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Article history:
Received 23 January 2013
Accepted 15 September 2013
Keywords:
Ethanol
Engine performance
Steam injection
NO emission
Two-zone combustion model
Diesel engine
a b s t r a c t
The use of ethanoldiesel blends in diesel engines without any modications negatively affects the
engine performance and NOx emissions. However, steam injection method decreases NOx emissions
and improves the engine performance. In this study, steam injection method is applied into a single cylinder, four-stroke, direct injection, naturally aspirated diesel engine fueled with ethanoldiesel blend in
order improve the performance and NOx emissions by using two-zone combustion model for 15% ethanol
addition and 20% steam ratios at full load condition. The results obtained are compared with conventional
diesel engine (D), steam injected diesel engine (D + S20), diesel engine fueled with ethanoldiesel blend
(E15) and steam injected diesel engine fueled with ethanoldiesel blend (E15 + S20) in terms of performance and NO emissions. The results showed that as NO emissions considerably decrease the performance signicantly increases with steam injection method.
2013 Elsevier Ltd. All rights reserved.
1. Introduction
Recently, researchers focused on using of alternative fuels in
diesel engines due to depletion of reserves based on petroleum
fuels and assertive environmental restrictions with regard to
decreasing of pollutant emissions. Ethanol is one of the alternative
alcoholic fuel for diesel engines [1]. Additionally, it is renewable
fuel having higher miscibility and it could be obtained from plants
such as barley, sugar cane, sugar beets, corn and sorghum. Hence,
the attention of the use of ethanol in diesel engines has rapidly increased, in recent years [24].
In order to use the ethanol in diesel engines, various techniques
were developed such as blending [410], emulsication [1113],
fumigation [1418] and dual injection [19,20]. Separate injection
systems are required for each fuel in dual injection systems. In
the fumigation systems, secondary fuel is added to the intake air.
Therefore, setting up these fuel delivery systems in diesel engines
can be pricy and hard technically. Ethanol is mixed with diesel before injection in the blending method; if an emulsier is used to
blend the fuels in order to avoid separation then it is called emulsion method.
The blending and emulsion methods are more advantageous
thanks to absence of technical modications and the ease of application. However, little amounts of ethanol could be added to diesel
engines in order to get ne consequences due to the limited misci-
Tel.: +90 212 383 2980; fax: +90 212 383 2941.
E-mail address: ggonca@yildiz.edu.tr
0196-8904/$ - see front matter 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.enconman.2013.09.031
451
Nomenclature
A
Cv
Cp
C
B
F
h
htr
H
Hu
m
_
m
M
n
P
R
NR
NY
Q
Q_
RGF
s
S
Sp
T
u
v
V
W
x
x_ i
K%
Greek letters
a
atomic number of carbon for diesel fuel
b
atomic number of hydrogen for diesel fuel
c
atomic number of oxygen for diesel fuel
d
e
/
C(n)
h
q
s
x
Subscripts
0
at the beginning of compression for steam injected condition
1
at the beginning of compression for standard condition
a
air, atomic number of carbon for secondary fuel
b
burned zone, atomic number of hydrogen for secondary
fuel
c
atomic number of oxygen for secondary fuel
d
diesel fuel, atomic number of nitrogen for secondary
fuel
cyl
cylinder
di
injection duration parameter
dif
diffusive combustion phase
f
fuel
injected fuel
id
ignition delay (ms)
l
leak, loss
pre
premixed combustion phase
r
reference
sf
secondary fuel
si
start of fuel injection ()
st
stoichiometric
ste
steam
u
unburned zone
w
cylinder walls
452
du
dm
dQ
dQ u
dV dmfi
dml
u
b
P
hfi
hl
dh
dh
dh
dh
dh
dh
dh
Q_ b htr Ab T bw
Q_ u htr Au T uw
2
6
dV p 2
B S Sinh6
41 e
dh 8
3
cos h
2
1 e2 sin h
7
7
12 5
du
pv @ ln v dT
@ ln v @ ln v dp @u d/
Cp
v
dh
T @ ln T P dh
@ ln T @ ln P T dh @/ dh
dml Cm
dh
x
m ma mfi
where ma and m are the masses of the air and injected fuel respectively. If Eq. (7) is written in differential form, it becomes:
dm dma dmfi
dh
dh
dh
The air and injected fuel ow rates depending on crank angle within
the cylinder could be stated respectively as:
_ l =x Cma
dma
m
dh
1 /F st
x
_ /F
_ Cmfi
dmfi
1
m
m
_ fi l st fi
m
dh
x
1 /F st
x
10
_ fi x_ i mfi
m
11
where m and x_ i are the total mass of the fuel to be injected and
fraction rate of the total injected fuel mass respectively, which
could be expressed as:
mfi /F st 1 RGFma
x_ i
n1
h hsi
h hsi
exp
hdi
hdi Cn
hdi
12
13
where C(n) is the gamma function [43], hdi is a parameter of injection duration and hsi is the start angle of fuel injection. The gamma
function is given as:
1
1
1
1
lnn n ln2p
ln Cn n
2
2
12n 360n3
1
1
1260n5 1680n7
14
The values of n could be taken for the diesel engine with open
chamber as 1 6 n 6 2 and for close chamber as 3 6 n 6 5 but precise value is dependent on fuel used and engine design [43]. Differential equations solved in the calculation of the processes that
consist during the period from the beginning of the compression
to the end of the expansion process are given in Eqs. (15)(20)
[36,37].
