000007

ABB Lummus Global B.V.
SPECIFICATION
Client
Indian Oil Corporation Limited (IOCL)
Plant
Naphta Cracker Unit
Location
Panipat, Haryana, India
Always refer to this number

120.311
04184
N-601
Dept./Sect.
Project
Specification
THIS DOCUMENT/DRAWING IS THE PROPERTY OF ABB LUMMUS GLOBAL B.V. INCLUDING ALL PATENTED AND PATENTABLE FEATURES AND/OR CONFIDENTIAL INFORMATION AND ITS USE IS CONDITIONED UPON THE USERS AGREEMENT NOT TO REPRODUCE
THE DOCUMENT/DRAWING, IN WHOLE OR IN PART, NOR THE MATERIAL DESCRIBED THEREON, NOR TO USE THE DOCUMENT/DRAWING FOR ANY PURPOSE OTHER THAN AS SPECIFICALLY PERMITTED IN WRITING BY ABB LUMMUS GLOBAL B.V.
Doc. No.
04184-120311-000007
Rev. 0
Specification For:
GENERAL ELECTRICAL SPECIFICATION
N-601
0
A
REV.
2005-03-11
FOR FEED PACKAGE
PCP
POV
HHI
2005-02-14
ISSUED FOR COMMENTS / APPROVAL
PCP
POV
HHI
DATE
LGV SSPE 04-3911-01.020 (1999-02-18)
DESCRIPTION
PREPARED
CHECKED
04184-120311-000007
APPROVED
Page 1 of 30

SPECIFICATION
Client
Plant
Naphta Cracker Unit
Location

120.311
04184
N-601
Dept./Sect.
Project
Specification
Doc. No.
04184-120311-000007
Rev 0
INDEX
SECTION
PAGE
1. SCOPE
2. DEFINITIONS
3. RESPONSIBILITIES
4. REGULATIONS
4.1
NATIONAL CODES AND STANDARDS
4.2
IEC STANDARDS, OTHER INTERNATIONAL STANDARDS AND PUBLICATIONS
4.3
ELECTRICAL PROJECT ENGINEERING SPECIFICATIONS
5. DESIGN
5.1
5.1.1
5.1.2
5.1.3
5.1.4
5.1.5
5.1.6
GENERAL
Engineering criteria
Overview of the power distribution system.
System Voltages and Frequency
Voltage and Frequency Variations
Electrical Loads and Electricity Consumption
Shortcircuit Ratings
9
9
9
9
10
11
11
5.2
SERVICE CONDITIONS
12
5.3
ENCLOSURE DEGREE OF PROTECTION
12
5.4
ELECTRICAL AREA CLASSIFICATION
12
5.5
5.5.1
5.5.2
5.5.3
SUBSTATION
Location
Construction Requirements
Safety
13
13
13
14
5.6
ELECTRICAL INSTALLATIONS OF BUILDINGS
14
5.7
AC SWITCHGEAR AND CONTROL GEAR ASSEMBLIES.
15
5.8
TRANSFORMERS
16
5.9
EARTHING RESISTORS
16
LGV SSPE 04-3911-01.020 (1999-02-18)
04184-120311-000007
Page 2 of 31

SPECIFICATION
Client
Plant
Naphta Cracker Unit
Location

120.311
04184
N-601
Dept./Sect.
Project
Specification
Doc. No.
04184-120311-000007
Rev 0
INDEX
SECTION
PAGE
5.10
BUS DUCT
16
5.11
ELECTRIC MOTORS
17
5.12
PROTECTION AND CONTROL REQUIREMENTS
17
5.13
EMERGENCY SUPPLY SYSTEMS
17
5.14
ANNUNCIATORS
18
5.15
POWER INSTALLATION
18
5.16
EARTHING INSTALLATION
19
5.17
LIGHTING INSTALLATION
20
5.18
MAINTENANCE SOCKET OUTLETS
22
5.19
ELECTRIC TRACING
22
5.20
COMMUNICATION AND SECURITY SYSTEMS
22
5.21
CATHODIC PROTECTION
22
6. MATERIALS
23
7. TESTING AND COMMISSIONING
23
8. CORROSION PROTECTION
23
9. DOCUMENTATION
24
10. MARKING
24
11. REFERENCE DOCUMENTS
25
12. ATTACHMENTS
25
LGV SSPE 04-3911-01.020 (1999-02-18)
04184-120311-000007
Page 3 of 31

SPECIFICATION
Client
Plant
Naphta Cracker Unit
Location

120.311
04184
N-601
Dept./Sect.
Project
Specification
Doc. No.
1.
04184-120311-000007
Rev. 0
SCOPE
This specification gives directives for design, selection criteria, methods, instructions and
examples for the electrical scope of work for a petrochemical plant.
This specification, together with the applicable project specifications, shall govern the
engineering of the electrical facilities.
The scope of this specification applies to the complete electrical installation which includes
following:
2.
Detailed engineering and design.

A complete package of installation drawings.
Supply and installation of equipment and materials.
Testing and commissioning.
DEFINITIONS
For this specification following definitions are applicable:
Client:
Contractor:
Contractor is the party which carries out all or part of the design, engineering,
procurement, construction applicable to this specification.
Supplier:
Any manufacturer or supplier or seller who is appointed by the contractor and
responsible for the supply of materials or equipment or services.
3.
RESPONSIBILITIES
3.1
All contact in connection with this specification shall be between Client and Contractor.
3.2
Any conflict between the requirements of this specification and the related codes, standards
and/or project engineering specifications shall be referred to Client for clarification.
In case of any conflict or deviations amongst the various referenced regulations and documents
general the order of precedence shall be as follows:
Country laws and regulations (statutory requirements)
Project specifications and drawings
IEC and internationally recognized standards
Country standards
3.3
Assumptions to cover lack of information are not allowed. Contractor is obliged to obtain reliable
information from Client or other sources.
3.4
Contractor shall fully describe all proposed deviations from this specification for review and
approval by Client.

SPECIFICATION
Client
Plant
Naphta Cracker Unit
Location

120.311
04184
N-601
Dept./Sect.
Project
Specification
Doc. No.
3.5
04184-120311-000007
Rev. 0
Contractor shall verify all (existing) dimensions and conditions shown on Client's documents.

SPECIFICATION
Client
Plant
Naphta Cracker Unit
Location

120.311
04184
N-601
Dept./Sect.
Project
Specification
Doc. No.
4.
04184-120311-000007
Rev. 0
REGULATIONS
The installation shall be designed, constructed, inspected and tested in accordance with the
requirements of this specification and the edition of the statutory requirements, national
standards and international standards as valid on the contract award date.
The IEC International standards shall be used to the maximum extent and usage of Indian
standards shall be limited to authority related designs (statutory requirements).
Electrical equipment and materials manufacturing standards shall be in accordance with IEC
standards, with the option for Indian manufacturers to offer equipment and materials
manufactured to offer equipment and materials manufactured to equivalent Indian Standards
(IS).
Certification of equipment and materials for duty, rating, environmental suitability, hazardous
area use shall be obtained from recognised National or International testing authorities.
Evidence of the appropriate certification shall be obtained prior to commitment to purchase.
Equipment of Indian origin selected for installation in hazardous areas shall have a test
certificate from the Central Mining Research Station (CMRS) and approval certificates from the
Chief Controller of Explosives (CCE).
Contractor shall be responsible for obtaining necessary approvals from the statutory authorities
e.g. Electrical inspectorate, CCE as applicable before commissioning of electrical facilities.
The main codes and standards, which shall be considered as minimum requirements, are given
below.
4.1
NATIONAL CODES AND STANDARDS

