Contents Seamless Pipe & Tubing For high-performance applications for oil and gas wells, chemical processing, power generation, and aerospace you can depend on Special Metals tubular products. More than thirty alloy compositions are available as seamless tubing, in a wide range of sizes and finishes, for direct sale, or from appointed distrib- utors with stocks in most of the industrialized nations of the world. A range of complementary product forms, such as U-bent tubing, seam-welded pipe and tube, flanges and fittings, and internally finned tubing can also be supplied. As-extruded <10 in (254 mm) OD Cold-worked 0.5 in (13 mm) OD tubing through 8 in (219 mm) OD pipe ID-finned tubing U-bent condenser tubing Seam-Welded Pipe & Tubing Available from specialist manufacturers of welded tubulars, rolled and welded from high-performance alloy plate, sheet and strip made by Special Metals. Sizes range from small diameter hydraulic tubing to large diameter pipe welded from hot-rolled plate. 4 The Alloy Range for Seamless Pipe and Tubing 6 Total Quality Tubing 8 Typically Specified Room Temperature Mechanical Properties 14 Specialty Complementary Products 17 Forming of Tube and Pipe 20 Welding and Fabrication 22 Calculated Weights of Tubular Products 24 Weights and Pressure Ratings of Tubing and Casing for Oil and Gas Production 26 Standard Pipe Sizes and Service Pressure Publication No. SMC-009 Special Metals Corporation, 2001 MONEL, INCONEL, INCOLOY INCOCLAD, NIMONIC, NILO, INCO-WELD, 601GC, 686CPT, 725NDUR and 800HT are trademarks of the Special Metals Corporation group of companies. 3 Production Capability The charts provide an indication of the combined capabilities of the Special Metals mills in the USA and Europe. This informa- tion is presented for guidance only. Sizes outside these ranges may be available to special inquiry. The size ranges charted cannot be applied to all the tubu- lar products. Alloy compositions and processing characteristics, for example, influence the sizes that are available. 50 Outside Diameter (mm) Outside Diameter (inches) W a l l
T h i c k n e s s
( i n c h e s ) W a l l
T h i c k n e s s
( m m ) COLD WORKED 100 150 200 250 300 20 15 10 5 12 10 8 6 4 2 0.2 0.4 0.6 0.8 50 Outside Diameter (mm) Outside Diameter (inches) W a l l
T h i c k n e s s
( i n c h e s ) W a l l
T h i c k n e s s
( m m ) EXTRUDED 100 150 200 250 300 25 30 35 20 15 10 5 12 10 8 6 4 2 0.2 0.4 0.6 0.8 1.0 1.2 1.4 4 Nickel 200 N02200 2.4066 Nickel 201 N02201 2.4068 MONEL alloy 400 N04400 2.4360 INCONEL alloy 600 N06600 2.4816 INCONEL alloy 601 N06601 2.4851 INCONEL alloy 601GC INCONEL alloy 617 N06617 2.4663 INCONEL alloy 625 N06625 2.4856 INCONEL alloy 686 N06686 2.4606 INCONEL alloy 690 N06690 2.4642 INCONEL alloy 693 INCONEL alloy 725 N07725 INCONEL alloy C-276 N10276 2.4819 INCONEL alloy G-3 N06985 2.4619 INCONEL alloy 050 N06950 INCOLOY alloy 800 N08800 1.4876 INCOLOY alloy 800H N08810 1.4876 /1.4958 INCOLOY alloy 800HT N08811 1.4876 /1.4959 INCOLOY alloy 803 S35045 INCOLOY alloy 825 N08825 2.4858 INCOLOY alloy 890 INCOLOY alloy 925 N09925 INCOLOY alloy 020 N08020 2.4660 INCOLOY alloy 028 N08028 1.4563 NIMONIC alloy 75 N06075 2.4951 NIMONIC alloy 80A N07080 2.4952 NIMONIC alloy 263 N07263 2.4650 NIMONIC alloy PE16 NILO alloy 36 K93600 /K93601 1.3912 NILO alloy 42 K94100 1.3917 NILO alloy 48 K94800 1.3922, 1.3926, 1.3927 NILO alloy K K96410 1.3981 Specifications The Special Metals seamless tubular products meet the requirements of the appropriate ASTM ASME SAE AMS AECMA British Standard DIN Specifications The Alloy Range for Seamless Pipe and Tubing ALLOY UNS WERKSTOFF NR. 5 6 Total Quality Tubing Special Metals seamless tubular products are made to the highest quality standards in the industry, and have been proven in some of the most arduous service environments. The general engineering alloys are air-melted and AOD refined. Superalloy tubing is vacuum induc- tion melted. Tubular products can be remelted and refined by vacuum arc or electroslag processes. Primary hot working operations for billets include rolling, forging and extrusion, followed by cold working, tube reducing (pilgering) or drawing, according to the alloy, size and finish required by the customer. Strict quality controls are applied at every pro- cessing stage, all described and published in quality assurance procedures. The manufacturing history of every product is fully traceable. Testing facilities for the tubular products include ultrasonic, hydrostatic, eddy current, and boroscope/ intrascope. State-of-the-art production equipment is backed up by computer-based inquiry and order process- ing systems. Commercial and technical specialists track every order through every processing operation. Up-to-the-minute information on order status is available from the computer systems. Technical assistance on alloy evalution and selec- tion for specific applications is available from Special Metals, the worlds most experienced producer of high-performance nickel-base alloys. Computer-controlled forging Tube straightening Air melting and AOD refining 7 Pickling Ultrasonic testing Computer-controlled extrusion Trepanned billets Tube reducing (pilgering) Electroslag remelting 8 Typically Specified Room Temperature Mechanical Properties Nickel 200 Nickel 201 MONEL alloy 400 INCONEL alloy 600 INCONEL alloy 601 INCONEL alloy 601GC INCONEL alloy 617 INCONEL alloy 625 ASTM B 163 ASTM B 161 ASTM B 163 ASTM B 161 ASTM B 163 ASTM B 165 ASTM B 163 ASTM B 167 ASTM B 163 ASTM B 167 No Specification ASTM B 167 ASTM B 444 annealed stress-relieved annealed stress-relieved annealed stress-relieved annealed stress-relieved annealed stress-relieved annealed stress-relieved annealed hot-worked or hot-worked & annealed cold-worked & annealed annealed cold-worked & annealed or hot-worked & annealed annealed cold-worked & annealed or hot-worked & annealed annealed (Grade 1) solution-annealed (Grade 2) 3 in (76 mm) 3 in (76 mm) 5 in (127 mm) >5 in (127 mm) all sizes 3 in (76 mm) 3 in (76 mm) 5 in (127 mm) >5 in (127 mm) all sizes 3 in (76 mm) 3 in (76 mm) 5 in (127 mm) >5 in (127 mm) all sizes 3 in (76 mm) 5 in (127 mm) >5 in (127 mm) 5 in (127 mm) >5 in (127 mm) 3 in (76 mm) all sizes all sizes all sizes >0.5 in (13 mm) >0.5 in (13 mm) 55 65 55 55 65 50 60 50 50 60 70 85 70 70 85 80 80 75 80 80 80 80 80 95 120 100 380 450 380 380 450 345 414 345 345 415 480 585 480 480 585 550 550 515 550 550 550 550 550 655 827 690 ALLOY SPECIFICATION Number Temper Size (outside diameter) ksi MPa TENSILE STRENGTH 9 15 40 15 12 40 12 30 12 10 30 28 55 28 25 55 35 30 25 35 30 30 30 30 35 60 40 105 275 105 80 275 80 205 80 70 205 195 380 195 170 380 240 205 170 240 205 205 205 205 240 414 275 40 15 35 40 15 40 15 35 40 15 35 15 35 35 15 30 35 35 30 35 30 30 30 30 30 30 B65 max B62 max B75 max ksi MPa % 0.2% YIELD STRENGTH ELONGATION ROCKWELL HARDNESS 10 Typically Specified Room Temperature Mechanical Properties (continued) INCONEL alloy 686 INCONEL alloy 690 INCONEL alloy 693 INCONEL alloy 725 INCONEL alloy C-276 INCONEL alloy G-3 INCONEL alloy 050 INCOLOY alloy 800 INCOLOY alloy 800H INCOLOY alloy 800HT ASTM B 622 ASTM B 163 ASTM B 167 ASTM B 167 (Pending) ASME Code Case 2217 OCTG* ASTM B 622 OCTG* ASTM B 622 OCTG* OCTG* ASTM B 163 ASTM B 407 ASTM B 163 ASTM B 407 ASTM B 163 ASTM B 407 solution-annealed annealed hot-worked or hot-worked & annealed cold-worked & annealed annealed solution-annealed and aged solution-annealed and aged solution-annealed as-drawn solution-annealed as-drawn as-drawn annealed cold-worked & annealed hot-finished annealed or hot-finished annealed hot-finished & annealed or cold-worked & annealed annealed hot-finished annealed or cold-worked & annealed 0.5 3 in (13 89 mm) 3 in (76 mm) 5 in (127 mm) >5 in (127 mm) 5 in (127 mm) >5 in (127 mm) all sizes all sizes 2 7 in (60 178 mm) 0.5 3 in (13 89 mm) 2 7 in (60 178 mm) 0.5 3 in (13 89 mm) 2 7 in (60 178 mm) 2 7 in (60 178 mm) 3 in (76 mm) 0.5 6 in (13 168 mm) 2 9 in (64 235 mm) 3 in (76 mm) 0.5 9 in (13 235 mm) 3 in (76 mm) 0.5 9 in (12.7 235 mm) 100 85 85 75 85 85 80 150 150 100 130 90 130 130 75 75 65 65 65 65 65 690 585 585 515 585 585 550 1034 1034 690 896 621 896 896 520 520 450 450 450 450 450 *OCTG refers to Oil County Tubular Goods the properties of which can be developed with individual customers to match specific order requirements. ALLOY SPECIFICATION Number Temper Size (outside diameter) ksi MPa TENSILE STRENGTH 11 45 35 30 25 35 30 35 120 120 41 125 35 125 125 30 30 25 25 25 25 25 310 240 205 170 240 205 240 827 827 283 862 240 862 862 205 205 170 170 170 170 170 45 30 35 35 30 35 30 20 20 40 13 40 13 13 30 30 30 30 30 30 30 C 40 max C 45 max C 39 max C 38 max * * * * ksi MPa % 0.2% YIELD STRENGTH ELONGATION ROCKWELL HARDNESS 12 INCOLOY alloy 803 INCOLOY alloy 825 INCOLOY alloy 890 INCOLOY alloy 925 INCOLOY alloy 020 INCOLOY alloy 028 ASME Section VIII Division I, Code Case Pending ASTM A 269 & A 312 ASTM B 163 OCTG* ASTM B 423 ASTM B 407 (Pending) ASME Code Case 2218 OCTG* ASTM B 729 ASTM B 668 