Professional Documents
Culture Documents
Conducted for
DECC
By
FINAL REPORT
CONTENTS
CD INFORMATION
DECC
By
David Hughes, Susanne Larsen and Rob Wright
Final
A10DEC015A
October 2010
Author
David Hughes
Technical Audit
Gordon Adamson
Quality Audit
Verity Shaw
Release to Client
David Hughes
Date Released
6 December 2010
Senergy has made every effort to ensure that the interpretations, conclusions and
recommendations presented herein are accurate and reliable in accordance with good
industry practice and its own quality management procedures. Senergy does not, however,
guarantee the correctness of any such interpretations and shall not be liable or responsible
for any loss, costs, damages or expenses incurred or sustained by anyone resulting from any
interpretation or recommendation made by any of its officers, agents or employees.
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Executive Summary
DECC and NPD have agreed to cooperate in a joint investigation of EOR experience to date
in both the UK and Norway sectors of the North Sea and further afield, drawing out successes
and failures and the reasons for this. In the first instance concentrating on chemical EOR
techniques (such as polymer, surfactants, gels and low salinity water flooding) which are
considered to have the greatest potential for early application in North Sea fields.
As a first step in this collaboration, review studies are being undertaken covering (a) low
salinity/hardness water flooding, (b) surfactants/alkaline (plus polymer for mobility control), (c)
weak gels also known as CDG/LPS and (d) Bright Water or strong gels.
This report covers low salinity/hardness water flooding.
The main conclusions to be drawn from this review are:
Low salinity water flooding is an immature EOR technology but there does seem to be
positive proof of field success. Uncertainty exists about the benefit with a suggested
range of 0 to 12% OIIP.
As yet there is no consensus of view on the mechanisms behind the process (i.e.
what is causing the increase in recovery).
A suitable source of low salinity water could be provided economically offshore from a
combined nanofiltration and reverse osmosis processing plant or from a suitable
shallow aquifer.
Provision of a low salinity water supply in a field can act as a vanguard for other water
based EOR processes such as polymer flooding, alkaline/surfactant/polymer flooding
and linked polymer systems (LPS) with potential for even greater incremental
recoveries. It can also overcome conventional problems such as souring and scaling.
Although not yet proved, low salinity water flooding either alone or in conjunction with
other water based EOR techniques has the potential to be a game changer in
offshore reservoirs on a 3 to 8 year time frame.
It is recommended that:
All fields where water flooding is ongoing or planned should be screened to determine
the potential benefit of switching to low salinity water flooding. This should be
undertaken systematically and consistently by independent laboratories using
standard methodology. Such national screening programmes should be centrally
organised but funded by operators. The opportunity should also be taken to extend
this to systematic screening of the potential for other water based EOR techniques. A
strategy is suggested to high grade the fields that should be the initial candidates for
the screening.
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The current experimental methodologies around low salinity water flooding should be
refined and standardised. Experiments need to be carried out at reservoir conditions
(including temperature, CO2 partial pressure and pH) using live crude, reservoir brine
and native core with wettability conditions restored. Capillary end effects should be
minimised and CT scanning or other techniques to record in situ residual oil
saturation should be considered. Flow rates and pressure gradients need to be
monitored and controlled during core testing and related to field inter-well gradients
and rates. Uncertainties in core flood measurements need to be reliably assessed
(random errors claimed to be below +/-1.5%, but systematic effects uncertain) in
order to evaluate the significance of the improved oil recovery data. We estimate that
at a basic level such a programme would cost between 10-20k per reservoir flow
unit.
DECC/NPD should initiate a study to investigate the costs of building and operating a
combined nanofiltration/reverse osmosis plant on an offshore platform or on a
reusable floating vessel.
DECC/NPD should ask operators to consider the economic benefits of low salinity
water flooding in the round; i.e. it can also reduce souring and scale, yield cost
savings on production chemicals and corrosion management, and reduce safety and
environmental costs.
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Contents
Executive Summary................................................................................................................... iii
1
Introduction...................................................................................................................... 1
1.1
Background to Joint DECC/NPD Study ............................................................... 1
1.2
Structure of Each Review .................................................................................... 1
1.3
Subject of This Report ......................................................................................... 2
2
Field Applications ............................................................................................................ 4
2.1
Endicott ................................................................................................................ 4
2.2
Omar Field ........................................................................................................... 6
2.3
Powder River Basin ............................................................................................. 7
2.4
Offshore Applications........................................................................................... 8
2.4.1
Heidrun ............................................................................................................ 8
2.4.2
Snorre .............................................................................................................. 9
2.5
Gullfaks .............................................................................................................. 10
2.6
Clair Ridge ......................................................................................................... 10
3
Low Salinity Water Flooding Recovery Mechanisms .................................................... 12
3.1
Overview ............................................................................................................ 12
3.2
Clays: Electronic Double Layer Ion Exchange Capabilities............................... 13
3.2.1
Clay Structure ................................................................................................ 13
3.2.2
Double Layer Expansion ............................................................................... 15
3.2.3
Ion Exchange................................................................................................. 16
3.3
In-Situ Osmosis.................................................................................................. 17
3.4
IFT Reduction .................................................................................................... 17
3.5
Wettability Alterations ........................................................................................ 17
3.5.1
Multicomponent Ion Exchange (MIE) Mechanism......................................... 18
3.5.2
pH Induced Desorption of Organic Material .................................................. 19
3.6
Discussion of Recovery Mechanisms ................................................................ 19
4
