IG6 1 2IS3 3 1ApplicationGuide PDF

Compact Controller for Stand-by and Parallel Operating Gen-sets
InteliGen
InteliSys
Software version IG-6.1.2, IS-3.3.1, February 2005
Application guide
Copyright 2004 ComAp s.r.o.

Written by Ladislav Kadanik
Prague, Czech Republic
ComAp, spol. s r.o.

Svtova 7, 180 00 Praha 8, Czech Republic
Tel: +420 2 66316661, Fax: +420 2 66316647
E-mail: info@comap.cz, www.comap.cz
Table of Contents
Table of Contents ...............................................................................................................................................2
1. InteliGen, InteliSys applications .....................................................................................................................4
1.1.
Single set...........................................................................................................................................4
1.2.
Multiple sets ......................................................................................................................................4
2.
Single set ...................................................................................................................................................5
2.1.
Single Prime Mover: SPM .................................................................................................................5
2.2.
Single Stand-by: SSB........................................................................................................................6
2.2.1 Separate GCB and MCB ..................................................................................................................6
2.2.2 ATS ...............................................................................................................................................6
2.2.3 SSB + On Load Test........................................................................................................................7
2.3 Single Parallel to Mains: SPtM................................................................................................................8
2.3.1 Single short time parallel ..................................................................................................................8
2.3.2 SPtM + On Load Test ......................................................................................................................9
3.5.
Single Parallel Island: SPI...............................................................................................................10
2.4.1 SPI Island only (=SPM) ...........................................................................................................10
2.4.2 SPI parallel to Mains only ........................................................................................................11
2.4.3 SPI External MCB / Island or Parallel......................................................................................12
3.
Multiple sets .............................................................................................................................................13
3.1.
Multiple Prime mover: MEXT, MINT ...............................................................................................13
3.1.1.
Multiple Prime mover - external Sync & LSM.........................................................................13
3.1.2.
Multiple Prime mover - internal Sync & LSM..........................................................................15
3.2.
Multiple Stand-by: MEXT, MINT......................................................................................................17
3.2.1.
Multiple Stand-by - external Sync & LSM...............................................................................17
3.2.2.
Multiple Stand-by - internal Sync & LSM................................................................................19
3.3.
Multiple Parallel to mains, Stand-by, no MCB synchronization: MEXT,MINT ................................21
3.3.1.
Multiple Parallel to mains, Stand-by, no MCB synchronization - external Sync & LSM.........21
3.3.2.
Multiple Parallel to mains, Stand-by, no MCB synchronization - internal Sync & LSM..........22
3.3.3.
Multiple Parallel to mains, Stand-by, no MCB synchronization internal Sync & LSM +
InteliMains24
3.4.
Multiple Parallel to mains, Stand-by, MCB synchronized: MEXT,MINT .........................................26
3.4.1.
Multiple Short time parallel to mains external Sync & LSM ................................................26
3.4.2.
Multiple Short time parallel to mains internal Sync & LSM .................................................28
3.4.3.
Multiple Short time parallel to mains internal Sync & LSM + InteliMains ............................30
3.4.4.
Multiple Parallel to mains, Import-Export or Baseload control, Stand-by external Sync &
LSM
32
3.4.5.
Multiple Parallel to mains, Import-Export or Baseload control, Stand-by internal Sync &
LSM
34
3.4.6.
Multiple Parallel to mains, Import-Export or Baseload control, Stand-by internal Sync &
LSM + InteliMains ....................................................................................................................................36
3.4.7.
Multiple Parallel to mains, Peak shaving, Import-Export or Baseload control, Stand-by
internal Sync & LSM + InteliMains...........................................................................................................38
3.4.8.
Multiple Parallel to mains, MGCB control from InteliMains ....................................................40
4.
Examples .................................................................................................................................................41
4.1.
Stand-by redundancy gen-sets .......................................................................................................41
4.2 SPM redundancy with ATS ....................................................................................................................42
4.3 Two phase genset connection ...............................................................................................................42
4.4 Bus-tie breaker (BTB) application ..........................................................................................................43
Specification.............................................................................................................................................43
5.
Speed governor interface ........................................................................................................................45
Electronic engines interface .........................................................................................................................45
InteliSys ECU interface............................................................................................................................45
InteliGen ECU interface ...........................................................................................................................45
Controller Speed reg out voltage limit..........................................................................................................45
Heinzmann E1-F and E2F............................................................................................................................45
Heinzmann E6..............................................................................................................................................46
Heinzmann E16............................................................................................................................................46
Application Guide, ComAp February 2005
IG-6.1.2-IS-3.3.1-Application Guide.pdf
Cummins ......................................................................................................................................................46
EFC..........................................................................................................................................................46
ECPG.......................................................................................................................................................47
ONAN.......................................................................................................................................................47
QST30......................................................................................................................................................48
Barber colman ..............................................................................................................................................48
DYNA 8000 ..............................................................................................................................................48
DYN1 10684 ............................................................................................................................................49
GAC..............................................................................................................................................................49
GAC ESD 5500 series .............................................................................................................................49
Woodward ....................................................................................................................................................50
ProAct II - Digital Speed Control System.................................................................................................50
EPG - Electrically Powered Governors....................................................................................................50
2301A Speed Controls.............................................................................................................................50
2301A Load Sharing and Speed control..................................................................................................51
Detroit diesel - DDEC3.................................................................................................................................51
Volvo Penta EDC III .....................................................................................................................................52
MTU MDEC 2000 , 4000..............................................................................................................................52
Caterpillar .....................................................................................................................................................52
Interface with EP300................................................................................................................................52
Interface without EP300...........................................................................................................................53
Deutz BF6M engine .....................................................................................................................................53
Perkins .........................................................................................................................................................53
Perkins 4016 E61 TRS ............................................................................................................................53
Perkins series 2300, 2800 .......................................................................................................................54
Perkins 1300 Series EDi..........................................................................................................................55
TOHO ...........................................................................................................................................................55
XS-400B-03 .............................................................................................................................................55
6.
AVR interface...........................................................................................................................................57
Basler ...........................................................................................................................................................57
Basler APR63-5, AEC 63-7, KR-FX, KR-FFX .........................................................................................57
Stamford.......................................................................................................................................................57
STAMFORD SX460 .................................................................................................................................57
STAMFORD SX440, SX 460, MX321, SX421.........................................................................................57
Leroy Sommer..............................................................................................................................................58
R438 LS, R448 ........................................................................................................................................58
R449 ........................................................................................................................................................58
RS128 ......................................................................................................................................................58
Mecc Alte Spa ..............................................................................................................................................59
S.R.7/2, U.V.R.6 ......................................................................................................................................59
Marelli AVR ..................................................................................................................................................59
MX341......................................................................................................................................................59
Piller .............................................................................................................................................................59
Caterpillar .....................................................................................................................................................60
VR6 ..........................................................................................................................................................60
DVR .........................................................................................................................................................60
7.
Abbreviations ...........................................................................................................................................61

1. InteliGen, InteliSys applications

1.1.
Single set
No MCB
MCB Controlled
Load
GCB
controlled
MCB Synchronized
Load
Load
G
Single Stand-by
SSB
Single Prime Mover

SPM
Single Parallel to Mains

SPtM
Load
GCB
Synchronized
Load
G
Single Parallel Island
SPI
1.2.
G
Single Parallel to Mains
SPtM
Multiple sets
No MCB
No Parallel to
Mains
MCB Controlled
Load
MCB Synchronized
Loa
Multiple Prime mover:

MEXT, MINT
Multiple Stand-by: MEXT, MINT
Parallel to
Mains
Load
Loa
G
`
Multiple Parallel to mains,

Stand-by, MCB not
synchronized: MEXT,MINT

Multiple Parallel to mains,

Stand-by, MCB synchronized:
MEXT,MINT
2. Single set
2.1.
Single Prime Mover: SPM

LOAD
GCB
3x
3xUG
G
3xIG
3x
iG-CU
or
iS-CU
REM START/STOP
GCB FEEDBACK
GCB
Specification
Automatic start-up and gen-set loading on external command
InteliGen hardware requirements

1x
IG-CU
InteliSys hardware requirements

1x
IS-CU
Software system configuration: Single Prime Mover (SPM)

2.2.
Single Stand-by: SSB
2.2.1 Separate GCB and MCB

LOAD
3x
MCB
GCB
3x
3x
3x
MCB
GCB
GCB CLOSE/OPEN
MCB CLOSE/OPEN
BO
iG-CU
or
iS-CU
3xIG
K3
K4
3xUG
GCB
3xUM
MCB
BI
MCB FEEDBACK
MCB
GCB FEEDBACK
GCB
2.2.2 ATS
LOAD
3x
ATS
3x
3x
GCB
GCB CLOSE/OPEN
MCB CLOSE/OPEN
BO
iG-CU
or
iS-CU
3xIG
K3
3xUG
3xUM
3x
BI
MCB FEEDBACK
ATS on "G" position
GCB FEEDBACK
Specification
Automatic start-up when the mains fails

Reclosing after mains returns
On Load Test function see in chapter 3.4 - SPtM

1x
1x
IG-CU
IG-MTU (Optional - refer to controller user manual)

1x
IS-CU
Software system configuration: Single Stand-by (SSB)

2.2.3 SSB + On Load Test

LOAD
3x
GCB
3x
3x
K3
MCB
GCB
CLOS E /OP E N
GCB
iG-CU
BO
M CB
3xI G
K
4
1x I M3
3x
3x U G
MCB
3x U M
CLOS E /OP E N
or
iS-CU +
BI
RE M OTE TE S T
ON LOA D TE S T
RE QUIRE D
TE S T ON LOA D
M CB FE E DB A CK
M CB
GCB FE E DB A CK
GCB
Specification
On Load Test - load transfer to genset with break (In TEST mode only)
Test mode
Break transfer

1x
1x
IG-CU
IG-MTU
(when mains and generator neutral separation is required)

1x
IS-CU
InteliSys central unit
Software system configuration: Single Parallel to Mains (SSB)

2.3 Single Parallel to Mains: SPtM

2.3.1 Single short time parallel
LOAD
3x
GCB
3x
3x
K3
K4
G
iG-AVRi
TRANS
3xIG
3x
3xU G
MCB
3xU M
iG-AVRi
GCB
G CB CLO SE/O PEN
MCB CLO SE/O PEN
iG-CU
iG-PCM
MCB
or
BO
iS-CU+
iS-PCM
BI
AVRi
Vout
AVR
AVRi
O UT
SPEED
GOVERNOR
MCB FEEDBACK
MCB
G CB FEEDBACK
G CB
Specification

