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Culture Documents
(WPS)
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PROJECT NAME
PJT Contract Number
WPS No. :
Date :
24" X 12.7MM
Welding Process
SMAW / MANUAL
Applicable Code :
JOINT
Joint Design :
See Below
Bevel Angle :
30o 5o
Backing
N/A
Root Gap :
2mm0.4mm
N/A
Root Face :
1.6mm 0.8mm
Backing Material :
BASE METAL
Material Specification Type & Grade :
Material Items (Name)
API 5L X60
Pipe to Pipe or Pipe to fittings (CE shall not increase with more than 0.03)
24"
12'' - 36''
12.7mm
9.5mm - 19.05mm
FILLER METALS
Weld Run
ROOT
Size
1/8" (3.2mm)
Electrode Brand
Lincoln Fleet Weld
AWS Specification
A 5.1
HOT PASS
1/8" (3.2mm)
A 5.1
FILLING
CAPPING
5/32" (4.0MM)
5/32" (4.0MM)
A 5.5
A 5.5
AWS Classification
E6010 5P+
E7018 H4R
E7018 H4R
E7018 H4R
ELECTRODE STORAGE
Electrode Drying Condition:
E6010
As per manufacturer's recommendation for handling and storage. Redrying not recommended
E7018
6G
All passes vertical up
12
2
External
After minimum of 50% completion of Root Pass
String/Weave
Less than 5 minutes
Less than 5 minutes
Shall be completed greater than 1/2 wall thickness of pipe, otherwise cutout
PRE-HEAT
PREHEAT
Preheat Temperature
Inter Pass Temperature
Type of Heater
Inter Pass Cleaning
YES
PWHT
N/A
Mini 40oC
Max 200oC
Rosebud Burner
Grinding and Brushing
Digital Thermometer or Temp Stick shall be used for recording Pre-Heat and inter pass
temperature. Welding shall be protected from rain and wind
Temperature Control
Process/Direction
SMAW/V-UP
SMAW/V-UP
SMAW/V-UP
SMAW/V-UP
Amperage
80-120
100-140
110-150
110-150
Voltage
20-29
24-30
22-27
24-30
Polarity
DC+
DC+
DC+
DC+
APPROVAL
NAME:
NAME:
NAME:
SIGNATURE:
SIGNATURE:-
SIGNATURE:
DATE:
DATE:-
DATE: