150 x 75):

4
Ix
=
666 cm
4
Iy
=
49,5 cm
I2

<

Iy

=====>

1,7743

<

49,5

Therefore, Stiffener is satisfactory

c. Minimum Required Section modulus for vertical stiffening

Vertical Stiffener

PD

Hy

b
Maximum bending moment at Hy = 0.5773*b
Maximum bending moment:
Mmax = 0.0642*Pd*a*Hy2

4 of 8

=
=

288,65 mm
0,14 kNm

EQUIPMENT : DAP BIN

BIN & HOPPER

CALCULATION SHEET

ENGINEERING & CONSTRUCTION

PT KRAKATAU ENGINEERING

Required section modulus:

Zr = Mmax/Sa

ITEM NO

: 2-V-001 A

JOB NO

: 5712

3
1,25E-06 mm
3
1,25 cm

Section modulus of used stiffener (WF Beam 150 x 75):

Zx

Zy

=
Zr

4
88,8 cm
4
13,2 cm

<

1,2529

<

13,2

Therefore, Stiffener is satisfactory

Cone Side

P
b

3.2

q
P
A
q
a
b

=
=
=
=
=
=

Angle of Cone
Load of Hopper
Cross Section Area
Load per area
Horizontal length without reinforced
Vertical length without reinforced

Yield stress of material

Ratio a/b
a
=
b

50
22.060
87.463
0,25
90,00
50,00

Deg
kg
cm2
kg/cm2
cm
cm

36.000,00 psi
2
2.531 Kg/cm
3.0*E+7 psi
206.842.719 kPa

Elastic Modulus of Material

1,8

5 of 8

EQUIPMENT : DAP BIN

BIN & HOPPER

CALCULATION SHEET

ENGINEERING & CONSTRUCTION

PT KRAKATAU ENGINEERING

=
=

ITEM NO

: 2-V-001 A

JOB NO

: 5712

0,1017
0,5688

3.2.1. Thickness Required

max
t2
t

qb 2
t2

=
=

qb 2

max

0,14
0,38 cm

3,8 mm

Shell Thickness Required (t + CA)

6,8 mm

Adopted Shell Thickness is

8 mm

Therefore, adopted thickness is satisfactory

3.2.2. Check for maximum deflection (Ymax)

y max

q b4
Et 3

Load per area

Width without stiffener

ta

Adopted thickness

Ymax

=
=

*q*b4/(E*ta3)
1,51
mm

Ymax

<

1/2 ta

1,51mm

<

4mm

Therefore, adopted thickness is satisfactory

6 of 8

0,25
25,22
50
500
8

kg/cm2
kg/mm2
cm
mm
mm

EQUIPMENT : DAP BIN

BIN & HOPPER

CALCULATION SHEET

ENGINEERING & CONSTRUCTION

PT KRAKATAU ENGINEERING

ITEM NO

: 2-V-001 A

JOB NO

: 5712

3.2.3. Check for Stiffening Frame

Pd

Load per area

a
b
R1

=
=
=

R2
Sa

kg/cm2
Kpa
mm
mm
kN/m

Horizontal length without reinforced

Vertical length without reinforced
0.03*Pd*a

:
:
:
:
:

0,25
24,73
900
500
0,6678

0.32*Pd*a

7,1237 kN/m

Allowable Stress

:
:

16.600 psi
114.453 kPa

a. Minimum Required Moment of Inertia for horizontal top edge stiffening (I1)

I1

R1

R1 a 4

192 E t a

R2

a
Moment inertia required:
4
I1
= R1*a /(192*E*ta)

4
1379,16 mm
4
0,1379 cm

Momen Inertia of used stiffener (WF Beam 150 x 75):

4
Ix
=
666 cm
4
Iy
=
49,5 cm

Shell

Stiffener

I1

<

Iy

====>

0,1379

Therefore, Stiffener is satisfactory

7 of 8

<

49,5

EQUIPMENT : DAP BIN

BIN & HOPPER

CALCULATION SHEET

ENGINEERING & CONSTRUCTION

PT KRAKATAU ENGINEERING

ITEM NO

: 2-V-001 A

JOB NO

: 5712

b. Minimum Required Moment of Inertia for horizontal intermediate stiffening (I2)

R2 a 4

192 E t a

I2

Moment inertia required:

4
I2
= R2*a /(192*E*ta)

4
14711,00 mm

4
1,4711 cm

Momen Inertia of used stiffener (WF Beam 150 x 75):

4
Ix
=
666 cm
4
Iy
=
49,5 cm
I2

<

====>

1,4711

<

49,5

Therefore, Stiffener is satisfactory

c. Minimum Required Section modulus for vertical stiffening

Maximum bending moment at Hy = 0.5773*b
Maximum bending moment:
Mmax = 0.0641*Pd*a*Hy2
Required section modulus:
Zr = Mmax/Sa

288,65 mm

0,12 kNm

3
1,04E-06 mm
3
1,04 cm

Section modulus of used stiffener (WF Beam 150 x 75):

Zx

Zy

Zr
1,0388

3
88,8 cm
3
13,2 cm

<

Zy
13,2

Shell
Vertical Stiffener

Therefore, Stiffener is satisfactory

8 of 8