Indian Electricity Act 1910.
Indian Electricity Rules 1956.
The Factory Act 1948.
The Petroleum Act 1934
The Petroleum Rules 1976 (Ministry of Industry, Government of India)
Indian Standards (IS) as listed below
IS 732
Code of practice for electrical wiring installations system voltages not

exceeding 650V
IS 1255
Code of Practice for installation and maintenance of power cables up to

and including 33 kV rating
IS 1646
Code of practice for fire safety of buildings and electrical installations
IS 2309
Code of practice for the protection of buildings and allied structures

against lightning
IS 3034
Code of practice for fire safety of industrial buildings - Electrical generating

& distributing stations
IS 3043
Code of practice for earthing
IS 3646
Code of practice for interior illumination: Part I & Part II

SPECIFICATION
Client
Plant
Naphta Cracker Unit
Location

120.311
04184
N-601
Dept./Sect.
Project
Specification
Doc. No.
04184-120311-000007
Rev. 0
IS 3716
Application guide for insulation co ordination
IS 5571
Guide for selection of electrical equipment for hazardous areas
IS 5572
Classification of hazardous areas for electrical installations
IS 6665
Code of practice for Industrial lighting
IS 7098
Cross-linked polyethylene insulated PVC sheathed cables
IS 7689
Guide for control of undesirable static electricity.
IS 9676
Reference ambient temperature for electrical equipment
IS 10028
Code of practice for selection, installation and maintenance of

transformers
IS 12360
Voltage bands for electrical installations including preferred voltages and

frequency
IS 12459
Code of practice for fire protection of cable runs.
IS 13234
Guide for short circuit calculations
IS 13346
General requirements for electrical

atmosphere
IS 13408
Code of practice for the selection, installation and maintenance of

electrical apparatus for use in potentially explosive atmospheres.
apparatus
for explosive
gas
Publications issued by the Oil Industry Safety Directorate (OISD) as listed below :
OISD 113
Classification of areas for electrical installation at hydrocarbon processing

and handling facilities
OISD RP 147 Inspection and safe practices during electrical installations

OISD RP 149 Design aspects for safety in electrical system
4.2
OISD 173
Fire prevention and protection system for electrical installation
OISD GDN
180
Lightning protection
IEC STANDARDS, OTHER INTERNATIONAL STANDARDS AND PUBLICATIONS

This subsection only lists the most relevant IEC standards. The detailed project engineering
specifications shall define the specific IEC standards to be used.
Standards issued by the International Electrotechnical Standards Committee(IEC) as
listed below :
IEC 60034
Rotating Electrical Machines
IEC 60038
IEC Standard Voltages.
IEC 60050
International Electrotechnical Vocabulary
IEC 60076
Power Transformers
IEC 60079
Electrical Apparatus for Explosive Gas Atmospheres.
IEC 60099
Surge Arrestors

SPECIFICATION
Client
Plant
Naphta Cracker Unit
Location

120.311
04184
N-601
Dept./Sect.
Project
Specification
Doc. No.
04184-120311-000007
Rev. 0
IEC 60146
Semiconductor Converters
IEC 60183
Guide to the Selection of High Voltage Cables
IEC 60204
Safety of Machinery. Electrical Equipment of Machines
IEC 60255
Electrical Relays.
IEC 60269
Low Voltage Fuses
IEC 60287
Electric Cables - Calculation of the Continuous Current Rating
IEC 60289
Reactors
IEC 60331
Test for Electrical Cables under Fire Conditions Circuit Integrity
IEC 60332
Test on Electric Cables under Fire Conditions
IEC 60364
Electrical Installations of Buildings.
IEC 60439
Low Voltage Switchgear and Control Gear Assemblies
IEC 60470
High Voltage Alternating Current Contactors and Contactor-based Motor

Starters
IEC 60478
Stabilised Power Supplies, DC Output
IEC 60502
Power Cables with Extruded Insulation and their Accessories for Rated
Voltages from 1 kV (Um = 1.2 kV) up to 30 kV (Um = 36 kV)
IEC 60529
Degrees of Protection Provided by Enclosures (IP Code).
IEC 60621
Electrical Installations for Outdoor Sites under Heavy Conditions

(including Open-cast Mines and Quarries
IEC 60694
Common Specifications for High Voltage Switchgear and Control Gear

Standards
IEC 60896
Stationary Lead-Acid Batteries. General Requirements and Methods of

Test.
IEC 60909
Short Circuit Current Calculations in Three Phase AC Systems.
IEC 60947
Low Voltage Switchgear and Control Gear
IEC 61000
Electromagnetic Compatibility.
IEC 61024
Protection of Structures against Lightning.
IEC 61082
Preparation of Documents used in Electrotechnology.
IEC 61140
Protection Against Electric Shock. Common Aspects for Installation and

Equipment
IEC 61200
Electrical Installation Guide
IEC 61241
Electrical Apparatus for Use in the Presence of Dust
IEC 61312
Protection Against Lightning Electromagnetic Impulse
IEC 61800
Adjustable Speed Electrical Power Drive Systems
IEC 61936
Power Installations Exceeding 1 kV AC
IEC 62040
Uninterruptible Power Systems (UPS)
IEC 62271
High Voltage Switchgear and Control Gear

SPECIFICATION
Client
Plant
Naphta Cracker Unit
Location

120.311
04184
N-601
Dept./Sect.
Project
Specification
Doc. No.
Note:
04184-120311-000007
Rev. 0
Parts of multipart IEC standards issued from 1997 will carry the 60000 series reference, while existing parts
and related amendments will continue to carry old references.
Standards issued by the American Petroleum Institute (API) as listed below :

API RP 505
4.3
Recommended Practice for Classification of Locations for Electrical

Installations at Petroleum Facilities, Classified as Class 1, Zone 0, Zone 1
and Zone 2.
ELECTRICAL PROJECT ENGINEERING SPECIFICATIONS

All electrical project engineering specifications shall be developed by Client.

SPECIFICATION
Client
Plant
Naphta Cracker Unit
Location

120.311
04184
N-601
Dept./Sect.
Project
Specification
Doc. No.
04184-120311-000007
5.
DESIGN
5.1
GENERAL
5.1.1
Engineering criteria
The engineering of the electrical installation shall be based upon the following factors:
Rev. 0
Safety to personnel and equipment during operation and maintenance.

Reliability of service.
Ease of maintenance.
Facility for limited addition of future loads.
Convenience of operation.
Maximum standardization of equipment and materials.
Maximum interchangeability of equipment.
Elimination of fire risk.
Suitability for applicable environmental factors
Safe conditions shall be ensured under all operating conditions including those associated with
start up and shut down of plant as well as those arising out of failure of electrical equipment. The
isolation of part of system of electrical equipment due to either maintenance or shut down shall
not compromise safety.
5.1.2
Overview of the power distribution system.