MCB full control
Short time parallel
Reverse power protection
Voltage matching (when is used AVRi)
Generator Base load and PF control
Soft transfer after mains returns
Test mode
Binary up, down outputs allows motorized potentiometer Sync/Load and Volt/PF control

1x
1x
1x
1x
1x
1x
IG-CU
IG-MTU
IG-PCM
IG-AVRi
IG-AVRi-TRANS
IG-MTU

(when volt matching and PF control is required)
(when IG-AVRi is used)
(Optional - refer to controller user manual)

1x
1x
1x
1x
IS-CU
IS-PCM
IG-AVRi
IG-AVRi-TRANS

InteliSys Power Control Module DONGLE
Software system configuration: Single Parallel to Mains (SPtM)

2.3.2 SPtM + On Load Test

LOAD
3x
GCB
3x
3x
iG-AVRi
TRANS
3xIG
K3
K4
G
1xI M3
3x
3xUG
MCB
3xUM
MCB
GCB
GCB CLOSE/OPEN
MCB CLOSE/OPEN
BO
iG-CU
or
iS-CU +
iS-PCM
BI
iG-PCM
iG-AVRi
AVR
i
Vout
AVR
AVR
i
OUT
SPEED
GOVERNOR
REMOTE TEST
ON LOAD TEST
REQUIRED
TEST ON LOAD
REM START/STOP
PARALL. TO MAINS
REQUIRED
MCB FEEDBACK
MCB
GCB FEEDBACK
GCB
Specification
On Load Test - load transfer to genset (In TEST mode only)

Test mode
MCB full control
Voltage matching (when AVRi is connected)
Mains Import / Export load and PF control

1x
1x
1x
1x
1x
1x
IG-CU
IG-MTU
IG-PCM
IG-AVRi
IG-AVRi-TRANS
IG-MTU


1x
1x
1x
1x
IS-CU
IS-PCM
IG-AVRi
IG-AVRi-TRANS

Software system configuration: Single Parallel to Mains (SPtM)

Hint:
On Load Test function is available in SSB as well.

3.5. Single Parallel Island: SPI

2.4.1 SPI Island only (=SPM)
LOAD
3x
GCB
3x
3x
3xI G
K3
3xU G
3xU M
GCB
GCB CLOS E /OP E N
BO
iS-CU
BI
RE M S TA RT/S TOP
GCB FE E DB A CK
GCB
Specification:
No mains
Automatic start-up when Binary input REM START/STOP is closed
Closes GCB when generator voltage and frequency is within the limits
GCB is blocked when Mains voltage value > 15V.

1x
IS-CU
Software system configuration: Single Parallel Island (SPI)

10
2.4.2 SPI parallel to Mains only

LOAD
GCB
3x
3x
3x
3x
G
iG-AVRi
TRANS
3xIG
3xUG
3xUM
K3
1xIM
Im3
AVR
iG-AVRi
GCB
GCB CLOSE/OPEN
iS- CU+
iS- PCM
B
O
BI
AVR
i
Vou
t
AVRi
OUT
SPEED
GOVERNOR
REM START/STOP
MCB FEEDBACK
GCB FEEDBACK
GCB
Specification
Parallel only, no MCB

Binary input MCB feedback permanently closed
Automatic stop when long Blackout
Automatic GCB synchronizing when short Blackout
Mains Import / Export load and PF control or Baseload and Base PF control
GCB opens if mains fail is detected in AUT mode
GCB synchronizes again, when mains returns

1x
1x
1x
1x
IS-CU
IS-PCM Dongle
IG-AVRi
IG-AVRi-TRANS

InteliSys Power Control Module

Hint:
BusMeasureError is detected when MCB feedback is active and Mains voltage is out of range (fix delay 20
sec) in standard applications. This Error detection is blocked in IS-SPI application from IS firmware of
version 2.7.

11
2.4.3 SPI External MCB / Island or Parallel

LOAD
3x
GCB
3x
3x
K3
iG-AVRi
TRANS
3xIG
3x
3xUG
MCB
3xUM
iG-AVRi
MCB
External MCB control
GCB
GCB CLOSE/OPEN
BO
iS-CU
iS-PCM
BI
AVR
i
Vout
AVR
i
AVR
OUT
SPEED
GOVERNOR
REM START/STOP
MCB FEEDBACK
MCB
GCB FEEDBACK
GCB
Specification
No MCB control, MCB is controlled externally

Automatic GCB control when Blackout
Mains Import / Export load and PF control or genset Baseload and Base PF control

1x
1x
1x
1x
1x
IS-CU
IS-PCM
IG-AVRi
IG-AVRi-TRANS
NPU

(when Vector surge protection is required)

12
3. Multiple sets
3.1.
Multiple Prime mover: MEXT, MINT
3.1.1. Multiple Prime mover - external Sync & LSM

LOAD
GCB1
3x
iG-CU
SYNC
LOAD SHARING
LINE
LSM
iG-COM
SYN
CAN
3xIG
3xU B
G1
3xU G
3x
UNLO AD
SYS START/STOP
M ASTER SELECT
GCB2
M ASTER SELECTO R
3x
LSM
iG-COM
iG_CU
SYNC
CAN
3xIG
3xU B
SYN
3xU G
G2
UNLO AD
SYS START/STOP
M ASTER SELECT
START/STO P
LOAD
MGCB
GCB1
3x
G1
MGCB
iG-CU
SYNC
LO AD SHARING
LINE
LSM
iG-COM
SYN
CAN
3xIG
3xU B
RES.O K.(2)
MG CB
RES.O K.(1)
3x
3xU G
3x
UNLOAD
SYS START/STO P
M ASTER SELECT
LO AD RESERVE 2
GCB2
3x
G2
iG_CU
SYNC
START/STO P
iG-COM
SYN
CAN
3xIG
3x
3xU B
M ASTER SELECTO R
3xU G
MG CB
LSM
UNLOAD
SYS START/STO P
M ASTER SELECT
LO AD RESERVE 2
Specification
13
MGCB support
Gen-sets soft unload in island parallel (if the function is available in external LSM)
Pwr management (if IG-COMs are installed)

nx
nx
nx
nx
nx
1x
IG-CU
IG-COM
(Optional)
External Synchronizer
External Load sharing module with soft unload function (if needed)
IG-MTU
IG-MU or IG-IB
(Optional - for connection to local or remote PC)
Hint:
IG-COM is necessary for Power management function and for Reactive power sharing (when no Droop AVR
are used).
Software system configuration: Multiple External (MEXT)

Description without MGCB
1) Start/Stop switch starts engines in Pwr management mode by closing of SYS START/STOP input.
2) MASTER SELECT selects the gen-set priority regardless of the Priority setpoint, if needed.
Description with MGCB

2) LOAD RESERVE 2 is controlled by MGCB, to differentiate the load reserve necessary before closing of
MGCB (setpoints LoadRes Strt 2 and LoadRes Stp 2), and load reserve while system is loaded
(setpoints LoadRes Strt 1 and LoadRes Stp 1).
3) MGCB is closed by LOAD RES OK of 1st or 2nd gen-set and then held by MGCB feedback. Loss of
voltage at the bus opens MGCB.
Hints
Set SysAMFstrt del and SysAMFstp del setpoints at 1s for fast response
Input MCB FEEDBACK should not be configured.

14
3.1.2. Multiple Prime mover - internal Sync & LSM

LOAD
GCB1
3x
3x
G1
or
iS-CU+
iS-PCLSM -PM S
iG-COM
iG-CU
iG-AVRi
iG-PCLSM
3xU G
CAN
3xIG
3xU B
iG-AVRi
TRANS
AVR
O UT
AVRi
AVRi
SPEED
GOVERNOR
Vout
LSM
SYS START/STO P
MASTER SELECT
LO AD SHARING LINE
GCB2
3x
G2
MASTER SELECTO R
3xIG
or
iS-CU+
iS-PCLSM -PM S
iG-COM
iG-CU
iG-AVRi
iG-PCLSM
3xU B
3xU G
iG-AVRi
TRANS
CAN
AVRi
Vout
LSM
AVR
O UT
AVRi
SPEED
GOVERNOR
SYS START/STO P
MASTER SELECT
START/STO P
LOAD
MGCB
GCB1
3x
G1
iG -AVRi
TRANS
CAN
3xIG
iG-CU
or
iS-CU+
iS-PCLSM -PM S
iG-COM
iG-AVRi
iG-PCLSM
3xU B
MGCB
3xU G
RES.O K.(2)
3x
RES.O K.(1)
MG CB
3x
AVRi
Vout
LSM
SYS START/STOP
MASTER SELECT
AVR i
AVR
O UT
SPEED
GOVERNOR
LOAD SHARING LINE
LOAD RESERVE 2
3x
MG CB
GCB2
3x
G2
MASTER SELECTOR
iG-COM
or
iS-CU+
iS-PCLSM -PM S
iG-AVRi
iG-PCLSM
iG-CU
START/STOP
CAN
3xIG
3xU G
3xU B
iG -AVRi
TRANS
AVRi
Vout
LSM
AVR i
AVR
O UT
SPEED
GOVERNOR
SYS START/STOP
MASTER SELECT
LOAD RESERVE 2

15
Specification
MGCB support
Gen-sets unload in island parallel

nx
IG-CU
nx
IG-COM
(Optional)
nx
IG-PCLSM
nx
IG-AVRi, IG-AVRi-TRANS
(Optional)
nx
IG-MTU
1x
IG-MU or IG-IB
Hint:
are used).

nx
nx
nx
nx
IS-CU
IS-PCLSM-PMS Dongle
IS-PCLSM Dongle
(Optional)
(Optional - without Power management)
(Optional)
Software system configuration: Multiple Internal (MINT)


3) MGCB is closed by LOAD RES OK of 1st or 2nd gen-set and then held by MGCB feedback. Loss of
voltage at the bus opens MGCB.
Hints
Set SysAMFstrt del and SysAMFstp del setpoints at 1s for fast response
Input MCB FEEDBACK should not be configured

16
3.2.
Multiple Stand-by: MEXT, MINT
3.2.1. Multiple Stand-by - external Sync & LSM