The time (crank angle)-dependent expressions of in-cylinder
pressure, burnt and unburnt gas temperatures, effective work, heat
leak and heat loss are given respectively as:
453
0 p #
1
x C 1T T bw
C V
#1 2
htr
p;b b
A
x x hb hu
A @
x m C p;b T b
xm cyl 1 pxT uw C #2T
p;u u
0
1
!
xhb
#1
#1
C dmfi
hb hu dx 1 dV B mC T
C p;b T b
@ p;b b 1 xhu
A
dh
dh m dh
v b v u
Hu mV2
! 1
0
0
1
T u dsdhu
#
dv b
dub
#1
p
d/
C
B C p;b1T b
C
T
dh
dh
v u duu
C d/ x@ p;b b
A
p ddh
1 xB
dh
dh
A dh
@
dv b
dh
dv u
C#p;u2 dsdhu
dh
dp
dh
#1
#p3
C p;b T b
1 x
#22
#p4
C p;u T u
where x, Hu, Acyl are the burning fraction, lower heating value of fuel
and heat transfer area of the cylinder. Cp,b, Cp,u; vb, vu; sb, su; hb, hu
are specic heat at constant pressure, specic volume, specic entropy and specic enthalpy for the burnt and unburnt zones
respectively.
#1
v b;
#2
@ In v u
@ In T u
vu
#3
@ In v b
@ In p
vb;
#4
@ In v u
@ In p
vu
dT b
1
htr
1
dp
Acyl p T bw #1
C p;b
dh
dh
xm
x
16
dW e
dV
p
dh
dh
18
dHl Cm
1 x2 hu x2 hb
dh
x
19
p
p
dQ l htr
xT bw 1 xT uw
A
dh
x cyl
20
21
ge _ e
mf Hu
22
xT u 0:4 Sp
C2
0:8
23
3:92782
T
3:92782
T
4:637p1:8 e
24
x av 4Q pre @1 e
av
h
hpre
28
3
1
) is given as:
dNO 2R1 1 a
R1
dt
1 R aR
2
29
NO
where a NO
and [ ]e stands for equilibrium concentration. The
e
other constants written in Eq. (29) are expressed as following
W eN
120
p xT b 1
where hr and hb are reference crank angle and start angle of combustion respectively, av is Wiebe energy converting factor, mpre; mdif
and hpre, hdif are Wiebe form factors and combustion duration for
the premixed and diffusive combustion conditions, respectively.
htr C 1 V
27
EA
17
0:06 0:8
26
k AA T B A e T
dT u
htr
T uw
# dp @sb d/ 1
p 2
A
dh
xmC pu cyl 1 x C pu dh @/ dh C pb
Pe
2
mpre 1
h
h mpre av hpre
Q
dx
pre
av 4
mpre 1
e
dh
hpre
hpre
mdif 1 3
mdif
av h h
Q dif
h
dif
5
mdif 1
e
hdif
hdif
h hr hb
15
@ In v b
@ In T b
comes 1 at the end of the combustion. It can be rewritten by differentiating with respect to crank angle
mpre 1 1
0
av
A Q dif @1 e
mdif 1 13
h
hdif
A5
25
where Q pre and Q dif are heat release rate of premixed and diffusive
combustion. x is 0 at the beginning of the combustion and x be-
30
31
32
In this study the FARG and ECP codes which is developed by Olikara
and Borman [48] is modied by adding steam injection and secondary fuel into the reactants by Gonca [37,42] for lean combustion circumstances. The combustion reaction used in the modied program
is written as below:
For lower combustion condition;
T 6 1000 K
t1 e/a x a
b
t2 e/bx
y
2
/edx d
t3 2 0:79
t4 /0:21 0:21
t5 0; t6 0:
34
Table 1
Reactions of NO formation [51].
No.
1
2
3
Reaction
N2 + O M NO + N
O2 + N M NO + O
OH + N M NO + H
Forward/backward
AA (cm3/mol s)
BA
EA (kcal/mol K)
0/0
0/0
0/0
38,000/0
3150/19,500
0/23,650
454
M d qsf v %sf
Msf qd v %d
35
K % e/Md M sf
y
M ste
36
T
B
log K i A In
C DT ET 2
1000
T
45
where md and msf are the masses of diesel and secondary fuel, Mste
Md and Msf are the total molecular weights of the steam, diesel and
secondary fuel, qd, qsf and v%sf, v%d are mass densities and percentage by volume of the diesel and secondary fuel, respectively.
