1 10000.00 Sqm Clearing and grubbing road land including uprooting wild vegetation, grass, bushes, shrubs, saplings and trees of girth upto 300 mm, removal of stumps of such trees cut earlier and disposal of unserviceable materials upto a lead of 1000 m including removal and disposal of top organic soil not exceeding 150 mm in thickness as per Technical Specification Clause 201 MORD / MORTH. 3.00 1 Sqm 30000.00 2 5000.00 cum Construction of embankment with approved material obtained from borrow pits with all lifts, transporting to site, spreading, grading to required slope and compacting to meet requirement of Tables 300.1 and 300.2 with a lead upto 1000 m as per Technical Specification Clause 301.5 MORD / 305 MORTH. 197.00 1 cum 985000.00 3 8370.00 Cum Construction of shoulders with gravel with all lifts and leads, transporting to site, spreading, grading to required slope and compacted to meet requirement of Table 300.2 as per Technical Specification Clause 303 MORD / 305 MORTH, by using machinery. 517.00 1 Cum 4327290.00 4 8250.00 Cum Construction of granular sub-base by providing well graded material / Close graded material, spreading in uniform layers with motor grader on prepared surface, mixing by mix in place method with rotavator at OMC, and compacting with smooth wheel roller 80-100 kN / Vibratory Roller to achieve the desired density, complete as per Technical Specification Clause 401 MORD / MORTH. 2043.00 1 Cum 16854750.00 5 7500.00 cum Providing, laying, spreading and compacting graded stone aggregates to wet mix macadam specification including premixing the material with water at OMC in machanical mixer ( Pug Mill), carriage of mixed materials by tipper to site, laying in uniform layers in two layers in base course on a well prepared sub.base and compacting with 80 -100 kN weight vibratory roller to achieve the desired density including lighting, barricading and maintenance of diversion etc as per table 400.11&400.12 and technical specification clause 406 MORD/MORTH. 2201.00 1 cum 16507500.00 ABSTRACT ESTIMATE Name of the work :SDSTPS(2x800MW)- Construction of two lane B.T.Road from Krishnapatnam port coal stack area to SDSTPS. 6 25000.00 sqm Providing and applying primer coat with bitumen emulsion (medium setting) on prepared surface of granular Base including clearing of road surface and spraying primer at the rate of 0.60 kg/sqm using mechanical means as per Tech. specification No 502 MORTH . 31.00 1 sqm 775000.00 7 1500.00 cum Providing and laying dense graded bituminous macadam for a thickness of 60mm with 100-120 TPH batch type HMP producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with bituminous binder of grade 80/100 (VG30)@ 4.0 to 4.5 per cent by weight of total mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MoRTH specification clause No. 507 complete in all respects. 8272.00 1 cum 12408000.00 8 50000.00 sqm Providing and applying tack coat with Bitumen emulsion (RS-1) (Rapid Setting) using emulsion distributor at the rate of 0.225 kg per sqm on the prepared bituminous surface cleaned with Hydraulic broom as per Technical Specification Clause 503 MORD. 12.00 1 sqm 600000.00 9 650.00 cum Providing and laying semi dense bituminous concrete for a thickness of 25mm with 40-60 TPH batch type HMP producing an average output of 37.5 tonnes per hour using crushed aggregates of specified grading, premixed with bituminous binder of grade 60/70 (VG10)@ 4.5 to 5 per cent of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MoRTH specification clause No. 508 complete in all respects. 9058.00 1 cum 5887700.00 10 65.00 cum Providing PCC M15 nominal mixfor open foundations using 40 mm nominal size Graded hard stone aggregate, mechanically mixed, placed in foundation and compacted by vibration including curing for 14 days complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203 MORD and 1500, 1700 & 2100 MORTH. 4287.00 1 cum 278655.00 11 90.00 RM Providing and laying reinforced cement concrete pipe of 800mm dia NP3 for culverts on first class bedding of granular material including fixing collar with cement mortar 1:2 but excluding excavation, protection works, backfilling, concrete and masonry works in head wall and parapets. Tech Specification Clause 1106 MORD. 4591.00 1 RM 413190.00 12 22.50 RM Providing and laying reinforced cement concrete pipe of 500 mm dia NP3 for culverts on first class bedding of granular material including fixing collar with cement mortar 1:2 but excluding excavation, protection works, backfilling, concrete and masonry works in head wall and parapets. Tech Specification Clause 1106 MORD. 1862.00 1 RM 41895.00 13 70.00 Cum Reinforced cement concrete grade M20 nominal mix in substructure for pipe culvert wall and Slab complete as per drawings and technical specification Clauses 802, 804, 805, 806, 807, 1202 and 1204 MORD and 1500, 1700 & 2200 MORTH. 5578.00 1 Cum 390460.00 14 4.00 MT Supplying, fitting and placing HYSD bar reinforcement (Fe 500) in substructure complete as per drawings and technical specification Clauses 1002, 1005, 1010 & 1202 MORD / Sections 1600 & 2200 MORTH for Bars below 36 mm dia including over laps and wastage, where they are not welded. 57483.00 1 MT 229932.00 15 300.00 sqm Providing gravel backing 150mm thick for Revetment as per APSS including cost of all materials ,all leads and lifts etc complete for finished item of work as directed by the Engineer in charge. 134.00 1 sqm 40200.00 16 70.00 cum Providing and constructing 225 mm thick dry rubble stone pitching including cost of all materials, labour, hand packing, finishing etc., complete. 