Calculate the Velocity of Gas in 6" Pipeline (Pipeline Rules of Thumb Handbook)

Min Max
v = 1440 * Z * Q * T where : v = velocity of gas, ft/sec 5 30
d
2
* P Z = Compressibility 0.94 0.94
Q = Volume, MMSCFH
T = Operating Temperatur, R 660 660
d = Inside diameter of pipe , inches 6.193 6.193
P = Operating Pressure, psia 600 600
Q = 0.128792073 MMSCFH
3.088538921 MMSCFD Minimum
Q = 0.772752438 MMSCFH
18.53123352 MMSCFD Maksimum
maksimum velocity should be limited to acceptable noise level (60 to 80 ft/s)
minimum velocity should be limited to about 3 - 10 ft/s refer to API RP 14 E if there are solid particles
Hasil perhitungan diatas menunjukan bahwa pipa 6" dapat mengalirkan gas dengan kapasitas maksimum sebesar
37 MMSCFD dan minimum sebesar 3 MMSCFD
Sumur Makmur #25 berada pada satu area dengan sumur-sumur makmur 1, 2, 4, 6, 17 dan 23. Sumur-sumur tersebut
mempunyai zona G-50 series yang kandungan gasnya sangat potensial dan apabila ke-6 sumur tersebut zona gasnya di
produksikan, maka fasilitas 6" trunkline yang diajukan akan dapat menampung gas dari ke-6 sumur tersebut.
Sumur Makmur #25 berada pada satu area dengan sumur-sumur makmur 1, 2, 4, 6, 17 dan 23. Sumur-sumur tersebut
mempunyai zona G-50 series yang kandungan gasnya sangat potensial dan apabila ke-6 sumur tersebut zona gasnya di
produksikan, maka fasilitas 6" trunkline yang diajukan akan dapat menampung gas dari ke-6 sumur tersebut.
Sheet No. : 1 of 3
LINE NO : 121-6-GR-CCD-XXX REV : A
LEGENT : Trunkline Calculation
AFE NO : 08-1318 DATE : 05-Dec-08
TABLE OF CONTENTS
Hal.
1 GENERAL DATA 2
2 Pipe Thickness Calculation 3
0 Sheet No. : 2 of 3
LINE NO : 121-6-GR-CCD-XXX REV : A
LEGENT : Trunkline Calculation
AFE NO : 08-1318 DATE : 05-Dec-08
1. GENERAL DATA
Design Code = ASME B31.8
Design Pressure = 1350 Psi (ANSI 600)
Corrosion Allowance = 1.6 mm
Design Temperatur = 200 F = 93.33 C
MATERIAL = API 5L Gr B Sch 80
Basic Quality Factor For longitudinal weld joints = 0.85
Radiography = Spot
Diameter = NPS 6
Sheet No. : 3 of 3
LINE NO : 121-6-GR-CCD-XXX REV : A
LEGENT : Trunkline Calculation
AFE NO : 08-1318 DATE : 05-Dec-08
2 Thickness Calculation
tm = t + c
1 - u t = P
i
d
o
2 S
mys
E F T
where :
t
m = minimum required thickness
t = pressure design thickness, mm
c = the sum of the mechanical allowance
P
i = internal design pressure, Psi
d
o = outside diameter of pipe, mm
S
mys = Basic allowable Stres forValue
F = Design Factor
E' = longitudinal weld joint factor
T = temperature derating factor
P
i
= 1350 Psi
d
o
= 6.625 inch
c = 0.063 inch
= 0.0362 inch (Accumalation corrosion for 5 years operation) NORSOK-M506
S' = 35000 Psi
E' = 1
F = 0.72
u = 12.5%
T = 1 (Less than 250 F)
Pipe thickness caused by pressure
t = 0.177 inch
Minimum required thickness
t
m
=
0.316 inch
Sch 40 for NPS 6 = 0.280 inch
Sch 80 for NPS 6 = 0.432 inch
Conclusion
We choose Sch 80 NPS 6
Sheet No. : 1 of 3
LINE NO : REV : A
LEGENT : Wellhead Flowline Calculation
AFE NO : AFE 09-1333 DATE : 23-Feb-09
TABLE OF CONTENTS
Hal.
1 GENERAL DATA 2
2 Pipe Thickness Calculation 3
0 Sheet No. : 2 of 3
LINE NO : REV : A
LEGENT : Wellhead Flowline Calculation
AFE NO : AFE 09-1333 DATE : 23-Feb-09
1. GENERAL DATA
Design Code = ASME B31.3
Design Pressure = 1350 Psi (ANSI 600)
Corrosion Allowance = 0.063 inch
Design Temperatur = 200 F = 93.33 C
MATERIAL = A 106 Gr. B, Seamless
Basic Quality Factor For longitudinal weld joints = 1
Radiography = 100%
Diameter = NPS 3
Sheet No. : 3 of 3
LINE NO : REV : A
LEGENT : Wellhead Flowline Calculation
AFE NO : AFE 09-1333 DATE : 23-Feb-09
2 Thickness Calculation
tm = t + c
1 - u t = P
i
d
o
2 (S
.