The Overall Single Line Diagram (04084-120311-000013) gives a general overview of the power
distribution system and the related electrical installations.
The power supply shall consist of a double grid connection at 33 kV. The connection shall be
made by underground power feeders coming from the overall plant substation.
The battery limit for the facilities shall be at the primary side of the 33 / 6.6 kV transformers at
the Naphta Cracker Unit substation.
The main power distribution inside the Naphta Cracker Unit shall be at 6.6 kV.
Emergency loads shall be supplied by a dedicated LV emergency generator.
UPS power, either AC or DC, shall as a minimum be provided for ESD, fire & gas, switchgear
control, DCS, security systems, critical control systems and telecommunication systems.
AC and DC UPS systems will be single type execution (100 % rectifier, 100 % battery for DC
UPS systems; 100 % rectifier, 100 % battery, 100 % inverter and 100 % static bypass for AC
UPS systems).
Inside the instrument building a dedicated AC UPS for instrument systems shall be installed.
5.1.3
System Voltages and Frequency

Voltage selection is based upon economic considerations, taking the following factors into
account:
a. Size and location of loads.
b. Provision of future extension.
c. Short-circuit level.
d. Availability of switchgear with suitable current rating and rupturing capacity.
e. Possibility of keeping the number of different voltage levels to a minimum.
f. Voltage levels available in the overall plant

SPECIFICATION
Client
Plant
Naphta Cracker Unit
Location

120.311
04184
N-601
Dept./Sect.
Project
Specification
Doc. No.
04184-120311-000007
Rev. 0
The voltages listed in Table 1 below are available:

DESCRIPTION
VOLTAG
E
33 kV
6.6 kV
6.6 kV
415 V
PHASES
WIRES
3/3
3/3
3/3
3/3
AC/DC
FREQ.
50 Hz
50 Hz
50 Hz
50 Hz
EARTHING
METHOD
Resistance
Resistance
Resistance
Solid
240 V
1/2
50 Hz
Solid
Normal lighting, small power, etc.
415 V
240 V
3/4
1/2
50 Hz
50 Hz
Critical lighting (*2)
220 V
-/2
DC
Solid
Solid
-
AC UPS system (*1)

Control circuits (general)
For MCC starter units to be derived
from individual feeder in MCC
Control circuits switchgear:
240 V
240 V
1/2
1/2
50 Hz
50 Hz
Solid
Solid
Closing / metering
Trip / protection (*2)
Instruments (general)
DCS, F&G, SGS systems.
To be derived from AC UPS
Fire alarm system (*2)
Solenoids (*2)
240 V
110 V
240 V
110 V
1/2
-/2
1/2
1/2
50 Hz
DC
50 Hz
50 Hz
Solid
Solid
Solid
24 V
110 V
-/2
-/2
DC
DC
Plant intake voltage

Plant distribution
Electric motors Pn > 160 kW
0.37 Pn 160 kW
Pn < 0.37 kW
Table 1
Notes
1. Pending on UPS output a three phase four wire system (415/240 V AC UPS) can be selected.
2. Floating supply systems shall be provided with an earth-fault detection system.
5.1.4
Voltage and Frequency Variations

Voltage and frequency static variations in the AC supply system shall remain within the following
limits:
Voltage
Unom
Frequency
50 Hz
Combined voltage and frequency
10%.
3%.
10%.
The voltage variations static variations in DC supply systems shall remain within + 10 % and 20
% of the nominal voltage at the equipment terminals. This voltage window accounts for
variations during charging and discharging of the battery systems.
The system design shall be such that the system stability is maintained when the supply voltage
and frequency remain within the limits given above.
The system design shall ensure that the voltage drop at the affected bus does not exceed 10 %
in case of start-up if the largest motor or reacceleration of a group of motors.
The voltage available at the motor terminals during start-up must be sufficient to ensure positive

SPECIFICATION
Client
Plant
Naphta Cracker Unit
Location

120.311
04184
N-601
Dept./Sect.
Project
Specification
Doc. No.
04184-120311-000007
Rev. 0
starting or reacceleration of the motor (even with the motor fully loaded, if required), without
causing any damage to the motor.
Fore low voltage motors, the voltage available at the motor terminals must not be less than 80 %
of the rated value during start-up or reacceleration.
For high voltage motors, the voltage available at the motor terminals must not be less than 80 %
of the rated value during start-up or reacceleration.
5.1.5
Electrical Loads and Electricity Consumption

All the components of the electrical systems must be sized for 120% of the maximum load,
under the worst operating conditions.
The worst operating condition is specified as that condition that can occur under normal
operating conditions with limited maintenance in the electrical system, e.g. one transformer out
of service in a double ended distribution system.
Generally, the worst condition for a distribution system can be calculated as follows:
100% of the normal continuous running load +
30% of the intermittent and spare load +
10% of the stand-by load (or the largest loads, whichever is the largest).
5.1.6
Shortcircuit Ratings
All equipment shall be designed to have a making, withstand and breaking capacity higher
than the maximum value of short-circuit current calculated at the fault location.
Equipment shall withstand the maximum available fault current for one (1) second or three (3)
seconds as applicable in relation to the protection.
The sizing of medium-voltage cables shall be based on the short-circuit withstand capacity for
a minimum time period as dictated by the protection system.
Short-circuit duties shall include motor contribution.
All equipment shall be capable of withstanding the effects of short circuit currents and
consequential voltages arising in the event of equipment or circuit faults. Damage occurring at
the fault location is excluded from the above.
For installations above 1000 Volts, the short circuit current contributions from all supplies
which can be operated in parallel shall include contributions via bus section switches or
interconnectors which are capable of being operated simultaneously in the closed position.
This includes bus section switches or interconnectors, etc., which are intended for normally
open operation and on which no interlocking has been provided to prevent simultaneous
closure.
For LV switchboards equipped with multiple transformer incomers and/or generator incomers,
the shortcircuit rating of LV switchboards may be based on the number of permanently
connected incoming feeders, provided that the remainder of the LV incoming feeders shall be
equipped with automatic disconnecting logic circuitry ensuring that parallel operation of all LV
infeeds over max 5 seconds is not possible.
For installations above 1000 Volts, automatic break-before-make changeover arrangements of
supply capacity shall not be introduced with the specific aim of justifying the use of equipment
having a lower short circuit rating than would otherwise be required when based on the
parallel operation of all available supplies.
When determining equipment short circuit ratings, the effects of contributions from
asynchronous and synchronous machines on the switching duties of switchgear and on the

SPECIFICATION
Client
Plant
Naphta Cracker Unit
Location

120.311
04184
N-601
Dept./Sect.
Project
Specification
Doc. No.
04184-120311-000007
Rev. 0
dynamic and thermal loading of the electrical installations in general shall be taken into
account.
Note:
Attention shall be paid to the short-circuit strength of the switchgear and all its components and the
relationship between peak and rms values of the short circuit currents that may occur, particularly when
the switchboard is directly connected to generators.
5.2
SERVICE CONDITIONS
5.2.1
The site conditions as described in the Process Design Basis Memorandum (LTD Job No
12605) and as per Site & Utility Data Sheet shall be applicable as design basis for all outdoor
installed electrical equipment and apparatus. (Refer Attachment 1)
Inside air-conditioned buildings the standard operating temperatures and humidities apply as per
applicable IEC standards. However all electrical equipment shall meet the requirements for
tropicalization.
5.3
ENCLOSURE DEGREE OF PROTECTION
5.3.1
The minimum equipment enclosure degree of protection according to IEC 60529 shall be as
follows:
IP 31
IP 20
IP 55
Indoor.
Panels with open doors (life parts shielded).
Outdoor.
Note that explosion protection requirements may require a higher degree of protection.
5.4
ELECTRICAL AREA CLASSIFICATION
5.4.1
All the areas within the battery limits shall be classified for the degree and the extent of hazard
from flammable material. The basis for hazardous area classification recognizes the differing
degrees of probability, with which flammable atmosphere may arise in installation, in terms of
frequency of occurrence and the probable duration of existence on each occasion.
The area classification layout shall show the sources of gas explosion hazards.
5.4.2
The area classification shall be in accordance with IS:5572.

For undefined cases IEC 60079-10 and/or API RP 505 shall be applied.
5.4.3
The electrical equipment and installations shall be selected for suitability of use in the classified
areas in accordance with IS 5571.
The selected electrical apparatus shall be adequately protected against corrosive and solvent
agencies, water ingress, thermal and mechanical stresses as determined by the environmental
conditions. General guidelines for type of protection for electrical equipment in hazardous areas
are listed below in table 2.

