wear parts catalog

Doc. no. R 223.1325

SANDVIK CH440:01

This document is valid for:

Serial no. / Machine no.

Sign.

SANDVIK CH440:01
Copyright 2007 Sandvik SRP AB.
All rights reserved. No parts of this document may be reproduced or copied in any form or by
any means without written permission from Sandvik SRP AB. All data and information in this
manual may be changed without further notice. Reservations for misprints.
Document number: R 223.1325
Issue: 20080814
Version: 1

Sandvik
Stationsplan, SE-233 81 Svedala, Sweden
Tel: +46 (0)40 409000, Fax: +46 (0)40 409260
www.sandvik.com

WPC Sandvik CH440:01

General
Ordering information
When ordering parts, always state the machine type, manufacturing number,
serial number and order number according to the identification plate on the
cone crusher or tank. State quantity, article number and denomination for
each ordered part. The quantities listed in this catalog show how many pieces
of each part that are usually exchanged in a certain position.
Crushers identification plate
The figure below shows an example of the crushers identification plate. The
identification plate contains data needed when contacting Sandvik SRP AB
concerning wear parts.
Please enter the serial number of the associated machine in the intended field
on the first page of this wear part catalog (the copyright page).

1 2

Identification plate:
1 Machine type
2 Part number
3 Serial number
4 Order number

The Type designation is part of an identification system that describes the

product.
Type:
1 Type and size of crusher
2 Crushing chamber (concave ring)
3 Mantle
4 Filler ring
5 Eccentric throw (mm)
6 Mark number

2007 Sandvik SRP AB

CH440-M/B/M-36/40/44/32:1
1

2 4
3

Doc. no. R 223.1325 Ver. 1

WPC Sandvik CH440:01

Tank unit identification
The figure below shows an example of the tank units identification plate.
The identification plate contains data needed when contacting Sandvik
concerning this specific equipment

Identification plate:
1 Type
2 Part number
3 Serial number
4 Order number

Think ahead!
Avoid unnecessary downtime and increased freight charges by ordering parts
well in advance.
Feedback
If you have comments on this wear parts catalog or problems connected to
the crushers documentation, send an e-mail to: manuals.srp@sandvik.com

Doc. no. R 223.1325 Ver. 1

2007 Sandvik SRP AB

WPC Sandvik CH440:01

Overview with section number references

Cone crusher

2
3

Feed hopper

Over-pressure system

10

1
2
3
4
5
6
7
8
9
10
11
12
13

Feed hopper
Spider cap
Head nut
Liners
Air filter
Support ring
Dust sealing
Bottomshell wearing
Step bearing set
Chevron packing
Hydroset
Over-pressure system
Tool list

2007 Sandvik SRP AB

12

Tank unit

11

Doc. no. R 223.1325 Ver. 1

WPC Sandvik CH440:01

1. Feed hopper
7

8, 9, 10
15, 17, 19

14, 16, 18

11, 12, 13

2, 3, 4
Pos no

Qty.

Part number

Alternative

442.7269-00

Description

Remarks

Feed hopper with feed distributor

Each feed hopper consists of (see

below):

442.7191-00

Feed hopper

442.7191-90

Feed hopper with insp. door

12

840.0070-00

Screw M6S 16x60 8.8 ISO 4014

12

845.0009-00

Nut M6M M16 8 ISO 4032

12

847.0016-00

Washer BRB 17x30 HB 200 ISO 7089

442.7267-00

Feed distributer -RH

442.7267-90

Feed distributer-LH

442.7268-01

Bracket

840.0065-00

Screw M6S 16x35 8.8 ISO 4017

845.0009-00

Nut M6M M16 8 ISO 4032

10

847.0016-00

Washer BRB 17x30 HB 200 ISO 7089

Pos no

Qty.

