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Fig. 1
The ultimate aim of a designer is to provide a lining
system which remain Stable during its entire campaign life,
i.e. at the beginning of the campaign period when the lining is
new and also at the end of the campaign when the gets worn
out. Stability is an important property of any lining
construction. The statement that No lining fails because of
wear itself but because of instability is no exaggeration
(Fig2).
I.
Lining Design
Quality of Installation and initial Heat-up
Consistent Operation
For a reliable, predictable, and consistent performance all
the above factors must be given due importance. (Fig.1).This
paper deals with the issue of Lining design work and its
impact on the overall performance of a Refractory lining
system. The causes of lining failure due to design
deficiencies and possible remedial measures have also been
discussed in detail.
Fig. 2
Any lining work has a campaign life. Depending upon the
duty conditions to which the lining is exposed, the designed
campaign life may vary from few weeks to many years. At the
end of the campaign the lining needs overhauling, partially or
completely, to begin the new campaign. The lining wear
which takes place during the campaign must be uniform or
balanced so that the lining stability is maintained throughout.
To achieve a balanced lining wear the lining design in
different parts of any refractory lined unit has to be different
based on the prevailing service condition in that part. (Fig. 3)
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Fig. 3
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Fig. 4
part of the design work follows. This is the most crucial step
in the entire process of design activity. Due to multiple
choices available, such as shaped, unshaped, or precast form
of refractory material, the designer is confronted with the
dilemma of selecting the best option. The choice between a
shaped refractory material and an unshaped one is one such
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Fig. 17
The failures do take place in other areas also but they are
less frequent. Examination and failure analysis of the above
areas reveal few critical observations and possible causes of
failure, which are listed below:
Refractories Dynamics
It is further working on development of integrated lining
design for the refractory ling of failure prone areas of CFBC
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Fig. 22
II.
CONCLUSION
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