270.00 1 cum 18900.00 SUB TOTAL 59788472.00 a)EPF@13.61% on 30% of sub total 2441163.31 b)VAT @5% on 70% of subtotal 2092596.52 c)Service tax @12.36% on 40% of subtotal 2955942.06 d)G.I.S @2.725% on 30% of subtotal 488770.76 e)Labourcess 1% of 30% of subtotal 179365.42 f)Unforeseen items 549258.00 TOTAL 68495568.00 Sl No Description of Item No L B H Qty 1 Clearing and grubbing road land including uprooting wild vegetation, grass, bushes, shrubs, saplings and trees of girth upto 300 mm, removal of stumps of such trees cut earlier and disposal of unserviceable materials upto a lead of 1000 m including removal and disposal of top organic soil not exceeding 150 mm in thickness as per Technical Specification Clause 201 MORD / MORTH. Road length of 1KM 1 1000.00 10.00 10000.00 Sqm 2 Construction of embankment with approved material obtained from borrow pits with all lifts, transporting to site, spreading, grading to required slope and compacting to meet requirement of Tables 300.1 and 300.2 with a lead upto 1000 m as per Technical Specification Clause 301.5 MORD / 305 MORTH. Inside of the APGENCo site 1 500.00 10.00 1.00 5000.00 Cum 3 Construction of shoulders with gravel with all lifts and leads, transporting to site, spreading, grading to required slope and compacted to meet requirement of Table 300.2 as per Technical Specification Clause 303 MORD / 305 MORTH, by using machinery. Total section 1 5000.00 8.60 0.610 26230.00 cum Deduct DBM and SDBM 1 5000.00 5.00 0.085 2125.00 cum Deduct WMM and GSB 1 5000.00 6.00 0.525 15750.00 cum Add for variations 15.00 cum Total 8370.00 cum 4 Construction of granular sub-base by providing well graded material / Close graded material, spreading in uniform layers with motor grader on prepared surface, mixing by mix in place method with rotavator at OMC, and compacting with smooth wheel roller 80-100 kN / Vibratory Roller to achieve the desired density, complete as per Technical Specification Clause 401 MORD / MORTH. For Road 1 5000.00 6.00 0.275 8250.00 Cum DETAILED ESTIMATE Name of the work :SDSTPS(2x800MW)- Construction of two lane B.T.Road from Krishnapatnam port coal stack area to SDSTPS. 5 Providing, laying, spreading and compacting graded stone aggregates to wet mix macadam specification including premixing the material with water at OMC in machanical mixer ( Pug Mill), carriage of mixed materials by tipper to site, laying in uniform layers in two layers in base course on a well prepared sub.base and compacting with 80 -100 kN weight vibratory roller to achieve the desired density including lighting, barricading and maintenance of diversion etc as per table 400.11&400.12 and technical specification clause 406 MORD/MORTH. Wet mix macadam of 250mm thick 1 5000.00 6.00 0.25 7500.00 cum Total 7500.00 cum 6 Providing and applying primer coat with bitumen emulsion (medium setting) on prepared surface of granular Base including clearing of road surface and spraying primer at the rate of 0.60 kg/sqm using mechanical means as per Tech. specification No 502 MORTH . 1 5000.00 5.00 25000.00 sqm Total 25000.00 Sqm 7 Providing and laying dense graded bituminous macadam for a thickness of 60mm with 100-120 TPH batch type HMP producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with bituminous binder of grade 80/100 (VG30)@ 4.0 to 4.5 per cent by weight of total mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MoRTH specification clause No. 507 complete in all respects. Dence graded bitumen macadam of 60mm 1 5000.00 5.00 0.060 1500.00 cum Total 1500.00 cum 8 Providing and applying tack coat with Bitumen emulsion (RS-1) (Rapid Setting) using emulsion distributor at the rate of 0.225 kg per sqm on the prepared bituminous surface cleaned with Hydraulic broom as per Technical Specification Clause 503 MORD. Tack coat before DBM and SDBM 2 5000.00 5.00 50000.00 Sqm 50000.00 Sqm 9 Providing and laying semi dense bituminous concrete for a thickness of 25mm with 40-60 TPH batch type HMP producing an average output of 37.5 tonnes per hour using crushed aggregates of specified grading, premixed with bituminous binder of grade 60/70 (VG10)@ 4.5 to 5 per cent of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MoRTH specification clause No. 508 complete in all respects. SDBM 25mm thick 1 5000.00 5.00 0.025 625.00 cum Add for varioations 25.00 cum Total 650.00 Cum 10 Providing PCC M15 nominal mixfor open foundations using 40 mm nominal size Graded hard stone aggregate, mechanically mixed, placed in foundation and compacted by vibration including curing for 14 days complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203 MORD and 1500, 1700 & 2100 MORTH. For PCC for Culvert walls and pipes Single pipe culverts 3 10.00 2.00 0.15 9.00 pipe sides (3*2) 6 7.50 0.40 0.60 10.80 For pipe culvert on buckingham canal Bed 1 10.00 10.50 0.15 15.75 Filling between pipes 7 7.50 0.30 0.80 12.60 Pipe culvert on rentamallaiah canal Bed 1 5.00 10.50 0.15 7.88 Filling between pipes 3 7.50 0.30 0.80 5.40 Add for variatins 3.57 Total 65.00 cum 11 Providing and laying reinforced cement concrete pipe of 800mm dia NP3 for culverts on first class bedding of granular material including fixing collar with cement mortar 1:2 but excluding excavation, protection works, backfilling, concrete and masonry works in head wall and parapets. Tech Specification Clause 1106 MORD. For pipe culvert on buckingham canal(8 rows of 3Nos in each row) 24 2.50 60.00 RM Pipe culvert on rentamallaiah canal(4 rows of 3Nos in each row) 12 2.50 30.00 RM Total 90.00 RM 12 Providing and laying reinforced cement concrete pipe of 500 mm dia NP3 for culverts on first class bedding of granular material including fixing collar with cement mortar 1:2 but excluding excavation, protection works, backfilling, concrete and masonry works in head wall and parapets. Tech Specification Clause 1106 MORD. For single pipe culvert s(3 locations and 3Nos in each location) 9 2.50 22.50 RM 13 Reinforced cement concrete grade M20 nominal mix in substructure for pipe culvert wall and Slab complete as per drawings and technical specification Clauses 802, 804, 805, 806, 807, 1202 and 1204 MORD and 1500, 1700 & 2200 For single pipe culvers(3Nos, 2sides) 6 2.00 0.50 1.00 6.00 For culvert on buckingham canal Side walls 2 10.00 0.50 1.50 15.00 Top parapet wall 2 10.00 0.25 1.00 5.00 Top slab on pipes 1 10.00 7.50 0.25 18.75 For culvert on Rentamallaiah canal Side walls 2 5.00 0.50 1.50 7.50 Top parapet wall 2 5.00 0.25 1.00 2.50 Top slab on pipes 1 5.00 7.50 0.25 9.38 Add for variations 5.87 Total 70.00 Cum 14 Supplying, fitting and placing HYSD bar reinforcement (Fe 500) in substructure complete as per drawings and technical specification Clauses 1002, 1005, 1010 & 1202 MORD / Sections 1600 & 2200 MORTH for Bars below 36 mm dia including over laps and wastage, where they are not welded. Steel 50kg /cum ,70*55kg/cum=3.85 MT say 4.0MT 4.00 MT 15 Providing gravel backing 150mm thick for Revetment as per APSS including cost of all materials ,all leads and lifts etc complete for finished item of work as directed by the Engineer in charge. For Buckingham canal sides 4 15 3 180.00 Sqm For Rentamallaiah canal 4 10 3 120.00 Sqm 300.00 Sqm 16 Providing and constructing 225 mm thick dry rubble stone pitching including cost of all materials, labour, hand packing, finishing etc., complete. For pitching on slopes of buckingham canal 4 15 3 0.225 40.50 cum For pitching on slopes of rentamallaiah canal 4 10 3 0.225 27.00 cum Add for variations 2.50 cum Total 70.00 cum L e a d