Part number
442.7270-00

Alternative

Fasteners for distributer parts

Description

Remarks

Feed hopper with cone

Each feed hopper consists of (see

below):

442.7191-00

Feed hopper

442.7191-90

Feed hopper with insp. door

11

12

840.0070-00

Screw M6S 16x60 8.8 ISO 4014

Nut M6M M16 8 ISO 4032

Fasteners for cone parts

12

12

845.0009-00

13

12

847.0016-00

Washer BRB 17x30 HB 200 ISO 7089

14

442.7192-00

Feed hopper cone-LH

For concave EC

15

442.7192-90

Feed hopper cone-RH

For concave EC
For concave C

16

442.8159-00

Feed hopper cone-LH

17

442.8159-90

Feed hopper cone-RH

For concave C

18

442.8030-00

Feed hopper cone-LH

For concave MC

19

442.8030-90

Feed hopper cone-RH

For concave MC

Doc. no. R 223.1325 Ver. 1

2007 Sandvik SRP AB

WPC Sandvik CH440:01

2. Spider cap
5650-0

5685-0,-2

5655-0,-2

5675-0

5150-0

5705-0

5651-0

Cat. no.

Qty.

Part number

5150-0

442.7190-01

Alternative

Arm shield

Description

5650-0

442.7492-01

Spider cap

5655-0

840.0078-00

Screw M6S 20x60 8.8 ISO 4017

5655-2

847.0165-00

Washer TBRB 21x37 fzb

5651-0

873.0838-00

Seals O-ring 499,3x5,7 SMS 1586

5675-0

442.9408-01

Spider bushing

5685-0

840.0652-00

Screw M6S 20x90 8.8 ISO 4017

5685-2

847.0132-00

Washer BRB 21x36 HB200 SS 3576

5705-0

442.7193-01

Oil seal ring

Remarks

Fasteners for spider cap

Fasteners for spider bushing

3. Head nut and main shaft sleeve

4205-0
4205-2

4025-0

4205-1

Cat. no.

Qty.

Part number

4025-0

442.7117-01

Alternative

Main shaft sleeve

Description

4205-0

442.7105-00

Head nut with burning ring

4205-1

442.8333-01

Inner head nut

4205-2

442.7115-01

Burn ring

2007 Sandvik SRP AB

Doc. no. R 223.1325 Ver. 1

Remarks

WPC Sandvik CH440:01

4. Liners
6007-0

6006-0

6007-2
6005-9

6005-0

4175-0

Cat. no.

Qty.

Part number

Alternative

Description

6006-0

442.7485-01

Filler ring MC

For concave MC/M/EF

442.7484-01

Filler ring MF

For concave M/F/F

Fasteners for filler ring

6007-0

840.1074-00

Screw M6S 30x280 8.8 ISO 4014

6007-1

442.7251-03

Washer (MC)

6007-2

442.7252

6005-9

831-0016-00

6007-3

442.8908-03

6005-0

452.3027-001

4175-0

t=1, t=3, t=5,

t=10

Remarks

Shim
Casting compound
Hose 31,5/0,6 L=210

EC

442.8421-01

442.8420-01

MC

442.8419-01

442.8418-01

MF

442.8417-01

442.8416-01

EF

Concave

See section 6. Support ring for

fasteners

442.7225-01

Mantle A

For concave EC/C/MC/M/MF/F

442.7230-01

Mantle B

For concave EC/C/MC/M/MF/F

442.8039-01

Mantle EF

For concave EF

442.9073-01

Mantle HC

For concave MC/M/MF/F

Doc. no. R 223.1325 Ver. 1

2007 Sandvik SRP AB

WPC Sandvik CH440:01

The table below illustrates different crushing chambers alternatives

Crushing chamber(se page 3 Type numbe)

CH440-M/B/M-36/40/44/32:2
6005-0
Concave

6005-9
Casting
comp.

