SERVICE MANUAL

3000
HIGH EFFICIENCY STEREO POWER AMPLIFIER
U.S.A.
Yorkville Sound Inc.
4625 Witmer Industrial Estate
Niagara Falls, New York
14305 USA
Voice: (716) 297-2920
Fax: (716) 297-3689
WORLD HEADQUARTERS
CANADA
Yorkville Sound
550 Granite Court
Pickering, Ontario
L1W-3Y8 CANADA
Voice: (905) 837-8481
Fax: (905) 837-8746
Quality and Innovation Since 1963
Printed in Canada
VERSION 1.50 October 1998
1
AUDIOPRO AP-3000 SERVICE MANUAL
M1012 THE INPUT BOARD
The input board processes the audio signal from the input jacks to the voltage amplifier board, (M1011).
Each channel consists of a balanced gain stage, defeatable bass boost filter, and a preemphasis filter network.
The balanced input, (XLR Jack) and unbalanced input (phone jack) are wired in parallel to the input of a balanced
operational amplifier, (U1). The gain of this stage is 1.6 (4dB) balanced and 1.6 (4dB) unbalanced. Resistors R1, R5
along with capacitors C1 and C2 form a radio interference elimination filter.
Switch S1 selects a flat or bass boosted frequency response. The bass boost filter provides a 20Hz high pass, high Q
filter response with a +4dB peak at 55Hz. The filter consists of a tee network on the input of U1A along with R9, R10,
R11, C5 and C6. The gain is 1 (0dB) in the passband, (above 100Hz).
Operational amplifier U3B is a high pass shelving filter with a +2dB shelf above 20KHz. This filter provides the pre-
emphasis required to obtain a flat frequency response (to 20KHz) on the power amplifier output at full power.
M1011 "VOLTAGE AMPLIFIERS AND SYSTEM CONTROL"
This board contains:
Voltage amplifiers to drive the current amplifiers on the M1002 boards.
The front panel volume control circuitry.
The EMS control system with its associated circuits: Pre clipping and line current sensing heater circuits.
Clip and activity LED's. Driver circuitry for the amplifier disable relay (used during amplifier turn on, turn off,
thermal shutdown and current limiting).
Circuit Explanation:
Refer to the schematic of M1011 as the sections of the circuit are explained.
The audio signal enters the board from M1012 through connector MS4. The two channels are marked "L" and "R" for
left and right. The signals are to be considered as differential sources and therefore are marked as L+, L-,R+ and R-.
Since the left channel has the same topology as the right channel we will only look at the left channel.
The signal ("L+") at the terminal block (MS4) passes through the front panel level control (P1) and the desired level
enters the inverting input of U1.
Op amp U1 is an inverting amplifier with a set gain of 2.40 (7.6dB). Built around U1 is a dual purpose circuit controlled
by a voltage divider consisting of R15, R16, R17, R18, R19, R20 and R21. The voltage divider sets two reference
levels, (HDRM & CLP). Reference voltage levels vary with the voltage levels on the +/-100VDC supply rails. As the
amplifier?s output is loaded, the supply rails voltage decreases and so do the reference levels.
Transistors Q1, Q3 the surrounding resistors provide a pre-clipping function that tracks the supply rails through the
HDRM voltage reference and clips the audio signal at approximately 11.2V pk. The clip LED indicator circuit is
connected through D1 and D2 to the output of U1, The bases of Q2 and Q4 are connected to the CLP reference
voltage, and when the peak output voltage of U1 (+/-Vp) is enough to forward bias the transister junctions, Q2 or Q4
will trigger the clip led circuit (Q5), and eliminate the clip LED.
INSTRUCTIONS PERTAINING TO A
RISK OF FIRE, ELECTRIC SHOCK, OR
INJURY TO PERSONS.
CAUTION:
TO REDUCE THE RISK OF ELECTRIC SHOCK,
DO NOT REMOVE COVER (OR BACK).
NO USER SERVICEABLE PARTS INSIDE.
REFER SERVICING TO QUALIFIED
SERVICE PERSONNEL.
Read Instructions:
The Owner's Manual should be read and understood
before operation of your unit. Please, save these
instructions for future reference.
Packaging:
Keep the box and packaging materials, in case the unit
needs to be returned for service.
Warning:
When using electric products, basic precautions should
always be followed, including the following:
Power Sources:
Your unit should be connected to a power source only of the
voltage specified in the owners manual or as marked on the unit.
This unit has a polarized plug. Do not use with an extension cord or
receptacle unless all three blades can be fully inserted to prevent
blade exposure. Precautions should be taken so that the grounding
scheme on the unit is not defeated.
Power Cord:
The AC supply cord should be routed so that it is unlikely that it will
be damaged. If the AC supply cord is damaged DO NOT
OPERATE THE UNIT.
Service:
The unit should be serviced only by qualified service personnel.
INSTRUCTIONS RELATIVES AU
RISQUE DE FEU, CHOC LECTRIQUE,
OU BLESSURES AUX PERSONNES.
AVIS:
AFIN DE RDUIRE LES RISQUE DE CHOC
LECTRIQUE, N'ENLEVEZ PAS LE COUVERT (OU
LE PANNEAU ARRIRE). NE CONTIENT AUCUNE
PICE RPARABLE PAR L'UTILISATEUR.
CONSULTEZ UN TECHNICIEN
QUALIFI POUR L'ENTRETIENT.
Veuillez lire le manuel:
Il contient des informations qui devraient tres comprises
avant l'opration de votre appareil. Conservez S.V.P. ces
instructions pour consultations ultrieures
Emballage:
Conservez la boite au cas ou l'appareil devait tre
retourner pour rparation.
Warning:
Attention: Lors de l'utilisation de produits lectrique,
assurez-vous d'adhrer des prcautions de bases
incluant celle qui suivent:
Alimentation:
L'appareil ne doit tre branch qu' une source d'alimentation
correspondant au voltage spcifi dans le manuel ou tel qu'indiqu
sur l'appareil. Cet appareil est quip d'une prise d'alimentation
polarise. Ne pas utiliser cet appareil avec un cordon de
raccordement moins qu'il soit possible d'insrer compltement
les trois lames. Des prcautions doivent tres prises afin d'eviter
que le systme de mise la terre de l'appareil ne soit dsengag.
Cordon d'alimentation:
vitez d'endommager le cordon d'alimentation. N'UTILISEZ PAS
L'APPAREIL si le cordon d'alimentation est endommag.
Service:
Consultez un technicien qualifi pour l'entretien de votre appareil.
IMPORTANT SAFETY INSTRUCTIONS
safe_v3.doc Version 3.5 Mar 98
2
The audio signal on the output of U1 enters U3 through R43 and RV1. Under normal operating conditions the gain of
U3 is 1(0dB). The signal then passes through U2 to the voltage amplifier.
VOLTAGE AMPLIFIER:
The voltage amplifier amplifies the audio signal?s voltage from 6.5 volts peak (at the output of U2) to approximently
70v peak which is required to drive the current amplifier board M1002. M1002 provides the current required for the
70v peak signal to drive 1200 watts into 2 ohms out of the binding posts.
Before the circuit is described in detail here is a quick rundown on the signal?s path through the voltage amplifier
stage. Refer to the schematic of M1011. Let's consider that a positive going AC signal is present @ test point 3. The
positive going signal will turn on the positive side of the voltage amplifier. The signal at test point 3 turns on Q12
(through R40, D14 and D13). The collector of Q12 pulls down on the base of Q14, turns this transistor on further and
allows a greater current to flow out of Q14?s collector. This increase in current passes through Q15 and it?s collector to
emitter voltage drop decreases. The collector of Q15 now being more positive in voltage turns the base of Q18 on
causing an increase in Q18?scollector current resulting in test point 5 going positive.
As the positive side of the amplifier was turning on the negative side would have been turning off. This is how test
point 5 was able to move positive following the input signal. The reverse would hold true if a negative going signal was
present on the input of the voltage amplifier.
CIRCUIT DESCRIPTION:
The voltage amplifier is a mirrored image with circuitry connected to the positive power supply rail being identical (but
opposite polarity) to the circuitry connected to the negative power supply rail.
For this reason we will look in detail at the positive side of the amplifier.
The audio signal enters the voltage amplifier at test point 3. The signal passes through R40, D14 and D13 to the base
of Q12. Diodes D13 and D14 set up the DC bias on Q12 to approximately 0.6 mA.
The first voltage gain stage consists of Q12 along with the resistor chain on its collector and the emitter resistor (R44).
Transistor Q12 drives the base of Q14 through the resistor chain. A DC current of approximately 6 mA should flow
through the collector of Q14. The voltage drop across Q14 remains constant and is derived from the voltage drop
across the voltage reference Q20, resistor R58, and the base/emitter junction of Q15. This total voltage should equal
approximately 3 VDC. Transistor Q14 is the second gain stage and its output current flows through Q15. Transistor
Q15 is a common base stage with the collector driving the base of output buffer Q18.
Diode D17 is a clamping diode that prevents the maximum peak of the audio signal from coming within 4V of the 100
VDC rail. This is to prevent the output current amplifier (board M1002) from going into saturation during clipping and
therefore having storage delay problems.
Transistor Q18 buffers the high impedance present on the collector of Q15. The output of the buffer provides a low
output impedance at test point 5 and is current limited to 38mA through the clamping action of D19, D20 and D23.
The signal at TP-5 drives the current amp board M1002.
DC offset on the amplifier?s output is corrected by operational amplifier U2. The DC offset forms a current through
R54, R14 and is blocked by C5 giving a DC offset correction gain of -1.
The activity L.E.D. function is a simple charge pump circuit with a transistor that redirects a constant current path
through the activity L.E.D.
3
SHUTDOWN CIRCUIT:
The last circuit on board M1011 is the shutdown relay and its associated drive circuitry. The relay circuit has two
possible operating states.
1. Amplifier on under normal operating conditions.
2. Amplifier power switch has just been turned OFF/ON or the amplfier is in current limit protecting the amplifier?s
output or the amplifier has overheated.
CIRCUIT DESCRIPTION
Here is how the circuit accomplishes these functions. The relay?s normally closed contacts short the output of the
voltage amplifiers to ground when the power switch is off. When the power switch is turned on, the relay remains off
(normally closed) for about 6 seconds. C52 charges to 35V and results in Q37 turning off allowing Q36 to turn on. As
Q36 turns on, it connects the negative terminal of the relay?s coil (Pin 16) to ground energizing the relay and opening
the normally closed contacts.
If prolonged current limiting occurs on the amplifier?s output transistors then D50 or D51 (depending on which channel
is current limiting) will be forward biased turning on Q38 (from its off state). Now +100VDC appears on the collector of
Q38 and through R130 and R128 turn on Q37 therefore turning off Q36 by shorting its base emitter junction. Q36
turning off will turn the relay off and the normally closed contacts (off state) will short the outputs of the voltage
amplifiers to ground so as not to continuously stress the amplifier?s output transistors. A cycle now occurs. With the
voltage amplifiers now disabled there is no signal driving the output transistors (Q14 to Q28) on board M1002.
The current limit circuit on M1002 turns off and D50 and/or D51 are not forward biased and Q38 turns off. Through
Q37 and Q36 the relay is turned back on and the voltage amplifiers are now active again, driving the output
transistors. If current limiting still occurs, then the same cycle will occur. If the cause of current limiting (low impedance
or short on the speaker output terminals) has been removed, then the amplifier will continue to operate normally.