Chemical and Environmental Aspects .......................................................................... 22
4.1
Offshore Production of Low Salinity Water ........................................................ 22
4.2
Costs .................................................................................................................. 23
4.3
Environmental Issues......................................................................................... 23
5
Screening Criteria.......................................................................................................... 24
5.1
Clay .................................................................................................................... 24
5.2
Ion Composition of the Injected Water............................................................... 25
5.3
Oil Composition.................................................................................................. 25
5.4
Wettability .......................................................................................................... 25
5.5
Ranking of Fields for Low Salinity EOR Potential.............................................. 26
6
Conclusions and Recommendations............................................................................. 29
6.1
Conclusions ....................................................................................................... 29
6.2
Recommendations ............................................................................................. 29
7
References .................................................................................................................... 31
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List of Tables
Table 2.1: Endicott Water Analysis (2 SWCTTs were carried out in Well 3-39A) ..................... 4
Table 2.2: Water Compositions (g/l) for Snorre....................................................................... 10
Table 3.1: Overview of Suggested Low Salinity Water Flooding Mechanisms ....................... 12
Table 3.2: Clay Properties ....................................................................................................... 14
Table 5.1: Possible Criteria to Rank Fields for Low Salinity Water Flooding Potential ........... 27
List of Figures
Figure 2.1: Endicott Pilot Area (Sub Zone K3A-2)..................................................................... 5
Figure 2.2: Endicott Pilot Oil Rate and Watercut Response...................................................... 5
Figure 2.3: Laboratory and Single Well Test Results of Low Salinity Incremental Recovery
versus Clay Content .................................................................................................................. 6
Figure 2.4: Water Saturation Response from Buckley Leveret Theory for High Salinity and
Low Salinity Flooding in an Oil Wet System .............................................................................. 7
Figure 2.5: Oil and Water Production (top) and Watercut Development (bottom) for OMA125
Showing Behaviour Consistent with Buckley-Leverett Theory .................................................. 7
Figure 2.6: Recovery Factor in Minnelusa Reservoirs as a Function of Salinity Ratio ............. 8
Figure 2.7: Low Salinity Water Flooding in Heidrun .................................................................. 9
Figure 2.8: Low Salinity Water Flooding Pilot in Upper Tilje Formation, Heidrun ..................... 9
Figure 3.1: Tetrahedral Octahedral Clay Structure (Class 1:1)............................................ 13
Figure 3.2: Surface Charge of Three Clays as a Function of pH ............................................ 14
Figure 3.3: Schematic of Electric Double Layer in High and Low Salinity Environments ....... 15
Figure 3.4: Schematic of Capillary Pressure at Curved Oil/Water Interface ........................... 20
Figure 3.5: Schematic of Trapped Oil Ganglion ...................................................................... 20
Figure 4.1: Flow Schematic of Shells Designer Water Process ............................................. 22
Figure 5.1: Intermediate/Oil Wet (left) and Water Wet (right) Relative Permeabilities used in
Simulation ................................................................................................................................ 28
Figure 5.2: Response to Wettability Change on Cumulative Recovery and Watercut............ 28
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Introduction
1.1
DECC officials have been in discussion with their NPD counterparts about potential areas for
cooperation in Enhanced Oil Recovery (EOR). Both DECC and the NPD are concerned that
there is a decreasing window of opportunity to implement EOR projects in the increasingly
mature oil reservoirs of the North Sea and both have implemented initiatives to stimulate new
investment in EOR. DECC and NPD agree that increased cooperation between the UK and
Norway would help in understanding what might make EOR work in the North Sea on a more
significant scale than heretofore and in identifying the levers to deliver future EOR projects.
DECC and NPD have agreed to cooperate in a joint investigation of EOR experience to date
in both the UK and Norway sectors of the North Sea and further afield, drawing out successes
and failures and the reasons for this. In the first instance concentrating on chemical EOR
techniques (such as polymer, surfactants, gels and low salinity water flooding) which are
considered to have the greatest potential for early application in North Sea fields.
Information obtained from the review will be used to compile an EOR toolkit covering the
application of chemical EOR techniques to North Sea reservoirs. To date chemical EOR has
generally been applied in isolation, one treatment at a time in a single field, and there is often
little long term learning from the applications. NPD have been pioneering a more integrated
approach to EOR, looking at the potential to combine two or more EOR techniques at the
same time and/or in more than one reservoir. This work suggests that combining EOR
interventions in a more structured way can significantly increase incremental reserves with
only a comparatively modest increase in overall project risk.
As a first step in this collaboration, review studies are being undertaken covering (a) low
salinity/hardness water flooding, (b) surfactants/alkaline (plus polymer for mobility control), (c)
weak gels also known as CDG/LPS and (d) Bright Water or strong gels.
1.2
Each review will aim to gather information and report within the following structure:
Background of process (i.e. its origins).
Major field applications (details of field deployments and supporting lab work)
covering last ~10 years worldwide and any offshore applications in last ~20 years.
Any ongoing or recent laboratory studies in relation to offshore applications not yet
implemented.
How does the process work?
What are the leading chemicals?
Who are the leading vendors of process/suppliers of chemicals and delivery form
(power, concentrate, emulsion, etc.)?
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Screening criteria
1.3
This report is about a recent development in water flooding usually termed low salinity water
flooding where particular attention is paid to the ionic content of the water.
BP have applied for an international patent under the trademark LoSal (Lager, 2006-8) and
Shell have outlined a production train for low salinity/hardness applications where various
production and reject streams are combined from a nanofiltration plant followed by a reverse
osmosis plant (Ayirala, 2010), and trademarked the term Designer Water. The term smart
water has also been used in a similar context in relation to water injection in chalk fields
(Austad, 2008). In this report the process will be referred to as low salinity water flooding and
the scope of the review will be restricted to clastic reservoirs.