i n
K M D e d u c t
s t a c k i n g
R a t e
a f t e r
s t a c k i n g D e d u c t
1 4 %
c o n t r a c t o r P r o f i t o n
1 2.36 to 5mm M 3 Palicherlapadu 33a 56 596.40 278.00 8.70 269.30 50.00 70.00 67.33 73.24 979.78 2 5 to 7mm M 3 Palicherlapadu 33b 56 596.40 452.00 8.70 443.30 50.00 70.00 110.83 73.24 1197.28 3 9.5 to 11.20 M 3 Palicherlapadu 33c 56 596.40 593.00 8.70 584.30 50.00 70.00 146.08 73.24 1373.53 4 12mm to 14mm M 3 Palicherlapadu 33d 56 596.40 727.00 8.70 718.30 50.00 70.00 179.58 73.24 1541.03 5 19mm to 22mm M 3 Palicherlapadu 33e 56 596.40 998.00 8.70 989.30 50.00 70.00 247.33 73.24 1879.78 6 25mm to 27mm M 3 Palicherlapadu 33f 56 596.40 874.00 8.70 865.30 50.00 70.00 216.33 73.24 1724.78 7 40 to 45mm M 3 Palicherlapadu 33g 56 596.40 530.00 8.70 521.30 50.00 70.00 130.33 73.24 1294.78 8 50-55mm M 3 Palicherlapadu 33h 56 596.40 410.00 8.70 401.30 50.00 70.00 100.33 73.24 1144.78 9 60-63mm M 3 Palicherlapadu 33i 56 596.40 378.00 8.70 369.30 50.00 70.00 92.33 73.24 1104.78 10 65mm M 3 Palicherlapadu 33j 56 596.40 341.00 8.70 332.30 50.00 70.00 83.08 73.24 1058.53 11 2.36mm below M 3 Palicherlapadu 35b 56 596.40 260.00 0.00 260.00 50.00 0.00 0.00 73.24 833.16 GRADING SIZE Average cost 9.5 mm to 4.75 mm 1183.53 4.75 mm to 2.36 mm 979.78 2.36 mm below 833.16 45 mm to 22.4 mm 1633.12 20 mm to 10 mm 1598.12 22.4 mm to 2.36 mm 1394.28 2.36 mm to 75Micron 833.16 37.5mm to 25 mm 1509.78 25mm to 10 mm 1629.78 10mm to 4.75 mm 1183.53 4.75 mm and below 979.78 13.2mm to 10 mm 1457.28 53 to 26.5mm 1388.12 26.50 TO 4.75MM 1449.37 Name of the work :SDSTPS(2x800MW)- Construction of two lane B.T.Road from Krishnapatnam port coal stack area to SDSTPS. LEAD STATEMENT M a c h i n e
c r u s h i n g
c h a r g e sTotal Cost (Rs.) B l a s t i n g
c h a r g e s C o n v e y a n c e
c h a r g e s
( R s . ) I n t i a l
c o s t
I t e m
N o S o u r c e U n i t Description of item (HBG metal IRC and MORTH) Sl. No. s e i g n i o r a g e
c h a r g e s 1 cement t nellore 5000 30 221.60 267.40 60.05 5428.95 2 Sand for filling m 3 local M-004 288 30 354.60 43.55 599.05 3 Coarse sand m 3 Surveypalli M-005 375 30 354.60 43.55 686.05 4 Gravel m 3 Surveypalli M-008 97 34 391.80 48.12 440.68 5 40 MM AGGREGATE M 3 Palicherlapadu M-055 782 56 596.40 73.24 1305.16 6 20 MM AGGREGATE M 3 Palicherlapadu M-053 1234 56 596.40 73.24 1757.16 7 10 MM AGGREGATE M 3 Palicherlapadu M-051 861 56 596.40 73.24 1384.16 8 Rough stone for revetment 225mm thick 1Cum Palicherlapadu Misce tems 166.7 56 596.40 73.24 689.86 9 NP3 PIPES 800MM DIA RM KOVVUR PH SSR 3317 36 220.99 27.14 3510.85 10 NP3 PIPES 500MM DIA RM KOVVUR PH SSR 1349 36 97.02 11.91 1434.11 11 Reinforcement steel F 500(GO RT No 50 Dt 9.1.2013) 1MT Nellore As per 45000 30 221.60 285.2 27.21 45479.59 12 Earth(only seigniorage) 1cum SDSTPS 22 0 0.00 0 0.00 22.00 LEAD STATEMENT Name of the work :SDSTPS(2x800MW)- Construction of two lane B.T.Road from Krishnapatnam port coal stack area to SDSTPS. Sl. No. Description of item U n i t S o u r c e Total Cost (Rs.) D e d u c t
C o n t r a c t o r
P r o f i t @ 1 4 % I t e m
N o B a s i c
r a t e
( R s )
i n c l u d i n g
s e i g n i o r a g e Lead in Km C o n v e y a n c e
c h a r g e s
( R s . ) L o a d i n g & U n l o a d i n g
c h a r g e s Sl.No Qty Description Rate Per Amount 1 DATA as per RBR-STCL-2 Unit = 10 sqm Taking output = 1 hectare By Mechanical Means A)In area of non-thorny jungle (light jungle) a)Labour 4.160 Day Mazdoor (Unskilled) 250.00 1.00 Day 1040.00 b) Machinery 10.00 Day Dozer D 50 with attachment or suitable machinery for removal of trees & stumps 2398.00 1.00 hour 23980.00 1.00 hour Tractor with trolley (PG NO 407 IRRIGATION SSR) 345.00 1.00 hour 345.00 Sub Total 25365.00 c&d) Overheads & Contractors Profit 3551.10 Rate per hectare = a+b+c+d 28916.10 Rate per 1 Sqm = (a+b+c+d)/10000 3.00 2 DATA as per RBR-EECD-4)(i) Unit = cum Taking output = 100 cum a)Labour 1.040 day Mazdoor (Unskilled) 250.00 1.000 day 260.00 b) Machinery 1.670 hour Hydraulic Excavator 0.9 cum bucket capacity @ 60 cum per hour 2600.30 1.000 hour 4342.50 4.500 hour Tipper 5.5 cum with 10 t capacity 818.30 1.000 hour 3682.35 0.500 hour Dozer D-50 for spreading @ 200 cum per hour 2398.80 1.000 hour 1199.40 0.500 hour Motor grader for grading @ 200 cum per hour 2797.00 1.000 hour 1398.50 2.000 hour Water tanker 6 kl capacity 372.00 1.000 hour 744.00 1.000 hour Vibratory Roller 80 - 100 kN @ 100 cum per hour 2384.90 1.000 hour 2384.90 c) Material 12.000 kl Water 90.00 1.000 kl 1080.00 100.000 cum Compensation for earth (only seigniorage charges) 22.00 1.000 cum 2200.00 Sb Total 17291.65 d&e) Overheads & Contractors Profit 2420.83 Cost for 100 cum = a+b+c+d+e (Vibratory Roller) 19712.48 Rate per cum = (a+b+c+d+e)/100 197.00 3 DATA Construction of shoulders with gravel with all lifts and leads, transporting to site, spreading, grading to required slope and compacted to meet requirement of Table 300.2 as per Technical Specification Clause 303 MORD / 305 MORTH, by using machinery. Name of the work :SDSTPS(2x800MW)- Construction of two lane B.T.Road from Krishnapatnam port coal stack area to SDSTPS. Clearing and grubbing road land including uprooting wild vegetation, grass, bushes, shrubs, saplings and trees of girth upto 300 mm, removal of stumps of such trees cut earlier and disposal of unserviceable materials upto a lead of 1000 m including removal and disposal of top organic soil not exceeding 150 mm in thickness as per Technical Specification Clause 201 MORD / MORTH. Construction of embankment with approved material obtained from borrow pits with all lifts, transporting to site, spreading, grading to required slope and compacting to meet requirement of Tables 300.1 and 300.2 with a lead upto 1000 m as per Technical Specification Clause 301.5 MORD / 