Application is supported by InteliGen only.
LOAD
U,f
3x
GCB1
3x
3x
3x
3xU
3x
U,f
G1
CAN
LOAD SHARING
LINE
3xIG
MCB
3x
3xU G
(3.PH.RELAY)
iG-CU
SYN
MCB
M CB
SYNC
LSM
iG-COM
KA
KA
UNLO AD
SYS START/STO P
M ASTER SELECT
GCB2
M ASTER SELECTO R
3x
CAN
3xIG
3xU G
3xU B
G2
SYNC
LSM
iG-COM
iG-CU
SYN
UNLO AD
SYS START/STO P
M ASTER SELECT
U,f
LOAD
U,f
MGCB
GCB1
MGCB
iG-CU
SYN
MCB
M G CB
MCB
G1
SYNC
CAN
LOAD SHARING
LINE
LSM
iG-COM
RES.O K.(2)
MG CB
U,f
3x
3xIG
3x
3x
3xU G
3x
MCB
3xU B
3x
3x
RES.O K.(1)
UNLO AD
SYS START/STO P
M ASTER SELECT
LO AD RESERVE 2
GCB2
3x
G2
3xIG
iG-CU
SYN
SYNC
U,f
CAN
iG-COM
3x
3xU B
M ASTER SELECTO R
3xU G
MG CB
LSM
UNLO AD
SYS START/STO P
M ASTER SELECT
LO AD RESERVE 2

17
Specification

Reclosing MCB after mains returns
MGCB support
Gen-sets soft unload in island parallel (if the function is available in external LSM)

1x
Uf relay (Mains decoupling relay) unit + MCB control
nx
IG-CU
nx
IG-COM
(Optional)
nx
nx
nx
IG-MTU
1x
IG-MU or IG-IB
Hint:
are used).

1) The Uf relay opens MCB after the mains fails. At the same time the Uf relay starts Pwr
management by closing of SYS START/STOP input
2) When mains returns, Uf relay opens SYS START/STOP and GCBs are opened.
3) Bus 3 phase voltage relay detects no voltage and with its time delay closes MCB

management by closing of SYS START/STOP input.
3) MGCB is closed by LOAD RES OK of 1st or 2nd gen-set and then held by MGCB feedback.
4) When the mains returns, Uf relay opens SYS START/STOP. Loss of voltage at the bus opens MGCB.
5) Bus 3-phase voltage relay detects no voltage and with its time, delay closes MCB.
Hints
Setpoint SysAMFstrt del is used for engines start delay after the mains fails. It is similar to setpoint
EmergStart del in Single Stand-by.
Setpoint SysAMFstp del is used for GCB opening after the mains returns. It is similar to setpoint Mains Ret
del in Single Stand-by.

18
3.2.2. Multiple Stand-by - internal Sync & LSM

LOAD
U,f
MCB
3x
GCB1
3x
3x
3x
3x
G1
3x
iG-AVRi
TRANS
KA
CAN
3xIG
3xU B
(3.PH.RELAY)
3xU G
U,f
iG-AVRi
iG-CU
or
iS-CU+
iS-PCLSM -PM S
iG-COM
MCB
MCB
iG-PCLSM
KA
AVRi
O UT
SPEED
GOVERNOR
Vout
LSM
SYS START/STO P
MASTER SELECT
AVR
AVRi
LOAD SHARING LINE
GCB2
3x
G2
MASTER SELECTO R
3xIG
3xU G
3xU B
iG-AVRi
TRANS
CAN
or
iS-CU+
iS-PCLSM -PM S
AVRi
AVRi
LSM
AVR
O UT
SPEED
GOVERNOR
Vout
SYS START/STO P
MASTER SELECT
U,f
LOAD
MCB
MGCB
3x
3x
GCB1
3x
G1
iG -AVRi
TRANS
MGCB
3xU B
RES.O K.(2)
MG CB
U,f
RES.O K.(1)
3x
CAN
3xIG
3x
3x
3xU G
U,f
iG-COM
iG-CU
iG-PCLSM
iG-AVRi
iG -AVRi
or
iS-CU+
iS-PCLSM -PM S
iG-COM
iG-CU
MCB
MCB
iG-PCLSM
M G CB
AVRi
Vout
LSM
SYS START/STO P
MASTER SELECT
AVR
AVRi
O UT
SPEED
GO VERNOR
LO AD SHARING LINE
LO AD RESERVE 2
3x
MG CB
GCB2
3x
G2
M ASTER SELECTO R
3xIG
3xU G
3xU B
iG -AVRi
TRANS
CAN
or
U,f
iG-COM
iG-CU
iS-CU+
iS-PCLSM -PM S
iG-PCLSM
iG -AVRi
AVRi
LSM
AVR
AVRi
O UT
Vout
SPEED
GO VERNOR
SYS START/STO P
MASTER SELECT
LO AD RESERVE 2

19
Specification

Reclosing MCB after mains returns
MGCB support
Gen-sets unload in island parallel

1x
nx
IG-CU
nx
IG-COM
(Optional)
nx
IG-PCLSM
nx
(Optional)
nx
IG-MTU
1x
IG-MU or IG-IB
Hint:
are used).

1x
nx
nx
nx
nx
1x

IS-CU
IS-PCLSM -PMS Dongle
(Optional)
IS-PCLSM Dongle
(Optional - without Power management)
(Optional)
IG-MU or IG-IB

management by closing of SYS START/STOP input
2) When mains returns, Uf relay opens SYS START/STOP and GCBs are opened.
3) Bus 3 phase voltage relay detects no voltage and with its time delay closes MCB

MGCB (setpoints LoadRes Strt 2 and LoadRes Stp 2), and load reserve when system is loaded
4) When the mains return, Uf relay opens SYS START/STOP. Loss of voltage at the bus opens MGCB.
5) Bus 3-phase voltage relay detects no voltage and with its time delay closes MCB.
Hint:
del in Single Stand-by.

20
3.3.
Multiple Parallel to mains, Stand-by, no MCB synchronization:

MEXT,MINT
3.3.1. Multiple Parallel to mains, Stand-by, no MCB synchronization external Sync & LSM
LSM
MAINS
LOAD SHARING
LINE
LOAD
U,f
3x
GCB1
3x
3x
3x
3xU B
3x
U,f
G1
CAN
3xIG
MCB
3x
3xU G
LO AD SHARING
LINE
(3.PH.RELAY)
iG-CU
SYN
KA
MCB
M CB
SYNC
LSM
iG-COM
KA
UNLO AD
SYS START/STO P
M ASTER SELECT
M CB FEEDBACK
GCB2
M ASTER SELECTO R
3x
SYNC
M CB
U,f
3xIG
iG-CU
SYN
CAN
iG-COM
PARALL.
TO M AINS
REQ UIRED
3xU G
3xU B
G2
LSM
UNLO AD
SYS START/STO P
M ASTER SELECT
M CB FEEDBACK
M CB
Specification
Synchronize gen-sets to mains

Import-Export or Base load power control
After mains returns GCBs opening, reclosing MCB and synchronizing gen-sets to mains
Gen-sets soft unload (if the function is available in external LSM)
1x
Uf relay unit (Mains decoupling relay) + MCB control

External Mains Load sharing module for Import-Export power control or Base load power control on
local Load sharing modules
NPU
(when Vector shift protection is required)
nx
nx
nx
nx
nx
1x
IG-CU
IG-COM (Optional)
IG-MTU
IG-MU or IG-IB
1x
1x

21
Hint:
are used).

Description
1) The system is started by the Uf relay or by the switch Parallel to mains required.
management by closing of SYS START/STOP input, if the gen-sets had not run in parallel to mains
before.
3) When the mains returns, Uf relay opens SYS START/STOP, and GCBs are opened.
4) Bus 3 phase voltage relay KA detects no voltage and with its time delay closes MCB
5) If the switch Parallel to mains required is closed, gen-sets are again synchronized to the bus.
6) To stop the gen-sets while running in parallel to mains open the switch Parallel to mains required.
7) While stopping in parallel to mains, active MCB FEEDBACK ensures gen-sets soft unload (if the function
is available in external LSM)
Hints
EmergStart del in Single Stand-by. If the input MCB FEEDBACK is active, the delay is 1s.
del in Single Stand-by. If the input MCB FEEDBACK is active, the delay for unloading is 1s.
3.3.2. Multiple Parallel to mains, Stand-by, no MCB synchronization - internal

Sync & LSM
LSM
MAINS
LOAD SHARING
LINE
LOAD
U,f
MCB
3x
3x
3x
GCB1
G1
3x
U,f
iG-AVRi
TRANS
3xU B
(3.PH.RELAY)
KA
CAN
3xIG
3x
3xU G
iG-AVRi
iG-CU
or
iS-CU+
iS-PCLSM -PM S
iG-PCLSM
MCB
MCB
iG-COM
KA
O UT
SPEED
GOVERNOR
Vout
LSM
SYS START/STOP
MASTER SELECT
MCB FEEDBACK
GCB2
AVRi
AVRi
AVR
LOAD SHARING LINE

3x
G2
MASTER SELECTO R
3xIG
3xU G
3xU B
iG-AVRi
TRANS
CAN
or
iS-CU+
iS-PCLSM -PM S
MCB
U,f
iG-PCLSM
iG-CU
PARALL.
TO MAINS
REQ UIRED
iG-COM
iG-AVRi
AVRi
Vout
LSM
AVR
AVRi
O UT
SPEED
GOVERNOR
SYS START/STOP
MASTER SELECT
MCB FEEDBACK
MCB

22
Specification

After mains returns GCBs opening, reclosing MCB and synchronizing gen-sets to mains
Gen-sets unload

1x
1x
1x
nx
nx
nx
nx
nx
1x

NPU
IG-CU
IG-COM
(Optional)
IG-PCLSM
(Optional)
IG-MTU
IG-MU or IG-IB
Hint:
are used).

1x
1x
nx
nx
nx
nx
1x
1x

IS-CU
IS-PCLSM-PMS Dongle
(Optional)
IS-PCLSM Dongle
((Optional - without Power management))
(Optional)
NPU
IG-MU or IG-IB

Description
management by closing of SYS START/STOP input, if the gen-sets had not run in parallel to mains
before.
3) When the mains returns, Uf relay opens SYS START/STOP, and GCBs are opened.
4) Bus 3 phase voltage relay KA detects no voltage and with its time delay closes MCB.
7) While stopping in parallel to mains, active MCB FEEDBACK ensures gen-sets soft unload
Hints
EmergStart del in Single Stand-by. If the input MCB FEEDBACK is active, the delay is 1s.
del in Single Stand-by. If the input MCB FEEDBACK is active, the delay for unloading is 1s.