a, b, c, d ve a, b, c, d are atomic numbers of carbon, hydrogen, oxygen, nitrogen in diesel and secondary fuel, respectively. e is molar
fuelair ratio and K% is ratio of the steam mass to the total fuel mass
Where
The A, B, C, D and E constants are taken from JANAF tables and these
equations are solved with NewtonRaphson iteration method and
results are obtained as in [43]. The charge pressure and temperature
at the beginning of the compression stroke of the steam injected cycle are given as:
M d a M C b M H c MO d MN ; M sf
a MC b MH c MO d M N
mste
md msf
K%
38
0:21
e
37
a x a cx2
c
bx4
b
39
ma Ra T a
P0 mste Rste T ste
V
T0
46
T P 1000 K
e/a x a y1 y5 NY
e/b x b 2y 2y2 2y6 y7 y9 NY
e/c x c 2 0:21 y 2y1 y2 2y4 y5 y8
y9 y10 NY
41
NY
10
X
vi
i1
and
10
X
yi 1 0
42
i1
2y2 2y6 y7 y9 y1 y5
e/b x b 2y
0
e/a x a
e/c x c 2 0:21 y
y1 y5
e/a x a
43
e/d x d 2 0:79
y1 y5 0
e/a x a
2y3 y10
The mole fractions of the species are given with respect to y3, y4, y5,
y6.
y7 c1 y1=2
7 ;
y8 c2 y41=2 ;
y9 c3 y41=2 y1=2
6 ;
1=2
y2 c5 y1=2
y1 c6 y41=2 y5
y10 c4 y1=2
4 y3 ;
4 y6 ;
K1
K2
c1 1=2 ; c2 1=2 ; c3 K 3
P
P
c4 K 4 ; c5 K 5 P1=2 ; c6 K 6 P1=2
44
Table 2
Engine specications.
Cylinder number
Injection
Stroke volume
Engine speed range
B
S
R
Power
RGF
hdi
hsi
n
The range for /
p1
T1
Tste
Tw
1
Direct injection
0.92 dm3
12002400 rpm
10.8 cm
10 cm
17
13 kW
0.01
8 CA
35 BTDC
2
0.80.85
1 bar
300 K
406 K
450 K
455
Diesel (%vol)
Ethanol (%vol)
Steam (%mass)
Chemical formula
Mole weight (g)
Density (g/cm3 at 20 C)
Lower heat value (MJ/kg)
Cetane number
Diesel [40]
Ethanol [23]
15% eth.dies.
D + S20
E15
E15 + S20
C14.4H24.9
198
0.84
42.5
45
C2H5OH
46
0.789
27
8
0.828
39.5
100
0
0
100
0
20
85
15
0
85
15
20
80
14
70
1600 rpm
Pressure, bar
13
Exp-D [40]
60
50
Exp-D+S20 [40]
40
Model-D+S20 [40]
Model-E15
30
Model-E15+S20
20
10
Effective Power, kW
Model-D [40]
12
11
10
Exp-D [40]
Model-D [40]
Exp-D+S20 [40]
Model-D+S20 [40]
0
-100
-50
Model-E15
50
100
Model-E15+S20
6
1200
Fig. 1. Variation of in-cylinder pressure with crank angle for different engine modes
at 1600 rpm.
1400
1600
1800
2000
2200
2400
62
60
34
32
56
Effective Efficiency, %
Torque, Nm
58
54
52
Exp-D [40]
Model-D [40]
Exp-D+S20 [40]
Model-D+S20 [40]
Model-E15
Model-E15+S20
50
48
46
30
28
Exp-D [40]
Model-D [40]
Exp-D+S20 [40]
Model-D+S20 [40]
Model-E15
Model-E15+S20
26
24
44
1200
1400
1600
1800
2000
2200
2400
22
1200
Fig. 2. Variation of torque with engine speed for different engine modes.
1400
1600
1800
2000
2200
2400
456
5. Conclusion
In this study, the effects of steam injection on the performance
and NO emissions of a diesel engine fueled with ethanoldiesel
fuel have been simulated by two-zone combustion model. When
the modes of diesel engine fueled with ethanoldiesel fuel compared with those of pure diesel fuel, a considerable increment in
NO emissions and a reduction in the torque, effective power and
effective efciency have been observed. However, NO emission is
decreased and performance is improved when steam injection is
applied into the diesel engine. The effective efciency and effective
power of the engine fueled mixture is increased up to 12.5% and
4.1%, respectively, NO emissions reduced up to 34% with steam
injection. In conclusion, application of the steam injection into
the diesel engine gives the best results in terms of NO emissions
and performance. Thus, this technique could be implemented to
the diesel engines in order to increase the usability of ethanol as
a diesel engine fuel.
References
2500
Temperature, K
1600 rpm
2000
Exp-D [40]
1500
Model-D [40]
Exp-D+S20 [40]
1000
Model-D+S20 [40]
Model-E15
Model-E15+S20
500
-20
20
40
60
80
850
Exp-D [40]
800
Model-D [40]
Exp-D+S20 [40]
NO, ppm
750
Model-D+S20 [40]
Model-E15
700
Model-E15+S20
650
600
550
500
450
1200
1400
1600
1800
2000
2200
2400
457
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