305 MORTH. DATA as per RBR-EECD-15) Unit = cum Taking output = 100 cum a)Labour day 1.040 Mazdoor (Unskilled) 250.00 1.00 No 260.00 b) Machinery hour 1.00 Hydraulic excavator 0.9 cum bucket capacity @ 100 cum/hour 2600.30 1.00 Hr 2600.30 hour 0.50 Dozer D-50 for spreading @ 200 cum per hour 2398.80 1.00 Hr 1199.40 hour 0.50 Motor grader for grading @ 200 cum per hour 2797.00 1.00 Hr 1398.50 hour 2.00 Water tanker with 6 kl capacity 372.00 1.00 Hr 744.00 hour 1.25 Vibratory road roller 8-10 tonnes @ 80 cum per hour 2384.90 1.00 Hr 2981.13 c) Material kl 12.000 Water 90.00 1.00 Kl 1080.00 cum 100.000 Cost of Gravel as per lead statement 440.68 1.00 cum 44068.42 d&e) Overheads & Contractors Profit 7606.44 Cost for 100 cum = a+b+c+d+e (Vibratory Roller) 51674.87 Rate per cum = (a+b+c+d+e)/100 517.00 4 (DATA as per RBR SBBS-2-A) For Grading I Material (CBR Value minimum 30) Unit = cum Taking output = 300CUM a)Labour 2.40 day Mazdoor (Skilled) 285.00 1.00 day 684.00 8.00 day Mazdoor (Unskilled)(R&B SR PG-NO 11) 250.00 1.00 day 2000.00 b) Machinery 6.00 hour Motor grader 110 HP @ 50 cum per hourr(R&B SR PG-NO 29, SI NO-2) 2797.00 1.00 hour 16782.00 6.00 hour vibratory roller 80-100 kNr(R&B SR PG- NO 29, SI NO-6) 2384.90 1.00 hour 14309.40 3.00 hour Water tanker 6 kl capacity 5 km lead with one trip per hourr(R&B SR PG-NO 29, SI NO-8) 372.00 1.00 hour 1116.00 c) Material Cvoarse graded granular sub-base material as per Table 400.1 134.40 cum 53mm to 26.5mm @35% 1388.12 1.00 cum 186562.82 172.80 cum 26.5mm to 4.75mm@45% 1449.37 1.00 cum 250450.48 76.80 cum 2.36 mm below @ 20% per cent 833.16 1.00 cum 63986.53 18.00 Kl Cost of water 90.00 1.00 Kl 1620.00 Sub-Total 537511.23 14.00% Overheads & Contractors Profit 75251.57 Cost for 300cum 612762.80 Rate per cum 2043.00 Construction of granular sub-base by providing well graded material / Close graded material, spreading in uniform layers with motor grader on prepared surface, mixing by mix in place method with rotavator at OMC, and compacting with smooth wheel roller 80-100 kN / Vibratory Roller to achieve the desired density, complete as per Technical Specification Clause 401 MORD / MORTH. 5 (As per standard data RBR SBBS- 11(B)) By Mechanical Means Unit = cum Taking output = 225 cum(495T) a)Labour 2.48 day Mazdoor (Skilled) 285.00 1.00 day 706.80 10.00 day Mazdoor (Unskilled)(R&B SR PG-NO 11) 250.00 1.00 day 2500.00 b) Machinery 9.00 hour Wet mix plant of 60tonns hourly capacity 1431.00 1.00 hour 12879.00 6.00 Hour Electrical generator 125KVA 1148.00 1.00 hour 6888.00 6.00 hour Front end loader 1Cum capacity 1431.00 1.00 hour 8586.00 6.00 hour Paver finisher for WMM 1183.00 1.00 hour 7098.00 3.90 hour Vibratory roller 8-10 tonnes @ 60 cum per hour(R&B SR PG-NO 29, SI NO-6) 2384.90 1.00 hour 9301.11 3.00 hour Water tanker 6 kl capacity 372.00 1.00 hour 1116.00 c) Material Aggregate 89.10 cum 45 mm to 22.4 mm @ 30% 1633.12 1.00 cum 145510.66 118.80 cum 22.4 mm to 2.36 mm @ 40% 1394.28 1.00 cum 165640.81 89.10 cum 2.36 mm to 75Micron @ 30% 833.16 1.00 cum 74234.37 18.00 Kl Water 90.00 1.00 Kl 1620.00 Sub-Total 434460.74 Overheads & Contractors Profit 60824.50 Cost for 225 cum 495285.25 Rate per cum 2201.00 6 (As per standard data RBR-BASC-1b) SUBDATA OF BITUMEN(VG30) Unit = sqm Taking output = 3500 sqm a) Labour - day Mate 2.080 day Mazdoor (Unskilled)(R&B SR PG-NO 11) 250.00 1.00 day 520.00 b) Machinery 2.800 hour Mechanical broom @ 1250 sqm per hour (R&B SR PG-NO 29, SI NO-14) 310.00 1.00 hour 868.00 2.800 hour Air compressor 250 cfm 402.00 1.00 hour 1125.60 2.000 hour Emulsion pressure distributor @ 1750 sqm per hour(R&B SR PG-NO 29, SI NO- 16) 748.00 1.00 hour 1496.00 1.000 hour Water tanker 6 KL capacity @ 1 trip per hour(R&B SR PG-NO 29, SI NO-8) 372.00 1.00 hour 372.00 c) Material 2.100 MT Bitumen emulsion @ 0.6 kg per sqm 43051.90 1.00 MT 90409.00 Providing, laying, spreading and compacting graded stone aggregates to wet mix macadam specification including premixing the material with water at OMC in machanical mixer ( Pug Mill), carriage of mixed materials by tipper to site, laying in uniform layers in two layers in base course on a well prepared sub.base and compacting with 80 -100 kN weight vibratory roller to achieve the desired density including lighting, barricading and maintenance of diversion etc as per table 400.11&400.12 and technical specification clause 406 MORD/MORTH. Providing and applying primer coat with bitumen emulsion (medium setting) on prepared surface of granular Base including clearing of road surface and spraying primer at the rate of 0.60 kg/sqm using mechanical means as per Tech. specification No 502 MORTH . 6.000 Kl Water 90.00 1.00 Kl 540.00 Sub-Total 95330.60 Overheads & Contractors Profit 13346.28 Cost for 3500 sqm 108676.88 Rate per sqm 31.00 7 ( As per Standard data of RBR-BASC-7 ) Unit-1Cum Taking output = 195 cum (450 tonnes) a) Labour 16.000 day Mazdoor (Unskilled) working with HMP, mechanical broom, paver, roller, asphalt cutter and assistance for setting out lines, levels and layout of construction(R&B SR PG-NO 11) 250.00 1.00 day 4000.00 5.840 day Skilled mazdoor for checking line & levels 285.00 1.00 day 1664.40 b) Machinery 6.000 hour Batch mix HMP @ 75 tonne per hour (R&B SR PG-NO 30, SI NO-19) 18842.00 1.00 hour 113052.00 6.000 hour Paver finisher hydrostatic with sensor control @ 75 cum per hour (R&B SR PG- NO 30, SI NO-21) 2664.00 1.00 hour 15984.00 6.000 hour Generator 250 KVA (R&B SR PG-NO 31, SI NO-41) 1609.00 1.00 hour 9654.00 6.000 hour Front end loader 1 cum bucket capacity (R&B SR PG-NO 29, SI NO-4) 1431.00 1.00 hour 8586.00 3.900 hour Vibratory roller 8 tonnes for intermediate rolling. (R&B SR PG-NO 29, SI NO-6) 2384.90 1.00 hour 9301.11 3.900 hour Smooth wheeled roller 8-10 tonnes for initial break rolling. (6 x 0.65) (R&B SR PG-NO 29, SI NO-7) 920.60 1.00 hour 3590.34 3.900 hour Finish rolling with 6-8 tonnes smooth wheeled tandem roller 1431.00 1.00 hour 5580.90 c) Materials 19.130 MT Bitumen grade 80/100 (VG30) @ 4.25 per cent of weight of mix 46553.14 1.00 MT 890561.49 Aggregate Total weight of mix = 450 tonnes Weight of bitumen = 19.13 tonnes Weight of aggregate = 450 -19.13 = 430.87 tonnes Taking density of aggregate = 1.5 ton/cum Volume of aggregate = 287.25 cum Grading - II 19 mm (Nominal Size) 86.160 cum 