OCTG* annealed annealed annealed as-drawn hot-finished & annealed cold-worked & annealed hot-finished & annealed or cold-worked & annealed solution-annealed and aged solution-annealed and aged annealed solution-annealed as-drawn 0.5 9 in (13 235 mm) 0.5 9 in (13 235 mm) 3 in (76 mm) 2 7 in (60 178 mm) 0.5 9 in (13 235 mm) 0.5 8 in (13 219 mm) 0.5 9 in (13 235 mm) 0.5 9 in (13 235 mm) 2 7 in (60 178 mm) 0.5 9 in (13 235 mm) 0.5 9 in (13 235 mm) 2 7 in (60 178 mm) 70 70 85 130 75 85 75 140 130 80 73 130 480 480 585 896 520 586 520 965 896 550 500 896 Typically Specified Room Temperature Mechanical Properties (continued) *OCTG refers to Oil County Tubular Goods the properties of which can be developed with individual customers to match specific order requirements. ALLOY SPECIFICATION Number Temper Size (outside diameter) ksi MPa TENSILE STRENGTH 13 25 25 35 110 25 35 30 105 110 35 31 110 170 170 240 758 170 241 205 724 724 240 214 758 35 35 30 16 30 30 35 18 18 30 40 15 B 100 max C 35 max C 38 max C 33 max * * * ksi MPa % 0.2% YIELD STRENGTH ELONGATION ROCKWELL HARDNESS 14 Specialty Complementary Products Special Metals makes seamless pipe and tubing at its main production facilities in the USA and in the UK. For some applications, like U-bent or ID finned tubing, or co-extruded combinations of alloys, it adds an engineered element to the final product form. As part of its customer service it provides links to specialist manufacturers such as the producers of seam-welded tubing made from plate, sheet or strip; suppliers of bends, elbows, joints and fittings; and redrawers of fine precision tubing. For some applications, package bids include seamless tubulars along with related specialty items. Pipes and fittings for a nuclear power plant rolled and welded from INCOLOY alloy 25-6MO plate. Age-hardened, high strength, corrosion- resistant INCOLOY alloy 925 tubing has been made at 8.5 in (216 mm) OD, 0.75 in (19 mm) wall, in lengths up to 30 ft (9.14 m). With a yield strength of 110 ksi (758 MPa), this product is of value for oil-well completion equipment. 15 ID finned, cold finished tubing in INCOLOY alloy 803 developed for pyrolysis tubing in high-severity ethylene furnaces. Packaging U-bent heat-exchanger tubing in MONEL alloy 400. Samples of precision tubing in oxide dispersion strengthened INCOLOY alloy MA956. Sizes range from 5 mm (0.2 in) OD x 0.5 mm (0.02 in) wall to 13 mm (0.5 in) OD x 1 mm (0.04 in) wall. 16 Specialty Complementary Products (continued) A section through an INCOCLAD 671/800HT co-extruded tube for superheater and reheater tubing in power utilities. It offers the resist- ance to metal wastage corrosion of INCONEL alloy 671 as the outside cladding, combined with the high-temperature strength and corro- sion-resistance of the INCOLOY alloy 800HT substrate. Seam-welded pipe and tubing, rolled and welded from heat- and corrosion- resistant alloy plate, sheet and strip, is available from specialist manufacturers. This specialty product from Special Metals in the UK is small diameter nickel- chromium alloy seamless tubing for thermocouple sheathing. U-bent tubing in the latest high-performance corrosion-resistant alloy (INCONEL alloy 686), drawn down to 1.1 in (26.7 mm) OD x 0.1 in (2.8 mm) wall, with bend radii of 2 to 6.5 in (50 to 165 mm). Bend, elbows and fittings in heat- and corrosion-resistant alloys are available from specialist manufacturers. Seam-welded pipe in MONEL alloy 400 for a fertilizer processing plant in the Middle East up to 30 in (760 mm) OD, welded from 19.6 ft (6 m) long alloy plate. 17 Forming of Tube and Pipe All common forming operations such as bending, coiling and expanding can readily be performed on tube and pipe made by Special Metals. In gen- eral, material in the annealed condition is recom- mended. MONEL alloy 400, Nickel 200 and Nickel 201 can be formed in the stress-relieved temper. However, the amount of deformation will be limit- ed by the higher tensile strength and lower ductil- ity. In bending, the minimum radius to which stress-relieved tubing can be bent is 25 - 50% greater than for annealed tubing of the same size. Bending and Coiling Standard methods of bending include ram or press bending, roll bending, stationary-die bend- ing, and rotating-die bending. Tubing and pipe of the MONEL, INCONEL and INCOLOY alloys are readily bent by any of these procedures. An important precaution to observe in all bending is to allow maximum radii to ensure that applied stresses are as evenly distributed as