The third operation that the relay provides is "overheat shutdown". If for some reason the fan cannot keep the
heatsinks in a safe operating temperature area then the fan control circuit (on board M1013) will deliver through the
"kill" signal line a positive current to turn Q37 on and turn Q36 off to turn off the relay and disable the voltage
amplifiers. When the temperature of the amplifier has been cooled down by the fan, then the kill signal will disappear
and the relay circuit will turn on the relay to resume normal operation. Anytime the relay is in the "protect" mode (due
to the abnormal states) then contact pin 8 of the relay will illuminate LD5 (the protect LED on the front panel).
M1002 CURRENT AMPLIFIER BOARD
The current amplifier board (M1002) receives a high voltage audio signal from voltage amplifier board (M1011) and
provides the current drive necessary to drive speaker cabinets.
The current amplifier is a two tier complimentary output driver design controlled by a complimentary mos-fet stage.
CIRCUIT DESCRIPTION - REFER TO THE SIMPLIFIED SCHEMATIC #1 ON THE FOLLOWING PAGE
4
5
QUIESCENT CONDITION:
This design is class A/B and therefore the output driver transistors must be forward biased to provide low crossover
distortion. In most class A/B designs, a diode chain or VBE multiplier is used to control the bias voltage and provide a
means of adjusting the bias. This design is different as there isn't a diode chain or VBE multiplier. For simplicity lets
consider only the positive side of the current amplifier, that is all parts between the positive power supply rails and the
audio signal output/input terminals. The negative side is the same as the positive, except for polarity changes.
To bias Q14, greater than 0.5V is needed from base to emitter, (or for simplicity from base to amplifier output). Points
A and B are at the same potential, so consider them to be connected. If this is true then 0.5V from test point 2 to the
amplifier output must appear across R12. There must be some way of developing this voltage across R12, and there
is using the mos-fet (Q5) driver along with local feedback.
Simplified schematic Fig. #1 shows the biasing circuit. The current needed to develop 0.5V across R12 comes from
the source of Q5. When the amplifier is first turned on the current source (Q3) turns on Q5 and current flows through
R12 developing a voltage. When this voltage approaches 0.5V Q1 turns on and robs current from the gate of Q5.
This causes Q5 to turn off until the reduced current flowing through Q5 maintains 0.5V across R12. Q1 will turn off
slightly causing Q5 to increase its source current. The circuit reaches a point of equilibrium with approximately 0.5V
across R12.
Because all output devices are not identical and base emitter voltages vary, some adjustment must be available to
slightly adjust the 0.5V across R12. This is accomplished with RT1. RT1 causes Q1 to turn on slightly more or less
resulting in Q5 turning on slightly more or less and therefore R12? s voltage will be slightly more or less than 0.5v. The
proper quiescent current adjustment is 4mV ( to be measured between test points 8 and 9).
THE SECOND TIER:
Refer to the simplified schematic Fig. #1 while reading the following text. One way of making an amplifier more
efficient is to vary the Power Supply Voltage on the collectors of the output transistors (Q14 & Q22). The lower the
voltage from collector to emitter, the lower the device dissipation. During quiescent conditions, there is 55VDC on the
collectors of output transistors Q14 and Q22. The peak AC voltage that can appear on the amplifier's output is
approximately 95V peak. How can an output transistor deliver a 95V peak when its collector is only at 55VDC? It can
if its collector is pulled up to 100VDC as the output signal's peak rises above 55VDC. (refer to Fig. #2). The second
tier voltage must remain above the amplifier's output voltage by amount Vm. Therefore the circuitry controlling the
second tier voltage must increase the tier voltage before the amplifier's output voltage reaches 55VDC. This leading
voltage is necessary to compensate for time lag of the second tier circuit during fast rising amplifier output signals.
6
The voltage between the amplifier?s
output and test point 4 is
approximately 14.7VDC derived
from the voltage drop across ZD3
@ ZD4. We call this voltage the
floating battery because it floats
on top of the output audio signal
with point 4 always being 14.7VDC
greater than the peak of the output
signal. Point 4 drives the gate of
mos-fet Q11. Q11 controls the
transistors of the upper tier. As Q11
turns on it's source foward biases
the base of Q13 and Q13 pulls the
collector of Q14 towards the 100
volt rail. The gate to source voltage
needed to turn on Q11 is
approximately 3.5 volts. When the
peak output signal is about 44vp
(55v-(14.7v-3.5v)) then Q11 will
start to turn on the second tier. The second tier voltage will remain about 11 volts (Vm) above the peak of the output signal
to the point of clipping where this voltage is reduced to about 4 volts. Zener ZD8 protects the gate source junction of Q11
and also provides a current path through R29 for the floating battery.
Current Limit Protection Circuitry
To have an amplifier drive 3000 watts into practically any combination of speaker cabinets and know what is a safe
load and what is not is a very difficult task. An extensive amount of time was spent on the current limit circuitry so that
it may simulate the safe operating area of the output transistors (SOAR curve). No matter how reactive the load may
be the phase shift that it presents, along with it's resistive component is used to set the output current limit of the
output transistor stage.
Refer to the schematic of board M1002 while reading the following text. The current limit circuitry is a mirrored image
with circuitry connected to the positive power supply rail being identical (but opposite polarity) to the circuitry
connected to the negative power supply rail. For this reason we will look at the positive side of the circuitry.
Transistor Q9 measures the peak current flowing through resistor R53. The voltage across R53 (as a result of the
current flowing through it) is scaled down by R55, R35, R36, R37, D7 and D11- these parts make up the safe
operating area along with the time constants of C26, R34, C12 and R26. Fig. #3 shows a waveform of the current that
passes through R52 and R53 when the output of the amplifier is shorted to ground. This can only be seen by using an
oscilloscope to measure differentially across R52 and R53. The conditions of the measurement are contained on the
diagram. During current limit when Q9 turns on it reduces the voltage across R42. R42 is in series with a 16 volt zener
(ZD7) and is also in parallel with the junction of Q8. Q8 is normally saturated by the current that flows through R20,
ZD7, R42, and R22. When Q9 reduces the voltage across ZD9 and R42 to below 16.6 volts then Q8 turns off allowing
a charge to build up on C8 through resistors R24 and R25. If current limiting occurs for a long enough duration to
allow C8 to charge to 1.2 volts then Q7 will turn on tripping the relay circuit on board M1011. As soon as the relay is
turned off the audio signal will be turned off at the voltage amplifiers and will remain off for about 5 seconds before the
relay turns on and allows the audio signal to pass through the amplifier. If a current limit condition is still present then
the whole cycle will occur again and repeat until the load conditions on the amplifier's output are safe for the amplifier.
When a safe load reappears the amplifier will automatically reset and drive that load (the speaker cabinet).
Subwoofers present large inductive loads to the amplifier and are driven at low frequencies where the large current
peaks must be tolerated for short periods of time. To accommodate this type of loading C26 and R34 are used to
retard the firing of Q9 at low frequencies.
7
DC Protection
If a DC voltage greater than 8 volts appears on the output of the amplifier for more than 200 milliseconds then triac
Q30 will turn on holding the output at ground potential. MBS4992 is a device that turns on at either + or - 8 volts DC.
NOTE: Everytime you replace blown output transistors on a
M1002 board test the DC protection triac with the following circuit.
Conditions of test:
A. Pass a 100Hz 25v peak signal through the M1002 board under test with no load connected to the amplifier output.
B. Connect points 1 and 2 as shown in the diagram. The amplifier should go into protect mode as the triac ( if
working) shorted the output of the amplifier to ground, and the amplifier goes into current limit.
C. Disconnect the triac test circuit and allow the amplifier to complete it?s protect cycle.
D. Reverse connections 1 to 2 and 2 to 1 and test again. The same results as in B) should be observed if the triac is
working.
Only test the triac for one protect cycle as prolonged testing will heat the triac to a high temperature.
8
EMS Circuit
The Energy Management System circuit only applies to North American line voltage products. A North American AC
receptacle can provide 1850 watts before the wall breaker would trip, but how can a amplifier provide 2 x 1200 watts
out when only 1850 watts is avaliable out of the AC receptacle? A sinewave source connected to the amplifier driving
the amplfier to full power output will cause the circuit breaker on the amplifier to trip. Music driving the amplfier to
clipping can be equal an average power output between 12 and 30 percent of the amplifier?s maximum capable power
output. Under this condition less than 12 ampheres of current is drawn from the AC line. Some synthesized music
may go beyond the 12 to 30 percent level and make the amplfier draw more than 12 amperes from the AC line. If this
occurs the coil on board M1013 heats up to the point where through the heating of thermistor RV5, Q32 sinks current
through R109. On board M1011 Q11 starts conducting through the connection to R109. Q11 heats thermistors RV2
and RV4 attenuating the audio signal going to each amplfier channel, thus decreasing the current drawn from the AC
line to the point where less than 12 ampheres is being drawn.
Fan Circuit
Looking at the schematic to
board M1013, here is a quick
explaination of the fan control
circuit. There is a thermistor on
each M1002 board. When the
amplifier is first turned on, Q33
is saturated sinking the current
source through ZD10. As either
negative temperature coefficient
thermistor begins to heat up,
more current flows through D38
or D39 decreasing the conductor
of Q33 until the increasing VCE
of Q33 is enoughto turn on Q34
and Q35. Further heating of the
thermistor causes an increasing
of Q33?s collector to emitter
voltage. Q34 and Q35 are a
common emitter stage with Q35 providing the drive current for the fan. To lower the dissipation of Q35, D42, D43,
ZD12, ZD13 and R118 turn off Q35 when the full wave rectified voltage present of the collector of Q35 reaches
approximently 50V by robbing current from the base of Q34. The maximum fan voltage is 20.5 VDC. ZD14 and R120,
R121 and R122 provide a current limiting function. Figure #4 shows the current throught these resistors when there is
12VDC across the fan.
Thermal Shutdown Circuit
Test point 7 in the fan circuit is the measuring point for the shutdown voltage. As the temperature sensing thermistors
that control the fan circuit heat up the voltage on test point 7 rises until at 85 degrees celcius on the M1002 heatsinks
the voltage on test point 7 reaches 34.5 VDC and the amplifier must be shutdown to protect the output power
transistors. ZD15 and D47 become forward biased and through the kill connection to board M1011, Q37 on M1011