23
3.3.3. Multiple Parallel to mains, Stand-by, no MCB synchronization

internal Sync & LSM + InteliMains
+24V
SYNC
DISABLE
MCB
FEEDBACK
0V
3xU B
iM-CU
3xIM
MAINS FAIL
3xU M
MCB
CLOSE/O PEN
Ko2
iG-COM
Ko1
LOAD
CAN
MCB
CAN
3x
3x
3x
GCB1
G1
3xI G
iG-CU
or
iS-CU+
iS-PCLSM -PM S
iG -AVRi
iG -PCLSM
MCB
CAN
iG-COM
3xU B
Ko1
3xU G
iG-AVRi
TRANS
AVR
O UT
SPEED
GOVERNOR
Vout
LSM
SYS START/STOP
MASTER SELECT
MCB FEEDBACK
GCB2
AVRi
AVRi
LO AD SHARING LINE
3x
G2
MASTER SELECTOR
3xIG
iS-CU+
iS-PCLSM -PM S
MCB
iG-PCLSM
or
iG-AVRi
iG-CO M
iG-CU
PARALL.
TO M AINS
REQ UIRED
Ko2
3xU G
3xU B
iG-AVRi
TRANS
CAN
AVRi
Vout
LSM
AVRi
AVR
OUT
SPEED
GOVERNOR
SYS START/STO P
MASTER SELECT
MCB FEEDBACK
MCB

24
Specification

Automatic start-up when mains fails
After mains returns GCBs opening (BI SYNC DISABLE is closed), reclosing MCB and synchronizing
gen-sets to mains
Gen-sets unload

1x
IM-CU
(Vector shift protection from version 5.1)
1x
IG-COM
(Optional)
nx
IG-CU
nx
IG-COM
(Optional)
nx
IG-PCLSM
nx
(Optional)
nx
IG-MTU
1x
IG-MU or IG-IB
Hint:
are used).

1x
1x
nx
nx
nx
nx
1x
IM-CU
(Vector shift protection from version 5.1)
IG-COM (Optional)
IS-CU
IS-PCLSM-PMS Dongle
(Optional)
IS-PCLSM Dongle
(Optional)
IG-MU or IG-IB
Software system configuration: IM + Multiple Internal (MINT)

Description
1) InteliMains opens MCB after the mains fails.
2) At the same time the IM binary output MAINS FAIL starts Pwr management by closing of SYS
START/STOP input, if the gen-sets had not run before.
3) When the mains returns, SYS START/STOP input opens and then GCBs opens.
4) InteliMains detects no voltage and with its time delay MCB close del closes MCB.
Hints
After MCB closing, the delay for gen-sets unloading is 1s (MCB FEEDBACK is closed).
Setpoint SysAMFstp del is not used in this case.

25
3.4.
Multiple Parallel to mains, Stand-by, MCB synchronized:

MEXT,MINT
3.4.1. Multiple Short time parallel to mains external Sync & LSM
LOAD
U,f
3x
3x
GCB1
3x
3x
3xU B
3x
U,f
G1
3xU G
MCB
3x
CAN
3xIG
LOAD SHARING
LINE
KA
iG-CU
MCB
M CB
SYNC
UNLO AD
SYS START/STO P
Kt
EX T.SYN
LSM
iG-COM
SYN
(3.PH.RELAY)
KA
MASTER SELECT
MCB FEEDBACK
GCB2
M ASTER SELECTO R
G2
3xU B
M CB
SYN.ENABLED
iG-CU
SYNC
LSM
iG-COM
SYN
CAN
3xIG
EX T.
SYN
3x
Kt
3xU G
KA
UNLO AD
SYS START/STO P
MASTER SELECT
M CB
MCB FEEDBACK
MCB
LOAD
U,f
MCB
3x
3x
MGCB
3x
3x
GCB1
3x
G1
M CB
Kt
EX T.SYN
MGCB
M ASTER SELECTO R
UNLO AD
3x
LO AD RESERVE 2
MCB FEEDBACK
GCB2
3x
G2
iG-CU
SYNCH
iG-COM
SYN
CAN
3xIG
M CB
SYN.ENABLED
3xU G
Kt
3xU B
EX T.
SYN
LSM
SYS START/STO P
MASTER SELECT
MG CB
KA
iG-CU
KC
SYNCH
CAN
LOAD SHARING
LINE
iG-COM
G CB2
G CB1
SYN
M G CB
MCB
RES.O K(2)
KA
RES.O K(1)
KC
KA
3xIG
3xU B
(3.PH.RELAY)
U,f
3xU G
3x
LSM
UNLO AD
SYS START/STO P
M CB
MASTER SELECT
LO AD RESERVE 2
MCB FEEDBACK
MCB

26
Specification

After mains returns MCB synchronizing
Engines unload (if the function is available)
One interrupt only stand-by
MGCB support

1x
1x
External MCB Synchronzier
1x
NPU (when Vector shift protection is required)
nx
IG-CU
nx
IG-COM (Optional)
nx
nx
nx
IG-MTU
1x
IG-MU or IG-IB
Hint:
are used).

2) When the mains returns, external synchronizer synchronizes gen-sets to the mains.
3) Closing of MCB stops the gen-sets by opening of SYS START/STOP.
4) If gen-sets are to be softly unloaded while stopping in parallel to mains, active MCB FEEDBACK ensures
that.

2) LOAD RESERVE 2 is controlled by MGCB, to differentiate the load reserve necessary before closing
of MGCB (setpoints LoadRes Strt 2 and LoadRes Stp 2), and load reserve while system is loaded
5) Closing of MCB stops the gen-sets by opening of SYS START/STOP. Both GCBs are opened and
consequently KC relay opens MGCB.
6) While stopping in parallel to mains, active MCB FEEDBACK ensures gen-sets soft unload (if the
function is available in external LSM).
8) When the gensets are not ready for standby operation after the mains return the bus 3 phase voltage
relay KA detects no voltage and with its time delay closes MCB.
Hints
Time relay Kt is used for beginning of MCB synchronization after the mains returns. It is similar to setpoint
Mains Ret del in Single Parallel to Mains (SPtM) application.

27
3.4.2. Multiple Short time parallel to mains internal Sync & LSM
LOAD
U,f
MCB
3x
GCB1
3x
3x
3x
3x
G1
iG-AVRi
TRANS
3xU G
KA
CAN
3xIG
3xU B
3x
U,f
iG-AVRi
MCB
iG-CU
or
MCB
iS-CU+
iS-PCLSM -PM S
Kt
EXT .SYN
iG-COM
KA
iG-PCLSM
(3.PH.RELAY)
AVRi
Vout
LSM
SYS START/STO P
MASTER SELECT
AVRi
AVR
O UT
SPEED
GOVERNOR
LO AD SHARING LINE
MCB FEEDBACK
GCB2
MASTER SELECTO R
iG-AVRi
TRANS
CAN
or
iS-CU+
iS-PCLSM -PM S
AVR
iG-AVRi
iG-COM
iG-CU
iG-PCLSM
3xU B
MCB
SYN.ENABLED
3xIG
EXT .
SYN
G2
Kt
3xU G
KA
3x
AVRi
Vout
LSM
AVRi
O UT
SPEED
GOVERNOR
SYS START/STO P
MASTER SELECT
M CB
MCB FEEDBACK
MCB
LOAD
U,f
MCB
3x
MGCB
3x
3x
3x
GCB1
3x
G1
3x
iG-AVRi
TRANS
(3.PH.RELAY)
U,f
3xIG
or
iS-CU+
iS-PCLSM -PM S
MGCB
iG-AVRi
iG-COM
3xU G
3xU B
G CB1
G CB2
iG-CU
KC
CAN
iG-PCLSM
Kt
EXT .SYN
MGCB
MCB
MCB
RES.O K(2)
KA
RES.O K(1)
KC
KA
AVRi
LSM
Vout
SYS START/STOP
MASTER SELECT
MG CB
MASTER SELECTO R
O UT
SPEED
GOVERNOR
LOAD SHARING LINE
GCB2
3x
G2
iG-AVRi
TRANS
Kt
CAN
or
iS-CU+
iS-PCLSM -PM S
iG-AVRi
iG-COM
iG-CU
iG-PCLSM
SYN.ENABLED
3xIG
MCB
3xU B
EXT .
SYN
AVR
LOAD RESERVE 2
MCB FEEDBACK
3xU G
KA
3x
AVRi
AVRi
Vout
LSM
AVR
AVRi
O UT
SPEED
GOVERNOR
SYS START/STOP
MCB
MASTER SELECT
LOAD RESERVE 2
MCB FEEDBACK
MCB

28
Specification

MGCB support
Gen-sets unload

1x
1x
External MCB Synchronizer
1x
nx
IG-CU
nx
IG-COM
(Optional)
nx
IG-PCLSM
nx
(Optional)
nx
IG-MTU
1x
IG-MU or IG-IB
Hint:
are used).

1x
1x
nx
nx
nx
nx
1x
1x

IS-CU
IS-PCLSM-PMS Dongle
(Optional)
IS-PCLSM Dongle
(Optional)
IG-MU or IG-IB

3) Closing of MCB stops the gen-sets by opening of SYS START/STOP.
4) While stopping in parallel to mains, active MCB FEEDBACK ensures gen-sets soft unload.