The salinity and ionic composition of injected water have not been a major concern within the
oil production industry except perhaps with regard to scaling and reservoir souring potentials
(and in relation to optimising the performance of surfactant flooding). It has, however, been
known for decades that the ionic strength of a fluid flowing in a porous medium does influence
the measured permeability (Schleidegger, 1974). Conventionally the nearest available supply
of water has been used for water flooding which for offshore applications usually means
seawater and laboratory experiments for offshore applications are normally conducted using
(synthetic) reservoir brine or seawater.
In the 1990s, Norman Morrow and co-workers at the University of Wyoming published core
flood results that indicated that injecting low salinity water leads to increased oil production
compared to injecting high salinity (sea)water (Tang, 1999). Since then many experiments
have been carried out with some showing improved recovery and some with no additional
recovery (Zhang, 2007); also with some showing the effect in both secondary and tertiary
mode and some only in secondary mode (Rivet, 2009). The major evidence for low salinity
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Field Applications
2.1
Endicott
The first comprehensive inter-well field trial of low salinity water flooding took place during
2008-9 in BPs offshore Endicott field on the North Slope of Alaska (Seccombe, 2010).
Endicott is the third largest North Slope field with estimated oil in-place of around a billion
barrels. It was brought on stream in 1987 and has been produced by gas re-injection at the
crest and seawater injection around the periphery. The salinity and hardness of the reservoir
brine and the injected seawater are approximately equal (Table 2.1 from McGuire, 2005).
Table 2.1: Endicott Water Analysis (2 SWCTTs were carried out in Well 3-39A)
The original results, which prompted the trial were four single well tests with the saturation
change measured using reactive chemical tracer tests (SWCTTs) undertaken in the Prudhoe
Bay and Endicott fields (McGuire, 2005) which indicated that the incremental oil recovery from
low salinity water injection was in the range 6-12% OIIP. Subsequent laboratory and
simulation work, and further single well tests, both using both log-inject-log and SWCTTs to
measure saturation changes was also positive (Jerauld, 2006; Webb, 2008; Seccombe,
2008).
SWITTs indicated that the residual saturation to high salinity water flooding is 41% reducing
to 27% if low salinity water is used, giving an incremental recovery of 15% OIIP (Swi is 5%)
which would obviously be lower when areal and vertical sweep effects are accounted for.
The field trial used a single injectorproducer pair with an inter-well spacing of 1040ft (Figure
2.1). It was undertaken in the K3A-2 sand which has thickness 30-45 ft (isolated above and
below by shales), porosity 20% and permeability 100 mD (established by pressure pulse
tests). Clay content was 12% with kaolinite being the dominant clay followed by illite. Clearly
by comparison with North Sea fields the residual saturation of high salinity water flooding at
41% is high and the inter-well spacing at 1040 ft is low.
The trial area was flooded using high salinity water to 95% watercut, followed by 10 months
(1.6 pore volumes) of reduced salinity water injection (trucked from a gravel pit nine miles
away).with a final high salinity postflush.
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Figure 2.3: Laboratory and Single Well Test Results of Low Salinity Incremental
Recovery versus Clay Content
Analysis of the results in the pilot area by comparison with the estimated results of continuing
high salinity water flooding indicate an incremental recovery of 10% OIIP by the start of the
high salinity postflush. Previous core floods and single well tests showed a 13% incremental
recovery for a formation with a 12% clay content (Figure 2.3) (Seccombe, 2008) so the result
is broadly in line when area and vertical sweep effects are taken into account
Overall this has been a very useful test of low salinity water flooding in the field and given the
success is likely to be followed by further trials.
2.2
Omar Field
A detailed analysis of secondary low salinity water flooding in the Omar Field in Syria
operated by Al Furat (a Shell subsidiary) has been undertaken (Vleddar, 2010). This is one of
the few documented proofs of the concept of low salinity water flooding on a reservoir scale.
The light oil (=0.3 cp) field came on stream in 1989 but experienced rapid pressure loss
indicating absolute lack of aquifer support. Water flooding using a river water source with
salinity 500 mg/L (<<100 mg/L bivalent ions) began in 1991. The formation water has a
salinity of 90000 mg/L with a high content of bivalent ions (5000 mg/L) and the clay content is
0.5-4% of which 95-100% is kaolinite.
Special core analysis and low rate core flood measurements showed that the native state
wettability in Omar was oil wet (wettability index of 1). Spontaneous imbibition experiments
showed additional recovery from low salinity brine subsequent to high salinity brine correlating
with kaolinite content (incremental recovery up to 24% PV). Similar laboratory results were
also obtained in an analogue field (Isba) where a log-inject-log test in a watered out well
showed that a wettability reduction from 1 to 0.2-0.4 had occurred as a result of the low
salinity water flooding.
Logs in Omar show an initial oil saturation of 95% and remaining oil saturation after low
salinity water flooding of 15% (but with uncertainty in range the 10-30% as the calculation is
very sensitive to the salinity used in determining the saturation from the logs). During
intermediate stages of the flood, log interpretations at well OMA125 confirm the dual-step
watercut development predicated by Buckley-Leverett theory (Lake, 1989), with an initial
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Figure 2.4: Water Saturation Response from Buckley Leveret Theory for High Salinity
and Low Salinity Flooding in an Oil Wet System
Figure 2.5: Oil and Water Production (top) and Watercut Development (bottom) for
OMA125 Showing Behaviour Consistent with Buckley-Leverett Theory
In the Al Furat (and Shell) view is that the measurements and observations at 21 wells in
Omar present abundant proof of wettability alteration occurring at the reservoir scale. Analysis
indicates that the change in wettability is probably from 0.8-1.0 to 0.2 which would give an
expected incremental oil recovery of 17% OIIP (compared to high salinity water flooding).
However, comparison of high and low salinity water flooding across Al Furats assets
indicates that a more conservative estimate would be an increase in 5-15% STOIIP from low
salinity water flooding in Omar.