SPECIFICATION
Client
Plant
Naphta Cracker Unit
Location

120.311
04184
N-601
Dept./Sect.
Project
Specification
Doc. No.
AREA
CLASSIFICATION
Zone 0
Zone 1
Zone 2
04184-120311-000007
DESCRIPTION
Intrinsic safe category "ia"
Other electrical apparatus, specifically designed for zone 0
Any type of protection adequate for zone 0 (not preferred)
Flameproof enclosure
Intrinsic safe category "ib"
Pressurization (see table 2)
Sand filling
Other electrical apparatus specifically designed for zone 1
Any type of protection adequate for zone 0 or zone 1 (not
preferred)
Oil immersion (see note 2)
Increased safety (see note 1)
Nonsparking apparatus (see note 1)
Rev. 0
SYMBOL
Ex
ia
s
d
ib
p
q
s
o
e
n
Table 2. Adequate types of protection

Notes:
1.
2.
For all outdoor installations, including the apparatus with type of protection "e" and type of protection
"n", the degree of protection shall be in accordance with section 5.3.
Oil-immersed apparatus may be used only in case its security will not be impaired by tilting or
vibration of the apparatus.
5.4.4
All materials installed in a hazardous area shall have a certificate of conformity or a declaration
of compliance issued by the appropriate authority.
5.5
SUBSTATION
5.5.1
Location
5.5.1.1
Substation buildings shall be located in an unclassified area, at least 15 meters away from any
source of gas explosion hazard. Ingress of sand and hazardous gases into the building shall be
prevented.
5.5.1.2
The buildings and the outdoor facilities shall be easily accessible from the road.
5.5.2
Construction Requirements
5.5.2.1
An outdoor transformer yard shall be provided. Transformers shall be separated by fire walls.
Bays shall be enclosed with wire mesh fences. A minimum free space of 1 meter shall be
provided around transformers and neutral earthing resistors.
5.5.2.2
The switch room shall be designed taking into consideration a future equipment expansion of
20%.
5.5.2.3
Equipment arrangement shall allow easy installation, operation and maintenance of the
equipment and future equipment extensions. The minimum equipment clearances are given in
table 3 below. The free distance between HV and LV equipment shall be minimum 2.5 meters.

SPECIFICATION
Client
Plant
Naphta Cracker Unit
Location

120.311
04184
N-601
Dept./Sect.
Project
Specification
Doc. No.
04184-120311-000007
Rev. 0
Positioning of the transformer bays shall be related to the switchgear orientation, such to
minimize the bus duct or cable length.
DESCRIPTION
HV switchgear front
LV MCC front
LV switchgear ends
Common aisle space
Equipment door width
Equipment door height
MINIMUM
CLEARANCE
2500 mm
1500 mm
1000 mm
Largest equipment
depth + 200 mm
200 mm wider than
equipment width
200 mm higher than
highest equipment
REMARKS
Table 3
5.5.2.4
The battery room shall be completely separated from the switch room and shall only have
access from the outside of the building. The floor shall be acid resistant. Possible spilled liquid
shall be collected in a suitable basin. The ventilation system of the battery room shall extract air
from the higher part of the room and shall provide sufficient air changes as to keep the hydrogen
concentration below 10% LEL during boost charging. Air shall be supplied from the HVAC
system to keep the room temperature low thus increasing the battery lifetime.
5.5.2.5
A cable vault shall be provided under the switch room. Cables shall enter the switch room via
this vault and shall be installed on cable trays.
All cut-outs / openings in the substation requiring fireproofing as per statutory equirements, shall
have a fire withstand capacity of minimum 3 hous.
5.5.3
Safety
5.5.3.1
The switch room shall have two (2) doors located opposite of each other which can be used in
case of emergency. Doors shall be provided with panic bars. Same requirements apply to the
door to the battery room. Emergency doors shall be permanently closed and shall be sealed with
gaskets.
5.5.3.2
Manual fire alarm stations shall be provided outside the substation and shall be located near the
doors.
5.5.3.3
A fire detection system shall be provided covering at least the switch room, cable cellar and
battery room. Detectors shall be ceiling mounted preferably above potential fire hazards. The
battery room shall be provided with a hydrogen gas detector.
5.5.3.4
An eyewash bottle shall be provided inside the battery room.
5.6
ELECTRICAL INSTALLATIONS OF BUILDINGS

SPECIFICATION
Client
Plant
Naphta Cracker Unit
Location

120.311
04184
N-601
Dept./Sect.
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Specification
Doc. No.
04184-120311-000007
Rev. 0
5.6.1
The electrical installation shall as a minimum comply with the IEC 60364 requirements and the
requirement of this section.
5.6.2
The lighting installation inside the building shall consist of normal and emergency lighting
5.6.3
Normal lighting shall be fluorescent type. Lighting inside buildings shall be controlled by
switches. Switch room lighting control shall be by change-over switches located near each door.
Lighting on the outside of the building (in transformer bays, etc.) shall be photocell controlled
together with the general outdoor lighting.
5.6.4
Normal emergency lighting shall be of the fluorescent type with built-in nickel-cadmium batteries
with a minimum back-up time of one (1) hour. Exit lights with pictograms shall be provided as
part of the emergency lighting installation.
5.6.5
A portable lighting fixture complete with battery and battery charger shall be provided for the
substation building.
5.6.5
Battery room lighting shall be suitable for zone 1, gas group IIC, T3.
5.6.6
Metal structures, reinforcing steel, doors and fences shall be earthed.
5.7
AC SWITCHGEAR AND CONTROL GEAR ASSEMBLIES.
5.7.1
High voltage switchgear and controlgear assemblies shall be designed to minimise the risk of
short circuit and to ensure personnel and operational safety during all operating conditions,
inspection, maintenance, the connection of main, control and auxiliary cables, and the equipping
and commissioning of spare panels whilst alive in operation.
High voltage switchgear and controlgear assemblies shall be of the metal clad withdrawable
type, dead front structure, having a single busbar system and consist of a number of separate
panels assembled into one or more sections. Sections shall be electrically interconnected by a
sectionalising switching device.
HV switchgear and controlgear assemblies shall be freestanding, floor mounted, consisting of
switchgear panels forming a single assembly with a common bus-bar system.
HV switchgear and controlgear assemblies shall be installed indoors in an airconditioned
environment.
Switchgear insulation medium shall be atmospheric air. The switching medium shall be either
vacuum or gas (SF6).
The design shall be arc-proof in accordance with IEC 62271.
5.7.2
All LV switchgear and control gear (also covering Motor Control Centres) shall be of indoor type,
metal enclosed execution. LV switchgear and control gear shall be draw-out design, air-break
equipment and shall as a minimum have form 3 protection in accordance with IEC 60439.
The low-voltage AC switchgear and controlgear assembly shall be designed to minimise the
risk of short circuit and to ensure personnel and operational safety during all operating
conditions, inspection, maintenance, the connection of main, control and auxiliary cables, and
the equipping and commissioning of spare panels whilst alive in operation.
Low voltage AC switchgear and controlgear assemblies shall be freestanding, floor mounted.
The assembly shall consist of standard switchgear and control gear panels forming a single
assembly with a common bus-bar system and shall have front access only for operation, cable
connection and maintenance activities.
The low-voltage AC switchgear and controlgear assembly shall be installed indoors in an
airconditioned environment.
Starter and outgoing feeder units shall be executed with fuse / switch combinations.