The Uf relay opens MCB after the mains fails. At the same time the Uf relay starts Pwr
2)
LOAD RESERVE 2 is controlled by MGCB, to differentiate the load reserve necessary before closing
3)
MGCB is closed by LOAD RES OK of 1st or 2nd gen-set and then held by MGCB feedback.
4)
When the mains returns, external synchronizer synchronizes gen-sets to the mains.
5)
Closing of MCB stops the gen-sets by opening of SYS START/STOP. Both GCBs are opened and
consequently KC relay opens also MGCB.
6)
While stopping in parallel to mains, active MCB FEEDBACK ensures gen-sets soft unload.
7)
MASTER SELECT selects the gen-set priority regardless of the Priority setpoint, if needed.
8)
When the gensets are not ready for standby operation after the mains return the bus 3 phase voltage
Hints
After MCB closing, the delay for gen-sets unloading is 1s (MCB FEEDBACK is closed)..
1)

29
3.4.3. Multiple Short time parallel to mains internal Sync & LSM +
InteliMains
L O A D S H A R IN G L IN E
MCB
C L O S E /O P E N
iG-CO M
K o1
3xU M
3xU B
3xI M
iM -C U
iM-PCLSM
+24V
SYNC
DISABLE
MCB
FEEDBACK
0V
LS M
LO AD
CAN
MCB
GCB1
3x
3x
3x
3x
G1
3xI G
iG -C U
or
iS -C U +
iS -P C L S M -P M S
iG-PCLSM
MCB
iG -A V R i
iG-COM
K o1
3xU G
3xU B
iG -A V R i
TRANS
CAN
AVRi
LS M
V ou t
S Y S S T A R T /S T O P
M A S T ER SE LEC T
AVRi
AVR
OUT
SPEED
G OVERNO R
L O A D S H A R IN G L IN E
M CB FEEDBACK
GCB2
3x
3xI G
or
iS -C U +
MCB
AVR
iG -A V R i
iG-PCLSM
iG -C U
iG -A V R i
TRANS
CAN
iG-COM
3xU B
G2
3xU G
M AS T ER SE LE CT O R
AVRi
V ou t
LSM
AVRi
OUT
SPEED
G OVERNO R
M A ST E R S ELE CT
M CB FEEDBACK
MCB
LO A D S H A R IN G LIN E
LS M
LO AD
3xU B
3xU M
iM -C U
3xIM
MCB
C LO S E /O P E N
iG-COM
K o1
iM-PCLSM
+24V
SYNC
DISABLE
MCB
FEEDBACK
0V
3x
MCB
CAN
MGCB
GCB1
3x
3x
3x
G1
CAN
3xIG
3xU G
3xU B
GCB2
KC
K o1
GCB1
iG -A V R i
TRANS
or
iS -C U +
MGCB
iG-PCLSM
iG -C U
KC
iG-COM
M G CB
MCB
RES.OK(2)
RES.OK(1)
iG -A V R i
AVRi
LS M
V out
M A S T E R S E LE C T
M G CB
OUT
SP E E D
G OVERNO R
LO A D R E S E R V E 2
M CB FEEDBACK
GCB2
3x
G2
iG-PCLSM
or
iS -C U +
iG -A V R i
iG-COM
iG -C U
iG -A V R i
TRANS
CAN
3xIG
3xU B
3xU G
M A S T E R S E LE C T O R
M CB
AVRi
AVR
AVRi
V out
LS M
AV R i
AVR
OUT
SP E E D
G OVERNO R
M A S T E R S E LE C T
LO A D R E S E R V E 2
M CB FEEDBACK
M CB

30
Specification

MGCB support
Gen-sets unload

1x
IM-CU (Vector shift protection from version 5.1)
1x
IG-COM
(Optional)
1x
IM-PCLSM
nx
IG-CU
nx
IG-COM
(Optional)
nx
IG-PCLSM
nx
(Optional)
nx
IG-MTU
1x
IG-MU or IG-IB
Hint:
are used).

1x
1x
nx
nx
nx
nx
1x

IG-COM (Optional)
IS-CU
IS-PCLSM-PMS Dongle
(Optional)
IS-PCLSM Dongle
(Optional)
IG-MU or IG-IB

1) The IM-CU opens MCB after the mains fails.
2) At the same time the MCB aux contact starts Pwr management by closing of SYS START/STOP input, if
the gen-sets had not run before.
3) When the mains returns, InteliMains synchronizes gen-sets to the mains.
4) MCB aux contact opens SYS START/STOP input, gen-sets stop.

1)
2)
The IM-CU opens MCB after the mains fails.

At the same time the MCB aux contact starts Pwr management by closing of SYS START/STOP
input, if the gen-sets had not run before.
3)
LOAD RESERVE 2 is controlled by MGCB, to differentiate the load reserve necessary before closing
4)
MGCB is closed by LOAD RES OK of 1st or 2nd gen-set and then held by MGCB feedback.
5)
When the mains returns, InteliMains synchronizes gen-sets to the mains.
6)
Closing of MCB stops the gen-sets by opening of SYS START/STOP. Both GCBs are opened and
7)
While stopping in parallel to mains, active MCB FEEDBACK ensures gen-sets soft unload
8)
MASTER SELECT selects the gen-set priority regardless of the Priority setpoint, if needed.
Hints
31
3.4.4. Multiple Parallel to mains, Import-Export or Baseload control, Stand-by

external Sync & LSM
LOAD SHARING
LINE
LSM
MAINS
LOAD
U,f
MCB
3x
3x
GCB1
3x
3xU B
3x
U,f
3xU G
G1
CAN
LO AD SHARING
LINE
3xIG
3x
(3.PH.RELAY)
iG-CU
SYN
MCB
M CB
SYNC
UNLO AD
SYS START/STO P
M ASTER SELECT
M CB FEEDBACK
Kt
EX T.SYN
LSM
iG-COM
KA
KA
GCB2
M ASTER SELECTO R
G2
PARALL.
TO MAINS
REQ UIRED
iG-CU
SYN
SYNC
U,f
CAN
iG-COM
SYN.ENABLED
3xIG
M CB
3xU B
EX T.
SYN
3x
Kt
3xU G
KA
LSM
UNLO AD
SYS START/STO P
M ASTER SELECT
M CB FEEDBACK
M CB

32
Specification

Uninterruptible stand-by
Automatic stand-by with Short time parallel to mains

1x
1x

IG-CU
IG-COM (Optional)
IG-MTU
IG-MU or IG-IB
1x
1x
nx
nx
nx
nx
nx
1x
Hint:
are used).

Description
management by closing of SYS START/STOP input, if the gen-sets had not run before.
5) While stopping in parallel to mains, active MCB FEEDBACK ensures gen-sets soft unload (if the function
is available in external LSM)
Hints

33

internal Sync & LSM
LOAD SHARING
LINE
LSM
MAINS
I/E
LOAD
U,f
MCB
3x
3x
3x
GCB1
3x
G1
iG-AVRi
TRANS
KA
KA
or
MCB
iS-CU
iS-PCLSM-PMS
Kt
KA
SPEED
GOVERNOR
Vout
LSM
LOAD SHARING LINE

3x
G2
MASTER SELECTOR
iG-AVRi
TRANS
Kt
3xIG
CAN
iG-CU
PARALL.
TO MAINS
REQUIRED
AV
R
iG-AVRi
or
iS-CU
iS-PCLSM-PMS
iG-COM
iG-PCLSM
3xU B
MCB
SYN.ENABLED
3xUG
EXT.
SYN
AVR
i
OUT
AVRi
SYS START/STOP
MASTER SELECT
MCB FEEDBACK
GCB2
AV
R
iG-AVRi
iG-CU
MCB
EXT.SYN
CAN
3xIG
(3.PH.RELAY)
iG-COM
iG-PCLSM
3xU B
3x
U,f
3xUG
AVRi
Vout
LSM
AVR
i
OUT
SPEED
GOVERNOR
SYS START/STOP
MASTER SELECT
MCB FEEDBACK
MCB
MCB
LOAD SHARING
LINE
LSM
MAINS
I/E
LOAD
U,f
MGCB
3x
GCB1
3x
iG-AVRi
TRANS
or
iS-CU +
iS-PCLSM-PMS
CAN
3x
G2
iG-AVRi
TRANS
Kt
CAN
3xUB
3xUG
3xIG
MCB
SYN.ENABLED
PARALL.
TO MAINS
REQUIRED
MCB
MCB

iG-CU
or
iS-CU +
iS-PCLSM-PMS
iG-AVRi
iG-COM
iG-PCLSM
KA
SPEED
GOVERNOR
Vout
LSM
LOAD SHARING LINE
MASTER SELECTOR
EXT.
SYN
AVR
i
OUT
AVRi
SYS START/STOP
MASTER SELECT
MCB FEEDBACK
GCB2
AVR
iG-AVRi
iG-COM
iG-PCLSM
GCB2
iG-CU
KC
MGCB
Kt
EXT.SYN
GCB1
KC
MCB
RES.OK(2)
MCB
(3.PH.RELAY)
MCB
KA
RES.OK(1)
KA
MGCB
3x
U,f
G1
3xUB
3xUG
3xIG
MCB
3x
KC
3x
MGCB
AVRi
Vout
LSM
AVR
AVR
i
OUT
SPEED
GOVERNOR
SYS START/STOP
MASTER SELECT
MCB FEEDBACK
...\EX_IM.VSD
34
Specification

Gen-sets soft unload

1x
1x

IG-CU
IG-COM
(Optional)
IG-PCLSM
(Optional)
IG-MTU
IG-MU or IG-IB
1x
1x
nx
nx
nx
nx
nx
1x
Hint:
are used).

1x
1x
1x
nx
nx
nx
nx
1x
1x

IS-CU
IS-PCLSM-PMS Dongle
(Optional)
IS-PCLSM Dongle
(Optional)
IG-MU or IG-IB


1) MGCB follows MCB to enable synchronizing to the mains when PARALLEL TO MAINS REQUIRED
switch is closed.
2) The Uf relay opens MCB and MGCB after the mains fails. At the same time the Uf relay starts Pwr
3) MGCB is closed by LOAD RES OK of 1st or 2nd gen-set and then held by MGCB feedback after the
mains fail.
Hints
35

internal Sync & LSM + InteliMains
0V
MCB
C L O S E /O P E N
iG-COM
K o1
LS M
LO AD
CAN
3xU B
3xIM
3xU M
iM -C U
iM-PCLSM
+ 2 4V
SYNC
DISABLE
MCB
FEEDBACK
CAN
3x
MCB
3x
GCB1
3x
G1
3xIG
iG -C U
or
iS -C U
iG-PCLSM
MCB
iG -A V R i
iG-COM
3xU B
K o1
3xU G
iG -A V R i
TRANS
CAN
AVRi
AVRi
AVR
OUT
SPEED
G O VERNO R
V out
LSM
M ASTER SELECT
M CB FEEDBACK
GCB2
3x
G2
M A S T E R S E LE C T O R
3xIG
iG -C U
P A R A LL.
T O M A IN S
R E Q U IR E D
or
iS -C U
MCB
iG-PCLSM
iG -A V R i
iG-COM
3xU G
3xU B
iG -A V R i
TRANS
CAN
AVRi
AVRi
LSM
AVR
OUT
SPEED
G O VERNO R
V ou t
M ASTER SELECT
M CB FEEDBACK
MCB
0V
iG-COM
iM-PCLSM
iM-CU
3xU B
MCB
CLOSE/OPEN
3xIM
Ko1
3xUM
+24V
SYNC
DISABLE
MCB
FEEDBACK
LOAD SHARING LINE
LSM
LOAD
CAN
CAN
MGCB
3x
3xIG
GCB2
3xUG
iG-AVRi
iG-CU
KC
or
iS-CU +
iS-PCLSM-PMS
MGCB
CAN
iG-COM
iG-PCLSM
MGCB
GCB1
KC
RES.OK(2)
Ko1
MCB
G1
iG-AVRi
TRANS
KC
MGCB
MCB
RES.OK(1)
3x
GCB1
3xUB
MCB
3x
GCB2
SPEED
GOVERNOR
Vout
LSM
SYS START/STOP
MASTER SELECT
MCB FEEDBACK
AVR
AVR
i
OUT
AVRi
LOAD SHARING LINE