4175-0
Mantle

EC extra coarse
452.3027-001 (M1)
452.3027-002 (M2)
452.3027-003 (M7)

6x10 kg

EC/A

EC extra coarse
452.3027-001 (M1)
452.3027-002 (M2)
452.3027-003 (M7)

6x10 kg

EC/B

C course
442.8421-01 (M1)
442.8421-02 (M2)
442.8421-03 (M7)

14x10 kg

C/A

C course
442.8421-01 (M1)
442.8421-02 (M2)
442.8421-03 (M7)

14x10 kg

C/B

MC medium course
442.8420-01 (M1)
442.8420-02 (M2)
442.8420-03 (M7)

6x10 kg

MC/A/MC

MC medium course
442.8420-01 (M1)
442.8420-02 (M2)
442.8420-03 (M7)

6x10 kg

MC/B/MC

MC medium course
442.8420-01 (M1)
442.8420-02 (M2)
442.8420-03 (M7)

6x10 kg

MC/HC/MC

M medium
442.8419-01 (M1)
442.8419-02 (M2)
442.8419-03 (M7)

12x10 kg

M/A/MC

M medium
442.8419-01 (M1)
442.8419-02 (M2)
442.8419-03 (M7)

12x10 kg

M/B/MC

M medium
442.8419-01 (M1)
442.8419-02 (M2)
442.8419-03 (M7)

12x10 kg

M/HC/MF

MF medium fine
442.8418-01 (M1)
442.8418-02 (M2)
442.8418-03 (M7)

6x10 kg

MF/A/MF

MF medium fine
442.8418-01 (M1)
442.8418-02 (M2)
442.8418-03 (M7)

6x10 kg

MF/B/MF

MF medium fine
442.8418-01 (M1)
442.8418-02 (M2)
442.8418-03 (M7)

6x10 kg

MF/HC/MF

2007 Sandvik SRP AB

4175-9
Casting
comp.

6006-0
Filler ring

6007-9
Casting
comp.

7x10 kg
442.7225-01 (M1)
442.7225-02 (M2)
442.7225-03 (M7)

5x10 kg
442.7230-01 (M1)
442.7230-02 (M2)
442.7230-03 (M7)

7x10 kg
442.7225-01 (M1)
442.7225-02 (M2)
442.7225-03 (M7)
5x10 kg

B
442.7230-01 (M1)
442.7230-02 (M2)
442.7230-03 (M7)
A

7x10 kg

MC medium course
442.7485-01

5x10 kg

MC medium course
442.7485-01

7x10 kg

MC medium course
442.7485-01

7x10 kg

MC medium course
442.7485-01

5x10 kg

MC medium course
442.7485-01

7x10 kg

MF medium fine
442.7484-01

12x10 kg

7x10 kg

MF medium fine
442.7484-01

12x10 kg

5x10 kg

MF medium fine
442.7484-01

12x10 kg

7x10 kg

MF medium fine
442.7484-01

12x10 kg

442.7225-01 (M1)
442.7225-02 (M2)
442.7225-03 (M7)
B
442.7230-01 (M1)
442.7230-02 (M2)
442.7230-03 (M7)
HC
442.9073-01 (M1)
442.9073-02 (M2)
442.9073-03 (M7)
A
442.7225-01 (M1)
442.7225-02 (M2)
442.7225-03 (M7)
B
442.7230-01 (M1)
442.7230-02 (M2)
442.7230-03 (M7)
HC
442.9073-01 (M1)
442.9073-02 (M2)
442.9073-03 (M7)
A
442.7225-01 (M1)
442.7225-02 (M2)
442.7225-03 (M7)
B
442.7230-01 (M1)
442.7230-02 (M2)
442.7230-03 (M7)
HC
442.9073-01 (M1)
442.9073-02 (M2)
442.9073-03 (M7)

Doc. no. R 223.1325 Ver. 1

WPC Sandvik CH440:01

6005-0
Concave

F fine

F fine

6006-0
Filler ring

6007-9
Casting
comp.

7x10 kg

MF medium fine
442.7484-01

12x10 kg

5x10 kg

MF medium fine
442.7484-01

12x10 kg

7x10 kg

MF medium fine
442.7484-01

12x10 kg

7x10 kg

MC medium course
442.7485-01

442.7230-01 (M1)
442.7230-02 (M2)
442.7230-03 (M7)
8x10 kg

442.8417-01 (M1)
442.8417-02 (M2)
442.8417-03 (M7)
EF extra fine
442.8416-01 (M1)
442.8416-02 (M2)
442.8416-03 (M7)

4175-9
Casting
comp.