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04184-120311-000007
Rev. 0
5.7.3
Switchgear shall be designed in accordance with the relevant project engineering specifications.
Switchgear sizing shall be accordance with the system calculations taking into consideration the
future expansions.
5.7.3
Low-voltage local distribution panels and/or switchboards shall be provided for following:
Lighting.
Socket outlets.
Electric tracing.
HVAC.
Electrical installations in buildings.
Package units.
Remote areas where motors are grouped and it is impractical to group starters into a
centralized Motor Control Center.
These distribution panels shall as a minimum comply with the project engineering specification
and shall be installed locally as close as possible to the loads to be connected.
5.7.4
All cabinets, panels or apparatus in which dangerous touch voltage occurs, and which are not
fully insulated shall be equipped with facilities for safety earthing.
5.8
TRANSFORMERS
5.8.1
Transformers shall be supplied in accordance with the requirements of project engineering

specification. Transformers shall be of the oil-immersed type (ONAN) and shall be suitable for
outdoor installation. Rating of transformers shall include a minimum spare capacity of 20%.
For the secondary voltage adjustment transformers shall be equipped with a 5-step (2.5% per
step) manual off-circuit tap changer.
Transformers shall have provisions for the addition of automatic cooling fans. The space for
components such as starters, switches, contacts, etc., as required to fulfill this requirement shall
be provided in the marshalling box
5.9
EARTHING RESISTORS
5.9.1
Earthing resistors shall be rated for ten (10) seconds and a maximum of three (3) interventions
per hour. The specified minimum duration of each intervention shall be five (5) times the clearing
time of the slowest earth fault relay in response to 80% of the initial maximum earth-fault current.
5.10
BUS DUCTS
The bus bars (MV and LV) shall be made of electrolytic copper or aluminum. It must be suitably
supported at regular intervals and both bus bars and supports shall be adequately sized and
damped to withstand the estimated short-circuit current without permanent deformation.
Medium-voltage bus duct shall be of phase segregated type. The bus insulators shall be of
nonhygroscopic noninflammable material.
Earth bus bars shall run along the full length of the bus duct without any break. The bus bars
shall be color coded. The bus duct housing the bus bars shall be of totally enclosed, sheet steel
construction, dust and vermin proof with removable covers. The bus duct shall also be supplied
with flexible links for connection at both the ends (for power buses, neutral and earth as
applicable) and bus duct support material. The flexible links shall be made up of metal to match

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Specification
Doc. No.
04184-120311-000007
Rev. 0
with mating surface to avoid bimetallic corrosion.

All hardware shall be corrosion resistant.
5.11
ELECTRIC MOTORS
5.11.1
Electric motors shall be in accordance with project engineering specifications. Motors shall be
supplied together with the driven equipment in which the supplier of the complete unit will be
responsible for compliance with the project requirements.
5.11.2
Motors shall be standardized on make, type and execution to the maximum extent.
5.11.3
In case speed control is required this shall be done with frequency controlled asynchronous
3-phase cage induction motors. The system shall comply with the applicable project engineering
specification.
5.12
PROTECTION AND CONTROL REQUIREMENTS
5.12.1
The minimum required protection functions for MV feeder types and for LV incoming and
buscoupler circuits are indicated in Attachment II.
5.12.2
LV motor feeder units (starter units) shall furthermore as a minimum be equipped with the
following control and protection functions:
Overload.
Shortcircuit
Earth fault.
Auto restart provisions.
5.12.3
Electric motor drives shall in principle receive start and stop commands from a control station in
the field, local to the motor. In the off position this switch shall function as safety switch, by short
circuiting the main contactor coil.
As per statutory requirement, each electric motor drive shall also be provided with an emergency
stop switch local to the motor.
Operational start/stop commands may also come via the DCS.
Motor control circuits shall be hard-wired from MCC via interposing relays to the plant
safeguarding system.
Emergency shutdown of equipment shall, if required, be possible irrespective of any PLC /
microprocessor failure.
In the case of A-B set-up motor drives, emergency change over shall be possible via the
safeguarding system.
5.12.4
Motor control circuits shall include provisions for including a safety switch and an emergency
switch (see above).
5.12.5
When connected to a subfeeder circuit, small motors driving non process equipment may be
controlled by manual starters at the motor.
5.12.6
Contactor or circuitbreaker controlled switchgear and MCC feeder units shall include provisions
for external opening and closing commands.

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04184-120311-000007
Rev. 0
5.13
EMERGENCY SUPPLY SYSTEMS
5.13.1
The basic arrangement of the emergency supply systems shall be as indicated on the key single
line diagram.
5.13.2
An emergency distribution network shall be provided as an integrated part of the normal power
distribution system.
5.13.3
The emergency generator set shall form a complete self-sustained package, not requiring any
other power source for start-up and control. The set shall be complete with the necessary
starting equipment, associated control panel and shall be suitable for remote starting.
The emergency generator set shall be designed to start automatically on power failure and feed
the emergency loads. It shall be capable of dealing with load variations such as the starting of
large motors on a loaded system.
The emergency generator shall be diesel engine driven.
5.13.4
The AC UPS shall be in accordance with the project engineering specification and have a backup time of minimum 30 minutes. A maintenance bypass switch shall be included. The UPS
bypass shall include a low-capacity type transformer with the possibility for voltage adjustment.
5.13.5
The DC UPS system (rectifiers and batteries) shall be in accordance with the project
engineering specification. A single rectifier with a battery with a back-up time of minimum 30
minutes is required.
Fire alarm systems shall have a dedicated 24 V DC UPS system, with a battery backup time in
accordance with IS 2189.
Telephone systems shall have an independent battery back-up system
5.14
ANNUNCIATORS
5.14.1
An annunciator panel shall be provided in the substation close to the entrance collecting the
common system alarms. Status indications shall be maintained even when a power failure
occurs. Alarms shall have a manual reset. A general electrical alarm shall be brought to the
DCS.
5.15
POWER INSTALLATION
5.15.1
Cable sizing shall be based on the following:

1.
2.
3.
4.
5.
Current carrying capacity conform to IEC 60287.

Rating factors appropriate for the method of installation.
Load factors as specified in paragraph 5.15.3.
Allowable circuit voltage drop as specified in table 4.
Limitation of conductor temperature rise during short circuit to 160C for PVC and 250C
for XLPE insulated cables (for sizing see IEC 60364-4-43).
5.15.2
Cables shall be sized in accordance with the applicable IEC standards. In office buildings
deviations to these requirements are allowed provided that the requirements of IEC 60364, part
4 are fulfilled.
5.15.3
Main feeder cables as well as the bus-bar systems shall be sized to allow for 20% future load
(i.e. main feeders to the plant shall be sized for 120% of the maximum working load).

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04184-120311-000007
Transformer cables shall, when applicable, be sized for the forced cooled rating of the
transformer.
Feeder cables to subdistribution systems shall be sized for 120% apparent power or the
nameplate power, whichever is the highest.
Rev. 0

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DESCRIPTION
MV distribution system cables
LV distribution system cables
Motors
Cables to lighting and small power
panels
Cables to lighting fixtures
Cables to tracing panels
Cables to tracing circuits
04184-120311-000007
NOMINAL
VOLTAGE
DROP
1%
1%
5%
1%
VOLTAGE
DROP @
START
N.A.
N.A.
15%
N.A.
4%
2%
3%
N.A.
N.A.
N.A.
Rev. 0
Table 4
5.15.4
Minimum conductor sizes shall be as follows:

Cable Rated Voltage
Power
Power
Lighting circuits
Control circuits
6.6 kV
0.415 kV
70 mm2
2.5 mm2
2.5 mm2
1.5 mm2
6/10 kV
0.6/1 kV
0.6/1 kV
0.6/1 kV
Um
12 kV
1 kV
1 kV
1 kV
5.15.5
Power and control cables shall be installed conform the requirements of the project design
specification and the project construction specification.
5.15.6
MV cables shall comply with IEC 60502. Cables shall be single or multi core and have stranded
copper conductors with extruded XLPE insulation. MV cable terminations shall be executed with
dedicated termination kits.
5.15.7
Low-voltage power cable shall have XLPE insulated plain or metal-coated circular copper wires,
solid circular up to 4 mm, stranded circular or shaped 6 mm and above, in accordance with IEC
60228, class 1 and class 2, respectively. Cables shall have a non-flame propagating PVC outer
sheath in accordance with IEC 60332-3 category C.
5.15.8
All cables in process / paved areas shall be installed underground in concrete trenches filled
with clean sand.
In other areas cables may be directly buried and shall be covered with a warning tape
throughout the length of the trench.
For consumers at grade cables shall run completely underground. For consumers above-grade
cables shall run in trenches up to the nearest structure and shall then continue in cable trays
with covers to protect them from sun radiation. Single cables shall be installed in open conduit.
Cables shall be identified with a unique number conform the project cable numbering system.
Tags shall be installed on each end of the cable, at one end of the pipe sleeves and at
substation entry points.
5.16
EARTHING INSTALLATION
5.16.1
A reliable earthing installation shall be provided for safety earthing, static earthing, lightning
protection and instrument earthing systems that considers the basic requirement and principles
of IEC 61000 supplemented by statutory requirements (IS 3043). The earthing system shall

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04184-120311-000007
Rev. 0
ensure safety to personnel in relation to touch and step voltages and protect equipment against
damage associated with rise of potential.
5.16.2
The earthing system for new units shall be interconnected with the earthing system of the overall
plant and (if applicable) the existing earthing grid in order to create one (1) overall earthing
system.
5.16.3
The type of earthing grid shall be determined on basis of the soil conductivity. The resistance of
the grid shall be 1 ohm maximum.
5.16.4
The grid shall consist of 70 mm yellow/green insulated PVC stranded copper wire. Branches to
equipment shall be minimum 16 mm.
5.16.5
All exposed conductive parts of equipment shall be connected to an earth loop. For power
transformers equipped with a tank protective device, the active part shall be led through the
protection current transformer.
5.16.6
Inside hazardous areas all in-line instruments and valves that are clamped between
nonconductive packings shall be interconnected with a conductor of 16 mm. For this purpose
adequate lugs shall be provided on both the instrument (valve) and the pipeline.
5.16.7
The earthing installation shall meet the requirements of IEC 60364-5-54. Special attention shall
be given to touch voltages.
5.16.8
The lightning protection system shall (if required) be designed in accordance with IEC 61024-1.
Where appropriate, surge protection shall be installed to limit secondary effects of lightning
strokes. Self conducting structures shall not be provided with lightning rods and down
conductors, but shall be connected to the earthing grid at two points of the base.
5.16.9
Metal structures, reinforcing steel, doors and fences shall be connected to the earth loop of each
unit. Large structures shall be earthed every 25 meter.
5.16.10
For multiple connections an earth collector bus bar shall be used. This busbar shall be mounted
above grade and shall be mechanically protected.
5.16.11
The earth connection of the 415/240 V system shall be made in the switchgear between the
neutral and the earth bus bar by means of a removable link.
5.17
LIGHTING INSTALLATION
5.17.1
The plant lighting design shall be such that an economic optimization is obtained by applying a
combination of both area and local lighting with a mixture of floodlights and fluorescent fixtures.
For street and security lighting high pressure sodium fixtures shall be used.
5.17.2
The lighting installation shall be designed using local distribution panels suitable for the area
classification and environmental conditions in the unit.
5.17.3
The lighting system shall be designed to provide a sustained and uniform illumination level of not
less than the levels given in table 5 taking into consideration a fouling factor of .8 for outdoor
installed fixtures. The table has been derived from table 4 of API RP 540 and uses currently
recommended values for chemical and petrochemical plants. OISD RP-149 has been
accounted for as well.

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Area description
04184-120311-000007
Horizontal
illumination
level
Average
Equipment areas, pumps, valves, manifolds,

operating platforms, instruments*, gauges*
Furnaces, heat exchangers
Compressor area
Pump houses, sheds
General areas, ladders (inactively used)
Main operation platforms & access stairs
Ordinary platforms
Stairs (other than main)
Outdoor control panels *
Central control room, instrument panels*,
Consoles*
Satellite control, instrument panels*,
Consoles*
Laboratories & test rooms
Locker rooms, lavatory
General loading area
Tank/truck loading points
Tank farm
Outdoor switchyards operating area
Outdoor switchyards other areas
Substation general (indoor),
switchracks
Under substation (cellar)
Substation operating aisles
Battery room
Transformer bays
Maintenance workshop
Warehouses and stores
Administration building general offices
Drafting office
Reception areas, hallways
Street lighting (main roads)
Street lighting (secondary roads)
Parking lots
Rev. 0
Elevation
(mm)
Lux
60
Ground
60
200
100
10
60
20
50
200 (Vert)
500
Ground
Ground
Ground
Ground
Floor
Floor
Floor
Floor
Floor
500 (Vert)
+750
800
100
30
100
10
100
50
150
+750
Floor
+ 750
Point
Ground
Ground
Ground
Floor
70
150
150
100
200
100
800
1000
200
10
5
1
Ground
Ground
Floor
Ground
Workbench
Workbench
+750
+750
Floor
Ground
Ground
Ground
Table 5
Note:
5.17.4
Denotes vertical illumination level.
Emergency lighting shall be provided inside buildings, on escape routes inside the process units
and in vital operator areas. The lighting level on the escape routes shall under emergency
conditions be at least 10 lux.
Emergency lighting fixtures shall form part of the normal lighting installation and shall have builtin nickel-cadmium batteries with a back-up time of minimum 30 minutes.

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04184-120311-000007
Rev. 0
5.17.5
Fixtures for general room or area lighting shall be fluorescent fixtures with symmetrical lens. For
control rooms, a ceiling metallic grid parabolic system shall be provided. Lighting for control
rooms instrument boards and other similar installation shall be designed to illuminate vertical
panel mounted equipment and details without glare.
5.17.6
Long life high pressure sodium vapor fixtures shall, when used, have constant wattage highpower factor ballasts and color-corrected lamps.
Sodium vapor lighting fixtures shall only be used for non-hazardous areas.
Floodlights for use in hazardous area shall be high pressure mercury vapor type execution
5.17.7
General process unit lighting shall be automatically controlled by a photocell. Hand-Off-Auto

selector switches and contactors for automatic lighting control shall be installed in the lighting
panels.
5.17.8
The load of each lighting circuit shall be balanced over the 3 phases, as much as possible. In
general, circuits shall be switched from lighting panels.
5.18
MAINTENANCE SOCKET OUTLETS
5.18.1
Receptacle assemblies for maintenance power shall be installed on such locations that the
maximum length of extension cords will be limited to 30 m. The centerline elevation of
receptacles shall be approximately 1.20 m. Receptacles shall have earth-fault protection
(sensitivity 30 mA).
5.18.2
For maximum voltage drop table 4 shall be applied with values as for lighting.
5.19
ELECTRIC TRACING
5.19.1
Only where indicated on the piping and instrument diagrams electric tracing shall be installed.
Calculations shall be based on the minimum design ambient temperature.
5.19.2
The requirements for design, supply, installation and testing are given in project engineering
specification.
5.20
COMMUNICATION AND SECURITY SYSTEMS
5.20.1
Communication and security system requirements are defined in the project specifications of the
Instrumentation and Control Systems group (section 120.331)
5.21
CATHODIC PROTECTION
5.21.1
Cathodic protection shall be provided on underground metallic piping, storage tanks etc. In case
of extensions to existing systems the existing cathodic protection system shall be modified for
the extensions.
The system shall be designed and installed by an experienced cathodic protection firm in
accordance with the requirements of the project engineering specification