3x
G2
MASTER SELECTOR
MCB
MCB

3xIG
iG-CU
or
iS-CU +
iS-PCLSM-PMS
iG-AVRi
iG-COM
iG-PCLSM
PARALL.
TO MAINS
REQUIRED
3xUG
3xUB
iG-AVRi
TRANS
CAN
AVRi
Vout
LSM
AVR
AVR
i
OUT
SPEED
GOVERNOR
SYS START/STOP
MASTER SELECT
MCB FEEDBACK
...\IM_MCB.VSD
36
Specification

Gen-sets soft unload
Pwr management

1x
1x
IG-COM
(Optional)
1x
IM-PCLSM
nx
IG-CU
nx
IG-COM
(Optional)
nx
IG-PCLSM
nx
(Optional)
nx
IG-MTU
1x
IG-MU or IG-IB
Hint:
are used).

1x
1x
1x
nx
nx
nx
nx
1x

IG-COM (Optional)
IM-PCLSM
IS-CU
IS-PCLSM-PMS Dongle
(Optional)
IS-PCLSM Dongle
(Optional)
IG-MU or IG-IB

1) The system is started by MCB opening or by the switch Parallel to mains required.
2) The IM-CU opens MCB after the mains fails. At the same time the MCB aux contact starts Pwr
3) When the mains returns, IM-PCLSM synchronizer synchronizes gen-sets to the mains.

1) MGCB follows MCB to enable synchronizing to the mains when PARALLEL TO MAINS REQUIRED
switch is closed.
2) The IM-CU opens MCB after the mains fails.
4) MGCB is closed by LOAD RES OK of 1st or 2nd gen-set and then held by MGCB feedback after the
mains fail.
5) Closing of MCB stops the gen-sets by opening of SYS START/STOP. Both GCBs are opened and
See paragraph 3.4.8. MGCB control from InteliMains.
Hints
37
3.4.7. Multiple Parallel to mains, Peak shaving, Import-Export or Baseload

control, Stand-by internal Sync & LSM + InteliMains
MCB
CLOSE/O PEN
MAINS PW R
O UT
iG-COM
Ko1
Ko10
iM-CU
iM-PCLSM
+24V
LOAD SHARING LINE
SYNC
DISABLE
MCB
FEEDBACK
0V
LSM
3xU B
3xU M
3xI M
LOAD
CAN
MCB
3x
3x
3x
GCB1
3x
G1
CAN
3xI G
Ko1
3xU G
3xU B
iG-AVRi
TRANS
or
iS-CU+
iS-PCLSM -PM S
iG-PCLSM
iG-CU
MCB
iG-COM
iG-AVRi
AVRi
LSM
Vout
SYS START/STOP
MASTER SELECT
AVRi
AVR
O UT
SPEED
GOVERNOR
LO AD SHARING LINE
MCB FEEDBACK
3x
3xI G
G2
or
MCB
iS-CU+
iS-PCLSM -PM S
iG-AVRi
iG-PCLSM
iG-CU
Ko10
iG-AVRi
TRANS
CAN
iG-COM
3xU B
GCB2
3xU G
MASTER SELECTOR
AVRi
Vout
LSM
AVRi
AVR
O UT
SPEED
GOVERNOR
SYS START/STOP
MASTER SELECT
MCB FEEDBACK
MCB

38
Specification
Peak shaving
Gen-sets unload
Pwr management

1x
1x
IG-COM
(Optional)
1x
IM-PCLSM
nx
IG-CU
nx
IG-COM
(Optional)
nx
IG-PCLSM
nx
(Optional)
nx
IG-MTU
1x
IG-MU or IG-IB
Hint:
are used).

1x
1x
1x
nx
nx
nx
nx
1x

IG-COM
(Optional)
IM-PCLSM
IS-CU
IS-PCLSM-PMS Dongle
(Optional)
IS-PCLSM Dongle
(Optional)
IG-MU or IG-IB

1) The system is started by MCB opening or by the IM-CU controlled MAINS PWR OUT relay when mains
imported power exceeds adjusted limit Mains ON Pwr .
2) The IM-CU opens MCB after the mains fails. At the same time the MCB aux contact starts Pwr
3) When the main returns, IM-PCLSM synchronizer synchronizes gen-sets to the mains or when mains
imported power decreases bellow adjusted limit Mains OFF Pwr, IM-CU binary output MAINS PWR OUT
opens SYS START/STOP on the gen-sets.

1) MGCB follows MCB to enable synchronizing to the mains.
2) The system is started by MCB opening or by the IM-CU controlled MAINS PWR OUT relay when mains
imported power exceeds adjusted limit Mains ON Pwr .
4) When the main returns, IM-PCLSM synchronizer synchronizes gen-sets to the mains or when mains
imported power decreases bellow adjusted limit Mains OFF Pwr, IM-CU binary output MAINS PWR OUT
opens SYS START/STOP on the gen-sets.
Hint:

39
3.4.8. Multiple Parallel to mains, MGCB control from InteliMains

Following example corresponds to paragraph 3.4.6. but MGCB is controlled from InteliMains available from
InteliMains V 5.1.
0V
iM-CU
3xUB
MGCB
CLOSE/OPEN
3xIM
Ko2
MCB
CLOSE/OPEN
3xUM
Ko1
iG-COM
iM-PCLSM
+24V
SYNC
DISABLE
MCB
FEEDBACK
LOAD SHARING LINE
LSM
LOAD
CAN
CAN
MGCB
3x
3x
3x
GCB1
G1
iG-AVRi
TRANS
Ko1
CAN
3xIG
3xU B
+24V
3xUG
MCB
iG-AVRi
MCB
MGCB
iG-CU
or
iS-CU +
iS-PCLSM-PMS
iG-COM
iG-PCLSM
Ko2
GCB2
SPEED
GOVERNOR
Vout
LSM
SYS START/STOP
MASTER SELECT
MCB FEEDBACK
AVR
AVR
i
OUT
AVRi
LOAD SHARING LINE

3x
G2
MASTER SELECTOR
MCB
3xIG
iG-CU
or
iS-CU +
iS-PCLSM-PMS
iG-AVRi
iG-COM
iG-PCLSM
PARALL.
TO MAINS
REQUIRED
3xUG
3xUB
iG-AVRi
TRANS
CAN
AVRi
Vout
LSM
AVR
AVR
i
OUT
SPEED
GOVERNOR
SYS START/STOP
MASTER SELECT
MCB FEEDBACK
MCB

1) IM closes MGCB when MCB is closed to enable synchronizing to the mains when PARALLEL TO
MAINS REQUIRED switch is closed.
2) The IM-CU opens MCB and MGCB after the mains fails.
4) MGCB is closed by IM when selected load reserve is achieved (enough engines are running) and IM
keeps it closed when at least one GCB is closed.
5) Closing of MCB stops the gen-sets by opening of SYS START/STOP. Both gensets are unloaded to
mains, then both GCBs are opened and engines stopped.

40
4. Examples
4.1.
Stand-by redundancy gen-sets
Two InteliGen - SPM controllers are connected as Stand-by redundancy gen-sets.
LOAD
U,f
3x
GCB1
3x
3x
3x
3xU B
3x
U,f
G1
3xIG
MCB
3x
3xU G
(3.PH.RELAY)
KA
K1
KA
MCB
BO
NO T READYAUTO
MCB
iG-CU
SPM
BI
REM START/STO P
K2
GCB2
KM
3x
3xU B
Kt
+
G2
3xIG
KM
U,f
3xU G
MASTER SELECTOR
K2
NO T READYAUTO
K1
BO
iG-CU
SPM
BI
REM START/STO P
KM
Kt
Specification

Reclosing after mains returns
Master genset is selected by Master selector switch.
When selected gen-set fails the second one starts.
Bus voltage measuring protects genset against GCB closing to energized bus.
IG InteliGen hardware requirements

1x
2x
2x

IG-CU
IG-MTU
Software system configuration: SPM

Description
1)
2)
3)
4)
5)
The Uf relay opens MCB after the mains fails.

With the time delay given by Kt relay the master genset is started
If the master is not ready or fails during the operation the second genset is started
When the mains returns Kt relay stops the running set with its delay.
Bus 3 phase voltage relay detects no voltage and with its time delay closes MCB

41
4.2 SPM redundancy with ATS

Two InteliGen - SPM (InteliLite) controllers are connected as Stand-by redundancy gen-sets.
LOAD
3x
3x
3x
G1
K1
BO
3xIG
ATS
3xU G
I.
3xU B
II.
iG-CU
SPM
NOT READYAUTO
+
GCB1
GCB
BO CLOSE/OPEN
BI
GCB1 feedback
ATS I. feedback
REM START/STOP
K2
KM
3x
K2
KM
GCB1
NOT READYAUTO
K1
MASTER
SELECTOR
I
BO
REM START/STOP
KM
3xIG
3xU G
3xU B
+
+
GCB2
G2
iG-CU
SPM
GCB
BO CLOSE/OPEN
+
GCB2
BI
GCB2 feedback
ATS II. feedback
II
SYSTEM
START
ATS
Specification
Start on request by SYSTEM START switch

Master genset is selected by Master selector switch.
When selected gen-set fails the second one starts.
Bus (load) voltage measuring protects genset against GCB closing to energized bus.
IG InteliGen hardware requirements

2x
IG-CU
Software system configuration: SPM

Description
1) Selected master genset is started after SYSTEM START is closed
2) If the master is not ready or fails during the operation the second genset is started
4.3 Two phase genset connection

Connect voltage and current terminals according following drawing.
L3
L0
L1
N L1 L2 L3
L1k L1l L2k L2l L3k L3l