possible. The minimum radii to which nickel alloy tubing can be bent by various methods are given in the table on this page which should be used as a guide to general limitations. Depending on equipment design, tube size and quality of the finished bend, it is possible to bend to smaller radii than those listed. However, when smaller radii are necessary, trial bends should be made to determine if the desired bend is possible. Bending without Mandrels or Fillers In bending with no internal support, the dies should be slightly smaller than those used with a mandrel or filler. Bending without use of a man- drel or filler is suitable only for tube and pipe that have a wall thickness greater than 7%of the out- side diameter, or for bends of large radii. Nickel alloy tube in sizes within the above ratio can be bent with no mandrel or filler to a minimum mean radius three times the outside diameter of the tube (3D) through 180 degrees. Bending with Mandrels or Fillers Thin-wall tubing may be bent to small radii without wrinkling by use of a mandrel or filler. Thin-wall tubing in high nickel alloys may be mandrel-bent through 180 degrees to a minimum radius of 2D. To minimize galling of the inside surface of the tube, mandrels should be made of hard alloy bronze rather than steel. Steel mandrels may be used but should be chromium plated to reduce galling. Mandrels must be lubricated before use. Lubricants of extreme-pressure, chlorinated oil are best for severe bending. For less severe bending or for ease of removal, water-soluble lubricants are used. Any of the standard filler materials such as sand, resin, and low-melting-point alloys may be used. Sand is the least desirable because it is difficult to pack tightly and can lead to the formation of wrinkles or kinks during bending. Low-melting-alloy fillers produce the best bends. Their expansion characteristics ensure that voids are elimi- nated and a sound center is created. Alloy fillers are removed by heating the bent tube in steam or hot water. Metallic fillers must not be removed by direct torch heating since they contain elements such as lead, tin, and bismuth which will embrittle the high- nickel alloys at elevated temperatures. It is imperative that all traces of metallic fillers are removed before fabrication and service. 6 x OD 4 x OD 2 x OD 2 x OD 3 x OD 2 x OD 120 360 180 180 180 180 Method of Bending Minimum Mean Bend Radius Maximum Included Angle of Bend (degrees) Press Bending Unfilled Tube Roll Bending Filled Tube Stationary Die, Unfilled Tube Stationary Die, Filled Tube or Using Mandrel Rotating Die, Unfilled Tube Rotating Die, Filled Tube or Using Mandrel 18 Forming of Tube and Pipe (continued) Press Bending Press or ram bending, in which the tube is held by two supporting dies and a force is applied between the dies (see Figure 1), is normally used only for heavy-wall tubing where some flattening is tolerable. This method does not provide close tolerances and is applicable only to large radius bends. The bend is limited to 120 degrees, and the radius of the bend should not be less than six times the outside diameter of the tube. A filler material should be used if bends of radii less than 6 x OD are to be made. Pressure blocks used in press bending should be at least twice the outside diameter of the tube in length. Press bending with wing dies is used for unfilled, thin-wall, large-diameter tube. Annealed tubing is not always preferred for press bending. Annealed tubing of low base hardness does not have sufficient stiffness to withstand deformation without excessive flattening. Consequently, nickel and the MONEL nickel- copper alloys are usually press bent in the stress- relieved temper. The chromium-containing INCOLOY and INCONEL alloys have higher mechanical properties in the annealed condition than nickel and the nickel-copper alloys and should be press-bent in the annealed temper. Ideally, the choice of temper for a specific bend is determined by several trial bends. Support Post Pressure Block Figure 1 Equipment for press bending Way Ram Tube Tube Power-Driven Rolls Figure 2 Roll bending. The bend radius is controlled by raising or lowering the top roll Rotating Bending Die Clamp Tube Stationary Wiper Block Figure 4 Rotating-die bending with stationary wiper block Rotating Bending Die Clamp Tube Sliding Wiper Block Figure 5 Rotating-die bending with sliding wiper block Rotating Bending Die Clamp Tube Movable Pressure Die Figure 3 Stationary-die bending Roll Bending Roll bending (Figure 