turns on turning the relay off and muting the audio signal. After the amplifier cools down the kill voltage will decrease
until Q37 turns off turning the relay back on enabling the amplifier.
9
Identifying Defective Boards in the AP-3000
STEP 1: VISUAL INSPECTION OF FRONT PANEL AND FAN
A. Check to see whether the green power LED is lit. If not, the amplifier has a power supply (M1013 board),
transformer, A.C. switch or line cord problem.
B. If the red protect LED stays on or samples off and on, this usually indicates a problem with one or both of the
M1002 current amplifier modules and possibly damage to the M1011 voltage amplifier board. Check for
misaligned pin connections or see if the ribbon cables have been cut or pinched through their insulation.
C. The fan running at full speed on power up usually indicates a problem with the fan circuitry on the M1013 board,
but it can also be caused by M1011 circuit problems. Erractic fan behaviour can be caused by damaged
thermistors located under the M1002 heatsinks.
D. No output on either or both channels can be caused by intermittent push switches at the input.
STEP 2: VISUAL INSPECTION OF INTERNAL CHASSIS
A. After removing the lid, look for any signs of smoke, charring or burnt components. If the M1002 boards have such
damage there may be some damage to the M1011 voltage amp board in the form of blown ICs, or possibly open
or shorted diodes, LED?s, resistors, transistors or capacitors. Exploded electrolytic capacitors indicate you have
major repairs to the M1002, M1011 and M1013 boards.
10
STEP 3: POWER UP PROCEDURE WITHOUT M1002 BOARDS
It is extremely important that you never power up an AP3000 with the interconnecting cables between the circuit
boards not connected.
Time and possible further damage will be reduced if you test M1011 and M1002 boards separately. To do this you
must use the M1011 and M1002 test connecters. These are shown in figures #5 and #6. These can be made if the
Molex connector parts are available or order them from the Yorkville Service Parts Dept. With the test connectors
connected to every board, slowly variac up the line AC voltage.
NOTE: It may be simplier to remove the power supply connections to M1002 boards not being troubleshooted to
reduce the possibility of further damage. With the M1011 test connector connected, a sinewave can be passed
through the board and be seen on test points 5 and 6. With the M1002 test connector installed, static DC
measurements can be made. A slight DC offset may be present on the board?s output as there will not be any DC
correcting feedback.
STEP 4: DISMANTLING AND REASSEMBLY PRECAUTIONS
A. When removing power supply wires or resoldering wires to eyelets on the M1011 board, double check that there
are no solder bridges or icicles bridging traces or other eyelets. Failure to do so will result in the destruction of
newly installed boards as well as other boards in the unit. Also make sure wire color codes are correctly oriented
in their proper eyelets, and be careful that ribbon cables don? t get pinched or cut under the M1011 board.
B. When reinstalling M1002 boards, make sure the output wires, i.e. the red and yellow signal and black ground
wires, are not reversed. If either or both channels are reversed, the amp will stay in protect mode with the red
protect LED staying on or sampling on and off.
11
SPECIFICATIONS
POWER
All values are in WATTS at 1KHz, except FTC 20Hz-20KHz.
Measurements made with regulated 120 VAC sine wave at line cord.
All values are rounded down to the nearest 25 watts
BURST AVERAGE
Measured as a 2 cycle burst at 1KHz, 8:1 duty. (Continuous measurements may require line currents >15 Amps).
ONE CHANNEL DRIVEN (WATTS).
LOAD CONT. AVG. BURST AVG. PEAK INSTANT FTC 20-20KHz
8 ohms 550 650 1500 475
4 ohms 900 1250 3000 800
2 ohms 1500 2250 6000 1200
BOTH CHANNELS DRIVEN (WATTS).
LOAD CONT. AVG. BURST AVG. PEAK INSTANT FTC 20-20KHz
8 ohms 475 625 1500 425
4 ohms 750 1200 3000 650
2 ohms 1200 2175 6000 950
BRIDGED (WATTS)
LOAD CONT. AVG. BURST AVG. PEAK INSTANT FTC 20-20KHz
16 ohms 925 1225 3000 850
8 ohms 1500 2400 6000 1300
4 ohms 2400 4350 12000 1900
THD DISTORTION ( measured at 1 dB below rated power BW = 80KHz)
LOAD AT 1KHz 20Hz - 20KHz
8 ohms <0.003 % <0.04 %
4 ohms <0.004 % <0.05 %
2 ohms <0.008 % <0.06 %
CROSSTALK: -75 dB below full power at 1KHz
-60 dB below full power, 20Hz - 20KHz
INPUT IMPEDANCE: 20K ohms balanced, 10 Kohms unbalanced
INPUT SENSITIVITY: 1.4 VRMS sine wave = full power (36 dB gain).
FREQUENCY RESPONSE: Within 1dB, 20Hz to 20KHz (50Hz boost sw out)
HUM AND NOISE: -105 dB below max output RMS voltage, unweighted
DC OFFSET: less than 25 millivolts
PROTECTION: fully protected, DC, LOAD and THERMAL
COOLING: interleaved heatsink with DC servo controlled fan
SLEW RATE: Power amp: 30 V/usec, 60 V/usec in bridged mode
(rise time limited to 18 V/usec by input filter).
DAMPING FACTOR: >500, 20Hz - 400Hz, into 8 ohms
MAX OUTPUT CURRENT: 100 amperes for 10 milliseconds, 50 amperes continuous
TURN ON/OFF: < 15 milliwatts / seconds, 0.5 Wpk (1s on delay).
EFFICIENCY: Better than 75% at full power into 4 ohms
WEIGHT: 42 pounds 17.75 Kilograms
SIZE: 3.5" x 19" x 15.75" (front panel to binding posts)
POWER SUPPLY: Toroidal transformer and combination
power switch/circuit breaker
POWER COMSUMPTION: Will not exceed 13.5 Amps under actual conditions
Identifying Defective Boards in the AP-3000 & AP-3400
Please note: All boards used in the AP-3400 are designated with an `A' suffix (e.g. M1002A) and
use bright red solder mask
STEP 1: VISUAL INSPECTION OF FRONT PANEL AND FAN
a) Check to see whether the green power LED is lit. If not, the amplifier has a power supply (M1013
board), transformer, A.C. switch or line cord problem.
b) If the red protect LED stays on or samples off and on, this usually indicates a problem with one or both
of the M1002 current amplifier modules and possibly damage to the M1012 voltage amplifier board.
Note: Any of the Molex cables from the M1011 circuit board to the M1012 input board as well as the
M1002 current amplifiers can cause the protect LED to stay on or sample on and off. Check for
misaligned pin connections or see if the ribbon cables have been cut or pinched through their insulation.
c) The fan running at full speed on power up usually indicates a problem with the fan circuitry on the
M1013 board, but it can also be caused by M1011 circuit problems. Erratic fan behaviour can be caused
by damaged thermistors located under the M1002 heat sinks.
d) No output on either or both channels can be caused by intermittent push switches at the input.
STEP 2: VISUAL INSPECTION OF INTERNAL CHASSIS
a) After removing the lid, look for any signs of smoke, charring or burnt components. If the M1002
boards have such damage, the M1011, M1012 and M1013 boards may also be damaged even if there is
no similar charring on their components. At the least, there will be some damage to the M1011 voltage
amp board in the form of blown ICs, or possibly open or shorted diodes, LEDs, resistors, transistors or
capacitors. Exploded electrolytic capacitors indicate you have major repairs to the M1002, M1011 and
M1013 boards.
STEP 3: POWER UP PROCEDURE WITHOUT M1002 BOARDS
It is extremely important that you never power up an AP-3000 or AP-3400 without following the
procedure located on the M1011 schematic highlighted within the box drawn in dashed lines. Failure to do
so will possibly result in damaging a good board. This procedure should only be done on a no load
scoped output to insure the rest of the circuit boards are working before installing new or repaired M1011
modules. The output of a fully operational M1011 will give a 70V peak to peak sinusoidal (undistorted)
wave form when a patch plug is attached at Pin #1. If the wave form is distorted or non- existent, or there
is DC offset, do not attempt to connect any M1002 module to the M1011 or you will immediately destroy
the new or repaired M1002 and will also cause more damage to the rest of the amplifier.
Note: M1002?spower supply wires (red, yellow, white, blue and black) must be removed as well as the
input Molex ribbon to the M1002 when attempting to power up an M1011.
STEP 4: DISMANTLING AND REASSEMBLY PRECAUTIONS
a) When removing power supply wires or resoldering wires to eyelets on the M1011 board, double check
that there are no solder bridges or icicles bridging traces or other eyelets. Failure to do so will result in the
destruction of newly installed boards as well as other boards in the unit. Also make sure wire color codes
are correctly oriented in their proper eyelets, and be careful that ribbon cables don?t get pinched or cut
under the M1011 boards as this will result in shut down into the protect mode or even destruction of more
boards.
b) When reinstalling M1002 boards, make sure the output wires, i.e. the red and yellow signal and black
ground wires, are not reversed. If either channels or both are reversed, the amp will stay in protect mode
with the red LED staying on or sampling on and off.
AP3000 Parts List 10/27/98
YS # Description Qty. YS # Description Qty. YS # Description Qty.
6405 RED 3MM LED 1V7 5MA BRIGHT PACE 3 3590 12.0 AMP SWITCH BREAKER WHITE 1 4824 1/4W 1K5 5% T&R RES 12
6410 GREEN 3MM LED 1V7 5MA BULK BRT CLR 3 3822 500NH COIL 18AWG 0R000 AIR CORE 1 4847 1/4W 2K2 5% T&R RES 2
6419 BRIDGE 35A 400V WIRE LEAD GI3504 2 3820 4UH COIL 14AWG ZOBEL HORIZONTAL 2 4804 1/4W 3K 5% T&R RES 6
6425 BAV21 200V 0A25 DIODE T&R 6 3464 WIRE TO BOARD CRIMP 18-24 AWGT/LEAD 2 6124 1/4W 3K 5%MINI T&R RES 4
6438 1N4004 400V 1A0 DIODE T&R 10 3465 WIRE TO BOARD CRIMP 16-18 AWG TIN 4 4827 1/4W 4K7 5% T&R RES 7
6825 1N4148 75V 0A45 DIODE T&R 71 3486 CLIP 250X032 22-18AWG DISCO-LOK 14 4982 1/4W 4K7 5%MINI T&R RES 4
6934 MR854 400V 3A0 DIODE FAST RECOV 24 3489 CLIP 250X032 18-22AWG DISCO/INSL 2 4862 1/4W 5K6 5% T&R RES 2
6439 1N5225B 3V0 0W5 ZENER 5% T&R 4 3490 CLIP 250X032 14-16AWG DISCO/INSL 2 4887 1/4W 7K5 5% T&R RES 13
6440 1N750ARL 4V7 0W5 ZENER 5% T&R 5 3682 250 MALE PCB TAB BULK ON CATRIGE 14 4663 1/2W 8K2 5% T&R RES 2
6459 1N4732A 4V7 1W0 ZENER 5% T&R 2 3447 DUAL BINDING POST TPP3 2 4990 1/4W 8K2 5%MINI T&R RES 2
6450 1N5242B 12V0 0W5 ZENER 5% T&R 4 3498 M203-02 PLAIN PC MNT JK SKT 2 4629 1/2W 10K 5% T&R RES 8
6822 1N4745A 16V0 1W0 ZENER 5% T&R 4 3660 FEMALE PC MOUNT XLR NTRX.NC3FPR-H-O 2 4800 1/4W 10K0 1% T&R RES 22
6824 1N5246B 16V0 0W5 ZENER 5% T&R 4 3630 FAN GUARD METAL 80MM CHROME 1 4829 1/4W 10K 5% T&R RES 2
6465 1N5250B 20V0 0W5 ZENER 5% T&R 6 3860 FAN 80MM X 80MM 40CFM 12VDC 1 4773 1/4W 12K1 1% T&R RES 1
6433 1N5257B 33V0 0W5 ZENER 5% T&R 2 3692 HEATSINK THERMALOY 6079-PB 1 4901 1/4W 13K 5% T&R RES 4
5101 BC550C TO92 NPN TRANS. T&R 19 3893 AAVID HEATSINK 5811B 2 4830 1/4W 15K 5% T&R RES 7
5102 BC560C TO92 PNP TRANS. T&R 10 3894 AAVID 5972-B H/S W/TAB B.O. 4 4876 1/4W 16K 5% T&R RES 4
5103 MPSA06 TO92 NPN TRANS. T&R 4 3501 B52200F006 COMP WASH #4 SMALL 13 4771 1/4W 17K8 1% T&R RES 15
5107 2N5551 TO92 NPN TRANS. T&R 4 3750 VINYL CAP SC 0.500 BLACK 1/2" 1 6125 1/4W 18K 5%MINI T&R RES 2
5108 2N5401 TO92 PNP TRANS. T&R 3 3789 TERMINAL STRIP (BEAU INTERCONNECT) 1 4832 1/4W 22K 5% T&R RES 6
5113 MPSA42 TO92 NPN TRANS T&R 2 3806 RECTANGULAR WASHER FOR TRANS SUPPRT 7 4840 1/4W 33K 5% T&R RES 2
5114 MPSA92 TO92 PNP TRANS T&R 2 8682 #4 TEFLON WASHER .125ID .281OD .031 1 4868 1/4W 36K 5% T&R RES 2
6854 2N6517 TO92 NPN TRANS. 2 3857 VELCRO HOOK 0.5 4834 1/4W 47K 5% T&R RES 11
5105 MPSA13 TO92 NPN DARLINGTONT&R 1 8498 6-32 X 3/8 STEEL PEM STUD 4 4836 1/4W 68K 5% T&R RES 9
5106 MPSA63 TO92 PNP DARLINGTONT&R 3 8499 6-32X1 STEEL PEM STUD 7 4772 1/4W 82K5 1% T&R RES 8
5123 NJM431L TO92 SHUNT REG T&R2V 4 3795 #8 GROUND LUG ZIERICK 505-169 3 4838 1/4W 100K 5% T&R RES 6