E + P
i
. Y)
where :
t
m = minimum required thickness
t = pressure design thickness, mm
c = the sum of the mechanical allowance
P
i = internal design pressure, Psi
d
o = outside diameter of pipe, mm
S' = Basic allowable Stres forValue
E' = longitudinal weld joint factor
Y' = coefficient having values ferritic steels
as follow 0.4 up to and including 480C
0.5 for 510C
0.7 for 540C and above
u = mill tolerance
P
i
= 1350 Psi
d
o
= 3.5 inch
c = 0.063 inch
= 0.066 inch 2% of CO2 content
S' = 20000 Psi
E' = 1
Y = 0.4
u = 12.5%
Pipe thickness caused by pressure
t = 0.115 inch
Minimum required thickness
t
m
= 0.279 inch
Sch 40 for NPS 3 = 0.216 inch
Sch 80 for NPS 3 = 0.300 inch
Conclusion
We choose Sch 80 NPS 3
1 GENERAL DATA
Design Code = ASME B31.3
Operating Pressure = 1137 Psi
Working Allowable Pressure = 1350 Psi (ANSI 600)
Corrosion Allowance = 0.063 inch = 1.6 mm
Spesific Gravity = 0.74
Design Temperatur = 200 F = 93.33 C
MATERIAL = API 5L Gr 5 Sch 40
Basic Quality Factor For longitudinal weld joints = 1
Radiography = Spot
Diameter = NPS 4
Sheet No. : 1 of 3
LINE NO : REV : A
LEGENT : Wellhead Flowline Calculation
AFE NO : AFE 09-1306 DATE : 23-Feb-09
TABLE OF CONTENTS
Hal.
1 GENERAL DATA 2
2 Pipe Thickness Calculation 3
0 Sheet No. : 2 of 3
LINE NO : REV : A
LEGENT : Wellhead Flowline Calculation
AFE NO : AFE 09-1306 DATE : 23-Feb-09
1. GENERAL DATA
Design Code = ASME B31.4
Design Pressure = 1350 Psi (ANSI 600)
Corrosion Allowance = 0.063 inch
Design Temperatur = 200 F = 93.33 C
MATERIAL = API 5 L Gr.B, ERW
Basic Quality Factor For longitudinal weld joints = 1
Radiography = 100%
Diameter = NPS 4
Sheet No. : 3 of 3
LINE NO : REV : A
LEGENT : Wellhead Flowline Calculation
AFE NO : AFE 09-1306 DATE : 23-Feb-09
2 Thickness Calculation
tm = t + c P
i
d
o where :
1-u 2 S
mys
E 0.72
t
m = minimum required thickness
u = mill tolerances
c = the sum of the mechanical allowance
P
i = internal design pressure, kPa
d
o = outside diameter of pipe, mm
S' = Specific minimum yield strength
E' = longitudinal weld joint factor
P = 1350 Psi
d
o = 4.5 inch
c = 0.063 inch
S' = 35000 Psi (ASME B31.4 hal 12)
E' = 1 (ASME B31.4 hal 12)
Y' = 0.40
u = 12.50%
t = 0.120535714 inch
t
m
= 0.20976 inch
Thickness 4" Sch 40 = 0.237 inch
t
m
< t
Sch40
The 4" Sch 40 thickness is acceptable
To determine allowable internal working pressure for this wellhead flowline in accordance with ANSI B31.4, Code for pipline transportation systems, use the following :
t =
P
i
d
o
2 (S
.
E + P
i
. Y)
where :
t
m
= minimum required thickness
t = pressure design thickness, mm
c = the sum of the mechanical allowance
P
i
= internal design pressure, kPa
d
o
= outside diameter of pipe, mm
S' = Basic allowable Stres forValue
E' = longitudinal weld joint factor
Y' = coefficient having values ferritic steels
as follow 0.4 up to and including 480C
0.5 for 510C
0.7 for 540C and above
P
i
=
1350 Psi
d
o
=
3.5 inch
c = 0.02 inch
S' = 16700 Psi
E' = 1
Y' = 0.4
u = 12.5% t
P
i
d
o
= 0.137 inch
2 (S
.