2.3
In the Powder River basin of Wyoming numerous fields have been flooded with water from
low salinity sources (Robertson, 2007). Following a trawl of the data available in public
records, the waterflood responses in three Minnelusa formation fields, namely; West Semlek,
North Semlek and Moran were deemed to have the best records and analysed.
Ultimate recoveries from the three fields were plotted as a function of the ratio of the average
salinity of the injection water divided by the salinity of the formation water (Figure 2.6)
indicating a trend to a higher recovery factor with a lower salinity ratio.
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2.4
Offshore Applications
The Endicott field case is the only reported tertiary inter-well application of low salinity water
flooding so far and no offshore implementation has yet been carried out. However for some
Norwegian Continental Shelf fields, laboratory work and SWCTTs have been carried out over
the last few years. Statoil have indicated that Heidrun, Snorre and Gullfaks are all being
considered for a possible low salinity pilot (Spangenberg, 2008).
2.4.1
Heidrun
A number of reservoir temperature core floods using various outcrop rock samples and
Heidrun stock tank oil have been undertaken (Heigre, 2008). The floods were undertaken
using seawater, a mixture of 10% seawater and 90% fresh water, and a mixture of 1%
seawater and 99% fresh water. The flooding sequence is not clear, but it is likely there is a
combination of secondary and tertiary flooding experiments. Figure 2.7 shows the residual
saturation to water flooding as a function of seawater percentage for various experiments.
The precise reason for the large ranges is not clear. However, taking the middle of the ranges
shown, the residual oil saturation reduces from 27% (seawater) to 22% (10% seawater) to
18% (1% seawater); the average reduction is 9 percentage points. There is no information
about the individual core floods, and a different number of points are plotted at each salinity
(so it is not possible to understand, for instance, if the highest saturation in the black points
corresponds to the highest saturation in the red points, etc).
It is likely that some of the variation is caused by the effect of the different outcrop cores used.
Although the mechanisms by which low salinity water flooding works are not yet satisfactorily
understood, rock surface properties and chemistry play an important role in the process (see
Section 3) so it is difficult to deduce from these experiments that the process will work in
Heidrun. It is understood that a low salinity single well tracer test (SWCTT) was undertaken in
Heidrun in late 2009, but no results have been published so far.
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Figure 2.8: Low Salinity Water Flooding Pilot in Upper Tilje Formation, Heidrun
2.4.2
Snorre
A comprehensive set of experiments using Snorre core material (Upper Statfjord, Lower
Statfjord and Lunde), oil and formation water and flooding with various salinity and divalent
cation concentrations showed negligible benefit compared to high salinity water flooding. This,
even though the mineralogy was similar to other clastic systems where low salinity water
flooding has shown a positive response (Skrettingland, 2010).
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2.5
Gullfaks
Statoil report that laboratory tests of low salinity water flooding in Gullfaks core are highly
encouraging, and further studies and a possible pilot test are under consideration (Talukdar,
2008).
2.6
Clair Ridge
BP is implementing secondary low salinity water flooding in the second phase of development
at the Clair field, known as Clair Ridge (Mair, 2010 and BP, 2010). 145,000 b/d of injection
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3
Low Salinity Water Flooding Recovery
Mechanisms
3.1
Overview
Although demonstrated in the laboratory and in field tests, how low salinity water flooding
works, i.e. the mechanisms that give rise to incremental recovery, are not well understood. A
useful review of the various explanations and controversies can be found in (Rivett, 2009).
Table 3.1 summarises the mechanisms that have been suggested. These have been divided
into types in the table according to which flow parameter they are addressing.
Effect type
Mechanism
Short Explanation
Main
reference
Contra
indications
Pressure/
permeability
Osmosis
Buckley, 2009
Pressure/
permeability
Clay particle
(fines)
movement
Tang, 1999
IFT reduction
Alkaline
flooding
behaviour
Buckley, 2009
IFT reduction
Salt-in effect
Austad, 2008
This potential
mechanism has not
been widely discussed.
Austad suggested
experiments to check
the theory which led to
the pH induced ion
exchange theory
(Austad, 2010)
Wettability
change
Multicomponent
Ion Exchange
(MIE)
Wettability
change
pH driven
Austad, 2010
No contra indications
published yet, as the
theory was first
presented in April 2010
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3.2
3.2.1
Clays are built from layers (sheets) of SiO4 tetrahedrons and octahedrons like Al2(OH)6)n or
((Fe or Mg)3(OH)6)n. They are divided into types:
1:1
where the clay mineral consists of one octahedral sheet and one tetrahedral sheet
2:1
where the clay mineral consists of one tetrahedral sheet between two octahedral
sheets
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Final
October 2010
Group
Clay
Type
pHzpc
CEC
meq/100g
Permanent
Surface
charge
kaolin
kaolinite
1:1
4.6
3-15
no
permanent
charge
kaolin
dickite
kaolin
halloysite
kaolin
nacrite
smecite
montmorillonite
2:1
smecite
nontronite
2:1
smecite
saponite
2:1
illite
illite
chlorite
various:
nonswelling
swelling
2.5
80-120
negative
swelling
2:1
20-50
negative
nonswelling
2:1
10-40
positive
nonswelling
vermiculite
(trioctahedral)
100-200
vermiculite
(dioctahedral)
10-50
swelling
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3.2.2
The charged surface of a rock or clay attracts ions of the opposite charge in the water phase.
In this way the charged double layer that gives rise to the zeta potential is formed. Various
theories and description of the profile of the potential moving away from the surface exists
(Kehew, 2001). Here we stick to the simple illustration in Figure 3.3.