25 to 10mm@30% 1629.78 1.00 Cum 140422.09 80.430 cum 10-5mm @28% 1183.53 1.00 Cum 95191.55 114.900 cum 5mm below@40% 979.78 1.00 Cum 112577.05 5.750 cum Filler @ 2 per cent of weight of aggregates (below 2.36mm)(8.62 T/1.50 T/cum=5.75cum)) 833.16 1.00 cum 4790.66 Sub-Total 1414955.60 Providing and laying dense graded bituminous macadam for athickness of 60mm with 100-120 TPH batch type HMP producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with bituminous binder of grade 80/100 (VG30)@ 4.0 to 4.5 per cent by weight of total mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MoRTH specification clause No. 507 complete in all respects. Overheads & Contractors Profit 198093.78 Cost for 195 cum 1613049.38 Rate per cum 8272.00 8 ( As per standard data of RBR-BASC-2) Unit = sqm Taking output = 1750 sqm a)Labour 1.040 day Mazdoor (Unskilled)(R&B SR PG-NO 11) 250.00 1.00 day 260.00 Total Labour cost 260.00 b) Machinery 1.400 hour Hydraulic broom @ 1250 sqm per hour 310.00 1.00 hour 434.00 1.400 hour Air compressor 210 cfm 402.00 1.00 hour 562.80 1.000 hour Emulsion pressure distributor @1750 sqm per hour 748.00 1.00 hour 748.00 Total machinary cost 1744.80 c) Material 0.390 t Bitumen emulsion (RS-1) @ 0.225 kg per sqm 43051.90 1.00 MT 16790.24 Total material cost 16790.24 Sub-Total 18795.04 Overheads & Contractors Profit 2631.31 Cost of 1750 sqm 21426.35 Rate per sqm 12.00 9 ( As per Standard data of RBR-BASC-8 ) Unit = cum Taking output = 195 cum (450 tonnes) a) Labour - day Mate 14.000 day Mazdoor (Unskilled) working with HMP, mechanical broom, paver, roller, asphalt cutter and assistance for setting out lines, levels and layout of construction(R&B SR PG-NO 11) 250.00 1.00 day 3500.00 5.840 day Skilled mazdoor for checking line & levels 285.00 1.00 day 1664.40 b) Machinery 11.000 hour HMP 40-60 TPH 16626.00 1.00 hour 182886.00 6.000 hour Paver finisher hydrostatic with sensor control @ 75 cum per hour 2664.00 1.00 hour 15984.00 6.000 hour Generator 250 KVA 1550.00 1.00 hour 9300.00 6.000 hour Front end loader 1 cum bucket capacity 1320.00 1.00 hour 7920.00 3.900 hour Smooth wheeled roller 8-10 tonnes for initial break rolling. (6 x 0.65) 920.60 1.00 hour 3590.34 3.900 hour Vibratory roller 8 tonnes for intermediate rolling. 2384.90 1.00 hour 9301.11 Providing and laying semi dense bituminous concrete for athickness of 25mm with 40-60 TPH batch type HMP producing an average output of 37.5 tonnes per hour using crushed aggregates of specified grading, premixed with bituminous binder of grade 60/70 (VG10)@ 4.5 to 5 per cent of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MoRTH specification clause No. 508 complete in all respects. Providing and applying tack coat with Bitumen emulsion (RS-1) (Rapid Setting) using emulsion distributor at the rate of 0.225 kg per sqm on the prepared bituminous surface cleaned with Hydraulic broom as per Technical Specification Clause 503 MORD. 3.900 hour Finish rolling with 6-8 tonnes smooth wheeled tandem roller 1320.00 1.00 hour 5148.00 c) Material Grading II: 10 mm (Nominal Size) 22.500 t i) Bitumen@ 5.0 per cent of weight of mix 45622.58 1.00 MT 1026507.96 ii) Aggregate Total weight of mix = 450 tonnes Weight of bitumen = 22.50 tonnes Weight of aggregate = 450-22.25 = 427.50 tonnes Taking density of aggregate = 1.5 ton/cum Volume of aggregate = 285cum 81.225 cum 9.5 to 11.20mm 1373.53 1.00 Cum 111565.21 81.225 cum 5-7mm 1197.28 1.00 Cum 97249.30 58.425 cum 5-7mm 1197.28 1.00 Cum 69951.25 58.425 cum below 2.36mm 833.16 1.00 Cum 5.700 cum Filler @ 2 per cent of weight of aggregates.(Below 2.36mm) 833.16 1.00 Cum 4749.00 Sub-Total 1549316.58 Overheads & Contractors Profit 216904.32 Cost for 195 cum 1766220.90 Rate per cum 9058.00 10 DATA as per RBR-FDN-4(II) II P.C.C grade M 15 (MORD) iii Nominal mix (1:2.5:5) (Mechanical Mixer) Unit = cum (a) Material 0.275 t Cement 5428.95 1.000 t 1492.96 0.48 cum Coarse sand 686.05 1.00 cum 329.31 0.48 cum 40 mm aggregate 1305.16 1.00 cum 626.48 0.24 cum 20 mm aggregate 1757.16 1.00 cum 421.72 0.08 cum 10 mm aggregate 1384.16 1.00 cum 110.73 1.20 Kl Water 90.00 1.00 kl 108.00 (b) Labour 0.10 day Mason (1st Class) 315.00 1.00 day 31.50 1.39 day Mazdoor (Unskilled) 250.00 1.00 day 347.50 (c) Machinery 0.40 hour Concrete mixer 0.4/0.28 cum capacity 370.00 1.00 hour 148.00 d) Formwork @ 4% on cost of material, labour and machinery (a+b+c) 144.65 Sub Total 3760.84 e&f) Overheads & Contractors Profit 526.52 Rate per cum = a+b+c+d+e+f 4287.00 11 DATA as per RBR-PCVT-3 Unit = m Taking output = 7.5 m (3 pipes of 2.5 m length each) 800 mm dia a)Labour Providing PCC M15 nominal mixfor open foundations using 40 mm nominal size Graded hard stone aggregate, mechanically mixed, placed in foundation and compacted by vibration including curing for 14 days complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203 MORD and 1500, 1700 & 2100 MORTH. Providing and laying reinforced cement concrete pipe of 800mm dia NP3 for culverts on first class bedding of granular material including fixing collar with cement mortar 1:2 but excluding excavation, protection works, backfilling, concrete and masonry works in head wall and parapets. Tech Specification Clause 1106 MORD. 0.15 day Mason (1st Class) 315.00 1.00 day 47.25 1.25 day Mazdoor (Unskilled) 250.00 1.00 day 312.50 7.50 rm Laying & fixing of Pipes with colors in position including lifting, aligning etc.,(public health item 11b) 289.00 1.00 Rm 2167.50 b) Material 0.024 cum Sand at site 686.05 1.00 cum 16.47 0.018 t Cement at site 5428.95 1.00 t 97.72 7.500 m RCC NP3 pipes including transportation loading ,unloading 3510.85 1.00 m 26331.38 2.00 no Rccc collars for 800mm dia pipes including transportation 614.00 1.00 no 1228.00 Sub Total 30200.82 c&d) Overheads & Contractors Profit 4228.11 Cost for 7.5 m = a+b+c+d 34428.93 Rate per m = (a+b+c+d)/7.5 4591.00 12 DATA asd per RBR-PCVT-5 Unit = m Taking output = 7.5 m (3 pipes of 2.5 m length each) 500 mm dia a)Labour 0.30 day Mason (1st Class) 315.00 1.00 day 94.50 2.51 day Mazdoor (Unskilled) 250.00 1.00 day 627.50 b) Material 0.040 cum Sand at site 686.05 1.00 cum 27.44 0.036 t Cement at site 5428.95 1.00 t 195.44 7.500 m RCC NP3 pipes including transportation loading ,unloading 1434.11 1.00 m 10755.79 2.00 no Rccc collars for 800mm dia pipes including