2) is the principal method of producing helical coils, spirals, and circular configurations since an included angle of 360 degrees can be obtained. Bending may be done on either unfilled or filled tube. The minimum bend radius for unfilled tube is approximately six times the outside diameter of the tube. Stationary-die Bending Stationary-die bending (Figure 3) utilizes a sta- tionary bending die and a movable pressure die. This method is not suitable for thin-wall tubing and is generally used with no mandrel support. Stationary-die bending can produce bend radii down to 2 x OD but is normally used only for large-radius bends. The maximum included angle that can be produced is 180 degrees. Rotating-die Bending Rotating-die bending is the most common bend- ing process and is the preferred method for bending nickel alloy tube. The process is similar to stationary-die bending except that the bending die revolves and the wiper block remains stationary. Rotating-die bending machines may have either a fixed wiper block (Figure 4) or a sliding wiper block (Figure 5). The sliding wiper block is pre- ferred because it distributes the applied stresses more evenly. 19 Tubing can be bent as much as 180 degrees with a minimum radius of 2 x OD by rotary bending. Although bending can be done without a mandrel, a mandrel is generally preferred and must be used when the ratio of tube diameter to wall thickness is above the limit suitable for bending without wrinkling or collapsing of the tube. Various types of mandrel are used including ball and straight- plug types. Expanding Heat-exchanger Tube Tubing of the MONEL, INCONEL and INCOLOY alloys can be expanded into tube sheets by any conventional method. Some design factors which must be taken into consideration in expanding or rolling tubing include thickness of the tube sheet, wall thickness of the tube, tube spacing or liga- ment between tube-sheet holes, rolling practice, clearance between tube and hole, and the relative hardnesses of the tubes and tube sheets. If an unfamiliar design is being used, trial tests should be performed to determine if difficulties may be encountered in expanding. The oversize allowance on tube-sheet holes to the nominal outside diameter of the tube should be kept to a minimum. The tube-sheet hole should be 0.004 to 0.008 in (0.10 to 0.20 mm) larger than the nominal outside diameter of the tube for tubing less than 1 in (38 mm) OD. For larger tubing the oversize-allowance should be 0.009 to 0.010 in (0.23 to 0.25 mm). Procedure Expanding may be done by drifting with sectional expanders or, preferably, by rolling with three- roll expanders. The ends of rolled-in tubing are flared in the conventional manner. The tube-sheet hole and both the outside and inside surfaces of the tube must be free of all matter such as oxide, dirt and oil. The ends of the tube should also be deburred before rolling. Lubrication should be provided between the rollers of the tool and the inside surface of the tube. Any sulfur-free mineral oil or lard oil, either diluted or straight, may be used. Lubricants that contain embrittling or contaminating elements such as sulfur or lead should be avoided because of the difficulty of cleaning the finished assembly. Controlled rolling equipment should be used to prevent over-expanding the tubes. Over-expand- ing may distort the tube sheet and plastically deform the tube-sheet ligaments, causing loose- fitting tubes. This is particularly true when the tube has a higher hardness than the tube sheet or a significantly higher work-hardening rate. Material Temper The tube sheet should be harder than the tube being rolled into it, otherwise springback in the tube may be greater than in the tube sheet, causing a gap between the two when the expanding tool is removed. For that reason, tube sheets are usually supplied in the as-rolled or as-forged temper and tube in the annealed temper. It is particularly important for the tube sheet to be harder than the tube when the sheet is thinner than the out- side diameter of the tube or when the tubes are closely spaced. Tubes are closely spaced when the tube-sheet ligament is less than the greater of 25%of the outside diameter or in (6 mm). Stress-relieved tubing may be slightly harder than the tube sheet but can be expanded to form a satisfactory connection if greater care is exer- cised in expanding. For greater assurance of pres- sure tightness, a seal weld may be placed around the end of the tube after expanding. The stress- relieved temper