The thickness of the double layer is related to the concentration of ions in the water phase
and the charge of the ions, ne, by the following equation:
Thickness
[ions]
ne
This means that the double layer expands in low salinity water compared to high salinity
water. Expansion of the double layer can also explain the swelling of some clays in fresh
water. Swelling properties are listed in Table 3.2.
The above equation also implies that for the same concentration, divalent cations such as
Ca2+ decrease the thickness of the double layer more than monovalent ions like Na+.
Thickness = d
[ions ]
ne
High Salinity
Ca2+ Na+ Na+ Na+ Na+ Ca2+ Na+ Na+ Na+ Na+ Na+ Ca2+
- - - - - -d - - - - - - - - - - - - - - - - - - -
Low Salinity
Ca2+ Na+
Na+
- - - - - - - - - - - - - - - - - - - - - - - - -
Figure 3.3: Schematic of Electric Double Layer in High and Low Salinity Environments
Lee, 2010 (BP) report the results of small angle scattering experiments to measure the
thickness of the diffuse water layer around silica particles dispersed in oil with the electrochemical properties of the surface of the particles adjusted to be claylike. The salinity and
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3.2.3
Ion Exchange
Clays have the capability of exchanging ions with the surrounding fluid. The equilibrium
between ions in the water phase and ions adsorbed to the clay surface (Figure 3.4) depends
on the concentration of ions in the water phase and the tendency of a particular ion to adsorb
on the surface. The exchange equilibrium is also affected by temperature, pressure and pH.
The tendency for an ion to replace another is in this order:
Na+
<
Mg2+
<
Ca2+
This means that Ca2+ ions will replace both Mg2+ ions and (two) Na+ ions and Mg2+ will
replace (two) Na+ ions. Note, however, that high concentrations of Na+ can reverse the
process (as happens when NaCl is added to the ion exchanger in a dishwasher).
Na+
<
Mg2+
<
Ca2+
Ca2+
Ca2+ Na+ Na+ Na+ Ca2+ Na+ Na+ Na+ Na+ Na+ Ca2+
- - - - - - - - - - - - - - - - - - - - - - - - -
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3.3
In-Situ Osmosis
In-situ osmosis would seem to be an intuitive explanation for how low salinity water flooding
works, because this mechanism fits well with the ingredients of clays being present, high
salinity connate water and low salinity injection water. If clay particles form tiny membranes in
pore throats the pressure would rise on the high salinity side, possibly forcing additional oil
out of the pore.
This mechanism, therefore, should work regardless of the type of oil present. However, core
experiments using mineral oil (that is oil without polar components) show no enhanced
recovery with low salinity water flooding (Rivet, 2009; Buckley, 2009) so this explanation has
now been dropped. According to Buckley, 2009 low salinity water flooding also works in
reservoirs with low salinity connate brine which again weakens the osmosis theory.
3.4
IFT Reduction
The idea that low salinity water flooding works by a alkaline/surfactant mechanism came
about because many low salinity core flooding experiments showed a rise in pH. Thus the
released oil components could undergo saponification and react like surfactants (McGuire,
2005). It is also emphasised in McGuire, 2005 that predicting pH values for the field using
geochemical models should take account of many factors including carbon dioxide partial
pressures.
This mechanism has been rejected because low salinity water flooding has been seen to work
for oils with a low acid number and because a rise in pH is not seen in all experiments (Rivet,
2009). In any case hydrocarbon reservoirs are generally at below-neutral pH conditions and
there is considerable buffering provided by dissolved CO2 etc. If high pH is required for low
salinity water flooding to work (say up to the range 9-10) then adding alkali, at least as a
spearhead treatment, may be necessary in order to achieve these pH values around the
injected water flood front. Useful combination with the alkali-based chemical EOR methods
may be achievable as these processes also generally require low salinity water.
The oil-water surface active material that is loosened from the clay surfaces during low
salinity water injection is regarded as the same that creates the wettability changes (see
Section 3.5). Thus this explanation, and the double layer expansion, can be seen as effects
that further enhance the recovery of oil, and not as competing theories to any wettability
alteration mechanisms.
3.5
Wettability Alterations
There is considerable room for uncertainty about the role of wettability with conflicting
conclusions about the choice between water wet or intermediate wetting improving oil
recovery.
Changing the reservoir wettability from oil wet to water wet generally will improve the recovery
of a water flood (Anderson, 1987). An explanation of this looking at pore size distribution,
contact angles, etc., can be found inter alia in Sorbie, 2010 but no theories on the
mechanisms behind this wettability change are presented.
Sharma, 2000 carried out centrifuge experiments, investigating the influence of brine salinity
and wettability on oil recovery using connate brine of varying salinity. They found that the
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3.5.1
Lager, 2006 presents the BP view that the mechanism behind the incremental recovery from
low salinity water flooding is that free multi-charged cations replace the double layer cations
that form complexes with organic functional groups at the clay surfaces. This results both in
more water wet conditions and the mobilisation of oil components. The reason this
mechanism works for low salinity and not for high salinity is that low salinity brine expands the
electronic double layer of the clays (Lee, 2010). The view is also held by Shell (Ligthelm,
2009).
The concentrations of both the Ca2+ and Mg2+ ions in the low salinity water play an important
role. However, it is not clear from the various references that discuss the MIE mechanism
what the concentrations need to be to achieve incremental oil recovery. According to BPs
patent application (Lager, 2006-8), the concentrations of both these divalent ions need to be
lower than the connate water concentrations, although not zero, but these constraints have
been violated in many of the low salinity water floods and have still resulted in incremental
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3.5.2
Austad, 2008 and co-workers at the University of Stavanger suggested a salt-in effect to
explain the additional recovery. Salt-in basically means that polar oil components are more
soluble in water when the ionic strength of the water is low (i.e. low salinity water). This initial
idea has now been elaborated and has changed towards a wettability alteration mechanism
that, like MIE and the loosening of clay particles, results in a more water wet rock when
injecting a low salinity fluid (Austad, 2010). In this mechanism the pH in the vicinity of the clay
surfaces increases locally because the Ca2+ ions adsorbed on to the clay are substituted by
H+. Adsorption of both base and acid oil components are very pH sensitive and the local
increase in pH value leads to desorption of organic material from the clay surfaces and thus
to enhanced water wettability.