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04184-120311-000007
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6.
MATERIALS
6.1
All materials shall be new and of proven design. All equipment and material shall be suitable for
the at the installation site applicable circumstances.
6.2
Materials applied inside buildings shall be flame retardant, low smoke generation execution.
6.3
The bidders list issued by the Client, who may specify certain makes and types, shall be
followed. When a supplier cannot fully comply with the requirements, the deviations shall be
listed and alternatives shall be specified in detail.
6.3
Application of deviating materials can, if of similar quality, or when they are built to equivalent US
standards, be approved by Client.
7.
TESTING AND COMMISSIONING
7.1
All equipment and material shall tested and/or inspected in accordance with the applicable
project engineering specification prior to shipment to site.
7.2
The contractor shall prepare commissioning procedures, including test records. Subject
procedures shall be approved by Client prior to commissioning.
7.3
After installation completion field tests shall be performed in accordance with the approved
commissioning procedures. For complex equipment vendor representatives shall be present
during commissioning.
8.
CORROSION PROTECTION
8.1
All metal parts belonging to the electrical installation shall be protected against corrosion in
accordance with manufacturer's standard corrosion protection system suitable for the
environmental conditions specified.
8.2
Supporting steelwork shall be treated in accordance with the system specified for structural
steel.
8.3
Underground coated metallic systems shall, if damaged parts are subject to electrolytic
corrosion, be cathodically protected (see subsection 5.21)

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04184-120311-000007
Rev. 0
9.
DOCUMENTATION
9.1
Documentation and information shall be supplied as specified by Client.
9.2
During the detailed design phase those documents that give a clear impression of the
functioning and the configuration of the systems, apparatus and installation shall be submitted to
Client for approval.
As a minimum following document shall be sent for approval:
Specifications.
Area classification layouts, sections and list of hazardous sources.
Substation lay-out drawings.
Single-line diagrams.
Electrical consumer list.
Equipment and material requisitions.
System calculations.
Relay coordination diagrams.
Main cable lay-out drawings.
Cable sizing calculation and criteria.
Cable lists.
Installation drawings and functional block diagrams for control and protection systems.
Other documents shall be issued to Client for information.

9.3
Approval of documents does not release Contractor or Supplier of his responsibilities with regard
to the quality and reliability of his installation.
9.4
Drawings and schematics shall be prepared in accordance with the relevant IEC standards. If
the applied symbology deviates from the IEC symbols a legend shall be supplied with
explanatory notes.
9.5
Basically all documents shall be prepared on electronic format. CAD tools shall be selected in
coordination with the Client. Listings, calculations and reports shall be generated with standard
available commercial software (subject to approval by Client).
9.6
All documents shall bear a unique identification (document) number.
9.7
Drawings, schematics, operating and maintenance manuals shall be in the English language.
10.
MARKING
10.1
Equipment and material shall be marked in compliance with the project requirements.
10.2
Wiring shall be marked on both ends with the terminal numbers of the terminals to which the
wires are connected.
10.3
Requirements for rating plates, nameplates and equipment number plates shall be conform IEC
standards and shall be specified in detail in the individual equipment and material specifications.
10.3
Equipment certified for use in hazardous areas shall be marked in accordance with the
requirements of IEC 60079.

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11.
REFERENCE DOCUMENTS
12.
04184-120311-000007
04184-120311-000008
04184-120311-000009
04184-120311-000010
04184-120311-000013
04184-120331-000018
Electrical Consumer List

Electrical Load Calculation
Electrical Load Summary Report
Overall Single-line Diagram.
Main Instrument and Electrical Cable Trench
Routing
ATTACHMENTS
I
II
Site & Utility Data (extract of Process Design Basis Memorandum)

Minimum Protection Requirements (tabulation)
Rev. 0

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ATTACHMENT I Site and Utility Data
04184-120311-000007
Rev. 0

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ATTACHMENT II Minimum Protection Requirements

PROTECTION PER FEEDER TYPE
DESCRIPTION OF BASIC FUNCTIONS
04184-120311-000007
Rev. 0

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ANSI
Device Short Protection Description
Number
2
Timer
25
Synchronism Check
26
High Winding Temperature
27
Under Voltage
30
Annunciator Relay
32
Directional Power
37
Under Power / Loss of Load
38
Bearing Protective Device
46
Phase Unbalance
47
Phase Sequence Check
48
Stall Protection
49
Thermal Over Current
50
(Time delayed) Instantaneous

Over Current
ANSI
Device Short Protection Description
Number
51
AC Time Over Current
04184-120311-000007
Rev. 0
Long Protection Description

Timer relay is a device that functions to give a desired amount
of time delay before or after any point of operation in a
switching sequence or protective relay system, except as
specifically provided by device functions 48, 62 and 79.
Synchronism check device is a device that operates when two
AC circuits are within the desired limits of frequency, phase
angle and voltage, to permit or to cause the paralleling of these
two circuits.
High winding temperature device is device that functions when
the temperature of the winding of a machine exceeds a
predetermined value.
Under voltage relay is a relay that functions on a given value of
undervoltage.
Annunciator relay is a non-automatically reset device that gives
a number of separate visual indications upon the functioning of
protective devices and which may also be arranged to perform
a lock-out function.
Directional power relay is a device that functions on a desired
value of power flow in a given direction.
(32N/64N = Watt metric Earth Fault)
Under power relay is a relay that functions when the power
flow decreases below a predetermined value.
Bearing protective device is a device that functions on
excessive bearing temperature, or on other abnormal
mechanical conditions associated with bearings, such as
undue wear, which may eventually result in excessive bearing
temperature or failure.
Phase unbalance relay is a relay that functions when the
polyphase currents are unbalance or contain negative phasesequence components above a given value.
Phase sequence check relay is a relay that functions upon a
predetermined value of polyphase voltage in the desired phase
sequence.
Stall protection relay is a relay that generally returns the
equipment to the normal or off position and locks it out if the
normal starting or operating sequence is not properly
completed within a predetermined time.
Thermal over current relay is a relay that functions when the
temperature of a load-carrying winding or element of a
machine exceeds a predetermined value.
Instantaneous over current relay is a relay that functions
instantaneously on an excessive value of current or on an
excessive rate of current rise. The operation can be time
delayed for selectivity.
(50N = Earth Fault Core Balance Type)
Long Protection Description
AC time over current relay is a relay with either a definite or
inverse time characteristic that functions when the current in an
AC circuit exceeds a predetermined value.

SPECIFICATION
Client
Plant
Naphta Cracker Unit
Location

120.311
04184
N-601
Dept./Sect.
Project
Specification
Doc. No.
55
Out-of-Step
59
Over Voltage
63
Pressure Switch (Buchholz)
64
Earthfault Protective Relay.
67
AC Directional Over Current
74
Trip Circuit Supervision
81
Frequency Relay
86
Lock-out Relay
87
Differential Current
97
Fuse Failure
04184-120311-000007
Rev. 0
(51LR = AC Time Over Current Locked Rotor)

Out-of-Step relay is a relay that operates when the power
factor in an AC circuit falls below a predetermined value for a
definite time.
Over voltage relay is a relay that functions on a given value of
over voltage.
(59N = Residual Over Voltage Earth Fault)
A device that operates at a given pressure value or at a given
rate of change of pressure.
Earthfault protective relay is a relay that functions on failure of
the insulation of a machine, transformer or of other apparatus
to earth.
(32N/64N = Watt metric Earth Fault)
AC directional over current relay is a relay that functions on a
desired value of AC over current flowing in a predetermined
direction.
Trip circuit supervision relay is a relay, other than an
annunciator as covered under device function 30, that is used
to operate, or to operate in connection with a visual or audible
alarm.
Frequency relay is a relay that functions on a predetermined
value of frequency.
Lock-out relay is an electrically operated, hand or electrically
reset, relay or device that functions to shut down or hold an
equipment out of service or both, upon the occurrence of
abnormal conditions.
Differential current relay is a protective relay that functions on a
percentage or phase angle or other quantitative difference of
two currents.
Used only for specific applications.