6456 BF872 TO202 PNP TRANS. 3 3810 4" NYLON CABLE TIE 9 4790 2.0W 150K 5%10MM BODY T&R RES 2
6457 BF871 TO202 NPN TRANS. 2 3827 SQUARE BUMPER BUTTON BLACK 11 4841 1/4W 220K 5% T&R RES 3
6873 MJE340 TO126 NPN TRANS 2 8444 CSA APPROVAL LABELS 1 15/16 X 3/4" 1 6126 1/4W220K 5%MINI T&R RES 4
6874 MJE350 TO126 PNP TRANS. 2 3468 8? 3/16 SJT AC LINE CORD STRIP 17" 1 4843 1/4W 470K 5% T&R RES 4
6911 BDX54C TO220 PNP DARLINGTON 1 3821 HEYCO #1200 STRAIN RELIEF 1 6127 1/4W 470K 5%MINI T&R RES 2
6912 BDX53C TO220 NPN DARLINGTON 2 3521 SIDE ENTRY PCB CONN .156 8POS 1 4861 1/4W 820K 5% T&R RES 1
6752 MTP10N15L TO220 N CHAN MOSFET 2 3541 24 PIN BREAKAWAY 90 .156 0.333 4844 1/4W 1M 5% T&R RES 1
6781 MTW14P20 TO247 P CHAN MOSFET 2 3543 20 PIN BRKAWAY 90 LOCK .156 0.75 4888 1/4W 4M7 5% T&R RES 2
6924 MTW10N40E TO247 N CHAN MOSFET 2 3593 PCB CONN 90 5 CIR .156 3 3700 RELAY 2C 01AMP DC24 ???MA PC-S 1
6933 MTP23P06 TO220 P CHAN MOSFET 2 8701 4-40 KEPS NUT ZINC 16 3594 9.5" 5C-24AWG RIBBON HEAVY DUT.100" 3
6900 YS6900 (22) TO3 NPN TRANS. 16 8793 4-40 HEX NUT ZINC 2 3595 17" 8C-24AWG RIBBON HEAVY DUT.100" 1
6927 YS6927 (23) TO3 PNP TRANS. 16 8760 6-32 KEPS NUT TIN PLATED 64 8865 4-40 X 5/16 PAN PH MS SJ500 4
6840 MC33078P IC DUAL OP AMP 5 8800 6-32 KEPS NUT ZINC 28 8742 4-40 X 3/8 PAN PH TAPTITE JS500 4
6884 NE5532N IC DUAL OP AMP 1 8854 6-32 X 1/4 HEX NUT ZINC 6 8861 4-40 X 3/8 PAN PH MS SJ500 1
5190 MBS4992 TO92 8V5 DIAC T&R 2 8787 8-32 KEPS NUT ZINC 3 8741 4-40 X 1/2 PAN PH MS JS500 5
6444 MAC224-4 TO220 40A TRIAC 200V 2 8797 5/16-18 KEPS NUT SJ500 1 8871 4-40 X 5/8 PAN PH MS SJ500 8
6477 100K 5% 1/4W THERMISTOR T&R 0.2 8 3797 TO-247 THERMO CONDUCTIVE PAD 4 8799 #6 X 1/4 PAN PH TYPE B JS500 2
5200 _10P 200V 5%CAP T&R RAD CER.2"NPO 4 3815 TO3 PREGREASED MICA 56-03-2AP 32 8801 6-32 X 3/8 PAN PH TAPTITE SJ500 1
5404 _27P 100V 10%CAP T&R TUBULAR NPO 2 3846 TO220 MICA THERMAL CONDUCTOR 56359B 5 8829 6-32 X 3/8 FLAT PH TAPTITE BO#4 HEA 15
5408 _47P 100V 10%CAP T&R BEAD NPO 4 4597 22AWG STRAN TC WIR 19 8747 6-32 X 1/2 HEX ND MS ZINC 16
5410 100P 100V 10%CAP T&R BEAD NPO 4 4599 22AWG SOLID SC WIR T&R 79 8761 6-32 X 1/2 PAN PHIL MS ZINC CLEAR 64
5412 220P 100V 10%CAP T&R BEAD NPO 2 5299 24AWG SOLID SC WIR RAD 47 8806 6-32 X 1/2 PAN PH TAPTITE SJ500 2
5201 470P 100V 5%CAP T&R RAD CER.2"NPO 2 4745 5.0W 0R1 5% BLK RES 12 8802 8-32 X 3/8 PAN QUAD TPTTE SJ500 #6H 6
5416 470P 50V 10%CAP T&R BEAD NPO 6 4749 5.0W 0R15 5% BLK RES 4 8749 10-32 X 1/2 QDX PH TAPTITE JS500 6
5816 680P 100V 5%CAP T&R RAD CER.2"NPO 2 4677 1/2W 1R 5% T&R RES 4 8762 10-32 X1/2 TRUSS QUAD TAPTITE JS500 4
5422 __1N 50V 10%CAP T&R BEAD NPO 2 4877 1/4W 1R 5% T&R RES 2 8833 10-32 X 7/8 HEX CAP GRD 5 SJ500 4
5273 __1N5 200V 5%CAP T&R RAD CER.2"NPO 2 4973 1.0W 1R 5%FLAME PROOF T&R RES 6 8783 10-32 X 1 PAN QUAD TT JS500 BLACK 10
5274 __2N2 200V 5%CAP T&R RAD CER.2"NPO 4 4688 1/2W 2R2 5% T&R RES 3 8736 5/16-18X2-3/4 GRD 5 HEX BOLT JS500 1
6451 __4N7 250V 20%CAP AC Y ONLY RAD10MM 1 4911 1/4W 2R2 5% T&R RES 8 3433 0.080 SPACER OD.700 ID.330 PLASTIC 2
5272 __6N8 100V 5%CAP T&R RADIAL.2"FILM 2 4748 2.0W 3R9 5% BLK RES 2 8663 11/64 NYLON SPACER (MICRO PLASTIC) 66
5204 _10N 100V 10%CAP T&R RADIAL.2"FILM 2 4733 5.0W 5R6 5% BLK RES 2 3742 .250 SPACER ID.170 OD.31 ALUMINUM 4
5834 _10N 250V 20%CAP RAD POLYFILM BULK 2 4594 1/8W 10R0 2%FLAME PROOF T&R RES 3 8629 10-32 X 1/4 SPACER PHENOLIC 8
5210 _22N 100V 10%CAP T&R RADIAL.2"FILM 11 4610 1/4W 10R 2%FLAME PROOF T&R RES 6 3741 .5 SPACER ID-.171 OD-.25 #912-500 2
6435 _22N 275V 20%CAP AC X2 RAD BLK15MM 2 4875 1/4W 10R 5% T&R RES 2 3743 SNAP ON 0.5" SPACER RICHCO 3
5224 _47N 100V 10%CAP T&R RADIAL.2"FILM 2 4591 1/8W 22R1 1%FLAME PROOF T&R RES 2 8679 6-32 X 1/4 X 1.75 NYLON SPACER(HEX) 1
5226 _68N 100V 5%CAP T&R RADIAL.2"FILM 2 4607 1/8W 39R 2%FLAME PROOF T&R RES 8 8667 SHOULDER WASHER SWS-229 LENGTH 1/8 9
5228 100N 100V 5%CAP T&R RADIAL.2"FILM 4 4899 1/4W 39R 5% T&R RES 12 8818 3/4 OD X 5/16 ID X .08 THICK WASHER 1
5314 100N 50V 10%CAP T&R BEAD X7R 9 4817 1/4W 47R 5% T&R RES 2 3511 #6 FLAT WASHER NYLON 2
5229 150N 63V 10%CAP T&R RADIAL.2"FILM 2 4811 1/4W 68R 5% T&R RES 2 8485 #6 SPLIT WASHER ZINC 2
5882 220N 250V 10%CAP RAD POLYFILM BULK 6 4590 1/8W 100R0 1%FLAME PROOF T&R RES 4 8491 #10 SPLIT LOCK WASHER BO 10
5234 470N 63V 10%CAP T&R RADIAL.2"FILM 2 4659 1/2W 150R 5% T&R RES 2 8817 #10 FLAT WASHER BLACK OXIDE 8
5255 __1U 63V 20%CAP T&R RADIAL ELE.2" 2 4859 1/4W 150R 5% T&R RES 4 8850 #10 INT TOOTH LOCKWASHER BO 4
5257 __2U2 63V 20%CAP T&R RADIAL ELE.2" 4 4645 1/8W 220R0 1%FLAME PROOF T&R RES 4 8873 1.250ODX5/16ID FENDER WASHER BARE 1
5259 __4U7 63V 20%CAP T&R RADIAL ELE.2" 7 4857 1/4W220R 5% T&R RES 4 3436 DPDT PUSH SWPCMT H BREAK B4 MAKE 2
5281 _10U 16V 20%CAP NONPOLAR T&R .2" 6 4770 1/4W249R 1% T&R RES 12 3422 THERMO/BRKR:N/CLOSED OPEN@60C 1
5629 _10U 160V 20%CAP RADIAL ELECT BULK 4 4867 1/4W 270R 5% T&R RES 6 1300 AP-3000 T?RD 1
5260 _22U 50V 20%CAP T&R RADIAL ELE.2" 12 4855 1/4W 330R 5% T&R RES 1 M800P BLACK ANODIZE AP-3000 H/SINK 8
5627 _47U 10V 20%CAP NONPOLAR RAD BULK 2 4821 1/4W 470R 5% T&R RES 10 M12.6X6 M1013X2 AP-3000 XFMR BD 2OZ COPPER 0.5
5267 100U 25V 20%CAP T&R RADIAL ELE.2" 2 4822 1/4W 820R 5% T&R RES 2 14.75X8 M1002X1 AP-3000 POW. BD 2OZ COPPER 2
5630 330U 25V 20%CAP RADIAL ELECT BULK 6 4609 1/8W 1K 2%FLAME PROOF T&R RES 4 M15.7X10M1012 X 4 AP-3000 I/P BOARD X 4 0.25
5621 470U 63V 20%CAP RADIAL ELECT BULK 5 4823 1/4W 1K 5% T&R RES 17 M16X11.0M1011 X 2 AP-3000 VOLTAGE AMP PCB 0.5
5900 10000U 63V 20%CAP RADIAL ELECT BULK 8 4654 1/2W 1K2 5% T&R RES 1
4522 4K7 TRIM POT 2 4854 1/4W 1K2 5% T&R RES 2
4400 _10K 25A-AUD/DETENT STYLE"P15"16MM 2 4718 5.0W 1K5 5% BLK RES 4
220R0
R51
10000u
63v
C22
10000u
63v
C23
T5
T3
T1
T4
10000u
63v
C24
10000u
63v
C25
T10
T9
T8
T7
T6
T2
249R:1%
R5
BC550
Q1
BC550
Q4
BC560
Q2
BC560
Q3
2R2
R3
2R2
R4
150R
R7
150R
R15
4K7
R10
C
W
4K7
LIN
RT1
1n
C2
470p
C4
15K
R8
249R:1%
R9
249R:1%
R19
15K
R16
39R
R12
39R
R14
S
G
D
N
MTW10N40E
Q5
S
G
D
N
MTP10N15L
Q11
22R
R11
36K
R13
10K:1%
R6
39R
R1
249R:1%
R17
10K:1%
R18
22u
10v
C3
22u
10v
C5
1W
16v
ZD9
16v
1W
ZD8
68R
R2
120v
1n5
C1
68K
R36
16K
R37
1R
1WFP
R33
1R
1WFP
R49
16K
R38
68K
R39 0R15
5
WR52
0R15
5
WR53
MJ15023
Q22
MJ15022
Q13
0R1
5
WR57
0R1
5
WR56
MJ15023
Q24
MJ15022
Q15
0R1
5
WR59
0R1
5
WR58
MJ15023
Q26
MJ15022
Q17
0R1
5
WR61
0R1
5
WR60
MJ15023
Q28
MJ15022
Q19
MJ15022
Q14
D11
B
A
V
2
1
MJ15022
Q16
D10
B
A
V
2
1
MJ15022
Q18
270R
R34
MJ15022
Q20
270R
R50
MJ15023
Q21
MR854
D15
MJ15023
Q23
MR854
D14
MJ15023
Q25
MR854
D13
MJ15023
Q27
MR854
D12
P
S
G
D
MTW14P20
Q6
P
S
G
D MTP23P06
Q12
BC550C
CBE
BC560C
1K
R40
12V
500mW
ZD4
3V
500mW
ZD3
12V
500mW
ZD5
3V
500mW
ZD6
330u
16v
C6
330u
16v
C7
200v 2n2
C15
1K
R46
1K5
5W
R29
1K5
5W
R45
1K2
R30
200v 2n2
C9
MR854
D21
500mW
16v
ZD1
100v 680p
C10
47R
R31
100v 470p
C16
39R
R47
MR854
D19
MR854
D18
1K
R35
MR854
D17
D7
220R0:1%
R55
MBS4992
N
C
M
T
1
M
T
2
MPSA92
EBC
MPSA42
BC550
Q9
BC560
Q10
2R2
R27
2R2
R41
MR854
D16
YORKVILLE NAME: PCB#&VER:
MODELS: SCH ISSUE:
TITLE:
DATE:
M1002
AUDIOPRO_AP-3000
M1002.SCH
JAN/14/98
PWR_AMP
8.10
MT1
G
MT2
M
B
S
4
9
9
2
D1
D2
D4
D3
470R
R26
470R
R43
16v 22n
C12
16v 22n
C13
3K
R20
3K
R22
500mW
16v
ZD2
4K7
R42
BC550
Q8
220K
R25
220K
R24
2u2
10v
C8
4K7
R23
D5
350V
2N6517
Q7
2K2
R21
100K
RV1
MT1
MT2
G
TRIAC_MAC224
Q30
50V 22n
C27
13K
R35A
16v
10u
C21
33K
R64
10R
R65
50V 22n
C26
MR854
D22
39R
R32
39R
R48
1R
0.5W
R28
1R
0.5W
R44
120v 220n
C11
120v 220n
C14
13K
R40A
3R9
2
WR62
150v
10n
C19
BP1
BP2
20V
500mW
ZD7
MR854
D20
3
4
5
7
6
9 EY1
10
1
D9
MR854
D23
8
EY2
2
10K 0
.
5
WR69
10K 0
.
5
WR68
10K 0
.
5
WR66
10K 0
.
5
WR67
18K
R70
1R
1
WR71
MAC224
G M
T
2
M
T
1
10
9
8
7
6
5
4
3
2
1
# DESCRIPTION OF CHANGE VER# DATE
MODEL(S):-
D
D
.
JAN/14/98
.
.
.
.
OCT/28/97
JAN/31/95
V
V
.
8.10
.
.
.
.
8.00
7.10
N
N
PC#5551_ADD_R71,ZD10_ACROSS_R11
PC#5550_R35A,R40A_16K->13K
R11,R12,R14,R33,R49
R52,R53_0R1->0R15_TO_FLAME-PROOF->
R34,R50_249R->270R_C26,C27_10u->22N
R35A_470R->16K_R37,R38_8K2->16K
PC#5498_R55,R51_249R->220R0_R40A-
PC#4650_ADD_ANTI_BLOW-UP_CIRCUIT
AP-3000
M1002.SCH_DATABASE_HISTORY
MTP23P06
MTP10N15L
S D G
VIEW
BOTTOM B E
MJ15023
MJ15022
MTW14P20
S D G
D27
D28
8K2
R76
2N5551
BC550
Q32
100K
R75
D25
MPSA42
Q34
100N
C17
1N4004
D24
1N4004
D26
MPSA92
Q31
68K
R73
100K
R74
10n
C18
4uH
L1
470K
R77
470K
R78
2N5551
EBC
2N5517
5R6
5W
R63 4V7
1W
ZD10
-55
-55
-55
-55
RTSENSE
-F15
+55
+55
+55
+55
R
C
L
I
M
RCLIM
+100
+100
+100
-100
-100
-100
+F15
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
RDRV
THIS PRESENTS A SIGNIFICANT SHOCK HAZARD.
PLEASE, USE EXTREME CAUTION WHEN SERVICING!
WARNING: 200 VDC IS BETWEEN THE POWER SUPPLIES.
Q1 AND Q2 MUST BE
RTSENSE
-55V
+55V
RDRV
4v ACROSS R17
4v ACROSS R5
ADJUST FOR 3 TO 5 MILLIVOLTS
OUTPUTS
TO Q14 AND Q22
TRACKING!
FOR PROPER THERMAL
THERMALLY COUPLED
NOTE:
THE MINIMUM REQUIRED FOR PROPER OPERATION.
NOTE THAT THE CAPACITOR VOLTAGES SHOWN ARE
ALL UNMARKED DIODES ARE 1N4148.
ACTUAL VOLTAGE RATINGS MAY BE HIGHER.
IDLE CURRENT:
BETWEEN TESTPOINTS 8 & 9
ROG
16mA
TO HEATSINK
ISOTHERMAL
4 WATTS
75mA IDLE
FP FP
FP
FP
FP
820R
R9
RED
LD1
47p
C2
47p
C1
10K:1%
R14
10K:1%
R13
1/2
33078
U2
2
3
1
1u 16v
C3
100K
RV2
D2
D1
100K
RV1
1K
R2
BC550
Q3
330R
R36
MS4
1
2
3
4
5
6
7
8
1/2
33078
U3
2
3
1
BF872
Q11
220K
R10
100n
C4
2u2 16v
C5
D4
D3
1/2
33078
U3
6
5
7
A63
Q5
270R
R17
82K5:1%
R16
10k:1%
R20
82K5:1%
R15
27p
C32
BC560
Q1
10K:1%
R45
1/2
33078
U1
2
3
1
17K8:1%
R3
7K5
R1
1K
R4
10K:1%
R44
1u 16v
C10
10K:1%
R40
10K:1%
R42
82K5:1%
R43
82K5:1%
R38
82K5:1%
R41
82K5:1%
R39
16v
10u C28
16v
10u
C25
27p
C31
220p
C27 220p
C23
MW2
1
MW2
2
MW2
3
MW2
4
MW2
5
MW1
1
MW1
2
MW1
3
MW1
4
MW1
5
GREEN
LD6
3K
R6
3K
R8
270R
R18
10K:1%
R21
47K
R5
BC550
Q2
BC550
Q4
47K
R7
68K
R19
EY14
EY11
EY7
EY4
EY1
C1
R1
S1 S2
R2
C2
RELAY
RELAY
1
4
6
8 9
11
13
16
MW3
5 MW3
4
2u2 16v
C14
MW3
3 MW3
2 MW3
1
22K
R69A
150K
2W
R60A
150K
2W
R60B
BDX53C
Q30
BDX54C
Q31
20v
500mW
ZD8
20v
500mW
ZD7
8K2
0.5W
R102
8K2
0.5W
R103
1K
R105
EY2
1K
R104
249R:1%
R35
100u
25v
C48
100u
25v
C49
47K
R70A
10K
R130
EY5
22K
R68A
NJM431L
3 2 1
22K
R67B
100R
R57A
1K2 0.5WR124
D46
47K
R68B
EY17
16v
10u C16
16v
10u
C15
330u
16v
C29A
270R
R125
330u
16v
C29B
CW
L_LEVEL
25A
10K
P1
100n
C26
EY8 EY9
CW
R_LEVEL
25A
10K
P2
1N4004
D48 47K
R28
BC550
Q9
BC550
Q7
47K
R27
3K
R29
3K
R26
1K
R24
7K5
R22
17K8:1%
R25
1/2
33078
U1
6
5
7
BC560
Q6
20V
500mW
ZD17
A63
Q10
D9
D10
10u
120V
C27A
100n
C13
220K
R31
BC550
Q8
1K
R23
D7
D8
47p
C11
47p
C12
RED
LD2
820R
R30
10u
120V
C28A
100K
RV3
100K
RV4
1/2
33078
U2
6
5
7
10K:1%
R33
10K:1%
R34
249R:1%
R12
10R
R37
249R:1%
R32
249R:1%
R11
D6
D12
MPSA06
Q36
BC550
Q37
2N5401
Q38
100n
C29
39R
R61B
10K
R126
4K7
R127
1M
R129
EY10
220K
R128
EY12
4u7 63v
C52
D11
D5 16v
47u
C9
10v
47u
C17
1K5
R131
1K5
R132
D50 D51
39R
R62B
MJE350
Q19B
MJE340
Q18B
EY15
EY16
EY13
4u7
10v
C25B
39R
R63B
39R
R58B
4u7
10v
C26B
EY6
D22B
D23B
EY3
PCB#: YORKVILLE NAME:
MODELS: SCH ISSUE:
TITLE:
DATE:
M1011
.
AP-3000
M1011V26
OCT/28/97
VOLT_AMP&SUPPLY
2.50
250v 220n
C42
22u
16v
C18A
22u
16v
C19A
220R
R40A
D14A
D13A
D15A
D16A
22n 16v
C20B
7K5
R39A
7K5
R41A
2N5551
Q12A
2N5401
Q13A
7K5
R38A
7K5
R42A
1K
R44A
1K
R45A
4K7
R46A
1K5
R47A
1K5
R48A
470R
R49A
4K7
R50A
1K5
R51A
1K5
R52A
470R
R53A
3K
R43A
17K8:1%
R56A
BC560
Q14A
BC550
Q17A
100R
R64A
22u 10v
C21A
22u 10v
C24A
D17A
D18A
BF872
Q15A
BF871
Q16A
D19A
D20A
D21A
10K:1%
R55A
47K
R54A
10p
320V
C23A
D23A
D22A
4u7
10v
C26A
39R
R58A
39R
R63A
4u7
10v
C25A
MJE340
Q18A
MJE350
Q19A
39R
R62A
39R
R61A
10p
200V
C22A
RED
LD5
10p
200V
C23B
47K
R54B
10K:1%
R55B
D21B
D20B
D19B
BF871
Q16B
BF872
Q15B
D18B
D17B
22u 10v
C24B
22u 10v
C21B
N
J
M
4
3
1
2
V
5
Q
2
0
A
10
9
8
7
6
5
4
3
2
1
# DESCRIPTION OF CHANGE VER# DATE
MODEL(S):-
D
D
D
D
D
OCT/28/97
APR/08/97
.
DEC/02/94
JUN/22/94
V
V
V
V
V
2.60
2.50
.
2.40
2.30
N
N
N
N
N
PC#5497_R66A/B_1/8W->1/4W
PC#5353_R60A_1/2W_150K->2W_150K
Q20A/B_Q21A/B
PC#4651_DEL_LD9->LD14_ADD_NJM431L
PC#4529_BD651->BDX53C_BD652->BDX54C
AP-3000
M1011.SCH_DATABASE_HISTORY