442.7225-01 (M1)
442.7225-02 (M2)
442.7225-03 (M7)
8x10 kg

F fine

10

8x10 kg

442.8417-01 (M1)
442.8417-02 (M2)
442.8417-03 (M7)

F/B/MF

EF/EF/MC

4175-0
Mantle

442.8417-01 (M1)
442.8417-02 (M2)
442.8417-03 (M7)

F/A/MF

F/HC/MF

6005-9
Casting
comp.

HC
442.9073-01 (M1)
442.9073-02 (M2)
442.9073-03 (M7)

6x10 kg

EF extra fine
442.8039-01 (M1)
442.8039-02 (M2)
442.8039-03 (M7)

Doc. no. R 223.1325 Ver. 1

2007 Sandvik SRP AB

WPC Sandvik CH440:01

5. Air filter

Cat. no.

Qty.

Part number

Alternative

Description

5650-1

912.0114-00

(5650-1)

912.0155-00

Filter cartridge 852.514 Mic

5650-2

900.0169-00

Nipple 1/4 N8 ISO 49 N8

5650-3

900.0002-00

Elbow 1/4 A1 ISO 49 A1

Remarks

Air filter P 10102 R 1/4

6. Support ring
6020-1
6020-2
6020-8
6020-4
6020-0

6105-0 6050-0
Cat. no.

Qty.

Part number

6020-0

442.8687-01

Alternative

Description

Remarks

Screw M6S 30x360

Fasteners for concave, to

support ring and topshell

6020-1

845.0284-00

Lock nut M30 8 FZB DIN 985

6020-2

442.7253-01

Sleeve

6020-4

442.7271-01

Washer

6020-8

54

863.0058-00

Disc spring 90x46x5

6050-0

452.8425-01

Support ring

6105-0

442.8290-01

Dowel

2007 Sandvik SRP AB

Doc. no. R 223.1325 Ver. 1

Dowel for support ring

11

WPC Sandvik CH440:01

7. Dust sealing
4305-0
4350-0
4355-1
4365-1

4365-0,-2

4355-0
Cat. no.

Qty.

Part number

Alternative

Description

4305-0

442.7102-01

Dust seal ring

4350-0

442.7103-01

Retaining ring

4355-0

442.7523-01

Retainer

4355-1

442.7524-01

Scraper

4365-0

11

840.0069-00

Screw M6S 16x55 8.8 ISO 4017

4365-2

12

847.0016-00

Washer BRB 17x30 HB200 ISO 7089

4365-1

840.0071-00

Screw M6S 16x65 8.8 ISO 4014

Remarks

Fasteners for dust sealing and scraper

8. Bottomshell wearing liners

1320-4 1320-3 1320-3 1010-2 1320-7 1320-2
1320-6

1320-5

1320-4
1320-3 1320-2 1320-1 1010-1
Cat. no.

Qty.

Part number

Description

Remarks

1010-1

442.7140-00

Liner-Pin shaft arm

Arm liners

1010-2

442.7141-01

Liner-Narrow arm

1320-1

442.8794-01

Wearing plates

1320-2

442.8798-01

Wearing plates

1320-3

442.8797-01

Wearing plates

1320-4

442.8796-01

Wearing plates

1320-5

442.8795-01

Wearing plates

1320-6

452.0239-001

Wearing plates

1320-7

452.0238-001

Wearing plates

12

804.0004-00

Rod 1312-00 4-kt 12x60

840.0049-00

Screw M6S 12x50 8.8 ISO 4014

847.0059-00

Washer TBRSB 13,5x36 1370

12

Alternative

Doc. no. R 223.1325 Ver. 1

2007 Sandvik SRP AB

WPC Sandvik CH440:01

9. Step bearing set

4075-0
2280-0
2260-0
Cat. no.