transportation 274.00 1.00 no 548.00 Sub Total 12248.67 c&d) Overheads & Contractors Profit 1714.81 Cost for 7.5 m = a+b+c+d 13963.49 Rate per m = (a+b+c+d)/7.5 1862.00 13 DATA as per (RBR-SBST-5) V(i) RCC GRADE M20(nominal mix) (i) Height upto 5m Case I : Using concrete Mixer (a) Material 0.330 t Cement 5428.95 1.000 t 1791.55 0.450 cum Coarse sand 686.05 1.000 cum 308.72 0.540 cum 20 mm aggregate 1757.16 1.000 cum 948.87 0.360 cum 10 mm aggregate 1384.16 1.000 cum 498.30 1.200 Kl Cost of water 90.00 1.000 Kl 108.00 (b) Labour 0.10 day Mason (1st Class) 315.00 1.000 day 31.50 1.39 day Mazdoor (Unskilled) 250.00 1.000 day 347.50 (c) Machinery 0.40 hour Concrete mixer 0.4/0.28 cum capacity 370.00 1.000 hour 148.00 0.40 hour Generator 33 KVA 664.00 1.000 hour 265.60 (d) Formwork @ 10% on (a+b+c) 444.80 Sub Total 4893.00 Reinforced cement concrete grade M20 nominal mix in substructure for pipe culvert wall and Slab complete as per drawings and technical specification Clauses 802, 804, 805, 806, 807, 1202 and 1204 MORD and 1500, 1700 & 2200 MORTH. Providing and laying reinforced cement concrete pipe of 500 mm dia NP3 for culverts on first class bedding of granular material including fixing collar with cement mortar 1:2 but excluding excavation, protection works, backfilling, concrete and masonry works in head wall and parapets. Tech Specification Clause 1106 MORD. e&f) Overheads & Contractors Profit 685.02 Rate per cum = a+b+c+d+e+f 5578.00 14 DATA as per (RBR-SBST-7) Unit = t (a) Material 1.050 t HYSD bars including 5 per cent overlaps and wastage 45479.59 1.000 t 47753.57 6.000 Kg Binding wire 65.00 1.000 kg 390.00 (b) Labour for cutting, bending, shifting to site, tying, and placing in position 2.000 day Blacksmith 285.00 1.000 day 570.00 6.840 day Mazdoor (Unskilled) 250.00 1.000 day 1710.00 Sub Total 50423.57 c&d) Overheads & Contractors Profit 7059.30 Rate per t = a+b+c+d 57483.00 15 DATA as per (RBR-PTWK-7)(ii) Unit = cum (a) Material 1.16 cum Gravel 440.68 1 cum 511.19 (b) Labour 1.1 day Mazdoor (Unskilled) 250.00 1 day 275.00 Rate per cum = a+b+c+d+e+f 786.19 Rate per 1sqm (150mm thick) 117.93 c&d) Overheads & Contractors Profit 16.51 Rate per 1Sqm 134.00 16 DATA as per (IRR-CAW-8-3) Unit-100Sqm Material 33 Cum Uncoursed rubble stones for pitching( as per lead statement) 689.86 1 cum 22765.31 Labour 0.4 Day Mason Class II 285.00 1 Day 114.00 3.1 Day Mazdoor 250.00 1 Day 775.00 Sub Total 23654.31 Overheads & Contractors Profit 3311.60 Rate per 100Sqm 26965.91 Rate per 1Sqm 270.00 Providing gravel backing 150mm thick for Revetment as per APSS including cost of all materials ,all leads and lifts etc complete for finished item of work as directed by the Engineer in charge. Providing and constructing 225 mm thick dry rubble stone pitching including cost of all materials, labour, hand packing, finishing etc., complete. Supplying, fitting and placing HYSD bar reinforcement (Fe 500) in substructure complete as per drawings and technical specification Clauses 1002, 1005, 1010 & 1202 MORD / Sections 1600 & 2200 MORTH for Bars below 36 mm dia including over laps and wastage, where they are not welded. Sl.No Qty Description Rate Per Amount 1 12000.00 Sqm Clearing and grubbing road land including uprooting wild vegetation, grass, bushes, shrubs, saplings and trees of girth upto 300 mm, removal of stumps of such trees cut earlier and disposal of unserviceable materials upto a lead of 1000 m including removal and disposal of top organic soil not exceeding 150 mm in thickness as per Technical Specification Clause 201 MORD / MORTH. 3.00 1 Sqm 36000.00 2 6000.00 cum Construction of embankment with approved material obtained from borrow pits with all lifts, transporting to site, spreading, grading to required slope and compacting to meet requirement of Tables 300.1 and 300.2 with a lead upto 1000 m as per Technical Specification Clause 301.5 MORD / 305 MORTH. 197.00 1 cum 1182000.00 3 6400.00 Cum Construction of shoulders with gravel with all lifts and leads, transporting to site, spreading, grading to required slope and compacted to meet requirement of Table 300.2 as per Technical Specification Clause 303 MORD / 305 MORTH, by using machinery. 517.00 1 Cum 3308800.00 4 10450.00 Cum Construction of granular sub-base by providing well graded material / Close graded material, spreading in uniform layers with motor grader on prepared surface, mixing by mix in place method with rotavator at OMC, and compacting with smooth wheel roller 80- 100 kN / Vibratory Roller to achieve the desired density, complete as per Technical Specification Clause 401 MORD / MORTH. 2043.00 1 Cum 21349350.00 5 9500.00 cum Providing, laying, spreading and compacting graded stone aggregates to wet mix macadam specification including premixing the material with water at OMC in machanical mixer ( Pug Mill), carriage of mixed materials by tipper to site, laying in uniform layers in two layers in base course on a well prepared sub.base and compacting with 80 -100 kN weight vibratory roller to achieve the desired density including lighting, barricading and maintenance of diversion etc as per table 400.11&400.12 and technical specification clause 406 MORD/MORTH. 2201.00 1 cum 20909500.00 ABSTRACT ESTIMATE Name of the work :SDSTPS(2x800MW)- Construction of two lane B.T.Road from Krishnapatnam port coal stack area to SDSTPS. 6 35000.00 sqm Providing and applying primer coat with bitumen emulsion (medium setting) on prepared surface of granular Base including clearing of road surface and spraying primer at the rate of 0.60 kg/sqm using mechanical means as per Tech. specification No 502 MORTH . 31.00 1 sqm 1085000.00 7 2100.00 cum Providing and laying dense graded bituminous macadam for a thickness of 60mm with 100- 120 TPH batch type HMP producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with bituminous binder of grade 80/100 (VG30)@ 4.0 to 4.5 per cent by weight of total mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MoRTH specification clause No. 507 complete in all respects. 