BC550
Q17B
B
C
5
6
0
Q
1
4
B
17K8:1%
R56B
3K
R43B
470R
R53B
1K5
R52B
1K5
R51B
4K7
R50B
470R
R49B
1K5
R48B
1K5
R47B
4K7
R46B
1K
R45B
1K
R44B
7K5
R42B
7K5
R38B
2N5401
Q13B
2N5551
Q12B
7K5
R41B
7K5
R39B
10p
200V
C22B
D16B
D15B
D13B
D14B
220R
R40B
22u
16v
C19B
22u
16v
C18B
10u
120V
C28B
10u
120V
C27B
N
J
M
4
3
1
2
V
5
Q
2
1
B
100R
R64B
100R
R57B
10R
R59B
N
J
M
4
3
1
2
V
5
Q
2
1
A
N
J
M
4
3
1
2
V
5
Q
2
0
B
47K
R67A
47K
R70B
22K
R69B
150R
0.5W
R99
BC560C
E B C
BC550C
BF871
E C B
2N5401
C B E
2N5551
MPSA63
C B E
MPSA13
A13
Q29
A63
Q28
GREEN
LD3
470K
R101
470K
R97
GREEN
LD4
10R
R66A
500mW
4v7
ZD1 500mW
4v7
ZD2
BAV21
D35
BAV21
D36
100K
R96 100K
R100
250v 220n
C43
1
22n 16v
C20A
2
3
4
5 6
MJE350
B C E
MJE340
9
150R
0.5W
R98
10R
R65B
1N4004
D49
MPSA06
C B E
BF872
E C B
BDX53C
BDX54C
E C B 10R
R66B
100n
C6
10R
R59A
10R
R65A
10R
R107
10R
R106
RFB
L-
ROG
ROG
ROG
ROG
ROG
ROG
RCLIM
LCLIM
RTSENSE
RTSENSE
LTSENSE
LTSENSE
R-
L+
R+
HDRM+
HDRM+
HDRM+
CLP+
CLP+
CLP+
CLP-
CLP-
CLP-
HDRM-
HDRM-
HDRM-
+18 +18
+18
+18
+18
+18
+18
+18
+18
+18
+18
+18
+18
ACTGND
ACTGND
KILL
GND
GND
GND
GND
GND
GND
GND
GND
GND GND
GND
GND
RMS
-18 -18
-18
-18
-18
-18
-18
-18
-18
LOG
LOG
LOG
LOG
LOG
LOG
RDRV
-55 -55
-55
+100
+100 +100
+100
+100 +100
-100 -100
-100 -100
-100
+55
+55 +55
+55
+55
LDRV
LFB
9.5 9.85 1.6 WATTS
Iled=20mA
300mV/47K
HARD LIMIT @ 11.2 Vp
6.4 uA ->
HDRM - CLP = 300mV
200 VOLTS ARE PRESENT
3 CATHODE
2 ANODE
1 REF
33078 BYPASS:
ON THIS CIRCUIT BOARD.
SERVICE CAUTION: VOLTAGES GREATER THAN
LEFT ACTIVITY
RIGHT ACTIVITY
RDRV (LDRV) IS LIMITED TO 75 mA.
THE MAXIMUM CURRENT AVAILABLE FROM
M1012
DIRECT TO
BLACK WIRE
EXTRA BRIGHT LEDS!
CAPACITOR VOLTAGES SHOWN ARE MINIMUM REQUIRED.
(LOG AND ROG MUST BE GROUNDED TO THE HIGH CURRENT INTERFACE GROUND)
THE FOLLOWING PATCH PLUGS FOR MW1 AND MW2 SHOULD BE ASSEMBLED.
AND THE HI-TEMP SHUT DOWN
THE OPERATION OF THE FAN
RTSENSE OR LTSENSE.
MAY BE VERIFIED BY GROUNDING
(REQUIRED FOR OPERATION)
INTERFACE:
CONTROL
TO TEST THIS PCB WITHOUT POWER OUTPUT MODULES CONNECTED,
INTERFACE
HIGH CURRENT
GND AT
1: LDRV
2: LOG
3: LCLIM
4: LFB
5: LTSENSE
TO AMP A AND AMP B.
FROM M1013 BRIDGE RECT PCB,
HIGH CURRENT INTERFACE:
FIXTURE PLUG.
NOTE ABOUT TEST
AMP MODULES. SEE
WITHOUT THE POWER
BE OPERATED
THIS BOARD MAY
TO AMP A (LEFT)
TO AMP B (RIGHT)
PCB:
FROM INPUT
NOTE: ALL UNMARKED DIODES ARE 1N4148
OVERHEAT SHUTDOWN
TO ACTIVITY LEDS.
POWER
PROTECT
ISOTHERMAL
FP=FLAMEPROOF
FP
FP
FP
FP
FP
FP
FP
FP
FP
FP
FP
T7
WC3
MC1
1
40CFM
FAN
22n
CSA
C54
MC1
2
D47
7K5
R123
33v
500mW
ZD15
15K
R116
8
7
MC1
3
MC1
4
MC1
5
WC8
WC6
WC4
WC7
EY7
EY6
EY3
EY5
EY10
WC11
WC1
1K
R124
D48
EY13
EY14
D37
D46
T8
T9
T10
10000u
63v
C25
10000u
63v
C24
T4
22n CSA
C53
T1
4n7
CSA
C55
EY4
T3
T5
10000u
63v
C23
EY2
EY11
D41
4v7
500mW
ZD10
10000u
63v
C22
D40
BDX53C
Q35
EY8
1N4004
D45
470u 25v
C51
1N4004
D44
25v
22n
C50
A06
Q33
4v7
500mW
ZD11
68K
R113
68K
R112
D39
D38
22K
R118
820K
R114
20v
500mW
ZD12
33v
500mW
ZD13
1N4004
D43
1N4004
D42
15K
R117
220R
R119
A06
Q34
22K
R108
220R0:1%
R51
47K
R109
17K8:1%
R111
12K1:1%
R110
A06
Q32
100K
RV6
100K
RV5
13A/85C
TB2
L1
MPSA06
C B E
1
2
A
M
P
S
WC10
EY12
EY9
470u
63v
C47
470u
63v
C46
470u
63v
C45
470u
63v
C44
13AMP
DB2
3
4
1
2
13AMP
DB1
3
4
1
2
UI
YSL#1300
120VAC
1KVA
TYPE_H
TR1
4v7
500mW
ZD14
15K
R115
T6
T2
249R:1%
R5
BC550
Q1
BC550
Q4
BC560
Q2
BC560
Q3
2R2
R3
2R2
R4
150R
R7
150R
R15
4K7
R10
C
W
4K7
LIN
RT1
1n
C2
470p
C4
15K
R8
249R:1%
R9
249R:1%
R19
15K
R16
39R
R12
39R
R14
S
G
D
N
MTW10N40E
Q5
S
G
D
N
MTP10N15L
Q11
22R
R11
36K
R13
10K:1%
R6
39R
R1
249R:1%
R17
10K:1%
R18
22u
10v
C3
22u
10v
C5
1W
16v
ZD9
16v
1W
ZD8
68R
R2
120v
1n5
C1
68K
R36
16K
R37
1R
1WFP
R33
1R
1WFP
R49
16K
R38
68K
R39 0R15
5
WR52
0R15
5
WR53
MJ15023
Q22
MJ15022
Q13
0R1
5
WR57
0R1
5
WR56
MJ15023
Q24
MJ15022
Q15
0R1
5
WR59
0R1
5
WR58
MJ15023
Q26
MJ15022
Q17
0R1
5
WR61
0R1
5
WR60
MJ15023
Q28
MJ15022
Q19
MJ15022
Q14
D11
B
A
V
2
1
MJ15022
Q16
D10
B
A
V
2
1
MJ15022
Q18
270R
R34
MJ15022
Q20
270R
R50
MJ15023
Q21
MR854
D15
MJ15023
Q23
MR854
D14
MJ15023
Q25
MR854
D13
MJ15023
Q27
MR854
D12
P
S
G
D
MTW14P20
Q6
P
S
G
D MTP23P06
Q12
BC550C
CBE
BC560C
1K
R40
12V
500mW
ZD4
3V
500mW
ZD3
12V
500mW
ZD5
3V
500mW
ZD6
330u
16v
C6
330u
16v
C7
200v 2n2
C15
1K
R46
1K5
5W
R29
1K5
5W
R45
1K2
R30
200v 2n2
C9
MR854
D21
500mW
16v
ZD1
100v 680p
C10
47R
R31
100v 470p
C16
39R
R47
MR854
D19
MR854
D18
1K
R35
MR854
D17
D7
220R0:1%
R55
MBS4992
N
C
M
T
1
M
T
2
MPSA92
EBC
MPSA42
BC550
Q9
BC560
Q10
2R2
R27
2R2
R41
MR854
D16
MT1
G
MT2
M
B
S
4
9
9
2
D1
D2
D4
D3
470R
R26
470R
R43
16v 22n
C12
16v 22n
C13
3K
R20
3K
R22
500mW
16v
ZD2
4K7
R42
BC550
Q8
220K
R25
220K
R24
2u2
10v
C8
4K7
R23
D5
350V
2N6517
Q7
2K2
R21
100K
RV1
MT1
MT2
G
TRIAC_MAC224
Q30
13K
R35A
16v
10u
C21
33K
R64
10R
R65
MR854
D22
39R
R32
39R
R48
1R
0.5W
R28
1R
0.5W
R44
120v 220n
C11
120v 220n
C14
13K
R40A
3R9
2
WR62
150v
10n
C19
BP1
BP2
20V
500mW
ZD7
MR854
D20
3
4
5
7
6
9
EY1
10
1
D9
MR854
D23
8
EY2
2
10K 0
.
5
WR69
10K 0
.
5
WR68
10K 0
.
5
WR66
10K 0
.
5
WR67
18K
R70
MAC224
G M
T
2
M
T
1
MTP23P06
MTP10N15L
S D G
VIEW
BOTTOM B E
MJ15023
MJ15022
MTW14P20
S D G
D27
D28
8K2
R76
2N5551
BC550
Q32
100K
R75
D25
MPSA42
Q34
100N
C17
1N4004
D24
1N4004
D26
MPSA92
Q31
68K
R73
100K
R74
10n
C18
470K
R77
470K
R78
2N5551
EBC
2N5517
1/2
5532
U3
2
3
1
4M7
R14
16v 470n
C7 O
U
T
I
N
S
1123
1/2
5532
U3
6
5
7
17K8:1%
R15
16v 150n
C9
16v 47n
C8
16v
100n
C6
16v 68n
C5
S R T CH_B_IN
NO_GOLD
JB2 1
2
3
4
5
6
NUTRIX
BAL_IN
JB1
1
3
2
1/2
33078
U1
2
3
1
1K
R5
10K:1%
R6
1K
R1
10K:1%
R2
17K8:1%
R3
17K8:1%
R7
470p
C1
470p
C2
100p
C3
100p
C4
EY2
WC1
5K6
R12
1R
R4 7K5
R13
1/2
33078
U1
6
5
7
17K8:1%
R11
17K8:1%
R10
10K:1%
R9
82K5:1%
R17
82K5:1%
R35
10K:1%
R27
17K8:1%
R28
17K8:1%
R29
1/2
33078
U2
2
3
1
7K5
R31
1R
R26 5K6
R30
100p
C14
100p
C13
470p
C12
470p
C11
17K8:1%
R22
17K8:1%
R25
10K:1%
R24
1K
R23
10K:1%
R21
1K
R20
1/2
33078
U2
6
5
7
NUTRIX
BAL_IN
JB4
1
3
2
S R T CH_A_IN
NO_GOLD
JB3 1
2
3
4
5
6
16v 68n
C15
16v
100n
C16
16v 47n
C18
16v 150n
C19
17K8:1%
R33
470R
R16
O
U
T
I
N
S
1456
16v 470n
C17
4M7
R32 470R
R34
T7
T6
T5
T4
T3
T8
T1
100n
C23
100n
C24
100n
C21
100n
C22
1K5
R18
1K5
R36
16v
6n8
C10
16v
6n8
C20
1
2
T2
OUT
IN
S2
1
2
3
OUT
IN
S2
4
5
6
820R
R9
RED
LD1
47p
C2
47p
C1
10K:1%
R14
10K:1%
R13
1/2
33078
U2
2
3
1
1u 16v
C3
100K
RV2
D2
D1
100K
RV1
1K
R2
BC550
Q3
330R
R36
MS4
1
2
3
4
5
6
7
8
1/2
33078
U3
2
3
1
BF872
Q11
220K
R10
100n
C4
2u2 16v
C5
D4
D3
1/2
33078
U3
6
5
7
A63
Q5
270R
R17
82K5:1%
R16
10k:1%
R20
82K5:1%
R15
27p
C32
BC560
Q1
10K:1%
R45
1/2
33708
U1
2
3
1
17K8:1%
R3
7K5
R1
1K
R4
10K:1%
R44
1u 16v
C10
10K:1%
R40
10K:1%
R42
82K5:1%
R43
82K5:1%
R38
82K5:1%
R41
82K5:1%
R39
16v
10u C28
16v
10u
C25
27p
C31
220p
C27
220p
C23
MW2
1
MW2
2
MW2
3
MW2
4
MW2
5
MW1
1
MW1
2
MW1
3
MW1
4
MW1
5
GREEN
LD6
3K
R6
3K
R8
270R
R18
10K:1%
R21
47K
R5
BC550
Q2
BC550
Q4
47K
R7
68K
R19
EY14
EY11
EY7
EY4
EY1
C1
R1
S1 S2
R2
C2
RELAY
RELAY
1
4
6
8 9
11
13
16
MW3
5
MW3
4
2u2 16v
C14
MW3
3
MW3
2
MW3
1
47K
150K
2
W
R60A
150K
2
W
A
T
T
R60B
BDX53C
Q30
BDX54C
Q31
20v
500mW
ZD8
20v
500mW
ZD7
8K2
0.5W
R102
8K2
0.5W
R103
1K
R105
EY2
1K
R104
249R:1%
R35 100u
25v
C48
100u
25v
C49
10K
R130
22K
EY5
47K
R70A
22K
R69A
100R
R57A
1K2 0
.
5
WR124
D46
EY17
16v
10u C16
16v
10u
C15
330u
16v
C29A
220R
R125
330u
16v
C29B
C
W
L_LEVEL
25A
10K
P1
100n
C26
EY8 EY9
C
W
R_LEVEL
25A
10K
P2
1N4004
D48 47K
R28
BC550
Q9
BC550
Q7
47K
R27
3K
R29
3K
R26
1K
R24
7K5
R22
17K8:1%
R25
1/2
33078
U1
6
5
7
BC560
Q6
20v
500mW
ZD17
A63
Q10
D9
D10
10u
120v
C27A
100n
C13
220K
R31
BC550
Q8
1K
R23
D7
D8
47p
C11
47p
C12
RED
LD2
820R
R30
10u
120v
C28A
100K
RV3
100K
RV4
1/2
33078
U2
6
5
7
10K:1%
R33
10K:1%
R34
249R:1%
R12
10R
R37
249R:1%
R32
249R:1%
R11
D6
D12
A06
Q36
BC550
Q37
2N5401
Q38
100n
C29
39R
R61B
10K
R126
4K7
R127
1M
R129
EY10
220K
R128
EY12
4u7 63v
C52
D11
D5 16v
47u
C9
10v
47u
C17
1K5
R131
1K5
R132
D50 D51
39R
R62B
MJE350
Q19B
MJE340
Q18B
EY15
EY16
EY13
4u7
10v
C25B
39R
R63B
39R
R58B
4u7
10v
C26B
EY6
D22B
D23B
EY3
250v 220n
C42
22u
16v
C18A
22u
16v
C19A
220R
R40A
D14A
D13A
D15A
D16A
22n 16v
C20B
7K5
R39A
7K5
R41A
2N5551
Q12A
2N5401
Q13A
7K5
R38A
7K5
R42A
1K
R44A
1K
R45A
4K7
R46A
1K5
R47A
1K5
R48A
470R
R49A
4K7
R50A
1K5
R51A
1K5
R52A
470R
R53A
3K
R43A
17K8:1%
R56A
BC560
Q14A
BC550
Q17A
100R
R64A
22u 10v
C21A
22u 10v
C24A
D17A
D18A
BF872
Q15A
BF871
Q16A
D19A
D20A
D21A
10K:1%
R55A
47K
R54A
10p
200v
C23A
D23A
D22A
4u7
10v
C26A
39R
R58A
39R
R63A
4u7
10v
C25A
10R
R59B
MJE340
Q18A
MJE350
Q19A
39R
R62A
39R
R61A
10p
200v
C22A
RED
LD5
10p
200v
C23B
47K
R54B
10K:1%
R55B
D21B
D20B
D19B
BF871
Q16B
BF872
Q15B
D18B
D17B
22u 10v
C24B
22u 10v
C21B
100R
R57B
BC550
Q17B
BC560
Q
1
4
B
17K8:1%
R56B
3K
R43B
470R
R53B
1K5
R52B
1K5
R51B
4K7
R50B
470R
R49B
1K5
R48B
1K5
R47B
4K7
R46B
1K
R45B
1K
R44B
7K5
R42B
7K5
R38B
2N5401
Q13B
2N5551
Q12B
7K5
R41B
7K5
R39B
10p
200v
C22B
D16B
D15B
D13B
D14B
220R
R40B
22u
16v
C19B
22u
16v
C18B
10u
120v
C28B
10u
120v
C27B
10R
R65B
100R
R64B
2N5551
C B E
2N5401
BF872
E C B
BF871
A13
Q29
A63
Q28
GREEN
LD3
470K
R101
470K
R97
GREEN
LD4
150R
0.5W
R98
500mW
4v7
ZD1
500mW
4v7
ZD2
BAV21
D35
BAV21
D36
100K
R96
100K
R100 250v 220n
C43
150R
0.5W
R99
1
22n 16v
C20A
2
3
4
5 6
MPSA13
C B E
MPSA06
MPSA63
9
BDX53C
BDX54C
E C B
1N4004
D49
12
11
10
9
8
7
6
5
4
3
2
1
# DESCRIPTION OF CHANGE VER# DATE
MODEL(S):-
.
.
.
OCT/28/97
OCT/20/97
AUG/12/97
SEP/28/95
JAN/31/95
JAN/11/95
JUN/23/94
1.70
.
.
1.60
1.50
1.40
1.30
V
.
PC#5497_M1011_R66A/B_1/8W->1/4W
.
.
PC#5498_M1002
E_XFMR_1301->1300E
PC#5444_M1013_R120->122_1/4W->1/2W
PC#4883_M1013
PC#4650_M1002
PC#4651_M1011
PC#4529
M1002-M1011-M1012-M1013_PCBS
AP-3000.SCH_DATABASE_HISTORY MJE340
ECB
MJE350
10R
R66B
100n
C6
10R
R59A
10R
R107
10R
R106
N
J
M
4
3
1
2
V
5
Q
2
0
B
N
J
M
4
3
1
2
V
5
Q
2
1
A
47K
R70B
22K
R69B
22K
R67B
47K
R68B
4uH
L1
EY9
EY12
WC10
8
A
M
P
S
YSL#1300E
L1
AC LINE FILTER
BLU
GRN/YEL
BRN
13A/85C
TB2
10R
R66A
50V 22n
C26
EY8
EY11
EY2
EY4
50V 22n
C27
22n CSA
C53
N
J
M
4
3
1
2
V
5
Q
2
1
B
WC11
EY10
EY5
EY3
EY6
EY7
N
J
M
4
3
1
2
V
5
Q
2
0
A
4n7
CSA
.C55
2R2 0
.
5
WR122
2R2 0
.
5
WR121
2R2 0
.
5
WR120
22n
CSA
C54
10R
R65A
5R6
5W
R63
YORKVILLE NAME: PCB#&VER:
MODELS: SCH ISSUE:
TITLE:
DATE:
M1002/M1011/M1012/M1013/M1013E
AUDIOPRO-3000_AP-3000E
AP3000.SCH
OCT/28/97
AP-3000
1.60
CHASSIS
KILL
KILL
+100 +100
+100 +100
+100
+100
+100
+100
+100
+100
+55
+55 +55
+55
+55
+55
+55
+55
+55
+55
+55
+55
+18
+18
+18
+18
+18
+18
+18
+18
+18 +18
+18
+18
RTSENSE
RTSENSE RTSENSE
RTSENSE
LTSENSE
LTSENSE
LTSENSE
RMS RMS
-55
-55 -55
-55
-55
-55
-55
-55
-100 -100
-100 -100
-100
-100
-100
-100
-100
-F15
RCLIM
R
C
L
I
M
RCLIM
+F15
RDRV RDRV
SIG_R
-18
-18
-18
-18
-18
-18
-18
-18
SIG_L
L-
ROG
ROG
ROG
ROG
ROG
ROG
LCLIM
R-
L+
R+
HDRM+
HDRM+
HDRM+
CLP+
CLP+
CLP+
CLP-
CLP-
CLP-
HDRM-
HDRM-
HDRM-
ACTGND
ACTGND
LOG
LOG
LOG
LOG
LOG
LOG
LDRV
LFB
REMOVE WHITE LEAD FROM EY3 AND
ATTACH IT TO THE GREEN LEAD THEN
SOLDER ORANGE LEAD TO EY3
245VAC INPUT VOLTAGE OPERATION
230VAC INPUT VOLTAGE. FOR
TRANSFORMER SHOWN WIRED FOR
FP
FP FP
FP
FP
FP
FP
FP
FP
FP
FP
FP
FP
FP
FP
TO Q14 AND Q22
NOTES:
TRACKING! FOR PROPER THERMAL
THERMALLY COUPLED Q1 AND Q2 OF M1002 MUST BE
BETWEEN TESTPOINTS 8 & 9
ADJUST FOR 3 TO 5 MILLIVOLTS IDLE CURRENT:
M1013E
230V
245V ORANGE
GREEN
WHITE
BROWN
WIRING FOR 230VAC OR 245VAC OPERATION
GREY
230 VAC 50 Hz LINE
UNDER CAP:
WHITE
BLUE
BLUE
YELLOW
YELLOW
RED
RED
GREY
RDRV (LDRV) IS LIMITED TO 75 mA.
THE MAXIMUM CURRENT AVAILABLE FROM
TO TEST THE M1011 WITHOUT POWER OUTPUT MODULES CONNECTED,
THE M1011 MAY
FIXTURE PLUG. NOTE ABOUT TEST AMP MODULES. SEE
WITHOUT THE POWER BE OPERATED
ALL UNMARKED DIODES ARE 1N4148.
ACTUAL PARTS MAY HAVE HIGHER VOLTAGE RATINGS.
NOTE: CAPACITOR VOLTAGE RATINGS SHOWN ARE MINIMUM REQUIRED.
THROUGH M1011
TO AMP A AND AMP B.
FROM M1013 BRIDGE RECT PCB,
HIGH CURRENT INTERFACE:
BD651 TO BDX53C
CABLE
RIBBON
M1012
M1013
M1011
M1002
ON THIS CIRCUIT BOARD.
200 VOLTS ARE PRESENT
SERVICE CAUTION: VOLTAGES GREATER THAN
LEFT ACTIVITY RIGHT ACTIVITY
M
1
0
1
2
D
I
R
E
C
T