Qty.

Part number

4075-0

442.7120-01

Alternative

Main shaft step

Description

2280-0

442.7121-01

Step washer

2260-0

442.7122-01

Piston wearing plate

Remarks

10. Chevron packing

2401-1

2305-0

2540-0 2540-1

2055-0, -2

Cat. no.

Qty.

Part number

2055-0

840.0019-00

Screw MC6S 8x12 8.8

2055-2

847.0012-00

Washer BRB 8,4x16 HB200 ISO 7089

2305-0

442.7112-00

Chevron packing

2401-0

841.0266-00

Screw MC6S 12x25 8.8

2540-0

873.0835-00

Seals O-ring 419,3x5,7 SMS 1586

2540-1

873.1275-00

Seal O-ring 453x5,7 SMS 1586

2007 Sandvik SRP AB

Alternative

Description

Doc. no. R 223.1325 Ver. 1

Remarks

13

WPC Sandvik CH440:01

11. Hydroset

3
1
2

4
Cat. no.

Qty.

Part number

Alternative

Description

Remarks
Pinionshaft lubrication system

912.0129-00

Filter cartridge HC2

912.0126-00

Filter cartridge HC69

Main lubrication system

912.0129-00

Filter cartridge HC2

Hydroset oil system

873.+643-00

O-ring

12. Over-pressure system

1

Cat. no.

Qty.

Part number

912.0139-00

14

Alternative

Description

Remarks

Filter cartridge 852516 Mic

Doc. no. R 223.1325 Ver. 1

2007 Sandvik SRP AB

WPC Sandvik CH440:01

13 Tool list
Cat. no.

Qty.

Part number

Alternative

Description

Remarks

442.7255-00

Tool box complete

442.7283-00

Lifting tool

Eccentric sleeve

442.7281-00

Lifting tool

Bottom shell bushing

843.1333-00

Lowering rod M24x600

Removal of piston
Lowering rod

845.0012-00

Nut M6M M24 8

442.7284-00

Lowering rod M16x600

Removal of main shaft step

442.9995-00

Piston stop plate

Holding piston

442.7282-00

Eye bolt

Lift, piston wearing plate

899.0157-00

Eye bolt LT M48

Mainshaft

899.0160-00

Eye bolt LT M20

Spider bushing

899.0147-00

Eye bolt LT M16

Dust, collar, piston

899.0155-00

Eye bolt LT M12

Eccentric unit

899.0099-00

Eye bolt LT M10

Bottom shell bush, ecc. bush

899.0244-00

Eye bolt LT M8

Mainshaft sleeve

920.0110-00

Ring spanner striking NV 65 mm

Screw & nut M42

920.0151-00

Ring spanner striking NV 36 mm

Screw & nut M24

920.0131-00

U-ring spanner NV 46 mm

Screw & nut M30

920.0135-00

U-ring spanner NV 36 mm

Screw & nut M24

920.0134-00

U-ring spanner NV 30 mm

Screw & nut M20

920.0022-00

U-ring spanner NV 24 mm

Screw & nut M16

920.0244-00

U-ring spanner NV 18 mm

Screw & nut M12

920.0186-00

U-ring spanner NV 13 mm

Screw & nut M12

920.0041-00

Socket screw key NV 17

Screw MC6S 20

920.0038-00

Socket screw key NV 10

Screw MC6S 12

920.0037-00

Socket screw key NV 8

Screw MC6S 10

920.0035-00

Socket screw key NV 5

Air bleeder valve

920.0032-00

Socket screw key 5/8

Plug Spider Cap

442.0800-00

Chunk of lead

Check of close side setting

923.0422-00

Feeler gauge 0,05-1 mm L=300

904.0585-00

Air bleeder hose

2007 Sandvik SRP AB

Doc. no. R 223.1325 Ver. 1

Air bleeding system of hyd. system

15

WPC Sandvik CH440:01

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16

Doc. no. R 223.1325 Ver. 1

2007 Sandvik SRP AB