This mechanism requires the presence of clays with a high cation exchange capacity, so the
ranking of favourable clays follows their cation exchange capacity (CEC) ranking;
montmorillonite better than illite/mica better than kaolinite. As a consequence of this theory,
reservoirs that contain kaolinite or chlorite have to have a certain concentration of Ca2+ ions in
the reservoir brine for low salinity water flooding to work, whereas there are no requirements
relating to the softness if the rock contains montmorillonite or illite/mica. The crude has to
contain polar components.
Oilfield waters generally have pH <7 due to the effect of dissolved acid gases (mainly CO2)
and oil-based (volatile fatty and naphthenic) acids. Injected water will come into contact with
hydrocarbons and become carbonated and adopt a more acidic nature than the surface water
before injection. The in situ pH values applying to the reservoir and downhole conditions will
be lower than those measured within surface samples due to loss of dissolved CO2, by
perhaps 0.5-1.0 units in many cases.
Generally, it appears that the effect of dissolved CO2 has not been given due emphasis in
core flooding methodology and in the theoretical discussion of pH effects on clays or organic
polar species. Given that pH plays an important part in any desorption of organic
components or on clay-based mechanisms then the simulation of reservoir condition pH
becomes all the more important.
3.6
Most, if not all the above mechanisms are feasible ways in which oil recovery may be
improved. It could be that a combination of effects influences laboratory core tests and field
trials.
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4.1
For conventional water flooding water is normally sourced from the sea. The water is filtered
and deaerated, and biocide is added to reduce reservoir souring. In some cases the water is
desulphanated to prevent the formation of sulphate scale as a result of incompatibilities
between the injection and formation waters. In some cases more compatible water is sourced
from nearby aquifers.
It may be that sources of water with a composition suitable for low salinity water flooding
could be found in the aquifer formations immediately around offshore installations.
Alternatively low salinity water for offshore applications could be produced by desalinating
seawater. This is often done on a smaller scale offshore for potable water and for to mix water
based mud. (where fresh water is required to swell the clays).
Seawater desalination methods can be either thermal or membrane based. Ayirala, 2010 has
reviewed all the methods and discounted thermal methods principally on the physical size and
weight of the plant involved, and the fact that the processes require large amounts of steam
which is not easily available offshore. On the other hand, membrane-based reverse osmosis
methods are attractive for offshore use because of suitable space, weight and energy
requirements. However, a drawback is that reverse osmosis produces almost fresh water
which would swell clays. Spiking back some of the reverse osmosis reject stream or mixing
the fresh water with seawater adds back sulphate which is undesirable from a reservoir
souring point of view. So Shell (Ayirala, 2010) are proposing an new desalination scheme
which they have trademarked under the name Designer Water (Figure 4.1) which involves
back to back nanofiltration and reverse osmosis stages; with the former reducing the
hardness of the water including removal of SO42- and the latter reducing the salinity. The
output is water with TDS <500 ppm which is lower than required (typically 1000-5000 ppm) so
small quantities of the nanofiltered water or the reject streams at each stage are blended back
to produce Designer Water of the required specification (Blending 1, 2 and 3 in Figure 4.1).
Adding back divalent ions (but avoiding SO42-) is important in preventing clay swelling and
flocculation.
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4.2
Costs
There are obviously expenditures associated with providing a source of low salinity water
whether by building and operating a combined nanoflitration/reverse osmosis plant or
exploring for and producing from an appropriate aquifer. The cost effectiveness will obviously
depend on the amount and timing of the incremental recovery. Additional benefits would be a
reduction in scaling and souring risk with a consequent reduction in the cost of chemicals.
4.3
Environmental Issues
If low salinity water is sourced from a combined nanoflitration/reverse osmosis plant the high
hardness and salinity reject streams will require to be disposed of overboard. Also any solids,
sludges, or filter media that are by-products of the process.
This should not be an insuperable problem and would be dealt with at the environmental
impact assessment stage.
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Screening Criteria
Despite the different explanations of how low salinity recovery works and the many
parameters that apparently play a role which leaves a somewhat confusing picture, there
seems to be agreement on some common features:
Formation water and/or seawater (high salinity) from prior flooding has to be present.
The low salinity injection water has to have a salinity below some limit (TDS <~0.5%
or 5000 ppm).
The reservoir has to be oil wet or intermediate wet (or mixed wet).
In addition to these five points according to the MIE explanation the concentration of Ca2+ in
the injected low salinity water needs be lower than the Ca2+ concentration in the connate
water, although this requirement is not as widely accepted as the points above.
None of these requirements is without exception but can be applied as rough screening
criteria to identify fields that might benefit from the method. However, because of the complex
and often contradicting oil-brine-rock interactions suggested to explain how the process
works, there is no theoretical predictive tool to determine the performance in individual
reservoirs. Also, the above requirements are actually met by a great number of reservoirs and
it is not easy to discount particular fields from consideration. At a high level, the wettability
criterion could be used to exclude cases but even here it appears that there are exceptions to
the rule. Preferably, the process has to be laboratory tested at realistic reservoir conditions
(including temperature), using the valid core, reservoir oil and brine at the appropriate
composition, pH etc for each candidate field. The required composition of the low salinity
water has to be determined by trial and error, based on experience so far.