T
O
B
L
A
C
K

W
I
R
E
EXTRA BRIGHT LEDS!
(LOG AND ROG MUST BE GROUNDED TO THE HIGH CURRENT INTERFACE GROUND)
THE FOLLOWING PATCH PLUGS FOR MW1 AND MW2 SHOULD BE ASSEMBLED.
AND THE HI-TEMP SHUT DOWN
THE OPERATION OF THE FAN
RTSENSE OR LTSENSE.
MAY BE VERIFIED BY GROUNDING
(REQUIRED FOR OPERATION)
INTERFACE:
CONTROL
INTERFACE
HIGH CURRENT
GND AT
1: LDRV
2: LOG
3: LCLIM
4: LFB
5: LTSENSE
TO AMP A (LEFT)
TO AMP B (RIGHT)
P
C
B
:
F
R
O
M

I
N
P
U
T
NOTE: ALL UNMARKED DIODES ARE 1N4148
5532 BYPASS:
OVERHEAT SHUTDOWN
TO ACTIVITY LEDS.
POWER
PROTECT
ISOTHERMAL
18Ga BLACK WIRE
REF_L
REF_R
LEFT = CHAN A
RIGHT = CHAN B
GROUND STRAP:
GREEN WIRE TO
TO M1011 GND
+2dB
+2dB
IN = MONO
MUST BE BREAK BEFORE MAKE, #3436
MUST BE BREAK BEFORE MAKE, #3436
20KHz
20KHz
TO PIN 4 OF 5532
TO PIN 4 OF 5532
-1dB 30Hz
-1dB 30Hz
+4dB 55Hz
+4dB 55Hz
FILTER
FILTER
THIS PRESENTS A SIGNIFICANT SHOCK HAZARD.
PLEASE, USE EXTREME CAUTION WHEN SERVICING!
WARNING: 200 VDC IS BETWEEN THE POWER SUPPLIES.
RTSENSE
-55V
+55V
RDRV
4v ACROSS R17
4v ACROSS R5
OUTPUTS
ROG
120 VAC 60 Hz LINE
TO WC1 ON M1012
BLUE
WHITE
BLACK
BLACK
YELLOW
RED
UNDER CAP:
TO M1011:
BLK
BLK
WHITE
BLUE
BLUE
YELLOW
YELLOW
RED
RED
GREY
STRAP
GROUND
RMS IN
AMBIENT
9.5 9.85 1.6 WATTS
Iled=20mA
300mV/47K
HARD LIMIT @ 11.2 Vp
6.4 uA ->
HDRM - CLP = 300mV
16mA
TO HEATSINK
ISOTHERMAL
4 WATTS
75mA IDLE
10.7v
5 WATTS
ABOUT
SENSOR:
530uA
220uA
IDLE
15.6v
13.5v
13 A = 15K
11 A = 33K
AT 25~ AMBIENT:
28v @ 80~
10K @ 80~
25K @ 55~
50K @ 40~
100K @ 25~
0R1->0R15 R11,R12,R14,R33,R49TO FLAMEPROOF
->16K R34,R50 249R->270R C26,C27 10u->22N R52,R53
R55,R51_249R->220R0 R40A,R35A 470R->16K R37,R38 8K2
1
4
1
4
T S R Q P N M L K J H G F E D C B A
1
3
1
2
1
1
1
0
9
8
7
6
5
4
3
2
1
1
3
1
2
1
1
1
0
9
8
7
6
5
4
3
2
1
T S R Q P N M L K J H G F E D C B A
ADDED EMI AC LINE FILTER
ADD ANTI BLOW-UP CIRCUIT
DEL LD9 THRU LD14 REPLACE WITH NJM431L AND 47K & 22K
BD652 TO BDX54C
G
R
N
/
Y
E
L
L
+55V
-55V
RDRV
WHITE
GREEN
BLACK
S
H
E
A
R
S
H
E
A
R
SHEAR SHEAR
VCD
S
H
E
A
R
S
H
E
A
R
SHEAR SHEAR
S O L D E R S I D E M 1 0 0 2 - 9 . 0 0
B L A N K S I Z E = 1 4 . 7 5 0 " X 8 . 8 5 0 "
S G G
S
G
S
D G
S
D
G
G
S
R
2
7
2
R
2
G S
Q6A
@Q1
D
1
4
1
4
8
D
2
4
1
4
8
D
3
4
1
4
8
J
1
2
R
7
9
1
W
1
R
D
9
4
1
4
8
C22
@C3
#
5
9
0
0
6
3
V
1
0
0
0
0
U
C23
@C3
#
5
9
0
0
6
3
V
1
0
0
0
0
U
C24
@C3
#
5
9
0
0
6
3
V
1
0
0
0
0
U
C25
@C3
#
5
9
0
0
6
3
V
1
0
0
0
0
U
C3
22U
10V
T
A
B
7
WC6
WC6 16AWG
5.5"BLK
R
5
2
4
9
R
R
3
2
R
2
R
4
2
R
2
R
7
1
5
0
R
R
1
5
1
5
0
R
R10
4
K
7
R
8
1
5
K
R9
2
4
9
R
R
1
9
2
4
9
R
R
1
6
1
5
K
R
1
4
3
9
R
R13
36K
R
6
1
0
K
0
R
1
3
9
R
R17
2
4
9
R
R
1
8
1
0
K
0
R
2
6
8
R
R
3
7
@
R
3
1
6
K
R
3
8
@
R
3
1
6
K
R39 @R2 68K
R67
@R4
0.5W
10K
1
R
2
6
4
7
0
R
R
4
6
1
K
R
3
0
1
K
2
R31
4
7
R
R
4
7
3
9
R
Z
D
1
0
4
V
7
/
1
W
J
3
R
4
3
4
7
0
R
R
2
0
3
K
R73 68K
D
1
1
B
A
V
2
1
J
2
2
TAB6
TAB4
R
6
4
3
3
K
R
6
5
1
0
R
Q1
B
C
5
5
0
Q4
BC550
Q2
B
C
5
6
0
Q3
BC560
Q
9
B
C
5
5
0
Q
1
0
B
C
5
6
0
Q8
B
C
5
5
0
RT1
4K7
VBE
C
2
1
N
C
4
4
7
0
P
R
6
3
5
R
6
5
W
A
T
T
TAB3 TAB1
G S
Q11
MTP10N15L
G S
Q12
@Q3
MTP23P06
C18
10N
J
1
6
R74 100K
Z
D
9
1
6
V
/
1
W
Z
D
8
1
6
V
/
1
W
C
1
1
N
5
C
1
5
2
N
2
C
9
2
N
2
C
1
0
6
8
0
P
C
1
6
4
7
0
P
C
1
2
2
2
N
C
1
3
2
2
N
WC7
16AWG
7"YEL
TAB2
C26
22N
R
2
8
1
R
0
.
5
WR
4
4
1
R
0
.
5
W
R52
0
R
1
5