is suitable for either welding or silver brazing. If rolling of stress-relieved tube appears to be a marginal operation, the problem can often be remedied by using annealed tube or stress- relieved tube with the ends annealed. Stress- relieved, end-annealed tubing combines the strength advantage of stress-relieved material with the ease of fabrication of annealed material. Tubing in the annealed condition is used when optimum rolling or expanding characteristics are desired or when severe cold-bending and flaring are to be done. Miscellaneous Forming Operations Flanging, bulging, swaging, and other expanding or reducing operations can be readily performed on tube and pipe of the high-nickel alloys. Many such operations are variations of those discussed in this section, and comments made on specific operations will also apply to the variations. Extremely severe or complex forming operations may require that the material be given one or more intermediate anneals to prevent rupturing from excessive cold work. 20 Welding and Fabrication For many applications, the corrosion- and heat-resistant tubular products have to be fabricated and welded. The MONEL, INCONEL and INCOLOY alloy products are amenable to these processes. Full details on processes and techniques can be obtained from our website, www.specialmetals.com, or from any of our offices listed on the back of this publication. Matched composition welding electrodes and filler metals are available for many of the tubular products. The main examples are listed below. Where a choice is indicated, the selection should be made to suit the welding process and/or the service conditions. Advice on the optimum selection is available. Nickel 200 & 201 Nickel 141 Nickel 61 MONEL alloy 400 MONEL 190 MONEL 60 INCONEL 112 INCONEL 625 INCONEL alloy 600 INCONEL 117 INCONEL 62 INCONEL 132 INCONEL 82 INCONEL 182 INCONEL 617 INCO-WELD A INCO-WELD B INCONEL alloy 601 INCONEL 117 INCONEL 82 INCONEL 182 INCONEL 601 INCO-WELD A INCONEL 617 INCONEL alloy 601GC INCONEL 117 INCONEL 82 INCO-WELD A INCONEL 601 INCONEL 617 ALLOY WELDING ELECTRODE FILLER METAL 21 INCONEL alloy 617 INCONEL 117 INCONEL 617 INCONEL alloy 625 INCONEL 112 INCONEL 622 INCONEL 122 INCONEL 625 INCO-WELD 686CPT INCO-WELD 686CPT INCONEL alloy 686 INCO-WELD 686CPT INCO-WELD 686CPT INCONEL alloy 690 INCONEL 152 INCONEL 52 INCONEL 72 INCONEL alloy 693 Consult SMC Welding Products Co. INCONEL alloy 725 INCO-WELD 725NDUR INCONEL alloy C-276 INCONEL C-276 INCONEL C-276 INCO-WELD 686CPT INCO-WELD 686CPT INCONEL alloy G-3 INCONEL 112 INCONEL 622 INCO-WELD 686CPT INCO-WELD 686CPT INCONEL alloy 050 INCONEL 112 INCONEL 622 INCO-WELD 686CPT INCO-WELD 686CPT INCOLOY alloys 800, INCO-WELD A INCONEL 82 800H & 800HT INCONEL 117 INCONEL 617 INCOLOY alloy 803 INCONEL 117 s INCONEL 617 s INCONEL 152 c INCONEL 52 c INCOLOY alloy 825 INCONEL 112 INCONEL 625 INCO-WELD 686CPT INCO-WELD 686CPT INCOLOY alloy 890 INCONEL 117 s INCONEL 617 s INCONEL 152 c INCONEL 52 c INCOLOY alloy 925 INCO-WELD 725NDUR INCOLOY alloy 020 INCONEL 112 INCONEL 625 INCOLOY alloy 028 INCONEL 112 INCONEL 625 INCO-WELD 686CPT INCO-WELD 686CPT NIMONIC alloy 75 INCO-WELD A NC 80/20 INCONEL 117 INCONEL 82 INCONEL 617 NIMONIC alloy 80A NIMONIC alloy 263 NIMONIC 263 NIMONIC alloy PE 16 INCO-WELD 725NDUR NILO alloys Nickel 141 Nickel 61 36, 42 & 48 INCO-WELD A INCONEL 82 NILO CF36 NILO CF42 NILO alloy K NILO CF36 NILO CF42 ALLOY WELDING ELECTRODE FILLER METAL c For corrosion limited applications s For strength limited applications 22 Calculated Weights of Tubular Products The table on page 23 shows calculated weights for cold-worked and extruded tubing and ASA Schedule pipe, in lb/ft and kg/m. Note that, in practice, small differences can occur due to varia- tions in dimensions within permitted tolerances. Calculated Weights To determine the weight in pounds per linear foot or kilograms per linear meter of seamless tube or pipe, use the calculations on page 23. When the O.D. is given, subtract the wall thickness from the O.D., multiply by the wall thickness, then multiply by the factors on page 23. When the I.D. is given, add the wall thickness to the I.D., multiply by the wall thickness, then multiply by the factors on page 23. 