E + P
i
. Y)
t
m
=
0.174 inch
sch 40 for NPS 4 = 0.237
and the calculation = 0.242 it shows that sch 40 is not adequate
Design thickness calculation indicates that Schedule 80 is appropriate
t =
To determine allowable internal working pressure for this wellhead flowline in accordance with ANSI B31.3, Code for pipline
transportation systems, use the following :
tm = t + c + u t =
To determine allowable internal working pressure for this wellhead flowline in accordance with ANSI B31.3, Code for pipline
transportation systems, use the following :
tm = t + ca
P
i
d
o
where :
1-a
2 S
mys
E 0.72
t
m
= minimum required thickness
t = pressure design thickness, mm
a = mill tolerances
e = erosion allowance
c = the sum of the mechanical allowance
P
i
= internal design pressure, kPa
d
o
= outside diameter of pipe, mm
S' = Specific minimum yield strength
E' = longitudinal weld joint factor
Y' = coefficient having values ferritic steels
as follow
0.5 for 510C
0.7 for 540C and above
P
i
= 1350 Psi
d
o
= 3.5 inch
c = 0.063 inch
e = 0.02 inch
S' = 35000 Psi (ASME B31.4 hal 12)
E' = 1 (ASME B31.4 hal 12)
Y' = 0.40
a = 12.50%
P
i
d
o
= 0.09375 inch
2 S
mys


E 0.72
t
m
= 0.202 inch
Thickness 4" Sch 80 = 0.337 inch
Thickness 4" Sch 40 = 0.237 inch
Thickness calculation = 0.184 inch
t
m
< t
Sch40
The 4" Sch 40 thickness is acceptable
To determine allowable internal working pressure for this wellhead flowline in accordance with ANSI B31.4, Code for pipline
transportation systems, use the following :
0.4 up to and including 480C
t =
t =
pressure design thickness, mm
the sum of the mechanical allowance
Specific minimum yield strength
coefficient having values ferritic steels
0.7 for 540C and above
To determine allowable internal working pressure for this wellhead flowline in accordance with ANSI B31.4, Code for pipline
transportation systems, use the following :
0.4 up to and including 480C
tm = t + c
P
i
d
o
where :
1-u
2 S
mys
E F T
t
m
= minimum required thickness
t = pressure design thickness, mm
a = mill tolerances
e = erosion allowance
c = the sum of the mechanical allowance
P
i
= internal design pressure, kPa
d
o
= outside diameter of pipe, mm
S' = Specific minimum yield strength
E' = longitudinal weld joint factor
F = design factor
T = temperature derating factor
P
i
= 1350 Psi
d
o
= 6.25 inch
c = 0.063 inch
= 0.036 inch (Accumalation corrosion for 5 years operation) NORSOK-M506
e = inch
S' = 20000 Psi
E' = 1
F = 0.72
T = 1
a = 12.50%
P
i
d
o
= 0.29296875 inch
2 S
mys


E 0.72
t
m
= 0.448192857 inch
Thickness 4" Sch 80 = 0.337 inch
Thickness 4" Sch 40 = 0.237 inch
Thickness calculation = 0.184 inch
t
m
< t
Sch40
The 4" Sch 40 thickness is acceptable
To determine allowable internal working pressure for this wellhead flowline in accordance with ANSI B31.8, Code for Gas Trnamission
and distribution piping systems, use the following :
t =
t =
pressure design thickness, mm
the sum of the mechanical allowance
Specific minimum yield strength
To determine allowable internal working pressure for this wellhead flowline in accordance with ANSI B31.8, Code for Gas Trnamission
and distribution piping systems, use the following :
Gas Flowrate :35.9 Mscfd = 35900 Mscfd
Operating Pressure : 260 Psi
S
1 :
0.858
S
g :
0.65
Fluid Flowrate : 200000 BFPD
V
e
= c = A =

Where :
V
e
: Fluid erosional velocity, feet/second
c : empirical constant, Solid-free Fluids 100 for continuous service,
125 for intermittent service
S
1
: liquid specific gravity
S
g
: gas specific gravity
: Gas or liquid mixture density at flowing pressure and temperature, lbs/ft
3
A : minimum pipe cross sectional flow area
R : gas/liquid ratio, ft/barrel at standard conditions. 0.1795 scfd/bfpd
T : operating temperatur, R
Z : gas compressibility factor
V
e
= 100 A = 9.367
7.314 13.673
= 13.67 = 0.685
= 137.0200476 inch
2
D = 13.21165513 inch
This calculation describe that NPS 14 is appropriate
To determine internal diameter pipe for Walio pipeline in accordance with API RP 14 E (Multiphase Flow)
12409S
l
P + 2.7 RS
g
P
198.7P + RTZ
9.35 + (RTZ/21.25P)
V
e
To determine internal diameter pipe for Walio pipeline in accordance with API RP 14 E (Multiphase Flow)