8272.00 1 cum 17371200.00 8 70000.00 sqm Providing and applying tack coat with Bitumen emulsion (RS-1) (Rapid Setting) using emulsion distributor at the rate of 0.225 kg per sqm on the prepared bituminous surface cleaned with Hydraulic broom as per Technical Specification Clause 503 MORD. 12.00 1 sqm 840000.00 9 900.00 cum Providing and laying semi dense bituminous concrete for a thickness of 25mm with 40-60 TPH batch type HMP producing an average output of 37.5 tonnes per hour using crushed aggregates of specified grading, premixed with bituminous binder of grade 60/70 (VG10)@ 4.5 to 5 per cent of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MoRTH specification clause No. 508 complete in all respects. 9058.00 1 cum 8152200.00 10 65.00 cum Providing PCC M15 nominal mixfor open foundations using 40 mm nominal size Graded hard stone aggregate, mechanically mixed, placed in foundation and compacted by vibration including curing for 14 days complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203 MORD and 1500, 1700 & 2100 MORTH. 4287.00 1 cum 278655.00 11 90.00 RM Providing and laying reinforced cement concrete pipe of 800mm dia NP3 for culverts on first class bedding of granular material including fixing collar with cement mortar 1:2 but excluding excavation, protection works, backfilling, concrete and masonry works in head wall and parapets. Tech Specification Clause 1106 MORD. 4591.00 1 RM 413190.00 12 22.50 RM Providing and laying reinforced cement concrete pipe of 500 mm dia NP3 for culverts on first class bedding of granular material including fixing collar with cement mortar 1:2 but excluding excavation, protection works, backfilling, concrete and masonry works in head wall and parapets. Tech Specification Clause 1106 MORD. 1862.00 1 RM 41895.00 13 70.00 Cum Reinforced cement concrete grade M20 nominal mix in substructure for pipe culvert wall and Slab complete as per drawings and technical specification Clauses 802, 804, 805, 806, 807, 1202 and 1204 MORD and 1500, 1700 & 2200 MORTH. 5578.00 1 Cum 390460.00 14 4.00 MT Supplying, fitting and placing HYSD bar reinforcement (Fe 500) in substructure complete as per drawings and technical specification Clauses 1002, 1005, 1010 & 1202 MORD / Sections 1600 & 2200 MORTH for Bars below 36 mm dia including over laps and wastage, where they are not welded. 57483.00 1 MT 229932.00 15 300.00 sqm Providing gravel backing 150mm thick for Revetment as per APSS including cost of all materials ,all leads and lifts etc complete for finished item of work as directed by the Engineer in charge. 134.00 1 sqm 40200.00 16 70.00 cum Providing and constructing 225 mm thick dry rubble stone pitching including cost of all materials, labour, hand packing, finishing etc., complete. 270.00 1 cum 18900.00 SUB TOTAL 75647282.00 a)EPF@13.61% on 30% of sub total 3088678.52 b)VAT @5% on 70% of subtotal 2647654.87 c)Service tax @12.36% on 40% of subtotal 3740001.62 d)G.I.S @2.725% ON 30% of subtotal 618416.53 e)Labourcess 1% of 30% of subtotal 226941.85 f)Unforeseen items 524888.00 TOTAL 86493863.00 Sl No Description of Item No L B H Qty 1 Clearing and grubbing road land including uprooting wild vegetation, grass, bushes, shrubs, saplings and trees of girth upto 300 mm, removal of stumps of such trees cut earlier and disposal of unserviceable materials upto a lead of 1000 m including removal and disposal of top organic soil not exceeding 150 mm in thickness as per Technical Specification Clause 201 MORD / MORTH. Road length of 1KM 1 1000.00 12.00 12000.00 Sqm 2 Construction of embankment with approved material obtained from borrow pits with all lifts, transporting to site, spreading, grading to required slope and compacting to meet requirement of Tables 300.1 and 300.2 with a lead upto 1000 m as per Technical Specification Clause 301.5 MORD / 305 MORTH. Inside of the APGENCo site 1 500.00 12.00 1.00 6000.00 Cum 3 Construction of shoulders with gravel with all lifts and leads, transporting to site, spreading, grading to required slope and compacted to meet requirement of Table 300.2 as per Technical Specification Clause 303 MORD / 305 MORTH, by using machinery. Total section 1 5000.00 9.60 0.610 29280.00 cum Deduct DBM and SDBM 1 5000.00 7.00 0.085 2975.00 cum Deduct WMM and GSB 1 5000.00 7.60 0.525 19950.00 cum Add for variations 45.00 cum Total 6400.00 cum 4 Construction of granular sub-base by providing well graded material / Close graded material, spreading in uniform layers with motor grader on prepared surface, mixing by mix in place method with rotavator at OMC, and compacting with smooth wheel roller 80-100 kN / Vibratory Roller to achieve the desired density, complete as per Technical Specification Clause 401 MORD / MORTH. For Road 1 5000.00 7.60 0.275 10450.00 Cum Name of the work :SDSTPS(2x800MW)- Construction of two lane B.T.Road from Krishnapatnam port coal stack area to SDSTPS. DETAILED ESTIMATE 5 Providing, laying, spreading and compacting graded stone aggregates to wet mix macadam specification including premixing the material with water at OMC in machanical mixer ( Pug Mill), carriage of mixed materials by tipper to site, laying in uniform layers in two layers in base course on a well prepared sub.base and compacting with 80 -100 kN weight vibratory roller to achieve the desired density including lighting, barricading and maintenance of diversion etc as per table 400.11&400.12 and technical specification clause 406 MORD/MORTH. Wet mix macadam of 250mm thick 1 5000.00 7.60 0.25 9500.00 cum 6 Providing and applying primer coat with bitumen emulsion (medium setting) on prepared surface of granular Base including clearing of road surface and spraying primer at the rate of 0.60 kg/sqm using mechanical means as per Tech. specification No 502 MORTH . 