42
4.4 Bus-tie breaker (BTB) application

Two Mains incomers and two gen-sets are separated by a bus-tie breaker. When one or both Mains fail, the
BTB closes and Load can be supplied from the healthy Mains or from the gen-sets.
LOAD SHARING LINE
BI Sys Start/Stop
BO MCB fdb mirror
BI MCB feedback
BO GCB blocking
BI GCB disable
iS-CU 1 +
iS-PCLSM-PMS
3xU B
CAN 2
BO Mains fail
LSM
3xIG
LSM
3xU B
3xUM
MCB ON coil
3xIM
MCB feedback
MCB OFF coil
iM-CU 1
3xUG
iG-COM
iM-PCLSM
CAN
230 VAC
LOAD
1
MCB
GCB1
3x
3x
G1
CAN B
BTB
I-CR
CAN A
MCB
GCB2
BI Remote OFF
BI Sync disable
G2
3xIG
3xUG
3xU B
3xU B
LOAD
BI 16; BTB fdb
LSM
BO Mains fail
BI Sys Start/Stop
BO MCB fdb mirror
BI MCB feedback
BO GCB blocking
BI GCB disable
iS-CU 2 +
iS-PCLSM-PMS
CAN 2
iM-CU 2
iG-COM
iM-PCLSM
BI Access lock
3xUM
3xIM
3x
LSM
IG-IB
+ IB-7 dongle
IM-CU 1 Contr. Addr = 1

IM-CU 2 Contr. Addr = 2
IS-CU 1 Contr. Addr = 3
IS-CU 2 Contr. Addr = 4
Specification
Mains circuit breaker (MCB) is operated by 230V AC coil so it can be opened only after the voltage
on the generator is present. GCB cannot be closed before MCB is opened.
Therefore the BO MCB fdb mirror and GCB blocking from IM are connected to BI MCB feedback and
GCB disable of IS (see IM-6.1 and IS-MINT-3.3 manuals for detailed description).
Related settings are:
IS: ProcessControl:#SysLdCtrl PtM = BASELOAD
IS: ProcessControl:#SysPFCtrl PtM = BASEPF
IM: Mains protect:MCB opens on = GENRUN
IM: Mains protect:VectorS prot = GENRUN
IM: Pwr management:#SysAMFstpDel > Mains protect:Mains ret del
I-CR module is used for separating two parts of the CAN bus when BTB is opened it has jumper
P4 closed which means that IS-CU 2 (Contr. Addr = 4) gives I-CR information about BTB feedback.
BTB feedback is 16 binary input of IS-CU 2 (see Inteli-communication guide for detailed description
of I-CR possibilities). Thanks to I-CR module IG-IB is able to monitor all controllers (IM 1 and 2, IS 1
and 2) even if the BTB is opened.

43
Hardware requirements
2x
2x
2x
2x
2x
1x
1x
1x
IS-CU
IS-PCLSM-PMS
IM-CU
IG-COM
IM-PCLSM
IG-IB
IB-7 dongle
I-CR
Software system configuration: IS-MINT-3.3, IM-6.1

44
5. Speed governor interface

Hint:
Read carefully Speed governor instructions before connecting InteliGen or InteliSys Speed governor
interface!
Electronic engines interface

All below mentioned interface examples describes analog interface even if they are (in some cases) used for
Electronic Control Units (Electronic engines) with CAN data bus.
There are several possibilities to connect CAN bus interface between Electronic engine and ComAp
controller. Please ask your local distributor for more details.
InteliSys ECU interface

I-CB unit is an interface between InteliSys and Electronic engine. Following I-CB types are available:
For more details see I-CB-ICBEdit-1.1.pdf manual.
I-CB type
Engine
MTU
I-CB/MTU
I-CB/CAT-Diesel
CAT
I-CB/CAT-Gas
CAT
InteliGen ECU interface

There exist some InteliGen customer branches that support ECU. Please ask your local distributor for more
details.
Controller Speed reg out voltage limit

Please note there is a new setpoint in InteliSys-3.1 controller (no in IG-6.1): Sync/Ld ctrl: SpeedGovLowLim
[0,01V]. Setpoint limits low level of output voltage. E.g. instead of full 10V to +10V Speed governor output
range can be set SpeedGovLowLim = 0,00 to reduce output range from 0 to 10V.
Hint:
SpeedGovLim setpoint is available from IS version 3.1 !
Heinzmann E1-F and E2F

In t e liG e n
In t e liS y s
H e in z m a n n
K G -1 -0 3 F
GND
IG - P C ( L S ) M
S p e e d P ic k u p
GND
S p e e d In p u t
2k
GND
V o u tR
4
5
U re f = 7 ,9 V
SPEED
GOVERNOR
10kohm
Speed
gov
b ia s
Vout
1k2
re d =
U b a tt
b lu e = G N D
P o w e r s u p p ly
Adjusting
Sync/Load ctrl: Speed gov bias = 0V
SpeedRegChar = POSITIVE

45
Heinzmann E6
InteliGen
InteliSys
IG-PC(LS)M
SPEED
GOVERNOR
GND
A3
B3
VoutR
150 kohm
10kohm
Speed
gov
bias
Vout
Adjusting
Heinzmann E16
InteliGen
InteliSys
IG-PC(LS)M
SPEED
G O VERNO R
G ND
A3
VoutR
B3
10kohm
Speed
gov
bias
Vout
Adjusting
Cummins
EFC
InteliGen
InteliSys
Cummins EFC
1
+Vbatt
IG-PC(LS)M
-Vbatt
7
8
9
C
4u7/50V
7,8V
300R
470R
G ND
VoutR
SPEED
G O VERNO R
10kohm
Speed
gov
bias
Vout
5V
11

46
Hint:
Spurious operation of the InteliGen push buttons is caused by excessive interference from the speed
controller when capacitor is not connected between power supply terminals 1 and 2.
Adjusting
ECPG
InteliGen
InteliSys
Cummins ECPG
IG-PC(LS)M
A
GND
VoutR
I
SPEED
GOVERNOR
10kohm
Speed
gov
bias
Vout
Adjusting
Sync/Load ctrl: Speed gov bias = 2.5VDC
ONAN
InteliGen
InteliSys
Cummins ONAN
GND
0-5V
10k
VoutR
10k
Speed
gov
bias
Vout
Adjusting
Sync/Load ctrl: Speed gov bias = 2.5VDC

???
47
QST30
Adjusting
Sync/Load ctrl: Speed gov bias = 5 VDC
Barber colman
DYNA 8000
InteliGen
InteliSys
IG-PC(LS)M
GND
470kOhm
VoutR
SPEED
GOVERNOR
10kohm
Speed
gov
bias
Vout
2
Adjusting

48
DYN1 10684
InteliGen
InteliSys
IG-PC(LS)M
8V
GND
6
9
4V 7
7K5
VoutR
7K5
SPEED
GOVERNOR
10kohm
Speed
gov
bias
Vout
Adjusting
GAC
GAC ESD 5500 series
InteliGen
InteliSys
IG-PC(LS)M
GND
G
AUX
VoutR
Rext =1kohm
SPEED
GOVERNOR
10kohm
Speed
gov
bias
Vout
Adjusting
SpeedRegChar = NEGATIVE
InteliGen
InteliSys
ESD 5330
IG-PC(LS)M
G
GND
VoutR
AUX
SPEED
GOVERNOR
10kohm
Speed
gov
bias
Vout
Adjusting

49

InteliGen
InteliSys
EGS 104B
IG-PC(LS)M
GND
2
1 kohm
AUX
25
VoutR
SPEED
GOVERNOR
10kohm
Speed
gov
bias
Vout
Adjusting
Woodward
ProAct II - Digital Speed Control System
Adjusting
EPG - Electrically Powered Governors

EPG
IG/IS -PC(LS)M
11 +
VoutR
12 GND
Shielding connected on
EPG side only
Adjusting
2301A Speed Controls

2301A
15
16 COM
17 =Shielding is connected
on 2301A side only
IG/IS -PC(LS)M
VoutR
GND

50
Adjusting
2301A Load Sharing and Speed control

2301A
IG/IS -PC(LS)M
25 +
VoutR
26 GND
27 =Shielding is connected
on 2301A side only
Adjusting
Detroit diesel - DDEC3

InteliGen
InteliSys
IG-PC(LS)M
A
+ 24V
1
B
G ND
SPEED
G O VERNO R
2
C
3
D
- 24V
VoutR
10kohm
Speed
gov
bias
4
E
G AC
EAM104
Vout
5K
EXTERNAL FREQ
TRIM
952
510
DDEC3
C3
D1
A3
Adjusting

51
Volvo Penta EDC III

InteliGen
InteliSys
VO LVO
EDC III
1
2
G AC
EAM 122
IG-PC(LS)M
+Vbatt
G ND
VoutR
6
SPEED
G O VERNO R
-Vbatt
10kohm
Speed
gov
bias
Vout
Adjusting
MTU MDEC 2000 , 4000

InteliGen
InteliSys
IG-PC(LS)M
GND
36
MTU
MDEC
0 to 10V
GND
VoutR
SPEED
GOVERNOR
10kohm
Speed
gov
bias
Vout
Adjusting
Sync/Load ctrl: Speed gov bias = 4,9 V
Caterpillar
Following is an example of interface to Speed control unit with PWM input for synchronizing.
Interface with EP300

There is used Analog to PWM signal converter and Electronic potentiometer EP300 which is controlled by
Binary outputs Speed Up and Down from controller.

52
IG -PC (LS)
M
IS -PC (LS) M
BO
BO
BO
CATERPILLAR
Signal
converter
EP300
Speed Up
Speed Dn
Start
INC
+B
DEC
-B
SET
1k
+Vbat
CATERPILLAR
Speed Control
Unit
PWM
signal
-Vbat
Interface without EP300

CATERPILLAR
Signal
converter
IG -PC (LS) M
IS -PC (LS) M
VoutR
+Vbat
+B
PWM
signal
CATERPILLAR
Speed Control
Unit
ADEM
or
PEEC
470 Ohm
GND
-B
-Vbat
Adjusting
Deutz BF6M engine

Example of interface to DEUTZ electronic injection system.
InteliGen
InteliSys
DEUTZ BF6M
IG-PC(LS)M
21
GND
23
VoutR
17
Opened for
0% droop
GND
0,5 to 4,5V
24
SPEED
GOVERNOR
10kohm
Speed
gov
bias
Vout
Genset plug F
Adjusting
Perkins
Perkins 4016 E61 TRS
53
InteliGen
InteliSys
ECM
IG-PC(LS)M
SPEED
GND
19
GOVERNOR
2,7kOhm
10kOhm
VoutR
18
OEM connector
2,7kOhm
Vout
Adjusting
Perkins series 2300, 2800
Adjusting
Hint:
For external speed setting terminals 2 and 12 on ECM have to be interconnected.