23 Nickel 200 12.101 0.02792 Nickel 201 12.101 0.02792 MONEL alloy 400 11.988 0.02765 INCONEL alloy 600 11.536 0.02661 INCONEL alloy 601 11.046 0.02548 INCONEL alloy 601GC 11.046 0.02548 INCONEL alloy 617 11.385 0.02626 INCONEL alloy 625 11.498 0.02652 INCONEL alloy 686 11.875 0.02739 INCONEL alloy 690 11.159 0.02573 INCONEL alloy 693 10.556 0.02435 INCONEL alloy 725 11.310 0.02608 INCONEL alloy C-276 12.101 0.02793 INCONEL alloy G-3 11.084 0.02557 INCONEL alloy 050 11.4372 0.02638 INCOLOY alloy 800 10.820 0.02494 INCOLOY alloy 800H 10.820 0.02494 INCOLOY alloy 800HT 10.820 0.02494 INCOLOY alloy 803 10.707 0.02469 INCOLOY alloy 825 11.084 0.02557 INCOLOY alloy 890 10.820 0.02494 INCOLOY alloy 925 10.970 0.02538 INCOLOY alloy 020 10.970 0.02529 INCOLOY alloy 028 10.9476 0.02525 NIMONIC alloy 75 11.385 0.02630 NIMONIC alloy 80A 11.159 0.02573 NIMONIC alloy 263 11.385 0.02626 NIMONIC alloy PE16 10.933 0.02520 NILO alloy 36 11.046 0.02548 NILO alloy 42 11.046 0.02548 NILO alloy 48 11.046 0.02548 NILO alloy K 11.121 0.02564 ALLOY FACTOR (FOR LB/FT) FACTOR (FOR KG/M) Example 1 To find the foot weight of a 7 in O.D. x 0.362 inch average wall tube in INCOLOY alloy 825: 7.000 O.D. 0.362 wall 6.638 x 0.362 x 11.084 = 26.634 lb/ft Example 2 To find the meter weight of a 180 mm O.D. x 9 mm average wall tube in INCOLOY alloy 825: 180.0 O.D. 9.0 wall 171.0 x 9.0 x 0.02557 = 39.35 kg/m 24 2 60.3 0.190 4.83 4.60 6.85 4.60 6.85 5.02 7.47 0.254 6.45 5.80 8.63 5.97 8.88 6.52 9.70 0.336 8.53 7.70 11.46 7.59 11.30 8.29 12.34 2 73.0 0.217 5.51 6.40 9.52 6.38 9.49 6.97 10.37 0.276 7.01 7.80 11.61 7.95 11.83 8.68 12.92 0.308 7.82 8.60 12.80 8.76 13.04 9.56 14.23 0.340 8.64 9.50 14.14 9.54 14.20 10.42 15.51 0.440 11.18 11.65 17.34 11.87 17.66 12.96 19.29 3 88.9 0.254 6.45 9.20 13.69 9.13 13.59 9.97 14.84 0.289 7.34 10.20 15.18 10.27 15.28 11.22 16.70 0.375 9.52 12.70 18.90 12.98 19.32 14.17 21.09 0.476 12.09 15.80 23.51 15.95 23.74 17.41 25.91 4 101.6 0.262 6.65 11.00 16.37 10.85 16.15 11.85 17.63 0.330 8.38 13.40 19.94 13.42 19.97 14.65 21.80 0.415 10.54 15.89 23.65 16.49 24.54 18.01 26.80 0.500 12.70 19.00 28.28 19.40 28.87 21.18 31.52 4 114.3 0.271 6.88 12.60 18.75 12.70 18.90 13.87 20.64 0.290 7.37 13.50 20.09 13.52 20.12 14.76 21.97 0.337 8.56 15.50 23.07 15.54 23.13 16.97 25.25 0.430 10.92 19.20 28.57 19.40 28.87 21.18 31.52 0.500 12.70 21.60 32.14 22.17 32.99 24.20 36.01 0.560 14.22 24.60 36.61 24.45 36.39 26.70 39.73 5 127.0 0.253 6.43 13.00 19.35 13.31 19.81 14.53 21.62 0.296 7.52 15.00 22.32 15.43 22.96 16.85 25.08 0.362 9.19 18.00 26.79 18.61 27.69 20.32 30.24 0.422 10.72 20.80 30.95 21.41 31.86 23.38 34.79 0.478 12.14 23.20 34.53 23.96 35.66 26.16 38.93 0.500 12.70 24.10 35.86 24.94 37.11 27.23 40.52 0.560 14.22 27.00 40.18 27.55 41.00 30.08 44.76 5 139.7 0.275 6.98 15.50 23.07 15.92 23.69 17.38 25.86 0.304 7.72 17.00 25.30 17.50 26.04 19.11 28.44 0.361 9.17 20.00 29.76 20.56 30.60 22.45 33.41 0.415 10.54 23.00 34.23 23.39 34.81 25.53 37.99 6 168.3 0.288 7.32 20.00 29.76 20.23 30.11 22.09 32.87 0.352 8.94 24.00 35.72 24.47 36.42 26.72 39.76 0.417 10.59 28.00 41.67 28.70 42.71 31.33 46.62 0.475 12.06 32.00 47.62 32.39 48.20 35.36 52.62 7 177.8 0.272 6.91 20.00 29.76 20.28 30.18 22.15 32.96 0.317 8.05 23.00 34.23 23.49 34.96 25.64 38.16 0.362 9.19 26.00 38.69 26.63 39.63 29.08 43.28 0.408 10.36 29.00 43.16 29.81 44.36 32.55 48.44 0.453 11.51 32.00 47.62 32.87 48.92 35.89 53.41 0.498 12.65 35.00 52.09 35.89 53.41 39.18 58.31 0.540 13.72 38.00 56.55 38.66 57.53 42.21 62.82 OUTSIDE DIAMETER WALL THICKNESS NOMINAL WEIGHT, THREADS AND COUPLING INCOLOY alloy 825, INCONEL alloy G-3 INCONEL alloy C-276 in mm in mm lb/ft kg/m lb/ft kg/m lb/ft kg/m CALCULATED PLAIN-END WEIGHT Weights and Pressure Ratings of Tubing and Casing for Oil and Gas Production 25 16.13 111.2 15.40 106.2 17.90 123.4 17.50 120.7 18.47 127.4 18.20 125.5 21.01 144.9 20.59 142.0 23.88 164.7 23.39 161.3 24.83 171.2 24.33 167.8 26.72 184.2 27.23 187.7 30.36 209.3 30.95 213.4 31.58 217.7 32.19 222.0 14.55 100.3 14.53 100.2 16.07 110.8 16.51 113.8 16.56 114.2 17.17 118.4 19.09 131.6 18.48 127.4 21.70 149.6 21.00 144.8 22.56 155.6 21.84 150.6 21.04 145.1 20.62 142.2 23.91 164.9 23.43 161.5 24.87 171.5 24.37 168.0 22.94 158.2 22.77 157.0 26.07 179.8 25.87 178.4 27.11 186.9 26.90 185.5 28.52 196.6 29.46 203.1 32.41 223.4 33.84 233.3 33.70 232.4 34.82 240.1 13.53 93.3 13.97 96.3 14.89 102.7 15.87 109.4 15.33 105.7 16.51 113.8 16.67 114.9 15.89 109.6 18.94 130.6 18.06 124.5 19.56 134.9 18.78 129.5 21.05 145.1 20.62 142.2 23.92 164.9 23.44 161.6 24.87 171.5 24.37 168.0 25.85 178.2 26.18 180.5 29.38 202.6 29.75 205.1 30.55 210.6 30.94 213.3 11.06 76.3 12.61 86.9 12.03 82.9 13.33 91.9 12.33 85.0 14.40 99.3 16.65 114.8 15.88 109.5 18.92 130.5 18.05 124.5 19.53 134.7 18.77 129.4 20.46 141.1 19.97 137.7 