1 5000.00 7.00 35000.00 sqm 7 Providing and laying dense graded bituminous macadam for a thickness of 60mm with 100-120 TPH batch type HMP producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with bituminous binder of grade 80/100 (VG30)@ 4.0 to 4.5 per cent by weight of total mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MoRTH specification clause No. 507 complete in all respects. Dence graded bitumen macadam of 60mm 1 5000.00 7.00 0.060 2100.00 cum 8 Providing and applying tack coat with Bitumen emulsion (RS-1) (Rapid Setting) using emulsion distributor at the rate of 0.225 kg per sqm on the prepared bituminous surface cleaned with Hydraulic broom as per Technical Specification Clause 503 MORD. Tack coat before DBM and SDBM 2 5000.00 7.00 70000.00 Sqm 9 Providing and laying semi dense bituminous concrete for a thickness of 25mm with 40-60 TPH batch type HMP producing an average output of 37.5 tonnes per hour using crushed aggregates of specified grading, premixed with bituminous binder of grade 60/70 (VG10)@ 4.5 to 5 per cent of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MoRTH specification clause No. 508 complete in all respects. SDBM 25mm thick 1 5000.00 7.00 0.025 875.00 cum Add for varioations 25.00 cum Total 900.00 Cum 10 Providing PCC M15 nominal mixfor open foundations using 40 mm nominal size Graded hard stone aggregate, mechanically mixed, placed in foundation and compacted by vibration including curing for 14 days complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203 MORD and 1500, 1700 & 2100 MORTH. For PCC for Culvert walls and pipes Single pipe culverts 3 10.00 2.00 0.15 9.00 pipe sides (3*2) 6 7.50 0.40 0.60 10.80 For pipe culvert on buckingham canal Bed 1 10.00 10.50 0.15 15.75 Filling between pipes 7 7.50 0.30 0.80 12.60 Pipe culvert on rentamallaiah canal Bed 1 5.00 10.50 0.15 7.88 Filling between pipes 3 7.50 0.30 0.80 5.40 Add for variatins 3.57 Total 65.00 cum 11 Providing and laying reinforced cement concrete pipe of 800mm dia NP3 for culverts on first class bedding of granular material including fixing collar with cement mortar 1:2 but excluding excavation, protection works, backfilling, concrete and masonry works in head wall and parapets. Tech Specification Clause 1106 MORD. For pipe culvert on buckingham canal(8 rows of 3Nos in each row) 24 2.50 60.00 RM Pipe culvert on rentamallaiah canal(4 rows of 3Nos in each row) 12 2.50 30.00 RM Total 90.00 RM 12 Providing and laying reinforced cement concrete pipe of 500 mm dia NP3 for culverts on first class bedding of granular material including fixing collar with cement mortar 1:2 but excluding excavation, protection works, backfilling, concrete and masonry works in head wall and parapets. Tech Specification Clause 1106 MORD. For single pipe culvert s(3 locations and 3Nos in each location) 9 2.50 22.50 RM 13 Reinforced cement concrete grade M20 nominal mix in substructure for pipe culvert wall and Slab complete as per drawings and technical specification Clauses 802, 804, 805, 806, 807, 1202 and 1204 MORD and 1500, 1700 & 2200 For single pipe culvers(3Nos, 2sides) 6 2.00 0.50 1.00 6.00 For culvert on buckingham canal Side walls 2 10.00 0.50 1.50 15.00 Top parapet wall 2 10.00 0.25 1.00 5.00 Top slab on pipes 1 10.00 7.50 0.25 18.75 For culvert on Rentamallaiah canal Side walls 2 5.00 0.50 1.50 7.50 Top parapet wall 2 5.00 0.25 1.00 2.50 Top slab on pipes 1 5.00 7.50 0.25 9.38 Add for variations 5.87 Total 70.00 Cum 14 Supplying, fitting and placing HYSD bar reinforcement (Fe 500) in substructure complete as per drawings and technical specification Clauses 1002, 1005, 1010 & 1202 MORD / Sections 1600 & 2200 MORTH for Bars below 36 mm dia including over laps and wastage, where they are not welded. Steel 50kg /cum ,70*55kg/cum=3.85 MT say 4.0MT 4.00 MT 15 Providing gravel backing 150mm thick for Revetment as per APSS including cost of all materials ,all leads and lifts etc complete for finished item of work as directed by the Engineer in charge. For Buckingham canal sides 4 15 3 180.00 Sqm For Rentamallaiah canal 4 10 3 120.00 Sqm 300.00 Sqm 16 Providing and constructing 225 mm thick dry rubble stone pitching including cost of all materials, labour, hand packing, finishing etc., complete. For pitching on slopes of buckingham canal 4 15 3 0.225 40.50 cum For pitching on slopes of rentamallaiah canal 4 10 3 0.225 27.00 cum Add for variations 2.50 cum Total 70.00 cum IRR-CAW-8-2 Providing and constructing 25 cm thick dry rubble stone pitching with pin headers at 2 per sqm including cost of all materials, labour, hand packing, finishing etc., complete with initial lead upto 50 m and all lifts. ( rubble stones : 0.23 cum/sqm, Stone Chips : 0.0375cum/sqm, Pin Headers 30cm : 2/sqm) DATA: Requirement of materials for constructing 100 sqm pitching: RATE ANALYSIS UNIT : 100 sqm A. MATERIALS: Sl No particulars Unit Quantity Rate Amount in Rs. in Rs. 1 Uncoursed rubble stones at quarry cum 23 2 Pin header (Through stone) 30 cm Nos 200 3 Stone chips at quarry cum 3.75 Add seignorage charges on UCR / chips @ Rs ( Included in material rate ) 0 Total cost of Materials Rs: 0 B. MACHINERY: Sl No DescriptionUnit Quantity Rate Amount in Rs. in Rs. 1 Nill 0 0 Total hire charges of Machinery Rs: 0 C. LABOUR: Sl No DescriptionUnit Quantity Rate Amount in Rs. in Rs. 1 work inspector Day 1 2 Mason Class II Day 5 3 mazdoor Day 6 Total cost of Labour Rs: 0 ABSTRACT: A. Cost of Materials including seignorage charges Rs: 0 B. Hire charges of Machinery Rs: 0 C. Cost of Labour Rs: 0 Total Rs: 0 D.Add for contractor's profit and overheads on A+B+C 0% Rs: 0 Total cost for 100 sqm Rs. 0 Rate per sqm=(A+B+C+D) /100 Rs: 0 Note: If 15 cm thick murum bed is to be provided below pitching (Murum : 18 cum/sqm) DATA: Consider 100 sqm area of pitching: Requirement of labour for spreading and tamping: Consider 4 mazdoors. LEAD of Materilas Bulk Bitumen 80/100 Grade,60/70 Grade and Bitumen emulsion KM Madras local up to NH5 5.00 NH5 to Nellore (A.V.circle) 176.00 A.V.Circle to G Puram 22.00 Gopalapuram to site 7.00 210.00 Metal(Palicherlapadu near kasumuru of Nellore District) Car track 3.08 policharlapadu road 4.20 NPS road 17.80 Muncipality limits 0.40 Muncipal road up to AV circle nellore 1.60 A.V.Circle to Gopalapuram 22.00 Gopalapuram to site 7.00 Total KM 56.00 NP3 Pipes (Kovuur) Kovvur to Nellore 7.00 Nellore to Gopalapram 22.00 Gopalapuram to site 7.00 Total 36.00 Name of the work :SDSTPS(2x800MW)- Construction of two lane B.T.Road from Krishnapatnam port coal stack area to SDSTPS. Description Bulk 80/100 grade (VG30) Bulk 60/70 grade (VG10) Emulsion (Bulk) Basic price at chennai port 39480.00 38680.00 36470.00 Excise duty 16% 6316.80 6188.80 5835.20 Educational cess 2% 126.34 123.78 116.70 Lead from Chennai 210KM Lead charges Rs 1.50 per KM (round the trip) 210*2=420*1.50=630.00(as per 7 item of preamble of R&B SSR 2012-2013) 630.00 630.00 630.00 Total rate in Rupees 46553.14 45622.58 43051.90 COST OF BITUMEN /MT Name of the work :SDSTPS(2x800MW)- Construction of two lane B.T.Road from Krishnapatnam port coal stack area to SDSTPS.