Professional Documents
Culture Documents
Retrofit Technology
for
Improving Performance and Reliability
16th September, 2011
Toshiba Corporation
Copyright 2011, Toshiba Corporation.
Environmentally-conscious products
CCS
Renewable energy:
Geothermal
Wind, Solar
Carbon Dioxide
Capture and Storage
Toshibas
CCS Pilot Plant
Further improvement
of Coal-fired P.P.
High performance
Hydroelectric
equipment
KOLDAM HEP
(4x200MW)
(TSB,BHEL,MC)
TEESTA V (3x170MW)
(TSB,MBK) 2008
SSNNL HEP
(6x200 MW)
(TSB, HTC, SC, BHEL)
TATA MUNDRA
UMPP
(5x800 MW)
Under construction
Ordered 2007
Customer A
(2x 660 MW )
2011
AP Gas (172MW )
Combined Cycle
1997
Location: Gurgaon
Sales, Plant Engineering and
Procurement
Location: Hyderabad
Construction
LP Turbine Up-rating
Brunner Island Unit-3 (USA) designed by GE
Up-rating 784MW 803MW
After Retrofit
10
Refurbish in 2006
Copyright 2011, Toshiba Corporation.
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12
Replaced
Replaced by
by
original
original designed
designed
blades
blades
New
New inner
inner case
case
Updated
Updated steam
steam path
path design
design
Using
Using original
original rotor
rotor
New
New nozzle
nozzle
diaphragms
diaphragms
Copyright 2011, Toshiba Corporation.
Using
Using original
original outer
outer case
case
13
Using
Using original
original rotor
rotor
Using
Using original
original casings
casings
The first stage nozzle and blades were replaced for countermeasure of
solid particle erosion
Copyright 2011, Toshiba Corporation.
14
New
New mono-block
mono-block rotor
rotor
Doubled
Doubled last
last stages
stages
36
36 Last
Last stage
stage blades
blades
Original
Original outer
outer case
Copyright 2011, Toshiba Corporation.
Site Installation
Completion of Installation Work
17
18
CFD Models
Controlled Secondary
Flow Losses
AFP Blades
19
Tie-wire
(Brazed)
Self-shielded
Erosion Protection
Flo
w
Lug
Sleeve
(Loose)
Pinned Nest-Finger
Dovetail
Advanced Flow
Pattern Design
with modified Airfoil
Flo
w
Pinned Flat-Finger
Dovetail
Conventional
Copyright 2011, Toshiba Corporation.
Latest
20
L-1
blades
L-2
blades
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23
Linear
Variable
Differential
Transformer
D-EHC Cubicle
System
Controller
(position
transmitter)
Hydraulic
Oil Inlet Servo
Valve
Master
Controller
Steam
Inlet
Hydraulic
Cylinder
Steam
Outlet
Control
Valve
Speed
Pickup
Copyright 2011, Toshiba Corporation.
24
Worm wheel
Speed/Load changer
Limit switch
Newly
Newlyinstalled
installedsimple
simple
speed
speed sensor
sensorfor
forEHC
EHC
Governor
bracket
Sleeve
Rotating
pilot valve
Rotating
centrifugal flywheel
Existing
Existingcomplex
complexmechanical
mechanical
speed
speedgovernor
governor
Gear
Gearfor
for
speed
speedsensor
sensor
Speed
Speedsensor
sensor
25
26
New
New operator
operatorstation
station
Operation display
Conclusion
For of the aged units, it goes without saying the adequate
rehabilitation and upgrading are useful for the following
stable operation.
Toshiba has a lot of experience for rehabilitation and
upgrading projects on OEM and Other-OEM existing steam
turbines.
For the rehabilitation and upgrading, Toshibas advanced
technologies have been applied.
Toshiba
Toshiba Thermal
Thermal and
and Hydro
Hydro Power
Power
Toshiba
Toshiba JSW
JSW Turbine
Turbine &
& Generator
Generator Pvt.
Pvt. Ltd.
Ltd. Systems
Company,
Toshiba
India
Systems Company, Toshiba India Pvt.
Pvt. Ltd.
Ltd.
Copyright 2011, Toshiba Corporation.
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