SPECIFICATION
Client
Plant
Naphta Cracker Unit
Location

120.311
04184
N-601
Dept./Sect.
Project
Specification
Doc. No.
04184-120311-000007
Rev. 0
TABLE FOR PROTECTION PER FEEDER TYPE (MV distribution)

6.6 kV Distribution
ANSI
Device
Number
2
25
26
27
30
32N
37
38
47
48
49
50
51
50N
46
51LR
49O
50
50N
51 2)
51N
51NB
55
59
59N
63
64N
64R
67N
74 3)
81U
86
87
97
1)
2)
3)
4)
5)
6)
7)
Protection Description
Timer
Synchronism Check
Under Voltage
System Analysis and Measurement Unit for
Remote Monitoring
Reverse power (earth fault)
Stall Protection
Motor Protection Relay with:
Instantaneous Over Current
Earth Fault (Core Balance Type)
Phase Unbalance
Locked Rotor
Transformer High Oil Temperature
(Time delayed) Instantaneous Over
Current
AC Time Over Current (Earth Fault)
Backup Earthfault Relay (secondary side
neutral)
Out-of-Step
Over Voltage
Residual Over Voltage
Transformer Buchholz
Earth Fault Protection (neutral
displacement)
Restricted Earth Fault
AC Directional Earth Fault
Trip / Close Circuit Supervision
Under Frequency
Lock Out Relay
Fuse failure
Incoming
Transf.
Feeder
X
4)
Bus-Tie &
Metering
X
X
Distrib
Transf.
Feeder
4)
4)
X
X
X
4)
4)
X
X
Outgoing
Line
Feeder
4)
4)
Incoming
Line
Feeder
X
4)
X
X
4)
4)
4)
4)
4)
Motor
Feeder
X 4) 5)
X
4)
X
4)
Capacitor
Bank
Feeder
4)
S 1) 4)
S 1) 4)
S 1)4)5)
S 1) 4)
S 1) 4)
X
4)
X
X
4)
4)
4)
4)
X
X
4)
4)
X
X
X
X
4)
4)
4)
4
4)
X
X
X
4)
4)
4)
X
X
4)
4)
4)
1) 4)
S
S
S
1) 4)
1) 4)
1) 4)
1) 4)
4) 6)
X
X
4)
4)
X
X
4)
4)
4)
4)
4)
4)
X X 4)
X X 4)
4)
4)
4)
4)
4)
X 4)
X 4).7)
4)
X X 4)
4)
4)
4)
S 1) 4)
X 4)
S 1) 4)
X 4)
X 5)
S = Additional protection for synchronous motors.

AC time overcurrent relays to have multiple time and current setting possibilities.
The control of the trip circuit operability shall be made in any case and the supervision of the closing circuit shall be made on the
circuit breakers of most important units and on electrical devices which are used on ATS diagrams and remote control.
Functions shall be combined in a multifunction protection, measuring, signaling and communication unit.
For motors with rating of 1500 kW and above.
Relay and associated CTs to be selected and sized for higher harmonics.
For transformers rated 5MVA and above.

SPECIFICATION
Client
Plant
Naphta Cracker Unit
Location

120.311
04184
N-601
Dept./Sect.
Project
Specification
Doc. No.
04184-120311-000007
Rev. 0
TABLE FOR PROTECTION PER FEEDER TYPE (LV DISTRIBUTION)
ANSI
Device
Number
2
25
26
27
30
32N
37
38
47
48
49
50
51
50N
46
51LR
49O
50
50N
51 2)
51N
51NB
55
59
59N
63
64N
64R
67N
74 3)
81U
86
87
97
1)
2)
3)
4)
Protection Description
Timer
Synchronism Check
Under Voltage
System Analysis and Measurement Unit for Remote
Monitoring
Reverse power (earth fault)
Stall Protection
Motor Protection Relay with:
Instantaneous Over Current
Phase Unbalance
Locked Rotor
Transformer High Oil Temperature
(Time delayed) Instantaneous Over Current
AC Time Over Current (Earth Fault)
Backup Earthfault Relay (secondary side neutral)
Out-of-Step
Over Voltage
Residual Over Voltage
Transformer Buchholz
Earth Fault Protection (neutral displacement)
Restricted Earth Fault
AC Directional Earth Fault
Trip / Close Circuit Supervision
Under Frequency
Lock Out Relay
Fuse failure
LV Distribution
Incomin Bus-Tie
g Transf.
&
Feeder Metering
4)
X
X
4)
4)
X
X
4)
4)
X
X
4)
4)
X
X
4)
4)
4)
4)
X 4)
X 4)
4)
4)
4)
4)
Not used
AC Time overcurrent relays to have multiple time and current setting possibilities.
The control of the trip circuit operability shall be made in any case and the supervision of the closing circuit shall be made on the
circuit breakers of most important units and on electrical devices which are used on ATS diagrams and remote control.
Functions shall be combined in a multifunction protection, measuring, signaling and communication unit.

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ABB Lummus Global B.V.

Indian Oil Corporation Limited (IOCL)

Naphta Cracker Unit

Panipat, Haryana, India

Always refer to this number

FOR FEED PACKAGE

ISSUED FOR COMMENTS / APPROVAL

LGV SSPE 04-3911-01.020 (1999-02-18)

ABB Lummus Global B.V.

Indian Oil Corporation Limited (IOCL)

Naphta Cracker Unit

Panipat, Haryana, India

Always refer to this number

NATIONAL CODES AND STANDARDS

IEC STANDARDS, OTHER INTERNATIONAL STANDARDS AND PUBLICATIONS

ELECTRICAL PROJECT ENGINEERING SPECIFICATIONS

ENCLOSURE DEGREE OF PROTECTION

ELECTRICAL AREA CLASSIFICATION

ELECTRICAL INSTALLATIONS OF BUILDINGS

AC SWITCHGEAR AND CONTROL GEAR ASSEMBLIES.

LGV SSPE 04-3911-01.020 (1999-02-18)

ABB Lummus Global B.V.

Indian Oil Corporation Limited (IOCL)

Naphta Cracker Unit

Panipat, Haryana, India

Always refer to this number

PROTECTION AND CONTROL REQUIREMENTS

EMERGENCY SUPPLY SYSTEMS

MAINTENANCE SOCKET OUTLETS

COMMUNICATION AND SECURITY SYSTEMS

7. TESTING AND COMMISSIONING

11. REFERENCE DOCUMENTS

LGV SSPE 04-3911-01.020 (1999-02-18)

ABB Lummus Global B.V.

Indian Oil Corporation Limited (IOCL)

Naphta Cracker Unit

Panipat, Haryana, India

Always refer to this number

Detailed engineering and design.

Country laws and regulations (statutory requirements)

Project specifications and drawings

IEC and internationally recognized standards

ABB Lummus Global B.V.

Indian Oil Corporation Limited (IOCL)

Naphta Cracker Unit

Panipat, Haryana, India

Always refer to this number

ABB Lummus Global B.V.

Indian Oil Corporation Limited (IOCL)

Naphta Cracker Unit

Panipat, Haryana, India

Always refer to this number

NATIONAL CODES AND STANDARDS

Code of practice for electrical wiring installations system voltages not

Code of Practice for installation and maintenance of power cables up to

Code of practice for fire safety of buildings and electrical installations

Code of practice for the protection of buildings and allied structures

Code of practice for fire safety of industrial buildings - Electrical generating

Code of practice for earthing

Code of practice for interior illumination: Part I & Part II

ABB Lummus Global B.V.

Indian Oil Corporation Limited (IOCL)

Naphta Cracker Unit