5
W
A
T
T
R53
0
R
1
5
5
W
A
T
T
R57
0
R
1
5
W
A
T
T
R56
0
R
1
5
W
A
T
T
R59
0
R
1
5
W
A
T
T
R58
0
R
1
5
W
A
T
T
R61
0
R
1
5
W
A
T
T
R60
0
R
1
5
W
A
T
T
R29
@
R
5
5
W
A
T
T
1
K
5
R45
@
R
5
5
W
A
T
T
1
K
5
Q22
YS#6927
. Q24
YS#6927
.
R66
@R4
0.5W
10K
Q26
YS#6927
.
Q21
YS#6927
.
Q28
YS#6927
.
Q13
YS#6900
.
Q14
YS6900
.
Q16
YS#6900
.
Q18
YS#6900
.
Q20
YS#6900
.
D
4
4
1
4
8
Q23
YS#6927
.
Q27
YS#6927
.
D15
MR854
D14
MR854
D13
MR854
D
1
2
M
R
8
5
4
D
2
1
M
R
8
5
4
D19
MR854
D18
MR854
D17
MR854
D16
MR854
D22
MR854
TP2
D23
MR854
Z
D
4
1
2
V
Z
D
3
3
V
C17
1
0
0
N
D26
4004
J
1
9
ZD2
16V
C6
330U
16V
C7
330U
16V
Q
7
2N6517
C11
2
2
0
N
2
5
0
V
Q30
T
R
I
A
C
M
A
C
2
2
4
-
4
D
C
_
P
R
O
T
J
9
D
2
5
4
1
4
8
R62
3R9
2WATT
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
# DESCRIPTION OF CHANGE VER# DATE
MODEL(S):-
D
D
D
D
D
D
JAN/28/98
DEC/08/97
.
.
.
DEC/09/97
D
D
OCT/19/95
MAR/01/95
FEB/28/95
.
.
AUG/25/94
V
V
V
V
V
V
9.00
8.00
.
.
.
7.00
V
.
6.20
.
6.10
.
.
6.00
N
N
N
N
N
N
PC#5550_ADD_R79,ZD10_ACROSS_R11
PC#5546_R36,R39_1_END_78V->145V_
.
.
.
PC#5546
.
.
PC#4924
.
.
PC#4531
PC#4650
PC#4645
AP-3400
M1002A.PCB_DATABASE_HISTORY
T
P
4
D24 4004
T
P
5
T
P
7
TP6
TP8
TP9
TP10
T
P
1
J
2
0
R21
2K2
R76
8
K
2
Z
D
6
3
V
Z
D
5
12V
D5
4
1
4
8
R
7
7
470K
R
2
3
4
K
7
R24
2
2
0
K
R
2
5
2
2
0
K
R
4
2
4
K
7
R
2
2
3
K
R75
100K
Z
D
7
2
0
V
D
2
8
4
1
4
8
D
2
7
4
1
4
8
J
1
R
5
1
2
2
0
R
0
R
3
5
1
K
J
4
R
3
3
1
W
_
F
P
1
R
R
4
9
1
W
_
F
P
1
R
C27
22N
G S
Q6B
@Q1
ZD1 16V
C21
10U
16V
D10 BAV21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
# DESCRIPTION OF CHANGE VER# DATE
MODEL(S):-
D
D
D
D
D
D
JAN/28/98
DEC/17/97
D
D
D
OCT/28/97
JAN/97
.
.
OCT/19/95
MAR/01/95
FEB/28/95
.
AUG/25/94
V
V
V
V
V
V
9.00
8.10
V
V
V
7.00
.
.
.
6.20
.
6.10
.
6.00
N
N
N
N
N
N
PC#5550_ADD_R79,ZD10_ACROSS_R11
PC#5550_R40A/R35A_16K->13K
.
.
.
PC#5498
ADDED_ROUTING_AT_TP8-TP9
N
N
PC#4924
N
N
PC#4650
PC#4645
AP-3000
M1002.PCB_DATABASE_HISTORY
R72 @R6 NO_PART
D
7
4
1
4
8
Q6
@Q1
MTW14P20
J21
R49A
@ R 1 NO_PART
R49B
@R1
NO_PART
C5
22U
10V
Q5
@Q2
MTW10N40E
J
1
5
Q15
YS#6900
.
Q17
YS#6900
.
Q25
YS#6927
.
TAB5
R78
470K
Q19
YS#6900
.
MC1 PART#
FUNCTION
J18
J
1
7
R
1
2
3
9
R
Q29
MBS4992
L
1
4
u
H
Q34
MPSA42
R
4
0
1
K
_WC7
C14
2
2
0
N
2
5
0
V
J
7
J
8
J
6
J
5
D
2
0
M
R
8
5
4
J
1
0
R
3
5
A
1
3
K
R
3
6
6
8
K
R
7
0
1
8
K
R71 @R6 NO_PART
J
2
R
4
83
9
R
R68
@R4
0.5W
10K
RV1
1
0
0
K
J
1
1
R40A
13K
Q
3
2
BC550
R69
@R4
0.5W
10K
R
3
4
2
7
0
R
C19
10N
250V
R
5
0
2
7
0
R
R
5
5
2
2
0
R
0
Q
3
3
2N5551
C
8
2U2
10V
Q
3
1
MPSA92
1
3
2
R
3
2
3
9
R
R
1
1
2
2
R
R
4
1
2
R
2
ASSEMBLY M1002-9.00
BLANK SIZE=14.750"X8.850" PCB MECH M1002-9.00
USE #4973 SMALL BODY 1R 1W FOR R33,R49
COOLED FROM WAVE SOLDER IS 6 INCH/LB
INITIAL TORQUE FOR TO-3S IS 8 INCH/LB
MOUNTING DETAILS FOR 5W
MOUNTING DETAILS FOR Q30 TRIAC
16AWG
16AWG
16AWG
16AWG
16AWG
OUTPUT -
OUTPUT +
6"BLU
7"WHT
8"BLK
10"YEL
12"RED
TAB 7
TAB 6
TAB 5
TAB 4
TAB 3
TAB 2
TAB 1
8 TAB WIRE COLOURS
USE #8799 TO MOUNT TRIAC Q30
7
6
5
MOUNTING HARDWARE FOR TO3 OUTPU 4
TORQUE 4 INCH/LB
MOUNTING HARDWARE FOR Q11 AND Q
TORQUE 4 INCH/LB
MOUNTING HARDWARE FOR Q5
3
2
1
PRODUCTION NOTES
THERMISTOR DETAIL
SPREADER
SURFACE OF THE HEAT
IS BELOW THE TOP
OF A PENCIL SO THAT IT
"RV1" WITH THE ERASER END
GENTLY PUSH THE THERMISTOR
#8701 4-40 KEPS NUT
#8701 4-40 KEPS NUT
#3797 THERMO PAD
T-247 DEVICE
#8871 4-40X 1/2" BOLT
PCB
PCB
HEATSPREADER
HEATSPREADER
HEATSPREADER
#3846 MICA
T-220 DEVICE
#8667 SHOULDER WASHER
#3501 BELL WASHER
#3501 BELL WASHER
#8741 4-40X 1/2" BOLT
R29, R29A R45 AND R45A
5 WATT RESISTORS
ADD #8629 SPACERS ONLY ON
3
2
1
AGAINST THE COPPER SURFACE
MARKED 2 AND 3 ARE BENT FLAT
IT IS IMPERATIVE THAT LEGS
BEND LEGS IN DIRECTION SHOWN
DO NOT CUT LEGS
AFTER MOUNTING DEVICE
IMPORTANT
1/4"
OF TRANSISTOR
BEND DOWN 1/4" FROM BODY
FINAL TORQUE AFTER HEATSINK HAS
#8835 BOLT
#8663 SPACER
#3815 MICA
TO-3 TRANSISTOR
#8800 6-32 KEPS NUT
BOTH SIDES OF THE MICA PA
MICA GREASE IS REQUIRED O
R11,12,14,33,TO FLAMEPROOF. CIRCUIT CHANGES
R37,R38 10K->27K,R36,R39 27K->91K R34,R50 249R
R55,R51 249R->220R0 R40A,R35A 470R->20K
R11,12,14,33,49 TO FLAMEPROOF. CIRCUIT CHANGES
->270R C26,C27 10u->22N,R52,R53 0R1->0R15 ->270R C26,C27 10u->22N,R52,R53 0R1->0R15
R37,R38 8K2->16K,R36,R39 36K->68K R34,R50 249R
R55,R51 249R->220R0 R40A,R35A 470R->16K
NOTE #6
PT#6923 FROM MTP2P45 TO MTP2P50E
ACCOMODATE NEWER AND SMALLER FILTER CAPS
ACCOMODATE NEWER AND SMALLER FILTER CAPS
TABS ADDED FOR SPKR OUTPUTS RTV HOLES MOVED TO
TABS ADDED FOR SPKR OUTPUTS RTV HOLES MOVED TO
ADD DONT BLOW ME UP CIRCUIT ADD DONT BLOW ME UP CIRCUIT
REPLACE EYELETS WITH TABS REPLACE EYELETS WITH TABS
ROBOT ASSEMBLY. CHANGES TO TRACE ONLY
COLLECTORS MADE LARGER TO ACCOMODATE
COLLECTORS MADE LARGER TO ACCOMODATE
PAD SIZE FOR OUTPUT TRANSISTOR
PAD SIZE FOR OUTPUT TRANSISTOR
-
O
U
T
P
U
T
+
OUTPUT
H
O
L
E
A
U
T
O

A
D
J
U
S
T
TO M1011
VER. 8.00
-100V
-55V
GND +55V
+100V
AP-3000
M1002
G
D S
AP-3000 M1002
S
H
E
A
R
S
H
E
A
R
R
O
U
T
E
G
A
G
E
0
.
0
1
"
/
H
O
L
E
.
0
2
0
"
.
0
1
2
"
.
0
0
8
"
.
0
0
5
"
VCD
. 0 2 0 "
. 0 1 2 "
. 0 0 8 "
. 0 0 5 "
SHEAR SHEAR
. 0 2 0 "
. 0 1 2 "
. 0 0 8 "
. 0 0 5 "
5
.
1
0
SOLDERSIDE M1011-5.10
BLANK SIZE=16.000"X11.050"
M
1
0
1
1
-

RED
YEL
BLK
WHT
BLU
P
O
W

S
U
P
B
O
T
T
O
M
I
N
P
U
T

B
O
A
R
D
T
O
P
TJH1
G
U
I
D
E
E
T
C
H
EY16
F
H
S
1
P
A
R
T
#
H
S
2
P
A
R
T
#
R
6
0
B
2
_
W
A
T
T
1
5
0
K
@
R
8
J
1
J
9
H
S
3
P
A
R
T
#
MS4
8
P
O
S
.
R
T
.
A
N
G
L
E
_
M
O
L
E
X
#
X
X
X
X
I
N
P
U
T
_
B
O
A
R
D
D
2
1
B
4
1
4
8
D
2
1
A
4
1
4
8
1 _
M
W
1
F
U
N
C
T
I
O
N
P
A
R
T
#Q19B
M J E 3 5 0
TP6
TP5
C22B
@C1
10P
C23B
@C1
10P
C
2
2
A
@
C
1
1
0
P
C23A
@C1
10P
Q19A
M J E 3 5 0
Q18A
M J E 3 4 0
Q18B
M J E 3 4 0
C27B
@C2
120V
10U
C28B
@C2
120V
10U
C28A @C2
120V
10U
C27A
@C2
120V
10U
R103
@R3 0.5W
8K2
R102
@R3
0.5W
8K2
MS1
A
M
P
_
A
R
6
0
A
@
R
8
0
.
5
W
1
5
0
K
HS6
P
A
R
T
#
C
2
0
A
2
2
N
C
2
0
B
2
2
N
MS2
A
M
P
_
B
1
M
W
4
Q12B
@Q3
2N5551
Q13B
@Q4
2N5401
Q13A
@Q4
2N5401
Q12A
@Q3
2N5551
D
3
5
B
A
V
2
1
C29A
330U
16V
D
1
9
B
4
1
4
8
J
2
7
C16
10u
16V
Q
2
1
A
2
V
5
N
J
M
4
3
1
J
1
5
Z
D
8
2
0
V
C28
1
0
u
1
6
V
1
MW1
Q14B
BC560
Q17B
BC550
Q17A
BC550
Q
1
4
A
B
C
5
6
0
D
1
4
B
4
1
4
8
D
1
3
B
4
1
4
8
D
1
5
B
4
1
4
8
D
1
6
B
4
1
4
8
D
1
7
B
4
1
4
8
D
1
8
B 4
1
4
8
D20B
4
1
4
8
D
2
2
A
4
1
4
8
D
2
3
A
4
1
4
8
D
1
9
A
4
1
4
8
R
1
0
0
1
0
0
K
D
1
8
A
4
1
4
8
D
1
7
A
4
1
4
8
D
1
6
A
4
1
4
8
D
1
5
A
4
1
4
8
D
1
3
A
4
1
4
8
D
1
4
A
4
1
4
8
D
2
3
B
4
1
4
8
D
2
2
B
4
1
4
8
D
5
0
4
1
4
8
D
5
1
4
1
4
8
C48
1
0
0
U
2
5
V
C
1
8
B
2
2
U
1
6
V
C
1
9
B
2
2
U
1
6
V
C21B
22U
10V
C
2
4
B
22U
10V
C
2
5
A
4U7
10V
C26A
4U7
10V
C24A
22U
10V
C
2
1
A
22U
10V
C
1
9
A
2
2
U
1
6
V
C
1
8
A
2
2
U
1
6
V
C
4
9
100U
25V
C
2
6
B
4
U
7
1
0
V
C
2
5
B
4
U
7
1
0
V
C
2
9
1
0
0
N
R
4
0
B
2
2
0
R
R
3
9
B
7
K
5
R
4
1
B
7
K
5
R
3
8
B
7
K
5
R
4
2
B
7
K
5
R
4
4
B
1
K
R45B
1
K
R
4
6
B
4
K
7
R
4
7
B
1
K
5
R
4
8
B
1
K
5
R
4
9
B
4
7
0
R
R
5
0
B
4
K
7
R
5
1
B
1
K
5
R
5
2
B
1
K
5
R
5
3
B
4
7
0
R
R
4
3
B
3
K
R56B
1
7
K
8
R
5
5
B
@
R
5
1
0
K
0
1
MW2
R
6
6
A
1
0
R
R
6
1
A
@
R
9
3
9
R
R
6
2
A
@
R
9
3
9
R
R
6
3
A
3
9
R
Q20A
2V5
NJM431
1
MW3
R
5
5
A
@
R
5
1
0
K
0
R
6
4
B
@
R
7
1
0
0
R
R
5
7
B
@
R
7
1
0
0
R
R
5
6
A
1
7
K
8
R
4
3
A
3
K
R
5
3
A
4
7
0
R
R
5
2
A
1
K
5
R
5
1
A
1
K
5
R
5
0
A
4
K
7
R
4
9
A
4
7
0
R
R
4
8
A
1
K
5
R
4
7
A
1
K
5
R
4
6
A
4
K
7
R
4
5
A
1
K
R
4
4
A
1
K
R
4
2
A
7
K
5
R
3
8
A
7
K
5
R
4
1
A
7
K
5
R
3
9
A
7
K
5
R
4
0
A
2
2
0
R
R
6
5
B
1
0
R
Q37
BC550
R105 1K
R104 1K
R
5
8
B
3
9
R
R
6
3
B
3
9
R
R
6
2
B
@
R
9
3
9
R
MS3
P
O
W
E
R
_
S
U
P
P
L
Y
R
6
1
B
@
R
9
3
9
R
1 _
M
W
2
R
6
6
B
1
0
R
11
10
9
8
7
6
5
4
3
2
1
# DESCRIPTION OF CHANGE VER# DATE
MODEL(S):-
D
D
D
D
D
D
D
OCT/27/97
FEB/15/95
NOV/29/94
JUN/22/94
V
V
V
V
V
V
V
5.12
5.10
5.00
4.53
N
N
N
N
N
N
N
PC#5497_R66A/B_1/8WFP->1/4WFP
Q14A/Q21A_MOVED_TO_AID_RAD_INSERT
PC4651_LEDS->NJM431+2_RESISTORS
PC#4529_BD651->BDX53C_BD652->BDX54C
AP-3000
M1011.PCB_DATABASE_HISTORY
R
6
5
A
1
0
R
EY13
F
Q21B
2V5
NJM431
EY1
EY4
EY7
TJH2
GUIDE
ETCH
EY10
EY9
F
2
J14
J
4
C5
2U2
63V
J
6
R
5
9
A
1
0
R
D
9
4
1
4
8
D
2
0
A
4
1
4
8
J
1
0
B
E
Q31
B
D
X
5
4
C
F
U
N
C
T
I
O
N
1
C
2
7
2
2
0
P
J
1
8
J
1
6
C14
2U2
63V
J23
B
E
Q30
B
D
X
5
3
C
F
U
N
C
T
I
O
N
1
_MW4
R
1
1
2
4
9
R
T
P
9
TP4
TP3
T
P
2
T
P
1
N
O
N
C
C
R
E
1
A
R
O
M
A
T
_
R
E
L
A
Y
#
3
7
0
0
2
4
V
_
C
O
I
L
C43 220N
250V
C
4
2
2
2
0
N
2
5
0
V
P2
2
5
A
1
0
K
P
T
#
4
4
0
0
P1
2
5
A
1
0
K
P
T
#
4
4
0
0
R99
@R6
0.5W
150R
R98
@R6
0.5W
150R
R
1
2
4
@
R
1
3
0
.
5
W
1
K
2
E
B
Q11
P
A
R
T
#
F
U
N
C
T
I
O
N
B
F
8
7
2
D
4
8
1
N
4
0
0
4
Z
D
1
7
@
Z
D
1
2
0
V
C
3
1
2
7
P
1
_
M
W
3
F
U
N
C
T
I
O
N
C
3
2
2
7
P
Q28
A63
Q
2
9
A13
Q38
@Q5
2N5401
Q36 @Q6
A06
Q10
A63
Q5
A63
C17
47U
10V
C
9
47U
10V
Z
D
2
4
V
7
Z
D
1
4
V
7
E B
Q16B
@Q2
BF871
Q8
BC550
Q6
BC560
Q7
BC550
Q9
BC550
Q4
BC550
Q2
BC550
Q1
BC560
Q3
BC550
D
3
6
B
A
V
2
1
J
1
9
J
1
1
D
5
4
1
4
8
D
1
1
4
1
4
8
D
4
9
1
N
4
0
0
4
D
1
2
4
1
4
8
D
6
4
1
4
8
D
8
4
1
4
8
D
7
4
1
4
8
D
1
0
4
1
4
8
D
4
6
4
1
4
8
J
2
1
D
3
4
1
4
8
D
4
4
1
4
8
D
1
4
1
4
8
D
2
4
1
4
8
RV1
100K
C
5
2
4U7
63V
C10
1
U
1
6
V
C
3
1
U
1
6
V
U2
@
U
1
3
3
0
7
8
U
1@
U
1
3
3
0
7
8
C6
100N
C
1
2
4
7
P
C
1
1
4
7
P
C
1
3
1
0
0
N
RV2
100K
RV3
100K
RV4
100K
C
4
1
0
0
N
C
1
4
7
P
C
2
4
7
P
-+
L
D
4
G
R
N
-+
L
D
3
G
R
N
-+ L
D
5
R
E
D
-+
L
D
2
R
E
D
-+
L
D
6
G
R
N
-+
L
D
1
R
E
D
R
9
6
1
0
0
K
C
2
3
2
2
0
P
R
9
7
4
7
0
K
R
1
0
1
4
7
0
K
R
5
4
B
4
7
K
J
2
6
R
1
3
2
1
K
5
R
1
3
1
1
K
5
R128
2
2
0
K
R
1
2
9
1
M
R127
4
K
7
R
1
2
6
1
0
K
R
3
2
2
4
9
R
R
1
2
2
4
9
R
R
3
4
1
0
K
0
R
3
3
1
0
K
0
R
3
0
8
2
0
R
R
2
3
1
K
R
3
1
2
2
0
K
R
2
5
1
7
K
8
R
3
5
2
4
9
R
R
2
4
1
K
R
2
6
3
K
R
2
9
3
K
R
2
7
4
7
K
R
2
8
4
7
K
R
1
2
5
2
2
0
R
@
1
0
R
R130
1
0
K
R
1
9
6
8
K
@
R
1
4
R
7
4
7
K
R
5
4
7
K
R
2
1
1
0
K
0
R
1
8
2
7
0
R
2
7
0
R
R
8
3
K
R
6
3
K
R
4
1
K
R
1
@
R
1
7
K
5
R
3
1
7
K
8
R
1
5
@
R
2
8
2
K
5
R
2
0
1
0
K
0
R
1
6
@
R
2
8
2
K
5
R
1
7
2
7
0
R
2
7
0
R
R
1
0
2
2
0
K
R
3
6
3
3
0
R
R
2
1
K
R13 10K0
R
1
4
1
0
K
0
R
9
8
2
0
R
J
2
4
U3
@U1
33078
R42
10K0
R
4
0
1
0
K
0
R45
10K0
R
4
4
1
0
K
0
R
3
8
8
2
K
5
R
3
9
8
2
K
5
R43
82K5
R41
82K5
PART#
E B
Q15A
@Q1
BF872
E B
Q15B
BF872
@Q1
E B
Q16A
@Q2
BF871
J
1
3
J5
R
5
8
A
3
9
R
C
2
6
1
0
0
N
R69B
@R11 22K
J
1
7
J
2
0
ZD7 20V
J
2
2
J25
J
8
R
6
8
A
@
R
1
2
4
7
K
J
7
R
2
2
@
R
1
7
K
5
J28
GUIDE
ETCH
EY11
EY14
R
6
9
A
@
R
1
1
2
2
K
HS5
P
A
R
T
#
J29
J
3
C
2
9
B
330U
16V
R
5
4
A
4
7
K
2
3
R
1
0
6
1
0
R
R37 @R4 10R
R107
10R
R
5
9
B
1
0
R
R
5
7
A
@
R
7
1
0
0
R
R
6
4
A
@
R
7
1
0
0
R
Q
2
0
B 2V5
NJM431
R
7
0
A
@
R
1
2
4
7
K
R70B
@R12 47K
R
6
8
B
@
R
1
2
4
7
K
R
6
7
B
@
R
1
1
2
2
K
R
6
7
A
@
R
1
1
2
2
K
C
2
5
10u
16V
C15
1
0
u
1
6
V
EY6
F
EY3
F
EY2
F
EY5
F
EY8
F
EY12
F
EY15
F
11
10
9
8
7
6
5
4
3
2
1
# DESCRIPTION OF CHANGE VER# DATE
MODEL(S):-
D
D
OCT/27/97
APR/08/97
FEB/15/95
NOV/29/94
JUN/22/94
FEB/94
JAN/18/94
.
AUG/06/93
V
V
5.12
5.11
5.10
5.00
4.53
4.52
4.52
.
4.51
N
N
PC#5497_R66A/B_1/8WFP->1/4WFP
PC#5353_R60A/B->2_WATT
Q14A/Q21A_MOVED_TO_AID_INSERTION
PC#4651_LEDS->NJM431+2_RESISTORS
PC#4529_BD651->BDX53C_BD652->BDX54C
PC#4545_R1/R22_6K2->5K36
PC#4533_R19_43K->45K3
R19_51K->43K
PC#4443_R17,R18_470R->270R
AP-3400
M1011A.PCB_DATABASE_HISTORY
EY17
-55
-
1
8
+
1
8
+100
-100
+55
R
+
L
+
-18M
L+M
R-M
L-M
R+M
+18M
R
-
L
-
GND
NC
NC
N
C
N
C
A S S E M B L Y M 1 0 1 1 - 5 . 1 2
B L A N K S I Z E = 1 6 . 0 0 0 " X 1 1 . 0 5 0 "
P C B M E C H M 1 0 1 1 - 5 . 1 2
BLUE
B
L
U
E
WHT
W
H
T
BLK
B
L
K
BLKL
YELL
Y
E
L
L
RED
R
E
D
TO BE HAND INSERTED
INSERTED C3 1U 16V
1 RV2,RV4 TO BE HAND
PRODUCTION NOTES
H
O
L
E
A
Z
P
T
#
4
7
9
0
W I R E
B L K
W I R E
B L K
V
E
R