5.1
Clay
With the exception of the Tensleep formation (Buckley, 2009) investigations so far indicate
that clays have to be present and distributed in the formation for low salinity additional
recovery to work.
BP has found that low salinity works extremely well in the Endicott field (Seccombe, 2010),
where the dominant clay is kaolinite. This is somewhat surprising as kaolinite, unlike many of
the other reservoir clays, is a 1:1 clay with a limited cation exchange capacity (Section 3.2.1).
However as this clay has a low specific surface area the effect of CEC on surface electrical
effects is so much greater.
Clays that swell with fresh water and clays with a positive zeta potential are detrimental to the
recovery according to the MIE explanation. The supposedly detrimental effect of chlorite is
perhaps seen in Zhang, 2006, where Berea 60 core cannot be made to respond positively to
low salinity water injection. Berea 60 has the same kaolinite content as other Berea cores but
more chlorite.
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5.2
To date, none of the theories can indicate how low the concentration of salt has to be in order
for low salinity water flooding to work, but all experiments so far seem to show that the salinity
has to be below some field specific threshold (around 5000 ppm), but not zero in order to
avoid clay swelling.
According to BP the multiple cation and divalent cation concentration in the injected water has
to be lower than in the formation water for the method to work (Lager, 2006). The MIE theory
requires Ca2+ ions in the injected water, implying that low salinity water injection does not
work for pure NaCl solutions, or other brines not containing Ca2+. However, Tang, 1999 show
that incremental recovery can be obtained from low salinity water flooding regardless of the
valence of the cations injected.
From the pH theory the presence of Ca2+ and Mg2+ is important when the clay is kaolinite or
chlorite but does not matter for montmorillonite or illite/mica.
Screening criteria: none. Trial and error core flood experiments have to be carried out with
the right formation, oil and reservoir brine etc. at reservoir temperature to see if an effective
salinity and water composition can be found. Salinities of the order 5000 ppm should be
tested as a first estimate. Following favourable core test results, field tests like log-inject-log
and single well reactive chemical tracer tests (SWCTTs) are recommended before inter-well
field trials are contemplated.
5.3
Oil Composition
The oil composition influences the outcome of low salinity water flooding. Polar groups have
to be present in the oil for the method to work. The more of these components that are
present, the more the oil is thought to wet the formation, so there is probably a connection
between this and the wettability criteria.
Screening criterion: Oil must contain a fair amount of polar components, i.e. relatively high
acid or base number. Crude oils in general contain such components as volatile fatty and
naphthenic acids which would be active in the desired manner; however, it may be difficult to
exclude any particular crude oil from consideration.
5.4
Wettability
Wettability and wettability changes are products of complex rock, brine and oil interactions,
temperature and saturation history. Thus applying the term wettability reflects on the
importance of all the parameters, oil composition, clay content and type, water compositions
and saturation history and perhaps these should not be put into one single simplified
parameter.
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5.5
As noted above it is not possible to screen for whether low salinity water flooding is
appropriate in a particular field without doing reservoir condition core floods. However, it will
be necessary to high-grade or rank fields on some basis in order to determine which ones to
screen first.
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Rock/Fluid Properties
Wettability (oil wet, intermediate wet, Amott Index?)
Oil/water IFT lowering (>50%)?
High salinity formation water (>5%)
High dispersed clay (kaolinite?)
High residual oil saturation (from core floods?) (>30%)
Reservoir/Facilities
Freshwater source (<= 5000 mg/l salts?)
Desalination feedstock water source (< 36,000 mg/l salts?)
Desalination plant practicable (space, weight etc)
High Ba, Sr, Ca in formation water (additional scale control benefits?)
Maturity of waterflood (relatively immature?)
Testing practicable (SWCTTs, confined pilot area pilot?)
Core material available (preserved?)
Potential Benefit
Remaining STOIIP (large?)
Potential for other water based EOR techniques (A/S/P, LPS, Bright Water?)
Table 5.1: Possible Criteria to Rank Fields for Low Salinity Water Flooding Potential
Table 5.1 is a suggested list of criteria to use for this purpose. We suggest that a scoring
system be devised to go with these criteria and all reservoirs/flow units are screened to draw
up a list of the most attractive prospects. These are then the initial candidates for the
systematic laboratory screening programme.
We recommend that such a screening programme should be undertaken systematically and
consistently by independent laboratories used to performing reservoir condition core floods
and able to understand and quantify the uncertainties in the measurements. Our preliminary
estimate is that a basic cost for the required experiments is in the range 10-20k per reservoir
flow unit.
A particular issue is whether a mature water flooded field is ever too late in its development to
benefit from low salinity water flooding. There may be some evidence relating to this from a
simulation result from an earlier study by RML for DTI (Hughes, 2003). This was in fact a
simulation of a 1D coreflood where it was postulated that an injected chemical agent could
change the wettability of the water/oil/rock system from intermediate/oil wet to water wet. The
relative permeabilities and corresponding fractional flow curves for these two states are
shown in Figure 5.1. For both sets of curves the end point saturation to water flooding is 20%
and the chemical had no effect on the phase viscosities.
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0.9
0.9
0.8
0.8
0.7
Kro
Krw
0.6
Krw
fw
0.4
0.5
0.6
0.6
Kr, fw
Kr, fw
Kro
0.7
fw
0.5
0.5
0.4
0.4
0.3
0.3
0.2
0.2
0.1
0.1
0
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.1
0.2
Sw
0.3
0.7
0.8
Sw
Figure 5.1: Intermediate/Oil Wet (left) and Water Wet (right) Relative Permeabilities
used in Simulation
The results of the simulation are shown in Figure 5.2. The wettability changing agent was
added to the injection water after 3.3 HCPV of water injection by which time the water cut was
~98% and the oil recovery about 63% of OIIP. The initial response to the wettability changing
agent is seen after ~30% HCPV has been injected and the burst of incremental recovery
which brings the total recovery to 80% OIIP (i.e. all the waterflood mobile oil) is all but
complete after a single hydrocarbon pore volume of the wettability changing agent has been
injected. During the period of incremental recovery the simulation predicts that the watercut
falls to ~60%.