23.24 160.2 22.69 156.4 24.17 166.7 23.60 162.7 24.06 165.9 24.06 165.9 27.34 188.5 27.34 188.5 28.44 196.1 28.44 196.1 9.21 63.5 11.59 79.9 9.89 68.2 13.17 90.8 10.09 69.6 13.70 94.5 10.68 73.6 12.41 85.6 11.60 80.0 14.10 97.2 11.88 81.9 14.66 101.1 14.34 98.9 14.42 99.4 15.84 109.2 16.38 112.9 16.31 112.5 17.04 117.5 19.01 131.1 18.39 126.8 21.61 149.0 20.90 144.1 22.47 154.9 21.74 149.9 19.80 136.5 19.25 132.7 22.50 155.1 21.88 150.9 23.40 161.3 22.75 156.9 23.97 165.3 23.96 165.2 27.24 187.8 27.22 187.7 28.31 195.2 26.83 185.0 5.84 40.3 9.74 67.2 6.05 41.7 11.07 76.3 6.16 42.5 11.51 79.4 8.85 61.0 11.40 78.6 9.48 65.4 12.95 89.3 9.66 66.6 13.47 92.9 13.47 92.9 13.94 96.1 14.82 102.2 15.84 109.2 15.25 105.1 16.47 113.6 17.00 117.2 16.25 112.0 19.32 133.2 18.46 127.3 20.09 138.5 19.20 132.4 19.02 131.1 18.40 126.9 21.68 149.5 20.91 144.2 22.48 155.0 21.75 150.0 19.80 136.5 19.25 132.7 22.50 155.1 21.88 150.9 23.40 161.3 22.75 156.9 21.88 150.9 21.56 148.7 24.86 171.4 24.50 168.9 25.86 178.3 25.48 175.7 5.63 38.8 9.63 66.4 5.89 40.6 10.94 75.4 5.99 41.3 11.38 78.5 7.48 51.6 10.64 73.4 7.89 54.4 12.09 83.4 8.00 55.2 12.58 86.7 11.10 76.5 12.63 87.1 12.08 83.3 14.36 99.0 12.39 85.4 14.93 102.9 14.54 100.3 14.52 100.1 16.06 110.7 16.51 113.8 16.55 114.1 17.17 118.4 4.03 27.8 8.37 57.7 4.17 28.8 9.51 65.6 4.20 29.0 9.89 68.2 6.73 46.4 10.23 70.5 7.02 48.4 11.62 80.1 7.09 48.9 12.09 83.4 10.16 70.1 12.12 83.6 10.99 75.8 13.77 94.9 11.25 77.6 14.32 98.7 13.20 91.0 13.80 95.2 14.55 100.3 15.68 108.1 14.95 103.1 16.31 112.5 2.98 20.5 7.48 51.6 2.98 20.5 8.50 58.6 2.98 20.5 8.84 61.0 4.44 30.6 8.72 60.1 4.65 32.1 9.91 68.3 4.69 32.3 10.30 71.0 6.23 43.0 9.95 68.6 6.45 44.5 11.31 78.0 6.49 44.7 11.76 81.1 8.53 58.8 11.22 77.4 9.11 62.8 12.75 87.9 9.27 63.9 13.26 91.4 10.78 74.3 12.46 85.9 11.71 80.7 14.16 97.6 12.00 82.7 14.72 101.5 13.03 89.8 13.69 94.4 14.31 98.7 15.56 107.3 14.72 101.4 16.18 111.6 15.11 104.2 14.85 102.4 16.76 115.6 16.87 116.3 17.26 119.0 17.55 121.0 COLLAPSE PRESSURE INTERNAL YIELD PRESSURE COLLAPSE PRESSURE INTERNAL YIELD PRESSURE COLLAPSE PRESSURE INTERNAL YIELD PRESSURE 1000 psi MPa 1000 psi MPa 1000 psi MPa 1000 psi MPa 1000 psi MPa 1000 psi MPa YIELD STRENGTH: 110,000 psi (758 MPa) YIELD STRENGTH: 125,000 psi (862 MPa) YIELD STRENGTH: 130,000 psi (896 MPa) 26 1/8 0.405 10.29 0.049 1.24 0.068 1.73 0.095 2.41 1/4 0.540 13.72 0.065 1.65 0.088 2.24 0.119 3.02 3/8 0.675 17.14 0.065 1.65 0.091 2.31 0.126 3.20 1/2 0.840 21.34 0.065 1.65 0.083 2.11 0.109 2.77 0.147 3.73 0.187 4.75 3/4 1.050 26.67 0.065 1.65 0.083 2.11 0.113 2.87 0.154 3.91 0.218 5.54 1 1.315 33.40 0.065 1.65 0.109 2.77 0.133 3.38 0.179 4.55 0.250 6.35 1 1.660 42.16 0.065 1.65 0.109 2.77 0.140 3.56 0.191 4.85 0.250 6.35 1 1.900 48.26 0.065 1.65 0.109 2.77 0.145 3.68 0.200 5.08 0.281 7.14 2 2.375 60.32 0.065 1.65 0.109 2.77 0.154 3.91 0.218 5.54 0.343 8.71 2 2.875 73.02 0.083 2.11 0.120 3.05 0.203 5.16 0.276 7.01 0.375 9.52 3 3.500 88.90 0.083 2.11 0.120 3.05 0.216 5.49 0.300 7.62 0.438 11.10 3 4.000 101.60 0.083 2.11 0.120 3.05 0.226 5.74 0.318 8.08 4 4.500 114.30 0.083 2.11 0.120 3.05 0.237 6.02 0.337 8.56 0.531 13.50 5 5.563 141.30 0.109 2.77 0.134 3.40 0.258 6.55 0.375 9.52 0.625 15.90 6 6.625 168.30 0.109 2.77 0.134 3.40 0.280 7.11 0.0432 11.00 0.718 18.20 8 8.625 219.10 0.109 2.77 0.148 3.76 0.322 8.18 0.500 12.70 0.906 23.00 10 10.750 273.00 0.134 3.40 0.165 4.19 0.365 9.27 0.593 15.10 12 12.750 323.80 0.165 4.19 0.180 4.57 0.406 10.30 0.687 17.40 NOMINAL PIPE SIZE OUTSIDE DIAMETER Schedule 5 in in mm in mm Schedule 10 in mm Schedule 40 in mm Schedule 80 in mm Schedule 160 in mm NOMINAL WALL THICKNESS Standard Pipe Sizes Service Pressure The ASTM tubing specifications do not include any recommended service pressure or any elevat- ed temperature pressure requirements. However, throughout the tubing and pipe industry, Barlows Formula is commonly used to estimate the theo- retical internal bursting and working pressures of tubing. Using this formula, reasonable estimated burst pressures can be calculated. Yield pressures can be estimated as well by substituting Y (yield strength of material, psi) for S in the formula. A reasonable working pressure is derived by dividing the estimated burst pressure by 4, yielding a 4 to 1 safety factor margin. Simply stated, Barlows Formula is: P = 2 St / D Where: P =Burst Pressure, psi S =Tensile strength of material, psi t =Wall thickness, inches D =Outside diameter, inches 27 INCONEL
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