5
.
1
2
A
P
-
3
0
0
0
M
1
0
1
1
2
4
V

C
O
I
L
M1011
N
O
T
E

R
E
L
A
Y

H
A
S
2 . 0 0
2
.
0
0
S O L D E R S I D E M 1 0 1 2 - 2 . 0 0
1
.
2
0
S
E
P
T

8
9
M
1
0
1
2
M
1
0
1
2
M 1 0 1 2
B L A N K S I Z E = 1 5 . 7 0 0 " X 1 0 . 0 0 0 "
3
5
5
4
4
1
U3
5
5
3
2
U1 33078
@U1
U2 33078
@U1
R
1
4
4
M
7
R
1
5
1
7
K
8
R
5
1
K
R
6
1
0
K
0
R
1
1
K
R
2
1
0
K
0
R
3
1
7
K
8
@
R
1
R
7
1
7
K
8
@
R
1
BUT1
GREY_BUTTON
R
1
2
5
K
6
R
4
1
R
R
1
3
7
K
5
R11
1
7
K
8
R
1
0
1
7
K
8
R
9
1
0
K
0
R17
8
2
K
5
R
3
5
8
2
K
5
R
2
7
1
0
K
0
R
2
8
1
7
K
8
R
2
9
1
7
K
8
R
3
1
7
K
5
R
2
6
1
R
R30
5
K
6
S2
M
O
N
O
#3436
R22
1
7
K
8
@
R
1
R
2
5
1
7
K
8
@
R
1
R
2
4
1
0
K
0
R
2
3
1
K
R21
1
0
K
0
R20
1
K
R
3
3
1
7
K
8
R
1
6
4
7
0
R
R
3
2
4
M
7
R
3
4
4
7
0
R
R
1
8
1
K
5
R
3
6
1
K
5
C
7
4
7
0
N
C9
1
5
0
N
C
8
4
7
N
C
6
1
0
0
N
C
5
6
8
N
C
1
5
6
8
N
C
1
6
1
0
0
N
C
1
8
4
7
N
C19
1
5
0
N
C
1
7
4
7
0
N
C
1
0
6
N
8
C
2
0
6
N
8
J17
J18
JB3
UNBAL_IN_B
C
1
4
7
0
P
C
2
4
7
0
P
C
3
1
0
0
P
C
4
1
0
0
P
C
1
4
1
0
0
P
C13
1
0
0
P
C
1
2
4
7
0
P
C
1
1
4
7
0
P
C
2
3
1
0
0
N
C
2
4
1
0
0
N
C
2
1
1
0
0
N
C
2
2
1
0
0
N
J7
LINEWIDTH GAUGE
TP1 TP2
B_BAL_INPUT
PART#
PT#3660
J6
J8
JB2
UNBAL_IN_A
BUT2
GREY_BUTTON
J5
J3
J4
J1 J11
J13
J14
J15
J16
MC1
FUNCTION
S1
#3436
B
A
S
S
_
B
O
O
S
T
J19
J2
TJH1
TJH2
J12
WC1
J10
J9
WC2
A_BAL_INPUT
PT#3660
ASSEMBLY M1012-2.10 BLANK SIZE=15.700"X10.000"
PCB MECH M1012-2.00
SWITCH/S
GRN
BLK 13"
A
Z

H
O
L
E
16AWG
16AWG
R
E
F
_
R
S
I
G
_
R
R
E
F
_
L
S
I
G
_
L
ARE #3436
MAKE!!!!
BEFORE
BREAK
-
1
8
V
G
N
D
G
N
D
+
1
8
V
V
E
R
.

2
.
1
0
AP-3000
M1012
A
P
-
3
0
0
0
M
1
0
1
2
. 0 2 0 "
. 0 1 2 "
. 0 0 8 "
. 0 0 5 "
. 0 2 0 "
. 0 1 2 "
. 0 0 8 "
. 0 0 5 "
. 0 2 0 "
. 0 1 2 "
. 0 0 8 "
. 0 0 5 "
S O L D E R S I D E M 1 0 1 3 - 2 . 3 0
2
.
3
0
B
L
A
N
K

S
I
Z
E
=
1
2
.
6
0
0
"
X
6
.
5
0
0
"
M
1
0
1
3
-
2 O Z C O P P E R
TJH2
L
1
#
3
8
2
2
C
4
4
@C1 63V
470U
C
4
5
@C1 63V
470U
C
4
6
@C1 63V
470U
C
4
7
@C1 63V
470U
E
Y
7
R
E
D
EY10
B
L
U
E
Y
1
1
G
R
E
Y
E
Y
5
Y
E
L
L
O
W
EY12 W
H
I
T
E
W
C
1
B
L
K
T
J
H
1
W
C
3
R
E
D
TP8
TP7
C50
22N
W
C
7
B
L
U
W
C
8
Y
E
L
M
C
1
FUNCTION
D44 1N4004
D45 1N4004
D42 1N4004
D43 1N4004
E
Y
1
3
FAN-
W
C
6
B
L
K
W
C
1
0
8
_
1
/
2
"
B
L
K
_
D
B
L
/
I
N
S
W
C
4
W
H
T
#
3
7
4
3
E
Y
8
R
E
D
C51
4
7
0
U
6
3
V
E
Y
6
Y
E
L
L
O
W
EY9
B
L
U
#
3
7
4
3
#
3
7
4
3
J20
Q33
A06
Q34
@Q1
A06
Q32
@Q1
A06
ZD15 33V
D46
4148
ZD10 4V7
ZD11 4V7
ZD13 20V
Z
D
1
2
3
3
V
ZD14 4V7
D47 4148
D37 4148
J
2
2
D41 4148
D40 4148
D39 4148
D38 4148
RV5
100K
#6477
R123
7K5
R116
@R2
15K
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
# DESCRIPTION OF CHANGE VER# DATE
MODEL(S):-
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
NOV/24/95
SEP/20/94
.
JUN/23/94
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
2.30
2.21
.
2.21
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
PC#49**
PC#4576
.
PC#4529
AP-3000
M1013.PCB_DATABASE_HISTORY
E
Y
2
A
C
-
W
H
I
T
E
J
2
5
J
2
4
J
2
1
J23
E
Y
3
X
-
F
,
B
L
A
C
K
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
# DESCRIPTION OF CHANGE VER# DATE
MODEL(S):-
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
NOV/24/95
SEP/20/94
MAY/26/94
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
2.30
2.21
2.20
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
PC#49**
PC#4576
PC#4609
AP-3400
M1013A.PCB_DATABASE_HISTORY
R122 2R2_1/2W
R121 2R2_1/2W
R113 68K
R112 68K
R118 22K
R114
@R1
820K
R120 2R2_1/2W
R117 15K
R119 220R
R108 22K
R109
47K
R111 17K8
R110 12K1
R115
@R2
15K
E
Y
4
X
-
F
,
B
L
A
C
K S
P
A
R
E
D
U
M
M
Y
L
E
A
D
S

U
P
K
B
P
C
3
5
0
6
-
W
D
U
M
M
Y
LEADS UP
KBPC3506-W
GUIDE
ETCH
C
5
5
4
N
7
2
5
0
V
W
C
1
1
T-BRK
TP9
B E Q35
FAN_CTRL
BDX53C
J
2
J
1 J
3
E
Y
1
4
FAN-
GUIDE
ETCH
GUIDE
ETCH
C
5
3
2
2
N
2
5
0
V
C
5
4
2
2
N
2
5
0
V
R
V
6
1
0
0
K
#
6
4
7
7
R124 1K
D48 4148
ASSEMBLY M1013-2.30
B
L
A
N
K

S
I
Z
E
=
1
2
.
6
0
0
"
X
6
.
5
0
0
"
PCB MECH M1013-2.30
WC11 WIRE DBL INSULATED
ADD EXTRA EYELETS FOR
EURO XFMR 245/230V
EURO XFMR 245/230V
ADD EXTRA EYELETS FOR
WC11 WIRE DBL INSULATED
R115,R116 22K TO 27K -
- ZD13 20V TO 33V
BD651 TO BDX53C
1
1
"
1
1
"
1
1
"
1
1
"
1
2
"
1
2
"
S
I
X

W
I
R
E
S

1
6
A
W
G

1
0
.
5
"
+
1
8
1
8
A
W
G
G
R
N
R
M
S
K
I
L
L
L

T
-
S
E
N
R

T
-
S
E
N
L
A
Y

D
O
W
N
L
A
Y

D
O
W
N
L
A
Y

D
O
W
N
L
A
Y

D
O
W
N
L
A
Y

D
O
W
N
M1013
AP-3000
M1013