It is appreciated that this is a very optimistic and idealised calculation. But from this result, as
a rule of thumb, it is suggested that only fields where there is sufficient time to inject one
hydrocarbon pore volume of water in the targeted area should be considered; and it will be
necessary to add to this an estimated lead time before low salinity water injection can begin.
For practical purposes this probably rules out, or at least down grades, fields with an
expected cessation of production date within the next 10 years.
Injection of wettability
changing agent begins here
(after 330% HCPV injected)
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6.1
Conclusions
Significant programmes of work investigating low salinity water flooding have been
undertaken by oil field operators and research institutes for almost 20 years. These have
covered laboratory core floods, single well reactive chemical tracer tests (SWCTTs) and one
well to well pilot of tertiary low salinity water flooding. In addition data on earlier low salinity
secondary water floods has been analysed.
The main conclusions to be drawn from this research and development work are:
Low salinity water flooding is an immature EOR technology but there does seem to be
positive proof of field success. Uncertainty exists about the benefit with a suggested
range of 0 to 12% OIIP.
As yet there is no consensus of view on the mechanisms behind the process (i.e.
what is causing the increase in recovery).
A suitable source of low salinity water could be provided economically offshore from a
combined nanofiltration and reverse osmosis processing plant or from a suitable
shallow aquifer.
Provision of a low salinity water supply in a field can act as a vanguard for other water
based EOR processes such as polymer flooding, alkaline/surfactant/polymer flooding
and linked polymer systems (LPS) with potential for even greater incremental
recoveries. It can also overcome conventional problems such as souring and scaling.
Although not yet proved, low salinity water flooding either alone or in conjunction with
other water based EOR techniques has the potential to be a game changer in
offshore reservoirs on a 3 to 8 year time frame.
6.2
Recommendations
It is recommended that:
All fields where water flooding is ongoing or planned should be screened to determine
the potential benefit of switching to low salinity water flooding. This should be
undertaken systematically and consistently by independent laboratories using
standard methodology. Such national screening programmes should be centrally
organised but funded by operators. The opportunity should also be taken to extend
this to systematic screening of the potential for other water based EOR techniques. A
strategy is suggested to high grade the fields that should be the initial candidates for
the screening.
The current experimental methodologies around low salinity water flooding should be
refined and standardised. Experiments need to be carried out at reservoir conditions
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DECC/NPD should initiate a study to investigate the costs of building and operating a
combined nanofiltration/reverse osmosis plant on an offshore platform or on a
reusable floating vessel.
DECC/NPD should ask operators to consider the economic benefits of low salinity
water flooding in the round; i.e. it can also reduce souring and scale, yield cost
savings on production chemicals and corrosion management, and reduce safety and
environmental costs.
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References
Anderson WG, 1987, Wettability Literature Survey - Part 6: The Effects of Wettability on
Waterflooding, JPT, p1605
Austad T, 2008, Smart Water for Enhanced Oil Recovery: A Comparison of Mechanisms in
Carbonates and Sandstones, presentation at the FORCE seminar on Low Salinity, NPD,
Stavanger
Austad T et al, 2010, Chemical Mechanism of Low salinity Water Flooding in Sandstone
Reservoirs, SPE 129767, SPE IOR Symposium, Tulsa
Ayirala S, et al, 2010, A Designer Water Process for Offshore Low Salinity and Polymer
Flooding Applications, SPE 129926, SPE IOR Symposium, Tulsa
BP, 2010, Clair Ridge Project North Sea SPU Environmental Assessment Scoping Report
Buckley J, 2009, Low Salinity Waterflooding - An Overview of Likely Mechanisms, on-line
presentation
Heigre E, 2008, Low Salinity Water Injection - Heidrun Field Case Study, presentation at the
FORCE seminar on Low Salinity, NPD, Stavanger
Hughes DS, 2003, Presentation on Modelling of Possible Hydragel Wettability Effect, part of a
study Mechanistic Investigation of a Novel Polymer/Surfactant and Identification/Design of
Potential Field Trial, A02DTI09, RML for DTI, 2004
Jerauld GR et al, 2006, Modelling Low-Salinity Waterflooding. SPE 102239
Kehew AE, 2001, The Geochemistry of Natural Waters (Chapter 4)
Lager A et al, 2006-8, BP Low Salinity Patent Application (Hydrocarbon Recovery Process),
PCT/GB2007/003337 - WO 2008/029124 A1
Lager A et al, 2006, Low Salinity Oil Recovery An Experimental Investigation, SCA2006-36,
presented at the Society of Core analysts meeting, Trondheim
Lager A et al, 2007, Impact of Brine Chemistry on Oil Recovery, presented at the 14th EAGE
European Symposium on EOR, Cairo
Lake LW, 1989, Enhanced Oil Recovery, Prentice-Hall
Lee SY et al, 2010, Low Salinity Oil Recovery - Increasing Understanding of the Underlying
Mechanisms, SPE 129722, SPE IOR Symposium, Tulsa
Ligthelm D et al, 2009, Novel Waterflooding Strategy by Manipulation of Injection Brine
Composition, SPE 119835, SPE EUROPEC/EAGE Annual Conference and Exhibition held in
Amsterdam
Lower SK, 1996, Solids in Contact with Natural Waters, text from Simon Fraser University
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