54
Perkins 1300 Series EDi

InteliGen
InteliSys
IG-PC(LS)M
VBREF GND
SENSOR SUPPLY
8 kohms
GND
RPS INPUT
VoutR
SPEED
GOVERNOR
10kohm
Speed
gov
bias
Vout
Adjusting
Sync/Load ctrl: Speed gov bias = app. 5,6 V
TOHO
XS-400B-03

55
Adjusting
Sync/Load ctrl: Speed gov bias = 4 V

56
6. AVR interface
Hint:
Read carefully AVR instructions before connecting to InteliGen or InteliSys controller!
Basler
Basler APR63-5, AEC 63-7, KR-FX, KR-FFX
GND
OUT1
230/400VAC From
0VAC generator
AVRi+
iGAVRi
18VAC
iGAVRi
TRANS
AVRi-
InteliGen
InteliSys
IG-PC(LS)M
AVRi+
AVRi-
AVRi output is connected instead of external resistor for voltage adjusting.

Adjusting
AVRi trim to minimum counterclockwise.
Volt/PF ctrl:
AVR DCout bias = 50%
VoltRegChar = POSITIVE
Stamford
STAMFORD SX460
Voltage
input
+- 5V
1
2
OUT2
230/400VAC From
0VAC generator
AVRi+
iGAVRi
18VAC
iGAVRi
TRANS
AVRi-
OUT1
InteliGen
InteliSys
IG-PC(LS)M
AVRi+
AVRi-
AVRi output is connected instead of external resistor for voltage adjusting.

Adjusting
Volt/PF ctrl:
STAMFORD SX440, SX 460, MX321, SX421

18Vac
A1
A2
OUT2
iGAVRi
TRANS
230Vac
0Vac
iGAVRi
SX440
SX421
M X321
OUT1
From
generator
AVRi+
AVRi-
InteliGen
IG-PC(LS)M
AVRi+
AVRi-
AVRi output is connected to auxiliary voltage input A1, A2.

Adjusting
Volt/PF ctrl:
Hint:
Inputs 1 and 2 for external trim must be shorted for control via analog inputs A1, A2.

57
Leroy Sommer
R438 LS, R448
18VAC
Terminal
strip J2
GND
S2, S1
ST4
iGAVRi
TRANS
230/400VAC From
0VAC generator
iGAVRi
R438 LS
OUT1
InteliGen
InteliSys
IG-PC(LS)M
AVRi+
AVRi+
AVRi-
AVRi-
AVRi output is connected instead Remote voltage trimmer 470 ohm to terminals ST4.
Adjusting
Volt/PF ctrl:
R449
Leroy Sommer
R 449
100 VAC
18 VAC
iG-AVRi
TRANS/100
0 VAC
From generator
InteliGen
InteliSys
R449
IG-PC(LS)M
Terminal
strip J2
OUT2
AVRi+
iGAVRI
4
2
AVRi-
AVRi+
AVRi-
OUT1
AVR Dcout bias = 50%

RS128
18VAC
4
5
G ND
230/400VAC From
0VAC generator
iG AVRi
RS128.0
iGAVRi
TRANS
AVRi+
AVRi-
InteliG en
InteliSys
IG -PC(LS)M
AVRi+
AVRi-
OUT1
AVRi output is connected instead Remote voltage trimmer 470 ohm to terminals 4, 5.
Adjusting
Volt/PF ctrl:

58
Mecc Alte Spa

S.R.7/2, U.V.R.6
IG-AVRi-TRANS
230/400VAC
U.V.R.6
S.R.7/2
18VAC
0VAC
InteliGen
InteliSys
From
generator
I GA V Ri
IG-PC(LS)M
OUT1
AVRi+
AVRi-
AVRi+
AVRi-
GND
AVRi output is connected instead Remote voltage trimmer 100Kohm (OUT1=top position wire and Gnd
=second top position wire see below).
Adjusting
AVRi trim to maximum counterclockwise.
Volt/PF ctrl:
VoltRegChar = NEGATIVE
Marelli AVR
MX341
A1
iGAVRi
18Vac
n.c. S1
S2
1
2
230Vac From
0Vac generator
iGAVRi
TRANS
GND
OUT1
A2
AVRi+
AVRi-
InteliGen
InteliSys
IG-PC(LS)M
AVRi+
AVRi-
Use pin 1 and 2 with link (remote voltage trim)

Disconnect Droop C/T (S1, S2)
Adjusting
AVRi trimpot in middle position.
Volt/PF ctrl:
Piller
230/400VAC
2
1
OUT2
iG-AVRiTRANS
0VAC
i GAVRi
18VAC
From
generator
AVRi+
AVRi-
InteliGen
InteliSys
IG-PC(LS)M
AVRi+
AVRi-
OUT1
AVRi output is connected instead Remote voltage trimmer 100Kohm.

Adjusting
Volt/PF ctrl:

59
Caterpillar
VR6
Volt/PF ctrl:
AVR DCout bias = approx. 50%

DVR
Volt/PF ctrl:

???
Hint:
IG-AVRi trim in about position.
Pin 44 on DVR PF regulation directly from DVR not connected.

60
7. Abbreviations
AMF
ATS
AVR
GCB
CHP
IG
IG-AVRi
IG-COM
IG-IB
IG-MU
IG-PCLSM
IG-PCM
IM
IS
LS
LSM
MCB
MEXT
MGCB
MINT
NPU
PMS
SPI
SPM
SPtM
SSB
VS
Auto Mains Failure (controller starts automatically on mains failure)

Automatic Transfer Switch (switches the load to actually supplied bus (by mains or
generators))
Automatic Voltage Regulator
Generator Circuit Breaker
Combined Heat & Power - cogeneration application, usually with gas engine
InteliGen gen-set controller
IG Automatic Voltage Regulator interface
IG Communication module - enables to interconnect the IG controllers in multiple applications
via CAN bus and connecting the communication modules (IG-MU, IG-IB)
IG Internet Bridge - for internet/ethernet communication
IG Modem Unit - for direct or modem control of multiple gen-sets
IG Power Control and Load Sharing Module - for synchronizing and power control for multiple
isolated parallel operation
IG Power Control Module - for synchronizing and power control of a single gen-set running in
parallel to mains
InteliMains - Mains supervision controller
InteliSys gen-set controller
Load Sharing - analog load sharing line to interconnect the gen-sets on the site (for isolated
parallel or mains parallel of multiple gen-sets)
Load Sharing Module
Mains Circuit Breaker
Multiple application with EXTernal control loops - for multiple gen-sets in island parallel or
mains parallel operation; external synchronizer & load sharer modules expected; PMS
available
Master Generator Circuit Breaker (sometimes used with multiple gen-sets in island parallel or
mains parallel operation)
Multiple application with INTernal control loops - for multiple gen-sets in island parallel or
mains parallel operation; Load Sharing and VAr Sharing controlled internally; PMS available
Mains protection relay (voltage, frequency, vector shift protections)
Power Management System - ensures optimization of running gen-sets on the site with
multiple gen-sets; based on kW spinning reserve or on relative (%) load; no-master system
ensures high reliability
Single Parallel Island application - for single gen-sets in parallel with mains or in island
operation; suitable for CHP application; no MCB control
Single Prime Mover application - for single gen-sets without mains
Single Parallel to Mains application - for single gen-sets in parallel with mains or in island
operation, with AMF support; both MCB and GCB controlled
Single Stand-By application - for single gen-sets with mains and break transfer gen-set to
mains
VAr Sharing - ensures VAr sharing between the gen-sets on the site via CAN bus (for isolated
parallel or mains parallel of multiple gen-sets)

61

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Compact Controller for Stand-by and Parallel Operating Gen-sets

Copyright 2004 ComAp s.r.o.

ComAp, spol. s r.o.

Application Guide, ComAp February 2005

1. InteliGen, InteliSys applications

Single Prime Mover

Single Parallel to Mains

Multiple Prime mover:

Multiple Stand-by: MEXT, MINT

Multiple Parallel to mains,

Application Guide, ComAp February 2005

Multiple Parallel to mains,

Single Prime Mover: SPM

Automatic start-up and gen-set loading on external command

InteliGen hardware requirements

InteliSys hardware requirements

Software system configuration: Single Prime Mover (SPM)

Application Guide, ComAp February 2005

Single Stand-by: SSB

2.2.1 Separate GCB and MCB

Automatic start-up when the mains fails

InteliGen hardware requirements

InteliSys hardware requirements

Software system configuration: Single Stand-by (SSB)

2.2.3 SSB + On Load Test

InteliGen hardware requirements

(when mains and generator neutral separation is required)

InteliSys hardware requirements

InteliSys central unit

Software system configuration: Single Parallel to Mains (SSB)

Application Guide, ComAp February 2005

2.3 Single Parallel to Mains: SPtM

Automatic start-up when the mains fails

InteliGen hardware requirements

(when mains and generator neutral separation is required)

InteliSys hardware requirements

InteliSys central unit

Software system configuration: Single Parallel to Mains (SPtM)

Application Guide, ComAp February 2005

2.3.2 SPtM + On Load Test

On Load Test - load transfer to genset (In TEST mode only)

InteliGen hardware requirements

(when mains and generator neutral separation is required)

InteliSys hardware requirements

InteliSys central unit

Software system configuration: Single Parallel to Mains (SPtM)

Application Guide, ComAp February 2005

3.5. Single Parallel Island: SPI

InteliSys hardware requirements

InteliSys central unit

Software system configuration: Single Parallel Island (SPI)

Application Guide, ComAp February 2005

2.4.2 SPI parallel to Mains only

Parallel only, no MCB

InteliSys hardware requirements

InteliSys central unit

Software system configuration: Single Parallel Island (SPI)

Application Guide, ComAp February 2005

2.4.3 SPI External MCB / Island or Parallel

No MCB control, MCB is controlled externally

InteliSys hardware requirements

InteliSys central unit

Software system configuration: Single Parallel Island (SPI)